REPAIR PARTS MANUAL SR400 P-12932

Transcription

1 REPAIR S MANUAL SR400 P-93

2 COUNTRY CLIPPER EDGE & EDGE XL T ZERO TURN RADIUS MOWER TABLE OF CONTENTS SECTION - MOWER DECKS AND RELATED S. 48" DECK ASSEMBLY. 5" DECK ASSEMBLY 3. 60" DECK ASSEMBLY 4. DECK SPINDLE ASSEMBLY 5. DOUBLE IDLER & RELATED S 6. LIFT HANDLE ASSEMBLY & RELATED S. LIFT ASSEMBLY & RELATED S 8. TRANSMISSION IDLERS & RELATED S SECTION - TRACTOR FRAME AND RELATED S 9. CASTER WHEEL ASSEMBLY 0. FRAME SIDES & RELATED S - EDGE. FRAME SIDES & RELATED S - EDGE XLT. FENDER ASSEMBLY 3. SEAT, FOOT DECK ASSEMBLY & RELATED S 4. FRONT STEP ASSEMBLY - EDGE XL T SECTION 3 - TRACTOR DRIVE AND RELATED S 5. FUEL TANK ASSEMBLY 6. JOYSTICK STEERING CONTROL & RELATED S. JOYSTICK STEERING CONTROL & RELATED S (CON'n 8. TWIN STICK STEERING CONTROL & RELATED 9. PARKING BRAKE ASSEMBLY & RELATED S 0. MOTOR & TRANSMISSION ASS'Y & RELATED S -.5HP KAWASAKI. MOTOR & TRANSMISSION ASS'Y & RELATED S - 4HP KAWASAKI. MOTOR & TRANSMISSION ASS'Y & RELATED S - HP KOHLER 3. E-6405 WIRE HARNESS ASS'Y & RELATED S - KOHLER ENGINE (JOYSTICK) 4. E-645 WIRE HARNESS ASS'Y & RELATED S - KAWASAKI ENGINES (JOYSTICK) 5. E-646 WIRE HARNESS ASS'Y & RELATED S - KOHLER & KAWASAKI ENGINES (TWINSTICK) 6. E-64 WIRE HARNESS ADAPTER & RELATED S - KAWASAKI P-93

3 48" DECK ASSEMBLY 43 --ih 33 6 J '-"'"'''' PI,--+-' ( ) REF NO. NO P 5 9-4W 43-06W 5-009W P 43-A 60-46A 60-43A W 0 D-35-W F F F F F F-09-0 F F-5 9 F-58 0 F-5 F BUSHING Baffle Wldt. 48" Hanger Weldment ASTING.HANGER.WIDE BASE UTLET STIFFENER. SMALL CHUTE ASS Y. SM. ULLEY COVER wdecals 8" DECK wdecals PUTTER 8AFFLE B.LT. B Nyloc Nut 38-6 Stover Nut 4" Flat Washer 56 H Flat Washer 56-8 x " Capscrew 4" LockWasher 38" LOCKWASHER 56-8 Stover Nut 4-0 Stover Nut " WASHER CUSTOM 4-0 x 3~4n Capscrew x 4" CARRIAGE BOLT REF NO. NO. 3 F-6 4 F-4 5 F-83 6 F-898 F F-55 9 H H-39 3 H-40 3 H-8 33 P P P P-93 3 P P A A. 8 :3 8-6 x - 4 arraige Bolt x 6" apscrew arriage Bolt,,(4 X 3~4" x -34" Clevis in ARRIAGE BOLT. 4 X -" 5 PRING. CO~P.656 X.05 X.9 Roller DIA. x 4-36L " Rue R;n~ " x 4-.. Clevis Pin " x 5-" Clevis Pin Decal, WARNING DECAL "DANGER ROTATING BLADES" DECAL. HOIST POINT DECAL, JAZEE DECK BELT ROUTING DECAL, MISSING CHUTE ECAL, DECK SIZE 48" 3 PINDEL ASS'Y - SEE PAGE 4 OUBLE IDLER ASS'Y - SEE PAGE 5 RONT IDLER ASSY - SEE PAGE 5 EAR IDLER 6SS'Y - SEE PAGE 5 ECK PROP ASS y, AVOT FRONT EDGE XLl) ECK PROP ASS'Y ~XED ~ EDG P-93

4 5" DECK ASSEMBLY IS 4 '> ( ) 9 5 REF REF NO. NO.. NO. NO P 5 BUSHING 3 F-6 8 :3 8-6 x - 4 arraige Bolt 9-9W DUST BAFFLE, 5" 4 F x 6" apscrew 43-06W Hanger Weldment 5 F-83 arriage Bolt,,(4 X 3~4" 5-009W ASTING,HANGER,WIDE BASE 6 F-889 x -58" Clevis in 5 6D-0P UTLET STIFFENER. SMALL F-935 ARRIAGE BOLT, 4 X -" 43-A CHUTE ASS'Y SM. 8 F-55 PRING, CO~P.656 X.05 X.9 6D-46A ULLEY COVER wdecals 9 H Roller DIA. x 4-36L 6D-44A 5" DECK W ~DECALS 30 H-39 4 " Rue R;n~ W PUTTER BA FLE 3 H-40 " x 4-.. Clevis Pin 0 D-36-W B.LT, B-8D 3 H-8 " x 5-" Clevis Pin F Nyloc Nut 33 P-0935 Decal, WARNING F-D Stover Nut 34 P-D94 DECAL "DANGER ROTATING BLADES" 3 F " Flat Washer 35 P-43 DECAL, HOIST POINT 4 F-D H Flat Washer 36 P-93 DECAL, JAZEE DECK BELT ROUTING 5 F x " Capscrew 3 P-95 DECAL, DECK SIZE, 5 6 F " LockWasher 38 P-496 DECAL, MISSING CHUTE F " LOCKWASHER SPINDEL ASS'V - SEE PAGE 4 8 F Stover Nut DOUBLE IDLER ASS'Y - SEE PAGE 5 9 F Stover Nut FRONT IDLER ASS'V - SEE PAGE 5 0 F-5 6 " WASHER CUSTOM REAR IDLER ASS'Y - SEE PAGE 5 F x 3~4n Capscrew A ECK PROP ASS'Y, AVOT FRONT JAZEE ARC SR35) x 4" CARRIAGE BOLT A ECK PROP ASS'Y ~XED ~ JAZEE SR5 P-93

5 60" DECK ASSEMBLY d REF REF.. NO. NO. NO. NO P 5 BUSHING 4 F-6 3 x 43-06W Hanger Weldment 5 F x -Vc4" Carraige Bolt 43-04W 0" DUST BAFFLE 6 F x 6" apscrew 59-39P CALPER BRACKET F-83 arrioe Bolt, 4 X 34" P ROLLER 8 F-935 ARRI GE BOLT, ~4 X -!?" 6D-3P UTLET STIFFENER, LARGE 9 F x " C RRIAGE B LT, 43-A CHUTE ASSEMBLY, SM 30 F-06-3 X 3-" CARRIAGE BOLT 6D-46A ULLEY COVER wdecals 3 F-55 PRING, COMP.656 X.05 X.9 6D-45A 0" UTE DECK WELDMENT 3 H Rolier, 3-34 DIA. x 4-36L D6W PUTTER BAFFLE 33 H-39 4 " Rue Rin~ D-36-W B.LT, B-8D 34 H-8 " x 5- " Clevis Pin F Nyloc Nut 35 P-0935 Decal, WARNING 3 F-D Stover Nut 36 P-D94 DECAL "DANGER ROTATING BLADES" 4 F " Flat Washer 3 P-43 DECAL, HOIST POINT 5 F-D H Flat Washer 38 P-95 DECAL, DECK SIZE, 60 6 F x " Capscrew 39 P-496 DECAL, MISSING CHUTE F " LockWasher 0 P-83 DECAL, DECK BELT ROUTING 8 F " LOCKWASHER SPINDEL ASSY - SEE PAGE 4 9 F Stover Nut DOUBLE IDLER ASS'Y - SEE PAGE 5 0 F Stover Nut FFRONT IDLER ASS'Y - SEE PAGE 5 F-5 6 " WASHER CUSTOM REAR IDLER ASS'Y - SEE PAGE 5 F n Capscrew A ECK PROP ASS'Y, AVOT FRONT JAZEE ARC SR35) x B" Co screw A ECK PROP ASS'Y ~XED ~ JAZEE SR5 P-93 3

6 TORQUE TO 00-0 LB-FT PULLEY NOT INCLUDED ' IN ASSEMBLY DECK SPINDLE ASSEMBLY 69FN-00A (APPLY THIN LAYER OF CHEVRON RYKOTAC GREASE TO THE TOP SURFACES OF THE BEARING AND HOUSING PRIOR TO INSTALLING #3 (BEARING CAP). BLADE NOT INCLUDED IN ASSEMBLY 8 MOWERS ARE SHIPPED WITH 3 to 4 0 OF CHEVRON SRI NLGI GREASE INSIDE EACH SPINDLE HOUSING. 9 ~ 0 TORQUE TO 00 LB-FT REF NO. NO.. F P P P P 4 H D P P P P 0 F P 4 F F REF NO. NO TOP LOCK NUT 4 F-53 48" DECK PULLEY 5 H-0 5" DECK PULLEY 6 H " DECK PULLEY H-654 CAP. BEARING H-655 O RING. RUBBER OPTIONAL BLADES BEARING. #606 H-659 SHAFT. SPINDLE H-660 HOUSING. SPINDLE H-66 BLADE DRIVER H-665 BLADE WASHER H X.5 HHCS GR. 8 H-66 SPINDLE SPACER. WASHER 38-4 X.5 CAP SCREW 3 8 LOCK WASHER LOCK NUT GREASE PACKET BLADE HIGH L. " CUT 48" BLADE. HIGH L. 8 38" CUT 5" BLADE. HIGH L. " CUT 60" BLADE. LOW L. " CUT 48" BLADE. LOW L. 8 38" CUT. 5" BLADE. LOW L. " CUT. 60" BLADE. GATOR. " CUT 48" BLADE. GATOR. 8 38" CUT 5" BLADE. GATOR. " CUT 60" P-93

7 DOUBLE IDLER DRIVE BELT IDLER & RELATED S 48", 5", & 60" DECKS \ RIGHT REAR STATIONARY IDLER ASSEMBLY ,-_- 0 C<I;) \ FRONT STATIONARY IDLER ASSEMBLY U 4 tr- 35 REF REF NO. NO. NO. NO P ASHER, BEARING CAP 9 F P Belt Tightner Handle 0 F P Belt Tightner Arm F P EXTENSION FOR SPRING F P BELT KEEPER, B BELT 3 F P MOUNTING PIN 4 F W IDLER ARM WLDT, " OFFSET 5 F W-003W LOT, DECK 48" 6 F P SPACER, BELT GUARD F P BELT GUARD 8 F Pulley flat idler " Bore 4" 9 H Flanged Bushin~ 8" Bore P PULLEY V-IDLE HOLE P 4 F Staver Nut F Staver Nut F " Flat Washer 34 F-09 F x-4" Capscrew 35 F-06 8 F :5 8-6 x " Co screw Hex Jam Nut " WASHER, CUSTOM -3 X-6" C",screw 4" x " RIVE CREW -3 X -4" CARRIAGE BOLT -3 THIN NYLOC NUT ~8-6 x " Carrai~e Bolt ASHER, 38 FENDE WASHER.406ID X.500 X GA THK SPRING,5 X -,TAPERED ENDS BELT KEEPER SPACER IDLER MOUNT PULLEY, FLAT IDLER, 5" PULLEY, FLAT IDLER, 6" CARRIAGE BOLT {.-3 X 3-34" -3 X 3- " CARRIAGE BOLT P-93

8 LIFT HANDLE ASSEMBLY & RELATED S FRAME SIDE 9 5 ' REF NO. NO P LIFT HANDLE. LOWER 659-0W FRAME WELDMENT. LH. 3 F X " CAPSCREW P HANDLE LINK P HANDLE PIVOT BRACKET 6 64-P TOP PEG LATCH PLATE P LlFY HANDLE. UPPER 8 H-60 SPRING, " OD. X 8" 9 F-46 NUT, -0 JAM 0 F-6 CARRIAGE BOLT, 38-6 X P SPRING ANCHOR PLATE F-l NUT, -3 LOCKNUT 3 F X 4" GR. 5 4 F X 3" GR. 5 4" 6 REF NO. NO P 6 F-l F F-5 9 H-39 0 H-34 H-460 F HANDLE PIVOT PIN NUT, 38-6 LOCKNUT (STOVER) CLEVIS PIN, X 58" " FLAT WASHER RUE RING, " VINYL GRIP, 38 X " SPRING EXTENSION CABLE FHCS -3 X " GR. 5 SEE PAGE P-93

9 LIFT ASSEMBLY & RELATED S 6 9 ~~ 3 - ~-, \ 35 3 '<:5 3 ' " ~ 659-A RELEASE HANDLE ASSEMBLY # # P DRAG BAR TAB P 4 DRAG LINK BAR P LIFT BAR P LIFT SLEEVE. FRONT P LIFT SLEEVE. REAR 6 F X 4" GR.5 F STOVER NUT P DECK LIFT PEDAL 9 64-P 4 HANGER PIN 0 F-85 CLEVIS PIN. X 4" F NUT. " JAM F X 3. " THREAD 3 F-5 8 WASHER. NARROW 4 H-39 8 RUE RING. " 5 H-40 CLEVIS PIN. X 4 " 6 F CLEVIS PIN. X 34" F x " HHCS P ADJUSTABLE HANGER END # # A RELEASE HANDLE ASSEMBLY P DECK HOOK W RELEASE HANDLE WELDMENT P HOOK KEEPER 3 H-54 SPRING. TORSION 4 F NUT STOVER 5 F WASHER. FLAT. 38" 6 F-009 SPIROL ROLL PIN 4 X - F-03 CAPSCREW X. GR. 5 8 H-40 TREAD PAD 9 F " STOVER NUT P LATCH PLATE P PLATE. CATCH 3 F-58 NUT. 4" STOVER 33 F-83 CARRIAGE BOLT. 4-0 X 34" 34 F-88-3 x 3-" CAPSCREW 35 F JAM NUT P-93

10 TRANSMISSION IDLERS & RELATED S 8_ 4 6-_' 9-(x) OF IDLER ARM ASSEMBLY (#4) 3 \ ---::>.LC- I II! II! II! 8 5 I 0 # # # 0-0P SPACER PULLEY, FLAT IDLER, " BORE, 4" 6 3 H-69 SPRING, 5x-, TAPPERED ENDS 4 0-0A IDLER ARM ASSEMBLY P CLUTCH STOP 9 6 F x -34" CAPSCREW 0 F X -" GR. 5 8 F " FLAT WASHER 9 F STOVER LOCK NUT 0 F " LOCK NUT 00-0W MOTOR MOUNT WELDMENT F-8 FHCS, -3 x " GR.5 3 F STOVER NUT 4 F-0 FHCS, 56-6 x 34" GR.5 8 # 0-084P P F-5 F F-083 P-98 TUBE, SPRING MOUNT MOUNTING PIN " FLAT WASHER 38-6 x 3" CAPSCREW FLANGED BUSHING WASHER, 38 FENDER DECAL, HYDRO BELT ROUTING P-93

11 CASTER WHEEL ASSEMBLY 4 ~ NOTCH TO REAR OF MOWER ~ ~ ~6 ~ 0 "---- ~ NUT TO INSIDE IYa (, OF MOWER ~~ ~8 5 4 VALVE STEM TO OUTSIDE OF MOWER 6 # # 6-35W 659-8A 659-8A 6-36P P P 5 D P-384 D F-9 9 F F CASTER YOKE WELDMENT FRONT WHEEL ASS'Y (LH) FRONT WHEEL ASS'Y (RH) BEARING SPACER BEARING CAP, RED BEARING SHIELD BEARING, 58 ID X -38 OD DECAL, PSI 3" TIRE WRIM -3 X 8" GR. 5 BOLT -3 LOCK NUT 3 6" X " ROLL PIN 9 # # D BEARING, SPD SF-6-3 F " FLAT WASHER F " LOCK WASHER F "-8 X " WNYLOC PATCH W FRONT AXLE (EDGE) 659-8W FRONT AXLE (EDGE XLT) H-056 GREASE ZERK P STOP TAB F " X 58" SELF TAPPING SCREW F " X " ROLL PIN P-93

12 FRAME SIDE & RELATED S FOR EDGE \ ~ \ # # 659-0W FRAME SIDE RH W FRAME SIDE LH W AXLE MOUNTING WELDMENT W MOTOR MOUNT WELDMENT P SIDE PANEL RH. (JS) 00-09P SIDE PANEL RH. (TS) P SIDE PANEL RH. (JS) 00-0P SIDE PANEL LH. (TS) F x -4" CAPSCREW W WLDT. ENGINE GUARD 9 F-6 FHCS x " GR P 4 DRAG BAR TAB BUSHING. 58 BORE (JS ONLY) F STOVER NUT P BAR. BUMPER BRACE 4 F- 6 FHCS. -3 X -4" GR.5 5 F LOCK NUT 6 F-4 FHCS X " GR.5 F-8 3 FHCS. -3 X ". GR.5 0 P-93

13 FRAME SIDE & RELATED S FOR EDGE XLT 5. '~rp. \ ~ 0.. (). - ~ 3 9 "6 4 0 \ "l'j \ 0 # # 659-0W FRAME SIDE RH W FRAME SIDE LH W AXLE MOUNTING WELDMENT 00-0W MOTOR MOUNT WELDMENT P SIDE PANEL RH. (JS) 00-09P SIDE PANEL RH. (TS) P SIDE PANEL RH. (JS) 00-0P SIDE PANEL LH. (TS) F x -4" CAPSCREW W WLDT, ENGINE GUARD F-6 FHCS, 38-6 x " GR P DRAG BAR TAB BUSHING, 58 BORE (JS ONLY) F STOVER NUT 00-08P BAR, BUMPER BRACE F- 6 FHCS, -3 X -4" GR.5 # # 5 F LOCK NUT 6 F-4 FHCS, 38-6 X " GR.5 F-8 3 FHCS, -3 X ", GR.5 8 H-600 SEAL, SHAFT,.50,.38, P RING, BACKUP, STEEL BRG, TAPPERED, SET 659-8W FRONT AXLE WLDT BRG, TAPARED, SET P " WASHER 4 F-8 36 X " CODER PIN 5 F-4-4 SLODED NUT 6 H-94 GREASE CAP P-93

14 FENDER ASSEMBLY 6,r) rp,o.' Q., '" !:::6~J-~\ I 30 6 TWINSTICK FENDER ASSY REF REF NO. NO.. NO. NO A FENDER CAP wdecal, EDGE, RH (JS) 65-44A FRONT PANEL wdecal, EDGE 65-48A FENDER CAP wdecal, EDGE, RH (TS) 65-45A FRONT PANEL wdecal, EDGE XLT P-95 DECAL, CONTROL PANEL 8 F "U"-NUT A FENDER CAP wdecal, EDGE, LH (JS) 9 F "U"-NUT 65-49A FENDER CAP wdecal, EDGE, LH (TS) 0 H-8 CUP HOLDER 4 P-38 DECAL, PARK BRAKE P-039 DECAL, "CUT HEIGHT" A FENDER SKIRT wdecal, EDGE, RH P-94 DECAL, EDGE, GLOSS BLK A FENDER SKIRT wdecal, EDGE, LH P-94 DECAL, EDGE XLT, GLOSS BLK P-098 DECAL, CC, SM 3 P-55 DECAL, "CAUTION" A LATCH PLATE RH WDECAL 4 P-30 DECAL, WARNING P LATCH PLATE LH. 5 H-66 U CHANNEL TRIM SEE PAGE P NEUTRAL PLATE SEE PAGE 0 P-53 DECAL, "USA" F-9 8 FHCS, 4-0x34", GR.5 wpatch 8 P-09 DECAL, COLORED, CC 3 F LOCK NUT P BRACKET, FENDER 4 F-6 LOCK PIN, POSITIVE " x -" 30 F-069 LANYARD 5 F- 8 FHCS, 56-8x" GR.5 wpatch 6 F-0 5 FHCS, X 3 4" GR.5 P-93

15 SEAT, FOOTDECK & RELATED S 3 SEAT "#9" - (EDGE XLT) 6 MOWER SIDE PLATE 4 4" \ REF NO. NO P 0-005P 0-039P P P P 5 H P H P 9 H-46 H-604 P-689 P-43 3 H-60 4 F F-0 B 6 F H-64 B 0-04W PLATE, SEAT (EDGE) PLATE, SEAT (EDGE XLT) PLT, REAR SEAT FILLER PLATE, ARM REST RH PLATE, ARM REST LH (JS) PLATE, ARM REST LH (TS) PAD, ARM REST FOOT DECK " RUE RING LIFT BAR SEAT (EDGE) SEAT (EDGE XLT) SERIAL TAG SERIAL TAG LAMINATION DECAL TRACK KIT 3B-6 JAM NUT FHCS, 56- Bx34" GR5 56" FLAT WASHER HANDLE, JOYSTICK BRAKE HANDLE REF NO. NO.. 9 F B x " CAPSCREW P SPACER, SEAT PAN F-4 FHCS, 56-Bx" GR A 4 T -HANDLE ASSEMBLY (EDGE) F NYLOC NUT, FLANGED (EDGE XLT) 3 F-34 6 HFCS 4-0x5B" SELF TAPPING 4 F-53B 4 4-0x34" CAPSCREW 5 F " FLAT WASHER 6 F-5 " WASHER F " LOCK WASHER 8 H-90 3 SIiIRINlE, AJRlP.5T 9 F B STOVER NUT P SHELF, REAR, FUEL TANK P BATIERY HOLD DOWN 3 H-460 CABLE 33 F STOVER NUT 34 F-B5B 4-0 "u" NUT 35 H-96 3 P-93

16 FRONT STEP ASSEMBLY (EDGE XLT ONLY) REF NO NO P FRONT STEP F-4 FHCS X 4" GR.5 F LOCK NUT P BRACKET. STEP MOUNT. RH 659-4P BRACKET. STEP MOUNT. LH H-46 RUBBER BUMPER BUTTON F-4 FHCS X 34" GR.5 4 P-93

17 FUEL TANK & RELATED S # # 00-08P STRAP, FUEL TANK SEE PAGE #0 3 H-4 FUEL TANK ASSEMBLY, SMALL 4 P-9 CARBEPA LABEL 5 F-0 FHCS, 56-8x34", GR5 6 F Stover Nut H Oft Fuel Line 8 H Hose Spring Clamp 9 H ft VENT LINE 0 H-698 HOSE CLAMP, 0406 OD H-4 PICK UP TUBE H-4 GROMMET, PICK UP TUBE 3 H-68 REMOTE VENT 4 H-69 REMOTE VENT GROMMET 5 H-43 GAS CAP 5 P-93

18 JOYSTICK STEERING CONTROL AND RELATED S SIDE 4 REF NO NO.. 65-A JOYSTICK ASSEMBLY F-03 BUTTON SHCS, 4-0x" 65-9P PIN, PIVOT, JS, LONG F-5 " WASHER 65-6P SPACER, JOYSTICK PANEL F STOVER NUT F LOCK NUT F x 3-" CAPSCREW 65-6P BUSHING,.35 ROD END, SHORT 6 REF NO. NO P L NKAGE, INNER, JOYSTICK 65-0P B SHING,.35 ROD END 65-00P TUBE, PIVOT, JOYSTICK P OUTER, LINKAGE, JOYSTICK 4 F-0 3 FHCS, 56-8 x 34" GR5 5 H-99 BOOT 6 H-65 NUT, JOYSTICK H-64 HANDLE, JOYSTICK P-93

19 JOYSTICK STEERING CONTROL & RELATED S (CON'T) \ 3 5 # # F x CAPSCREW 0-03P STAND-OFF, LINKAGE MOUNT 3 F-3 NUT, 4-0 NYLOC, FLANGED P OUTER LINKAGE, JS 5 F " FLAT WASHER P INNER LINKAGE, JS 0-0P STUD, LINKAGE MOUNT P ROD, SHIFT CROSS 9 F " LOCKWASHER 0 65-A SWIVEL ARM H-5 LINKAGE, JS D-330 BUSHING 3 F STOVER NUT P DAMPER BOLT, 56-8 x 34 5 F-60 4 E-RING FOR 4" SHAFT 6 H-46 DUAL ACTION DAMPER P-93

20 TWINSTICK STEERING CONTROL & RELATED S (RIGHTHAND SHOWN, LEFTHAND OPPOSITE) MOWER SIDE PANEL 4 3 TRANSMISSION 6 5 ~8 REF NO. NO P H W 4 F-5 5 F-9 6 H P P 9 F F P F-8 3 F P 5 F F-486 F F-60 LINK ROD ASSEMBLY GRIP, 5", CLOSED END DUAL LEVER CONTROL 56 LOCK NUT FHCS, 56-8 X " wpatch ADAPTER, ROD END, LONG TUBE SPACER LOWER SHIFT BLOCK 56-8 NYLOC NUT -3 NUT, FLANGE LOCK WASHER, NYLON 0 x 8" FHCS, -3 x " GR STOVER NUT SHIFTING YOKE -4-0 x -4" CAPSCREW 38-6 JAM NUT 4" LOCK WASHER E -RING FOR 4" SHAFT 8 REF NO NO.. F X 4" CAPSCREW FLANGED BUSHING 58" BORE F x 3 " CAPSCREW E-644 SWITCH, SNAP MOUNT 64-4P MOUNTING BRACKET (RH) 64-43P MOUNTING BRACKET (LH) F STOVER NUT F-045 SPACER F " FLAT WASHER P DAMPER BOLT, 4-0 F NYLOC NUT P DAMPER BOLT, 56-8 X 34" H-46 DUAL ACTION DAMPNER P-93

21 PARKING BRAKE ASSEMBLY & RELATED S 8~ 9 3 ~8." SEE PAGE 3 FOR SEAT HINGE S LEFT SIDE PANEL \ 6 0 # # F F F-05-4 F F P F-58 8 H W 0 F-48 H-635 F P 4 H X 34" H.H.C.S. 56" STOVER LOCK NUT 56-8 X -" H.H.C.S X " H.H.C.S " CODER PIN LINK, PARK BRAKE 4" STOVER LOCK NUT BRAKE LINK BAR, BENT BRAKE ROD WELDMENT 4" NYLOC LOCK NUT EXTENSION SPRING 34 X 4" 4" FLAT WASHER LOWER BRAKE LINK COMPRESSION SPRING 9 P-93

22 MOTOR & TRANSMISSION ASS'y & RELATED S FOR.5HP KAWASAKI 6"", '" I "49 \48 # # TORQUE T; FT-LBS 4 M-5393 ENGINE. KAW.5HP. FR65 TWIN E-63 CLUTCH-BRAKE. 5ftlb V-BELT. KEVLAR CORD. A-65 4 H-590 OIL DRAIN VALVE 5 E-630 OIL PRESSURE SWITCH 6 F-3 6-0x-" CAPSCREW. GR8 # 6-3P KEY. 4 SQ. X -4" 3 8 F-4 FHCS X 34" BOLT GR P FREE WHEEL ANCHOR 34 0 H-8 CHOKE CABLE 35 H-60 THROTILE CABLE 36 P-l00- DECAL. "CLEAN" 3 3 F-8 SETSCREW. 4" X 4" P REAR HYDRO BRACE P MOTOR PULLEY TRANSAXLE. RH. ZT TRANSAXLE. LH. ZT F-l " FLAT WASHER 43 9 H-59 MUFFLER. KAWASAKI P FREEWHEEL CHAIN WSPRING W MOTOR MOUNT 48 H-539 FAN BLADE REPLACEMENT 49 3 P-384 DECAL. TIRE PRESSURE. PSI 50 4 F X -" HEX BOLT 5 5 F-l STOVER NUT 5 6 F-l " FLAT WASHER 53 F LOCK NUT P CLUTCH STOP 55 9 F-l X 58" GR F LOCK NUTS TIRE. 0xl0-l0. TURF (48" 58 D-38 TIRE. 0x-0 TURF 5" 59 ~~~~-=t 58 ~56 ~ ' ~,.", 5 "'" 6 4 6e)~~G # F P P F- 4 F-45 F P F P F-l F-l F-80 F-49 F-l05-5 F-30 4 F-l P H-6 F-043 H-56 H H P H-5 H-6 3 LUG NUT. X 0 BRACE. TRANSMISSION HYDRO MOUNT BRACE FHCS. -3 X -4" GR X 6" BOLT GR8 FHCS. -3 X -4" GR5 HYDRO BRACE 56-8 X 3" BOLT FAN SHROUD 38" FLAT WASHER 38-6 LOCK NUT 56-8 x -4" CAPSCREW RUE RING 56-8 x " CAPSCREW 38-6 x -4" CAPSCREW 38" LOCK WASHER GROUND STRAP VENT TUBE ADAPTER SPACER TRANSAXLE OIL FILTER HOSE CLAMP HOSE 5" LONG SMALL HYDRO TANK WHEEL BACKING PLATE VENT TUBE ADAPTER HOSE. " x 9" P-93

23 MOTOR & TRANSMISSION ASS'y & RELATED S FOR 4HP KAWASAKI 6""" ""'- I "'-49 \48 TORQUE T;--'" 55FT-LBS 4 ~~~~-=t 5 ~56 ~ ' ~ 6e)~~G- 6 44,.", 5 """ # # M-5394 ENGINE. KAW 4HP. FR30 TWIN E-64 CLUTCH-BRAKE. 5ftlb 3 D-389 V-BELT. KEVLAR CORD. A-65 # # 4 H-590 OIL DRAIN VALVE 30 F LOCK NUTS 5 E-630 OIL PRESSURE SWITCH 3 D-38 TIRE. 0x-0. TURF 6 F-3 6-0x-" CAPSCREW. GR8 3 F LUG NUT. X 0 6-3P KEY. 4 SQ. X -4" P BRACE. TRANSMISSION 8 F-0 4 FHCS X 34" BOLT GR P HYDRO MOUNT BRACE P FREE WHEEL ANCHOR 35 F- 4 FHCS. -3 X -4" GR5 0 H-8 CHOKE CABLE 36 F X 6" BOLT GR8 H-60 THROTILE CABLE 3 H-6 HOSE. " x 9" P-l00- DECAL. "CLEAN" P HYDRO BRACE 3 F-8 SETSCREW. 4" X 4" 39 F X 3" BOLT P REAR HYDRO BRACE P FAN SHROUD P MOTOR PULLEY 4 F-l " FLAT WASHER 6 D TRANSAXLE. RH. ZT F-l LOCK NUT D TRANSAXLE. LH. ZT F x -4" CAPSCREW 8 F-l " FLAT WASHER 44 F RUE RING 9 H-50 MUFFLER. KAWASAKI 45 F-l x " CAPSCREW P FREEWHEEL CHAIN WSPRING 48 F x -4" CAPSCREW 00-0W MOTOR MOUNT 49 F-l " LOCK WASHER H-539 FAN BLADE REPLACEMENT P GROUND STRAP 3 P-384 DECAL. TIRE PRESSURE. PSI 5 H-6 VENT TUBE ADAPTER 4 F X -" HEX BOLT 5 H-5 VENT TUBE ADAPTER 5 F-l STOVER NUT 53 H-56 TRANSAXLE OIL FILTER 6 F-l " FLAT WASHER 54 H HOSE CLAMP F LOCK NUT 55 H-549 HOSE 5" LONG P CLUTCH STOP 56 D-39 SMALL HYDRO TANK 9 F-l X 5 8" GR P WHEEL BACKING PLATE P-93

24 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR HP KOHLER # # TORQUE TO: 55FT-LBS 6 \ M-5385 ENGINE, KOH HP, COURAGE WIN E-64 CLUTCH-BRAKE, 5ftlb 3 D-389 V-BELT, KEVLAR CORD, A-65 4 H-589 OIL DRAIN VALVE 5 F-043 SPACER, ENGINE PULLEY 6 F-3 6-0x- " CAPSCREW, GR8 6-3P KEY, 4 SQ. X -4" 8 F-0 4 FHCS, 56-8 X 34" BOLT GR P FREE WHEEL ANCHOR 0 H-8 CHOKE CABLE H-60 THROTILE CABLE P-00- DECAL, "CLEAN" 3 F-8 SETSCREW, 4" X 4" P REAR HYDRO BRACE P MOTOR PULLEY 6 D TRANSAXLE, RH, ZT -800 D TRANSAXLE, LH, ZT F " FLAT WASHER 9 H-5 MUFFLER, KOH WIN, LOW MOUNT P FREEWHEEL CHAIN WSPRING 00-0W MOTOR MOUNT H-539 FAN BLADE REPLACEMENT 3 P-384 DECAL, TIRE PRESSURE, PSI 4 F X -" HEX BOLT 5 F STOVER NUT 6 F " FLAT WASHER F LOCK NUT P CLUTCH STOP 9 F X 58" GR F LOCK NUTS 3 D-38 TIRE, 0x-0, TURF 3 F LUG NUT, X P BRACE, TRANSMISSION "'" # '49 " ~ ~ ~ be~~~~ ' # P HYDRO MOUNT BRACE F- 4 FHCS, -3 X -4" GR5 F X 6" BOLT GR8 H-6 HOSE, " x 9" 659-3P HYDRO BRACE F X 3" BOLT 0-06P FAN SHROUD F " FLAT WASHER F LOCK NUT F x -4" CAPSCREW F RUE RING F x " CAPSCREW F x -4" CAPSCREW F " LOCK WASHER P GROUND STRAP H-6 VENT TUBE ADAPTER H-5 VENT TUBE ADAPTER H-56 TRANSAXLE OIL FILTER H HOSE CLAMP H-549 HOSE 5" LONG D-39 SMALL HYDRO TANK P WHEEL BACKING PLATE 6'-'43P 0GA WASHER F " LOCK WASHER P-93

25 E-6405 WIRE HARNESS & RELATED S FOR HP KOHLER (JOYSTICK) 3 6~ 5 ~-0 TO SEAT SWITCH ewe #4 ~ ewe A Seat SW.."._,,_YEL BWE () 9 \ 5 4 Brake Sw ~ I 9 JOYSTICK m-9 & 5 BU<. Clutch TO STARTER TO CUJTCH ~.=S () RED # # E-6 BATIERY E-588 HOUR METER 3 E-6054 SOLENOID 4 E-583 START SWITCH 5 E-6403 CLUTCH SWITCH 6 F NUT F x 58" CAPSCREW 8 E-6369 RETAINER CLIP 9 E-69 BRAKE SWITCH 0 F U-NUT F " LOCK WASHER E-60 FUSE, #ATC-30 3 F x 34" CAPSCREW 4 F STOVER NUT 5 F " FLAT WASHER P BATIERY HOLD DOWN E-6405 WIRE HARNESS 8 E-648 CABLE, BATIERY TO SOLENOID 9 E-649 CABLE, SOLENOID TO ENGINE 0 E-6445 KEY, SET -NOT SHOWN- E-634 SEAT SWITCH 3 P-93

26 E-645 WIRE HARNESS & RELATED S FOR.5HP & 4HP KAWASAKI (JOYSTICK) ~-0 TO SEAT SWITCH ewe #4 -fi ewe #A..,._'-_YEL Seat SW BillE () 0 \ 5 4 Brake Sw ~ I 9 BU<. Ii JOYSTICK ~-9 ~ 5 Clutch TO CLUTCH RED----n i< () RED BLK. VEL. RED (')BW'O~ ~4 Ignition YEll.DW () ewe --A-- RED FSlJ<. () RED ~"D m.. # # E-6 E E E E F-0-0 F E E-69 0 F-858 F-09-0 E-60 3 F F F P E E-64 9 E E-649 BATTERY HOUR METER SOLENOID START SWITCH CLUTCH SWITCH 4-0 NUT 4-0 x 58" CAPSCREW KEY. SET BRAKE SWITCH 4-0 U-NUT 4" LOCK WASHER FUSE. #ATC x 34" CAPSCREW 4-0 STOVER NUT 4" FLAT WASHER BATTERY HOLD DOWN WIRE HARNESS WIRE HARNESS ADAPTER CABLE. BATTERY TO SOLENOID CABLE. SOLENOID TO ENGINE 4 P-93

27 E-646 WIRE HARNESS & RELATED S FOR.5HP & 4HP KAWASAKI, HP KOHLER (TWINSTICK) (KAWASAKI ENGINES Left Nuetral safety~ 8 '" t9 TO SEAT SWITCH BLUE 4~BLUE A Seat Safety Conn 6 \ 'U<~'''' ()8WE ~RED YEL. _PTO SWITCH TO STARTER 'LK. """ =-4 0 """" \ ~~9, ~- FRA" b 9 IJ Hour Meter Nuetral Safety Starter Switch (l'we-ji: () REO RED -f.ii BLK.--Ea Clutch Connector "''''AY''0 Batt Ground 4 # # E-6 BATIERY E-588 HOUR METER E-6054 SOLENOID E-583 START SWITCH E-6403 CLUTCH SWITCH E-646 WIRE HARNESS 659-3P BATIERY HOLD DOWN E-6445 KEY, SET F U-NUT F " LOCK WASHER E-60 FUSE, #ATC-30 F x 34" CAPSCREW F STOVER NUT F " FLAT WASHER E-64 KAWASAKI HARNESS ADAPTER E-648 CABLE, BATIERY TO SOLENOID E-649 CABLE, SOLENOID TO ENGINE F NUT F x 58" CAPSCREW -NOT SHOWN- E-634 SEAT SWITCH 5 P-93

28 E-64 WIRE HARNESS ADAPTER & RELATED S FOR.5HP & 4HP KAWASAKI TO OIL PRESSURE SWITCH RED TO BAITERY a -FRAME # # F STOVER NUT F X 58" CAPSCREW 3 E-6054 SOLENOID 4 E-645 WIRE HARNESS (JOYSTICK) E-646 WIRE HARNESS (TWINSTICK) 5 F NUT 6 E-648 CABLE, BATIERY TO SOLENOID E-649 CABLE, SOLENOID TO ENGINE 8 E-64 KAWASAKI HARNESS ADAPTER 6 P-93