WARNING. PN Rev Crary Big Top Instruction Sheet Big Top No , 53408, & 54289

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1 ASSEMBLY INSTRUCTIONS CASE IH 50, 60/0, 010/010 & 120/120/9120 SERIES NEW HOLLAND CR STD SERIES COMBINES (LARGE) BIG TOP 5424, 5340, 542 & 5429 The Crary Big Top Large Extension fits right on top of the Crary Big Top Regular Extension. This extension also fits on top of CIH manual fold (OEM), and New Holland CR standard (OEM) hopper extensions. Follow these instructions to properly install and transport this extension. If you are not sure of your combine weight limits, call your combine manufacturer for advice. Combine manufacturers will provide you with the maximum combine weight limits of their various models. WARNING 1. Use of this product is at the owner's discretion. Increasing grain capacity may adversely affect center of gravity, stability, and controllability. Exceeding maximum combine weight limits can risk structural integrity and drive line components. Crary Industries does not assume any liabilities, or make any warranties regarding the performance or structure of the combine. See combine owner's/operator's manual for specific limitations, operating recommendations, and safety information. 2. Shut off combine and remove key before installing the hopper extension. Make sure the combine is on a level surface. Engage parking brake. 3. Be careful when working in the combine hopper. The sloped sides and sharp edges are dangerous and could cause serious injury. PN Rev Big Top No. 5424, 5340, 542 & 5429

2 Big Top No. 5424, 5340, 542 & 5429 ATTACH THE PANELS Attach the front/rear and side panels first; attach the corners last. 1. Align the bottom of the panel with the top lip of the original hopper extension (whether it's a regular size Big Top or OEM hopper extension). The two pivot hinges should straddle the pivot braces. 2. Make sure the bottom of the panel lines up with the top lip (This acts as a reference point). 3. FOR CIH 50, 60/0 ONLY: The front pivot hinge on the right hand panel will not line up correctly without installing a top pivot bracket as shown in Figure 2. Hold the panel and pivot bracket in place and mark where the three holes should be drilled on the bottom panel. Drill three 11/32" holes where the top pivot bracket will go. Bolt the bracket in place with three 5/16" x 5/" bolts and secure with 5/16" serrated flange nuts. Relocate the support rod holder as shown in Figure 1 from the top portion of the reinforcement bracket on the OEM RH panel to the bottom portion of the reinforcement bracket. Drill a 13/32" hole and secure with original hardware. RIGHT (TOP) PANEL TOP PIVOT BRACKET DRILL THESE HOLES RIGHT PANEL Figure 2. Installing top pivot bracket for CIH 60/0 4. If you are installing on a regular size Big Top, the holes for the pivot hinges will be pre-drilled. If you are installing on an OEM hopper extension, the holes for the pivot hinges will need to be drilled. Line up the pivot hinge so it sits flush with the pivot brace (see Figure 3). Drill through the center hole (B) of each pivot hinge through the pivot brace. Drill through the top hole (A) on only one pivot hinge per panel. NOTE Figure 1. Support rod holder location For the front and rear panels on 50 models only, drill through the bottom hole (C) instead of the center hole (B). (Figure 3) Page 2

3 Big Top No. 5424, 5340, 542 & 5429 ATTACH THE PANELS ATTACH PLASTIC CORNERS 1. Attach three lanyards to both sides of each panel with 1/4" x 3/4" hex bolts and 1/4" nuts. LANYARDS CORRECT INCORRECT HOLE A HOLE B HOLE C (Used only on 50) Figure 3. Correct alignment of pivot hinge 5. Place a 5/16" x 3-1/2" bolt through the center hole (B) ("C" for front and rear panels on 50) and secure with a 5/16" nylock nut. 6. Place a quick release pin into the top hole (A) of one pivot hinge to lock panel in place.. Secure quick release lanyard into existing hole on panel (see Figure 4) using 1/4 x 3/4" bolt and centerlock nut.. Follow the same procedure for each panel. 2. Wrap each lanyard end around a lynch pin so the pins don't get lost. 3. Align plastic corner holes over the three clevis pins on the side panels. 4. Secure corner as shown below with the three lynch pins. 5. Repeat for all corners. HOLE A HOLE B BOLT, 1/4 X 3/4" NUT, 1/4" CENTERLOCK RELEASE PIN BOLT, 5/6 X 3-1/2" LANYARD FOR QUICK RELEASE PIN LYNCH PINS A B HOLES A & B TO BE DRILLED IF INSTALLING ON OEM EXTENSION Figure 4 Page 3

4 Big Top No. 5424, 5340, 542 & Remove the hopper light from its bracket. 2. Remove the grain sensor from its bracket. 3. Remove the sensor/light adjust bracket from the regular hopper extension and discard. 4. Attach the new, shorter sensor/light adjust bracket and the GPS mount bracket onto the front panel of the Big Top. 5. Attach the sensor onto the sensor/light adjust bracket. The sensor should sit vertically. Extend the existing wire harness and connect to sensor. 6. Attach the GPS to the GPS mount bracket. RELOCATE LIGHT AND GRAIN SENSOR. Attach the light bracket to the top of the sensor/light adjust bracket.. Attach the light to the light bracket. Extend the existing wire harness and connect to the light. GPS MOUNT BRACKET NOTE If supplied GPS bracket is not correct fit for your GPS receiver, you may need to re-use the OEM mount or purchase an optional cab mount from your local dealer. 5/16-1 X 3/4 CARRIAGE BOLT LIGHT MOUNT BRACKET SENSOR/LIGHT ADJUST BRACKET Page 4

5 Big Top No. 5424, 5340, 542 & 5429 INSTALL BIG TOP STEP (ALL MODELS EXCEPT CIH 60/0) 1. There are four pop-out holes on the rear panel of the regular Big Top hopper. Knock these four holes out. If installing on an OEM hopper, holes must be drilled according to drawing at right. 2. Place the step onto the panel, aligning the holes on the panel with the holes on the step. 3. Place a 5/16" x 5/" bolt through each hole and secure with a 5/16" nut. REAR PANEL LH SIDE (14.25 for CIH 50) FOLD THE PANELS (CIH 60/0/010/120/9120) 1. Remove the lynch pins that hold the plastic corners in place. 2. Remove the four plastic corners and place in the bottom of the tank. 3. Pull the quick release pin from the top hole (A) of the pivot hinge on the front and rear panels. 4. Fold the front and rear panels towards the middle of the combine hopper. 5. Place the quick release pin into hole (C) (which has now rotated to the top position) to lock the panel in place. 6. Repeat process for side panels. The side panels will rest on top of the front and rear panels. NOTE Do not engage unloading auger with the panels in the bottom of the tank. Page 5

6 Big Top No PARTS DIAGRAM 5424 (CIH010/20-NHCR) FRONT REAR 4 Page 6

7 Big Top No PARTS DIAGRAM 5424 (CIH010/20-NHCR) ASSEMBLY, CIH OEM EXTENSION (BIG TOP 5424) ITEM PART NUMBER DESCRIPTION QTY BOLT, 5/16-1 X 3/4 CRG SN GR LANYARD, NYLON PIN, 5/16 X 3 QUICK RELEASE HITCH BOLT, 1/4 X 3/4 HEX HD GR5 ZP NUT, 1/4 CENTERLOCK NC ZP BOLT, 5/16 X 3-1/2 HEX HD ZP 300 BOLT, 5/16 X 5/ HEX HD GR5 ZP NUT, 5/16 SERR FLANGE NC ZP NUT, 5/16 NE NYLOCK ZP LYNCH PIN, 3/16" BRACKET, SENSOR/LIGHT ADJUST BRACKET, GPS MOUNT BRACKET, LIGHT MOUNT STEP, BIG TOP CORNER, 60/0 PLASTIC ASSEMBLY, TOP SIDE PANEL WELDMENT, TOP FRONT/REAR ASSEMBLY, TOP REAR PANEL 1 Page

8 Big Top No PARTS DIAGRAM 5340 (MODELS CIH 60/0) FRONT LH SIDE RH SIDE BACK Page

9 PARTS DIAGRAM 5340 (MODELS CIH 60/0) Big Top No ASSEMBLY, CIH OEM EXTENSION (BIG TOP 5340) ITEM PART NUMBER DESCRIPTION QTY BOLT, 5/16-1 X 3/4 CRG GR5 SN LANYARD, NYLON PIN, QUICK RELEASE HITCH (5/16 X 3) BOLT, 1/4 X 3/4 HEX HD GR5 ZP NUT, 1/4 CENTERLOCK NC ZP BOLT, 5/16 X 3-1/2 HEX CAP ZP 300 BOLT, 5/16 X 5/ HEX CPS GR5 ZP NUT, 5/16 SERR FLANGE NC ZP NUT, 5/16 NE NYLCOK ZP LYNCH PIN, 3/ BRACKET, SENSOR/LIGHT ADJUST BRACKET, GPS MOUNT BRACKET, LIGHT MOUNT STEP, BIG TOP CORNER, 60/0 PLASTIC BRACKET, TOP PIVOT WELDMENT, TOP F/R PANEL ASSY, TOP SIDE PANEL RH DECAL, BIG TOP (WHITE) ASSY, TOP SIDE PANEL LH DECAL, BIG TOP (WHITE) ASSEMBLY, TOP REAR PANEL DECAL, SERIAL NUMBER Page 9

10 Big Top No. 542 PARTS DIAGRAM 542 (MODELS CIH 010/120; NH CR960/9060) FRONT REAR 4 Page 10

11 PARTS DIAGRAM 542 (MODELS CIH 010/120; NH CR960/9060) Big Top No. 542 ASSEMBLY, CIH OEM EXTENSION (BIG TOP 542) ITEM PART NUMBER DESCRIPTION QTY BOLT, 5/16-1 X 3/4 CRG GR5 SN LANYARD, NYLON PIN, 5/16 X 3 QUICK RELEASE HITCH BOLT, 1/4 X 3/4 HEX HD GR5 ZP NUT, 1/4 CENTERLOCK NC ZP BOLT, 5/16 X 3-1/2 HEX HD ZP 300 BOLT, 5/16 X 5/ HEX HD GR5 ZP NUT, 5/16 SERR FLANGE NC ZP NUT, 5/16 NE NYLOCK ZP LYNCH PIN, 3/16" BRACKET, GPS MOUNT BRACKET, LIGHT MOUNT STEP, BIG TOP CORNER, CIH PLASTIC ASSEMBLY, TOP SIDE PANEL WELDMENT, TOP FRONT/REAR PANEL ASSEMBLY, TOP REAR PANEL BRACKET, SENSOR/LIGHT MOUNT 1 Page 11

12 Big Top No PARTS DIAGRAM 5429 (MODELS CIH 50) Page 12

13 PARTS DIAGRAM 5429 (MODELS CIH 50) Big Top No ASSEMBLY, CIH OEM EXTENSION (BIG TOP 5429) ITEM PART NUMBER DESCRIPTION QTY BOLT, 5/16-1 X 3/4 CRG GR5 SN LANYARD, NYLON PIN, QUICK RELEASE HITCH 5/16" X 3" BOLT, 1/4 X 3/4 HEX HD GR5 ZP NUT, 1/4 CENTERLOCK NC ZP BOLT, 5/16 X 3-1/2 HEX HD ZP 300 BOLT, 5/16 X 5/ HEX HD GR5 ZP NUT, 5/16 SERR FLANGE NC ZP NUT, 5/16 NE NYLOCK ZP 10 3 NUT, 3/ NE NYLOCK ZP BOLT, 3/ X 3-1/4 HEX HD GR5 ZP LYNCH PIN, 3/16" BRACKET, GPS MOUNT BRACKET, LIGHT MOUNT STEP, BIG TOP CORNER, CIH PLASTIC BRACKET, TOP PIVOT ASSEMBLY, TOP RH SIDE WELDMENT, TOP F/R ASSEMBLY, TOP F/R ASSEMBLY, TOP LH SIDE BRACKET, SENSOR/LIGHT MOUNT 1 Page 13

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16 Crary Industries 23 12th St. NW P.O. Box 49 West Fargo, ND (01) FAX: (01)