Hustler Mini Z Bac Vac Parts Manual

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1 Hustler Mini Z Bac Vac Parts Manual Hustler Turf Equipment P.O. Box 7000 Hesston, Kansas Rev. 6/06

2

3 Table of Contents Chapter General Information Chapter 2 Contents Hopper Front Assembly Door Assembly Hopper Assembly Chapter 3 Contents Blower Assembly Blower Decals Spindle Housing Assembly Chapter 4 Contents Blower Installation Bac-Vac Installation Weight Installation Index /06 c-

4 c /06

5 Chapter General Information This Manual covers 37927K (20" tires) & K (23" tires) Hustler Mini Z Bac Vac for 44" Deck, K (20" tires) & K (23" tires) Hustler Mini Z Bac Vac for 52" Deck, (20" tires) & (23" tires) (Hustler Mini Z Bac Vac Assembly, Hustler Mini Z 44 Deck Belt cover Assembly, and Hustler Mini Z 52" Deck Belt Cover Assembly Service Literature PART DESCRIPTION Owner s Manual Parts Manual Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts /06 -

6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT-LBS NM SIZE FT-LBS NM M M M M M M M M M M Lubricate all grease zerks. NOTE: /06

7 Chapter 2 Contents Hopper Front Assembly Door Assembly Hopper Assembly /06 2-

8 Hopper Front Assembly A VIEW A /06

9 Hopper Front Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION SIDE MOUNTING SCREEN ANGLE HOPPER SCREEN HOPPER SCREEN STRAP REAR MOUNTING SCREEN ANGLE NT.32-8 HX NL ZN FW.344 X.00 X.2 HRD ZN FDW.00 X.28 X.06 ZN CS X.625 HX G5 ZN FIBERGLASS HOPPER SPOUT DEFLECTOR CS X.500 HX G5 ZN NT HX NL ZN FW.250X.560X.04 SAE ZN CS X 2.00 HX G5 ZN HINGE SEAL.43 X.75 29" LONG LH CORNER SUPPORT RH CORNER SUPPORT CS X.00 HX G5 ZN NT.32-8 CAMTAINER FASTNER CS X.75 HX G5 ZN SPOUT WINDOW TRIM OVERFLOW WINDOW CS.32-8 X 2.00 HX G5 ZN CS.32-8 X.00 HX G5 ZN LW.32 MED SPRING ZN CP.25D X.250 LG HML ZN PIVOT BEARING DISC DOOR LINKAGE DOOR STRAP LINKAGE LH PIVOT LINKAGE RH PIVOT LINKAGE CE.500 X X.093 ZN LH DOOR LATCH LINKAGE RH DOOR LATCH LINKAGE HANDLE UV.75 ID X 5" LG BLACK GRIP BAC VAC FRAME RP.250 X.375 HEAVY SPIRAL CLOSE OUT PLATE NOTES: /06 2-3

10 Door Assembly /06

11 Door Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION REAR DOOR COVER HANDLE CS X.750 H X G5 ZN FW.250 X.560 X.04 SAE ZN CS X.625 HX G5 ZN FDW.000 X.28 X.06 ZN CS X.000 HX G5 ZN LH DOOR RH DOOR RIVET.87 X.375 X.375 HD DIA NT HX NL ZN DOOR CHANNEL LH WHEEL BRACKET RH WHEEL BRACKET FW.406 X.000 X.06 ZN NT HX LK NY X.75 3/8 BORE GRAY WHEEL BOTTOM PLATE DOOR SCREEN STRAP DOOR SCREEN NOTES: /06 2-5

12 Hopper Assembly HOPPER DOOR ASSEMBLY HOPPER FRONT ASSEMBLY /06

13 Hopper Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION CS X.625 HX G5 ZN FW.250 X.560 X.04 SAE ZN PIVOT BEARING DISC CP.25D X.250 LG HML ZN MADE IN U.S.A.-COMBO DECAL BAC VAC ID DECAL NOTES: /06 2-7

14 /06

15 Chapter 3 Contents Blower Assembly Blower Decals Spindle Assembly /06 3-

16 2 35 { } } /06 Blower Assembly 54646

17 Blower Assembly ITEM SERVICE PART MFG. PART QTY DESCRIPTION SD DECK BLOWER BELT COVER CS X.625 HX G5 ZN FW.28 X.625 X.05/.080 HD ZN/YL UPPER BLOWER BELT CS X.500 HX G5 ZN FW.50 X.750 X.8 ZN " PULLEY CS X.750 HX G5 ZN FW.406 X.82 X.060 SAE HD ZN " O.D IDLER PULLEY NT UNT LK G5 ZN CW.560 X.340 X.05 PN SECONDARY IDLER BEARING DISC CS X.50 HX G5 ZNYC SPRING CS X.375 HX G5 ZNYC NT HX GRD 5 ZNYC CS X.750 HX G5 ZN LW.500 MED SPRING ZN NT.32-8 HX G5 ZNYC FW.343 X.687 X.05/.080 HD ZN/YL CS X.00 HX G5 ZN NT HX GR.5 ZN LW.250 MED SPRING ZN TRANSITION CHUTE MS X.750 TH CR ZN BLOWER ROOF FW.030 X.500 X.34 ZN FAN SHAFT ¼" SQ X.00" LONG KEY BEARING W/O COLLAR CAST SPINDLE HOUSING SPINDLE HOUSING ASSEMBLY PULLEY " IMPELLER CS X HX G5 ZNYC FW.53 X.063 X.090 SAE HD ZN PRIMARY IDLER BLOWER HOUSING CW.375 X.750 X.04 CUP Z&Y BLOWER LATCH SB.375 X.375 SH BLOWER MOUNT DECK LIFT SPRING CHAIN MINI-BLOWER INLET NT JAM NY LK /06 3-3

18 NOTES:. Torque bottom bolt to 65 ft. lbs. first then torque top bolt to 65 ft. lbs. 2. Assemble bearings in spindle housing with extended race to the inside /06

19 Blower Decals ITEM SERVICE PART MFG. PART QTY DESCRIPTION BLOWER DANGER DECAL BELT & PULLEY DECAL " WIDE SCOTCH POLYURETHANE WHIRLING BLADES DECAL NOTES: /06 3-5

20 Spindle Housing Assembly ITEM SERVICE PART MFG. PART QTY N/A 2 BEARING W/O COLLAR DESCRIPTION N/A CAST SPINDLE HOUSING N/A SPINDLE SHAFT N/A GREASE FITTING NOTES:. Install upper bearing with extended inner race up and lower bearing with extended inner race down /06

21 Chapter 4 Contents Blower Installation Bac-Vac Installation Weight Installation /06 4-

22 Blower Installation BLOWER ASSEMBLY EXISTING HARDWARE 8 EXISTING HARDWARE 9 2A 0 2B EXISTING HARDWARE EXISTING HARDWARE 2 DECK /06

23 Blower Installation INDEX SERVICE PART MFG. PART QTY. DESCRIPTION " BELT COVER ATTACHMENT " BELT COVER ATTACHMENT " DRIVE BELT COVER " DRIVE BELT COVER CLAMP KNOB " MINI BLOWER DRIVE BELT " MINI BLOWER DRIVE BELT CS.625- X.750 HX G5 ZNYC LW.625 MED SPRING ZNYC FW.656 X.250 X.250 ZNYC EOD DECK DRIVE PULLEY N/A BLOWER MOUNT CS X.000 HX G5 ZNYC FW.406 X.82 X.060 SAE HD ZN NT HX GRD 5 ZN DISCHARGE ADAPTER PLATE CB.375-6X.00 STD CD. Torque to ft. lbs. NOTES: 2. For decks with studs in place of rivet nuts, order the following parts: SERVICE PARTS 2A B /06 4-3

24 Bac-Vac Installation BAC VAC ASSEMBLY 2 3 HUSTLER MINI Z TRACTOR EXISTING HARDWARE /06

25 Bac-Vac Installation INDEX SERVICE PART MFG. PART QTY. DESCRIPTION FLEXIBLE TRANSFER TUBE (USED ON ) FLEXIBLE TRANSFER TUBE (USED ON ) HOSE CLAMP MINI Z BAC VAC MOUNT (USED ON ) MINI Z 23" BAC VAC MOUNT (USED ON ) HP.48 X ZN FW.656 X.32 X.090 ZN CE.625 X X.84 ZN CS X.25 HX G5 ZNYC FW.53 X.063 X.090 SAE HD ZN NT HX G5 ZNYC SC #0 X.750 PHILLIPS TYAB ZN MINI-Z TAIL PIPE EXTENSION NOTES:. Second clamp is installed on Flexible Transfer Tube at Blower Outlet /06 4-5

26 Weight Installation TRACTOR FRAME INDEX SERVICE PART MFG. PART QTY. DESCRIPTION R.S. CATCHER WEIGHT MOUNT L.S. CATCHER WEIGHT MOUNT CATCHER MOUNT PIN CS.625- X HX G HP.09 X.870 ZN WEIGHT FW.680 X.750 X.4 SAE ZNYC NT.625- HX G5 ZNYC NOTES: /06

27 Numerical Index Part No. Page No. Index Numerics , , 5, , 5 3, , 5, 7, , , Part No. Page No K K , K K , Part No. Page No , , , /06 i-

28 Part No. Page No. Part No. Page No. Part No. Page No i /06

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