Zoom. Parts Manual. Models A 5/08 Printed in USA

Transcription

1 Zoom Parts Manual Models A /08 Printed in USA

2 THE MANUAL Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. Hardware descriptions are given in decimals. Decimals to Fractions.0 1/1. /1.1 1/8. /8.8 /1.88 /1.0 1/.70 /.1 /1.81 1/1.7 /8.87 7/8.8 7/1.8 1/1.00 1/ SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. Record Unit Model and Serial numbers here: PRODUCT REGISTRATION The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two.. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. Record Engine Model and Serial numbers here: TO SPEED PARTS ORDERING: 1. Know the model and serial numbers of your unit.. Know the part number required.. Know the quantity required.. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

3 MODELS Domestic Model 108 (0) hp Kohler with 0 Mower Serial No and up Model 1087 (0) hp Kohler with 0 Mower Serial No and up Model 108 (1) 1hp Kohler with Mower Serial No and up Model 101 (1) 1hp Briggs & Stratton with Mower Serial No and up TABLE OF CONTENTS DECALS Decals MAIN FRAME AND TRANSAXLES Frame, Hood, Footrest, Caster and Tires Seat and Support Transaxle, Dump Valves and Rear Wheels OPERATOR CONTROLS Parking Brake Parking Brake Steering Controls Steering Controls FUEL TANKS AND ENGINE Engine, Exhaust, Belt and Idlers Fuel Tank ELECTRICAL SYSTEM Continuity Diagrams Electrical System Wiring Diagrams MOWER DECKS Mower Deck Lift Mower Deck, Belt, Idlers and Blades Mower Deck, Belt, Idlers and Blades Anti-Scalp Wheels Copyright 008 Ariens Company

4 DECALS-SAFETY Model 108, 087, 08, OE000 Item Part No. Qty. Description Decal, American Flag Decal, Trailer Hitch 0000 Decal, Transmission Disconnect Decal, Instructional Steering Decal, Mower Pan Head Danger Decal, Warning Decal, CPSC Danger Decal, Cut Height Decal, Bilingual Danger Decal, Parking Brake Lever Decal, Danger Decal, Hot Surface Decal, Fuel Warning Decal, Control

5 DECALS-STYLE Model 108, 087, 08, 01 1 PE00 Item Part No. Qty. Description Decal, Zoom Right Hand Tank Decal, Zoom Left Hand Tank Decal, Ariens Jewel Decal, 0 Zoom Decal, 0 Zoom Decal, 1 Zoom

6 FRAME, FOOTREST, CASTERS AND TIRES Model 108, 087, 08, PE100 Item Part No. Qty. Description Weldment, Frame Bolt, Hex.- x. Grade Footrest, MZ 0700 Screw, Tapping.1- x Weldment, Front Axle 001 Fork, Caster Wheel/Tire Assembly,.0 x.0 x.0, Monitor Bushing, Flange 1.00 x 1. x 1.0 x Spacer, Wheel 000 Bolt, Hex.0-1 x.0 Grade 0000 Nut,.0-1 Nyloc Flange Bolt, Hex.0-1 x.00 Grade Washer, Flat Steel. x 1.1 x Washer, Flat.0 x 1.81 x Nut, Nyloc Flange Spacer,.70 D x.8 Long Bushing, Axle Pivot 000 Spacer, Caster Fork

7 SEAT AND SEAT SUPPORT Model 108, 087, 08, PE Item Part No. Qty. Description Seat with Arm 01 1 Seat Plate Bracket, Seat Spring Bracket, RH Steering Stop Bracket, LH Steering Stop 0000 Nut, Locking Flange Screw, Tapping.1- x Bolt, Shoulder.7-1 x Hub Cap 0000 Bolt-Hex.1- x 1.00 Grade Spring, Seat Bolt, Round Head Square Neck.1- x 1.0 Grade 1 00 Washer-Flat-Steel.8 x.87 x Nut, Coupling /1- x Arm Rest Guard, Finger 7

8 TRANSAXLE, DUMP VALVES AND REAR WHEELS Model 108, 087, 08, PE10 Item Part No. Qty. Description EZT, Left Hand Transaxle-Hydrogear (For service please contact Hydro-Gear) (08, 087) EZT, Left Hand Transaxle-Hydrogear (For service please contact Hydro-Gear) (08, 01) EZT, Right Hand Transaxle-Hydrogear (For service please contact Hydro-Gear) (08, 087) EZT, Right Hand Transaxle-Hydrogear (For service please contact Hydro-Gear) (08, 01) Weldment, Transaxle Support 000 Nut /1- Flange Nyloc Weldment, Dump Valve (RH) Weldment, Dump Valve (LH) Bracket, Dump Valve Bracket, Dump Valve/Clutch Stop (08) Clutch Stop (087, 08, 01) 0800 Bolt-Hex.-0 x.7 Grade 0000 Nut, Locking Nylon Assembly, Tire x 8.-8 (08) 0701 Assembly, Tire Wheel x 8.-8 CTR (087) 070 Assembly, Tire/Wheel x.-8 CTR (08, 01) Nut, Lug Cap, Vent Fitting, Straight Hose, Vent Washer-Flat-Steel. x.0 x Pin-Hair-Internal.0 x. x Bolt, Hex.1- x Washer, Flat Steel.8 x.87 x Bolt, Hex.8-1 x.0 Grade Washer, Flat Steel.0 x 1.00 x Nut,.8-1 Nyloc Flange 8

9 PARKING BRAKE Model 108, 087, 08, 01 Serial Numbers Less than 0, PE Item Part No. Qty. Description Latch, Neutral Spacer 000 Washer, Flat Steel. x 1.1 x Bolt, Hex.1- x. Grade 000 Nut, Locking Flange Bolt, Hex.-0 x. Grade Bolt, Hex.-0 x 1.00 Grade Nut, Flange Nyloc / Washer, Flat Steel.1 x.7 x Pin, Hair Internal.08 x. x Crank, Parking Brake Washer, Locking. x.0 Regular Bolt, Hex.-0 x.7 Grade Trunnion, Brake Brake, Link Lever, Park Brake Bushing, Flanged.70 x x. x Push Nut,.7 Shaft Washer, Nylon Bushing, Parking Brake Weldment, Brake Shaft Brake Link Spring, Compression.0 x.0 x Bushing Link, Parking Brake 0000 Nut, Locking Nylon - with Insert Switch, Double Pole Screw, Machine - x Nut, Locking-Nylon.0-0

10 PARKING BRAKE Model 108, 087, 08, 01 Serial Numbers 0,000 and Up PE1

11 PARKING BRAKE Item Part No. Qty. Description Latch, Neutral Spacer 000 Washer, Flat Steel. x 1.1 x Bolt, Hex.1- x. Grade 000 Nut, Locking Flange Bolt, Hex.-0 x. Grade Bolt, Hex.-0 x 1.00 Grade Nut, Flange Nyloc / Washer, Flat Steel.1 x.7 x Pin, Hair Internal.08 x. x Crank, Parking Brake Washer, Locking. x.0 Regular Bolt, Hex.-0 x 1.00 Grade Trunnion, Brake Brake, Link Handle, Parking Brake Grip, Parking Brake 0000 Bushing, Flanged.70 x x. x Push Nut,.7 Shaft Bolt, Hex.1- x 1.7 Grade Bushing, Flange. x.01 x.0 x Washer, Wave.0 x.7 x Washer, Flat Steel,.8 x.87 x Weldment, Brake Shaft Rod, Brake Spring, Compression.0 x.0 x Link, Parking Brake Nut, Locking Nylon - with Insert Switch, Double Pole Screw, Machine - x Nut, Locking-Nylon.0-0 Model 108, 087, 08, 01 Serial Numbers 0,000 and Up

12 Model 108, 087, 08, 01 Less than 0,000 STEERING CONTROLS PE10 1

13 STEERING CONTROLS Model 108, 087, 08, 01 Less than 0,000 Item Part No. Qty. Description Weldment, Control Link 0000 Pivot, Rod 000 Link, Wireform 0000 Bolt,.8-1 x 1 FSHCS Plain 00 Bushing, 1.00 x.7 x Weldment, Control Arm Channel, Upper Handlebar Caplug, Handlebar 0000 Bushing Eccentric 001 Handlebar Grip, Handlebar 1 1 Battery, Exide Sealed Maintenance Free U1-0 (Purchase replacement locally) Nut, Lock Wing Battery Rod Solenoid Screw, Tap.0-0 x Bolt, Hex.1- x 1.7 Grade Nut, /1- Flange Nyloc Bolt, Hex.8-1 x 1. Grade Nut, Hex Jam Pin, Hair Internal.08 x. x Bolt, Hex /1- x Grade 000 Bushing, Flange.1 x.00 x. x Washer, Flat Steel. x.87 x Nut, Spin Lock-Flange Nut, Jam Stop Tab 000 Stud, Ball Damper, Control 1 00 Nut, Locking Top Flange.1-1

14 STEERING CONTROLS Model 108, 087, 08, 01 Serial Numbers 0,000 and Up PE10 1

15 STEERING CONTROLS Model 108, 087, 08, 01 Serial Numbers 0,000 and Up Item Part No. Qty. Description Weldment, Control Link 0000 Pivot, Rod 000 Link, Wireform Bolt,.8-1 x 1 Grade 8 EP Washer, Flat Steel.0 x 1. x.1 00 Bushing, 1.00 x.7 x Weldment, Control Arm Channel, Upper Handlebar 0700 Caplug, Handlebar 0000 Bushing Eccentric Handlebar Grip, Handlebar 1 1 Battery, Exide Sealed Maintenance Free U1-0 (Purchase replacement locally) Nut, Lock Wing Battery Rod Solenoid 0710 Screw, Tap.0-0 x Bolt, Hex.1- x 1.7 Grade Nut, /1- Flange Nyloc Bolt, Hex.8-1 x 1. Grade 000 Nut, Hex Jam Pin, Hair Internal.08 x. x Bolt, Hex /1- x Grade 000 Bushing, Flange.1 x.00 x. x Washer, Flat Steel. x.87 x Nut, Spin Lock-Flange Nut, Jam Stop Tab Stud, Ball Damper, Control 00 Nut, Locking Top Flange Washer, Flat Steel.7 x 1. x.1 1

16 Model 108, 087, 08, 01 ENGINE, EXHAUST, BELTS AND IDLERS Rear of Unit PE10 1

17 ENGINE, EXHAUST, BELTS AND IDLERS Item Part No. Qty. Description Engine, hp Kohler (08) Engine, HP Kohler Single(087) Engine, 1 HP Kohler Single (08) Engine, 1 HP Briggs and Stratton Single (01) /1-0 x -1/ HHCS Grade Washer, Locking. x. Regular Washer, Flat Steel. x.00 x Electric Clutch (08) Electric Clutch RMS (087, 08, 01) V-Belt, A-RMAX x Sheave, Gound Drive Bushing, Sleave.00 x.70 x Weldment, Idler 0000 Bushing, Flange 0.7 x 0.87 x. x Washer, Flat Steel.1 x 1.0 x Bolt, Hex.0-1 x Spring, Extension Idler, Flanged Nut, /8-1 Flange Nyloc Nut, Locking Top Flange Screw, Tapping.8-1 x 1.00 Hex Washer Head Hose Assembly, Oil Drive.8 x. OAL Bolt, Hex.1- x.7 Grade Clamp, Cushioned Steel Nut,.1- Nyloc Flange Muffler, Twin Kohler (08) Muffler, Weldment (Courage) (08, 087, 08) 00 Clamp, Hose Wire.0/. x Gas Line, Bulk 1 LG (08) Gas Line, Bulk 8 LG (087, 08) Gas Line, Bulk LG (01) Nut, Top Lock Flange 8 x 1. (08) Nut, Top Lock Flange 8 x 1. (087, 08) Bolt, Hex.8-1 x.00 Grade Model 108, 087, 08, 01 17

18 FUEL TANK Model 108, Item Part No. Qty. Description Gas Tank Fuel Cap Fitting, Tank Bushing, Flange.7 x 1.0 x Bolt, Hex.1- x.0 Grade 0700 Washer, Flat-Steel.8 x.87 x Spacer, Tank Mount Bolt, Hex.1- x.7 Grade Shoulder Spacer Cable, Choke Cable (08) Throttle/Choke Cable, 0" (087, 08, 01) 000 Nut,.1- Nyloc Flange Fender Cable, Throttle (08) Key Switch Key, w/cap Switch, Clutch Screw, Tapping - x.0 Hex Washer Head (08) 0700 Screw, Tapping - x.0 Hex Washer Head Thread Rolling (087, 08, 01) Control Panel (08) Control Panel (087, 08, 01) Rivet, Plastic.1 Diameter

19 CONTINUITY DIAGRAM Model 108, 087, 08, 01 PE0771 1

20 ELECTRICAL SYSTEM Model 108, 087, 08, PE000 0

21 ELECTRICAL SYSTEM Model 108, 087, 08, 01 Item Part No. Qty. Description Key with Cap Relay 010 Fuse, 0 AMP Key Switch Solenoid 1 Battery, Exide Sealed Maintenance Free U1-0 (Purchase replacement locally) Bolt, Hex.-0 x.7 Grade Washer, Flat Steel.81 x. x Nut, KEPS Boot, Eyelet Terminal Starter Cable 1" Ground Cable Switch, Clutch With Retainer Harness, Mini-Zoom/Zoom Switch, Double Pole N.O. / N.O Switch, Snap Mounting (N.O.) Diode, Connector Shell Insulator Washer, Locking Nut, Jam Cable Tie 1

22 WIRING DIAGRAM Model 108, 087, 08, 01 OPTIONAL Yellow / Red Yellow / Red Parking Brake Switch Optional PE10

23 MOWER DECK LIFT 1 1 Model 108, 087, 08, To Deck 1 1 PE10 Item Part No. Qty. Description Rod, Lift Lift Arm Shaft, Lift Nut, Hex Bolt, Hex.0-1 x.7 Grade Deck Link Nut, Spin Lock Flange Nut.0-1 Nyloc Flange Pin, Hair # Screw, Tap.1- x Bushing, Flange.70 x x. x Bolt, Hex.8-1 x.00 Grade Nut, Flange Nyloc / Tube, Lift Stop Pin, Spring Ball.7OD x Rod, Lift Pedal, Foot Lift Screw, Tap.-0 x Cable, Hood Bolt, Hex.8-1 x.0 Grade Trunnion 0100 Washer, Flat Steel.7 x 1.7 x Washer, Flat-Steel.1 x 1. x Pin-Clevis. x Channel, Deck Lift

24 MOWER DECK, BELT, IDLERS AND BLADES Model 108, (087) PE0870

25 MOWER DECK, BELT, IDLERS AND BLADES Item Part No. Qty. Description Weldment, 0" Stamped Deck (087) Weldment 0" Deck (08)(08) 00 1 Doubler Plate, 0-Inch Deck (087) Deck Doubler, (08) 00 Spindle Assembly Dust Cap 00 1 Bolt, Round Head Square Neck.8-1 x Nut.8-1 Flange Nyloc (08) Nut.8-1 Flange Nyloc (087) Sheave,. Diameter A-Section (087) 0100 Sheave, Spindle.7 Dia. (08) 8 00 Key, Square. x.8 x Washer, Flat Steel.0 x 1.0 x Bolt, Hex.8-1 x 1.00 EP0 Grade Blade, Mower (08) 0800 Blade, Mower (087) Washer, Flat.0 x 1.81 x Washer, Beveled. x 1. x Bolt, Hex.- x 1.7 Grade Weldment, Idler Arm Bearing, 1.00 x 1.1 x Idler, Flat.8 x.00 x Bolt, Round Head Square Neck.8-1 x.0 Grade (087) Bolt, Round Head Square Neck.8-1 x.0 Grade (08) Bushing Finger, Belt (08) Finger, Belt (087) Spacer, Powdered Metal Washer, Flat Steel. x 1. x Washer, Flat Steel.1 x 1. x Washer, Flat Steel.1 x.00 x Bolt, Hex.0-1 x.0 Grade Nut, Locking-Top-Flange Bolt, Hex.8-1 x.7 Grade Washer, Flat Steel. x.00 x V-Belt, 0" Zoom (087) V-Belt, HA x 10. EFF. (08) Spring Bolt, Hex.0-1 x 1. Grade Nut, Spin Lock Flange Nut, Coupling.0-1 x Washer, Lock 1/ Belt Cover, Left 0 (087) Belt Cover, Left (08) Belt Cover, Right 0 (087) Belt Cover, Right (08) Bolt, Round Head Square Neck.1- x 1. Grade Washer, Flat Steel.8 x.87 x.08 (087) Washer-Flat-Steel.8 x.87 x.08 (08) Nut,.1- Nyloc Flange Bolt, Hex.1- x.7 Grade (087) Bolt, Hex.1- x.7 Grade (08) Nut, Spin Lock-Flange Bolt, Hex.8-1 x 1.00 Grade (087) Bushing-Sleeve.77 x. x. (087) Nut, Locking-Top-Flange.8-1 (087) Belt Finger (087) 000 Bushing, Flange.0 x.88 x.70 x.10 (08) Model 108, 087

26 MOWER DECK, BELT, IDLERS AND BLADES Model 108,

27 MOWER DECK, BELT, IDLERS AND BLADES Item Part No. Qty. Description Deck, Stamped Doubler Plate, Deck 00 Spindle Assembly Dust Cap 00 8 Bolt, Round Head Square Neck.8-1 x 1. Grade Nut,.8-1 Nyloc Flange Sheave,.7 Diameter A-Section 8 00 Key, Square. x.8 x Washer, Flat Steel.0 x 1.0 x Bolt, Hex.8-1 x 1.00 EP Blade, 17. x. x Washer, Flat.0 x 1.81 x Washer, Bellville. x 1. x Bolt, Hex.- x 1.7 Grade Idler Arm Washer, Flat-Steel.1 x 1. x.0 YZ Bolt-Hex.0-1 x.0 Grade 0800 Bearing, 1.00 x 1.1 x Bushing, Spacer.0/.00 x./. x.0/.0 Promaster Washer, Flat-Steel. x 1.1 x Nut, Locking-Top-Flange Bolt, Hex.8-1 x.0 Grade Idler, Flat.8 x.00 x Belt Finger 000 Bushing, Flange.0 x.88 x.70 x Washer, Flat Steel.0 x 1.0 x Washer, Flat-Steel. x.00 x Bolt, Hex.8-1 x.7 Grade Belt, HA 8.7 Wrapped Extension Spring Bolt, Hex.0-1 x 1. Grade Washer, Flat-Steel.1 x 1. x.0 YZ Nut, Coupling.0-1 x Washer-Locking.0 x.1 Regular Nut, Spin Lock-Flange Molded Chute, Zoom Chute Reinforcement Screw, Socket Head.1- x.7 Button Head 0700 Washer, Flat-Steel.8 x.87 x Nut, Locking-Top-Flange Clevis Pin, /1 x Spring, Torsion Pin, Hair Internal.08 x. x Belt Cover, Left Belt Cover, Right Bolt, Round Head Square Neck.1- x 1. Grade Washer, Flat-Steel.8 x.87 x Nut,.1- Nyloc Flange Bolt, Hex.1- x.7 Grade Nut, Spin Lock Flange.1- Model 108, 01 7

28 ANTI-SCALP WHEELS Model 108, Item Part No. Qty. Description Bolt, Shoulder.8-1 x.0 Hex Washer Head Grade 00 1 Roller (08) Pin, Roller (08) Pin, Spring Clip (08) Wheel x 0000 Nut, Locking-Top-Flange Push Nut,. Shaft (08) Clevis Pin Spring, Torsion Pin, Hair.08 x. x Plastic Chute 1 00 Nut, Locking, Top Flange Chute Reinforcement Washer, Flat Steel.8 x.87 x Screw, Socket Head, Button Head.1- x.7 8

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37 Ariens Company West Ryan Street P.O. Box 17 Brillion, WI Fax