SNOW PLOWS OPERATION & MAINTENANCE MANUAL
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- Edward Gary Johnston
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1 SNOW PLOWS OPERATION & MAINTENANCE MANUAL
2 INTRODUCTION
3 TABLE OF CONTENTS Page PLEASE READ ALWAYS INSIST ON GENUINE AIR-FLO PARTS & ASSESSORIES
4 QUICK-SILVER SNOW PLOW Please get to know your Quick-Silver Snow Plow. It is the consumers responsibility for proper operation and maintenance.
5
6 QUICK SILVER MODELS
7 SPECIFICATIONS MODEL BLADE STEEL BLADE WIDTH BLADE HEIGHT BLADE GAUGE TRIP SPRINGS VERTICAL RIBS SHOCK ABSORBER ANGLING RAMS PLOWING WIDTH APPROX. WEIGHT CUTTING EDGE QSS-75 Stainless 7 1/ /2 X /8 x 6 QSC-75 Carbon 7 1/ /2 x /8 x 6 QSS-80 Stainless /2 x /8 x 6 QSC-80 Carbon /2 x /8 x 6 QSS-85 Stainless 8 1/ /2 x /8 x 6 QSC-85 Carbon 8 1/ /2 x /8 x 6
8 QUICK-SILVER OPERATION
9
10 QUICK-SILVER OPERATION TO ATTACH PLOW!
11
12 QUICK QUICK SILVER OPERATION TO REMOVE PLOW!
13 NOTE: Read and understand all operating instructions prior to operating plow. Refer to owners manual for complete operating instructions.
14 VEHICLE APPLICATION REQUIREMENTS RECOMMENDATIONS ARE BASED ON THE FOLLOWING:
15 BALLAST REQUIREMENTS:
16 QUICK-SILVER PARTS DIAGRAM & LIST A BLADE SERVICE PARTS B QUADRANT SERVICE PARTS C A-FRAME SERVICE PARTS
17 D LOWER LIFT FRAME SERVICE PARTS E UPPER LIFT FRAME SERVICE PARTS F NON-RETAIL SERVICE PARTS (NOT SHOWN)
18 QUICK-SILVER PARTS DIAGRAM A BLADE SERVICE PARTS
19 A BLADE SERVICE PARTS ITEM# QTY PART # DESCRIPTION ITEM QTY PART# DESCRIPTION 1A ' SS PLOW BLADE 1B ' SS PLOW BLADE 1C ' SS PLOW BLADE 1D ' C PLOW BLADE 1E ' C PLOW BLADE 1F ' C PLOW BLADE 2 1 SET PLOW GUIDE ASSY W/ FASTENERS /2" X 1 3/4" GR. 8 CARRIAGE BOLT /2" TOPLOCK NUT 5A ' CUTTING EDGE PLOW (SKID) SHOE ASSY 6A /16" LYNCH PIN 6B /16" ID X 1 3/4" OD FLAT WASHER 6C PLOW SHOE LABEL, SERIAL TAG LABEL, DANGER/WARNING LABEL, ATTACH/DETACH LABEL, AIR FLO LABEL, QUICKSILVER LABEL, LARGE AIR-FLO 5B ' CUTTING EDGE 5C ' CUTTING EDGE
20 QUICK-SILVER QUICK-SILVER PARTS LIST DIAGRAM B- QUADRANT SERVICE PARTS
21 B- QUADRANT SERVICE PARTS F NON RETAIL SERVICE PARTS (Not Shown) ITEM# QTY PART # DESCRIPTION QTY PART # DESCRIPTION /8" EYE BOLT ASSY TRIP SPRING SHOCK QUADRANT /8" X 3" HEX BOLT GR /8" TOPLOCK NUT /4" X 3 1/4" HEX BOLT GR /4" JAM NUT /4" TOP LOCK NUT BASE ASSEMBLY (18249) MOTOR DC, 12V - 4.5" CARTRIDGE 4-W/2-P CARTRIDGE 2W/2P, NC CAP SCREW SS 1/4"-20 X 2 3/4" SUCTION FILTER PUMP KIT TUBE, RTN 1/8" NPT TUBE, SUCTION 3/8" NPT RESV, 6 DIA X RESV, BREATHER - 3/8 NPT CARTRIDGE, 3W/2P COIL 10VDC, 2 PIN PLUG, FLUSH 3/8" NPT
22 QUICK-SILVER PARTS DIAGRAM C A-FRAME SERVICE PARTS
23 C A-FRAME SERVICE PARTS ITEM# QTY PART # DESCRIPTION ITEM# QTY PART# DESCRIPTION A-FRAME CHAIN - 30 LINKS /8" U-BOLT /8" FLAT WASHER /8" LOCK WASHER /8" NUT /4" X 4" FLANGE BOLT GR /4" TOPLOCK NUT /4" X 3 1/2" HEX BOLT GR /4" TOPLOCK NUT ANGLE CYLINDER /32" X 3 1/2" COTTER PIN /4" FLAT WASHER /4" X 3 1/2" CLEVIS PIN /16" X 1 1/2" LYNCH PIN S/S JACK ADJ. HANDLE S/S JACK HANDLE /16" X 3 1/4" SILVER HANDLE COVER SCREW JACK FOOT /4" INTERNAL RETAINING RING JACK RELEASE SPRING S/S JACK LOCK PIN /16" X 2" SILVER HANDLE COVER LEFT HAND SCREW JACK MOUNT RIGHT HAND SCREW JACK MOUNT SCREW JACK EXTENTION TUBE (NOT SHOWN) /8" X 2" HEX BOLT GR. 8 - TUBE EXTENSION (NOT SHOWN) /8" X 2 3/4" HEX BOLT GR. 8 - JACK FOOT /8" LOCK NUT
24 QUICK-SILVER PARTS DIAGRAM D LOWER LIFT FRAME SERVICE PARTS
25 D LOWER LIFT FRAME SERVICE PARTS ITEM# QTY PART # DESCRIPTION ITEM# QTY PART# DESCRIPTION RED VINYL GRIP DETENTION PIN W/ LANYARD LOCK HANDLE CATCH CAM BLOCK W/ CROSS SHAFT (ASSEMBLED) /9"-9 X 4 3/4" HEX BOLT GR /8" FLAT WASHER /8" CENTERLOCK NUT LEFT HAND CAM ASSIST HANDLE /16" X 2" ROLL PIN - SS TRUCK HITCH ROLLERS - SS RIGHT HAND CAM ASSIST HANDLE SILVER HANDLE COVER /8" X 3/4" HEX BOLT GR /8" LOCK WASHER /8" FLAT WASHER /2" FLAT WASHER /8" X 1" COTTER PIN /8" FLAT WASHER /8" X 1" COTTER PIN /8" FLAT WASHER /4" X 3" CLEVIS PIN /32" X 1 1/2" COTTER PIN /8" X 2" HEX BOLT GR /8" TOPLOCK NUT
26 QUICK-SILVER PARTS DIAGRAM E UPPER LIFT FRAME SERVICE PARTS
27 E UPPER LIFT FRAME SERVICE PARTS ITEM# QTY PART # DESCRIPTION ITEM# QTY PART# DESCRIPTION /4" x 3" CLEVIS PIN /4" NYLON WASHER /32" X 1 1/2" COTTER PIN LIFT FRAME LIFT CYLINDER /32" X 1 1/2" COTTER PIN /4" x 3" CLEVIS PIN 8A HOSE KIT - INCLUDES 8,9,10, & /4" X 24" HOSE /4" X 41" HOSE #6 MORB X 1/4" MALE JIC #6 MORB X 1/4" FEMALE JIC PUMP DETENTION PIN W/ LANYARD /4" X 2 1/4" HEX BOLT GR /4" FLAT WASHER /4" LOCK WASHER /4" NUT PUMP MOUNT /2" x 3 1/4" HEX BOLT GR /2" FLAT WASHER /2" LOCK NUT 22 1 SET LIGHT KIT STORAGE PLUG W/ CARRIAGE BOLTS PLOW SIDE WIRING HARNESS /8" CLAMP /2" CLAMP /2" CLAMP /4" NUT /4" LOCK WASHER /4"-20 X 1" HEX BOLT GR. 8
28 QUICK-SILVER GENERAL MAINTENANCE! To reduce friction and wear between moving parts, inspect the overall condition of the complete snow plow on a regular basis.
29 WIRING Vehicle Side Wiring Harness P/N KIT INCLUDES: 1- Vehicle Side Wire Harness 3- Blue Splice Lock Connectors 1- V.S Weather Cap 3- Relays 1- Relay Plug Chart 1- V.S Mount Bracket
30 Headlight Adapter Kit P/N Installation & Operating Instructions for Advanced Adapter System ADAPTER INSTALLATION PROCEDURE:
31 Vehicle Side Wiring Harness MAIN PLUG
32 Vehicle Side Wiring Harness - LIGHTING HARNESS
33 Vehicle Side Wiring Harness - CONTROL HARNESS
34 Vehicle Side Wiring Harness - RELAYS PLUGGING CHART FOR RELAYS RELAY # 1 RELAY # 2 RELAY # 3 HIGH LOW GROUND PIN# COLOR AWG PIN # COLOR AWG PIN # COLOR AWG 85 GREEN/YELLOW GREEN/YELLOW GREEN/YELLOW WHITE/BLACK WHITE/BLACK WHITE/BLACK YELLOW GREEN WHITE/RED YELLOW/BLACK GREEN/BLACK WHITE 16 87a YELLOW/RED 16 87a GREEN/RED 16 87a N/A 18
35 Plow Side Wiring Harness P/N KIT INCLUDES: 1- Plow Side Wire Harness. 1- P.S Weather Cap. 3 Screws for DIN Connector
36 Plow Side Wiring Harness - MAIN PLUG
37 Plow Side Wiring Harness - LIGHTING HARNESS
38 QUICK-STICK Hand Held Control HANDHELD CONTROL BLADE OPERATION TIME OUTS AUTOMATIC SHUTDOWN
39 SOFT STOP ON/OFF SWITCH O _ L E F T UP R I G H T ON/OFF SWITCH (Located on the Top of the Handheld control) D FLOAT O W N KEY PAD! WARNING TO PREVENT ACCIDENTAL ACTIVATION OF PLOW, TURN PLOW OFF WHEN NOT IN USE
40 QUICK-SILVER Trouble Shooting Guide Motor does not run. Motor will not shut off. CONDITION Snowplow will not raise or raises slowly or partially. POSSIBLE CAUSE 1) Snow plow harness not connected. 2) Fuses are blown. 3) Cab control malfunction or fault in wiring. Motor relay or cab control malfunction or fault in wiring. 1) Excesses weight on the blade and A- frame. 2) Hydraulic Fluid level low or incorrect fluid is used. 3) Fuses are blown. 4) Truck battery weak or malfunction in charging system. 5) Motor worn or damaged or fault in wiring. 6) Pump filter clogged, worn or damaged pump, or hydraulic system malfunction. CORRECTION 1) Properly connect all wire harnesses. 2) Replace fuses. 3) See an Air-Flo dealer for repair information. See an Air-Flo dealer for repair information. 1) Remove built up snow and ice or any after market accessories 2) Fill reservoir to proper level with recommended fluid. 3) Replace fuse. 4) Replace battery and/or check charging system. 5) See an Air-Flo dealer for repair information. 6) See an Air-Flo dealer for repair information.
41 CONDITION Snowplow angles move slowly or partially. Snowplow will not lower, lowers slowly, or will not float. Snowplow lowers by itself or will not stay in the raised position. POSSIBLE CAUSE 1) Hydraulic fluid level low or incorrect fluid is used. 2) Vehicle battery weak or malfunction is charging system. 3) Air in angle cylinders. 4) Angle cylinders damaged or leaking. 5) Motor worn or damaged or fault in wiring. 6) Pump filter clogged, worn or damaged pump, or hydraulic system malfunction. 1) Hydraulic fluid is incorrect for outside temperature. 2) Quill adjusted in too far. 3) Blown fuse. 4) Cab control or hydraulic system malfunction or fault in wiring. 1) Hydraulic fittings or hoses loose or damaged. 2) Cab control or hydraulic system malfunction. CORRECTION 1) Fill reservoir to proper level with recommended fluid. 2) Replace battery and/or check charging system. 3) Cycle plow to remove air. 4) See an Air-Flo dealer for repair information. 5) See an Air-Flo dealer for repair information. 6) See an Air-Flo dealer for repair information. 1) Use recommended fluid. 2) Adjust Quill out. 3) Replace fuse. 4) See Air-Flo dealer for repair information 1) Tighten or replace components or see an Air-Flo dealer for repair information 2) See an Air-Flo dealer for repair information.
42 CONDITION Snowplow does not perform the selected function or performs a different function. Fluid Leaks from the hydraulic power unit. POSSIBLE CAUSE 1) Hydraulic hose routing is incorrect. 2) Cab control or hydraulic system malfunction. 1) Reservoir overfilled. 2) Loose or damaged hydraulic fittings, hoses, plugs, or hardware. CORRECTION 1) See an Air-Flo dealer for repair information. 2) See an Air-Flo dealer for repair information. 1) Drain excess fluid and verify proper fluid level. 2) Tighten loose components or see an Air-Flo dealer for repair information. Fluid leaks from angle or lift arms. 1) Angle or lift ram gland nut loose. 2) Hydraulic fittings or hoses loose or damaged. 3) Angle or lift rams damaged. 1) Tighten ram gland nut or see an Air-Flo dealer for repair information. 2) Tighten or replace components, or see an Air-Flo dealer for repair information. 3) See an Air-Flo dealer for repair information. Cab control fuses blown. 1) Motor relay or cab control malfunction, or fault in wiring. 1) See an Air-Flo dealer for repair information.
43 CONDITION Excessive load on vehicle electrical system while using snow plow. Vehicle battery loses charge when snow plow is not being used. Snow plow headlamps operate irregularly or not at all (snow plow attached). POSSIBLE CAUSE 1) Too many accessories on. 2) Hydraulic fluid not correct for outside temperature. 3) Quill adjusted in too far. 4) Vehicle battery weak or charging system Malfunction. 5) Worn or damaged motor or pump, or fault in wiring. 1) Vehicle battery weak. 2) Fault in wiring. 1) Snow plow wire harness not connected. 2) Burned out bulbs or vehicle fuse. 3) Fault in wiring. CORRECTION 1) Turn off unnecessary accessories. 2) Use recommended fluid. 3) Adjust Quill out. 4) Replace battery and/or check charging system. 5) See an Air-Flo dealer for repair information. 1) Replace battery. 2) See an Air-Flo dealer for repair information. 1) Properly connect wire harness. 2) Replace bulbs, clean contacts. 3) See an Air-Flo dealer for repair information.
44 CONDITION Vehicle headlamps operate irregularly or not at all (snow plow removed). POSSIBLE CAUSE 1) Burned out bulbs or vehicle fuse. 3) Fault in wiring. CORRECTION 1) Replace bulbs or fuse. 3) See an Air-Flo dealer for repair information. Snow plow park / turn lamps not operating. 1) Burned out bulb or vehicle fuse. 2) Fault in wiring. 1) Replace bulbs or fuse. 2) See an Air-Flo dealer for repair information.
45 Notes
46 SAFETY SAFETY PRECAUTIONS!CAUTION:!WARNING:!WARNING:!WARNING:!CAUTION: For Your Personal Protection
47 For Your Personal Protection
48 HYDRAULIC SYSTEM 12 Volt DC with +/- Connections 1500 PSI Pump Relief Valve 2000 PSI Angling Relief Valve
49 QUICK-SILVER Snow Plow WARRANTY
50 NOTES
51 IMPORTANT: Please fill out completely and retain for your records. This information will be necessary to process any warranty claims.
52 Air-Flo Manufacturing 40 South Main Street Prattsburgh, NY 14873
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