REPAIR PARTS MANUAL FOR

Transcription

1 REPAIR S MANUAL FOR P-1 (01/0)

2 COUNTRY CIJPPER charger" MOWER REPAIR S MANUAL COUNTRY CLIPPER "CHARGER" ZERO TURN RADIUS MOWER TABLE OF CONTENTS PAGE.... CONTENTS SECTION 1 - MOWER DECKS AND RELATED S DOUBLE IDLER DECK ASSEMBLY DECK SPINDLE ASSEMBLY DOUBLE IDLER DRIVE BELT IDLER & RELATED S LIFT HANDLE ASSEMBLY & RELATED S LIFT ASSEMBLY & RELATED S TRANSMISSION IDLERS & RELATED S SECTION -TRACTOR FRAME AND RELATED S -... CASTER WHEEL ASSEMBLY -... FRAME SIDES & RELATED S -... FENDER ASSEMBLY -... SEAT, FOOT DECK & RELATED S FRONT STEP ASSEMBLY (MODELS WITH S/N V1 & AFTER) SECTION -TRACTOR DRIVE AND RELATED S FUEL TANK ASSEMBLY JOYSTICK STEERING CONTROL & RELATED S JOYSTICK STEERING CONTROL & RELATED S (continued) (/" LINKAGE) RIGHT HAND STEERING CONTROL (TWIN STICK) LEFT HAND STEERING CONTROL (TWIN STICK) PARKING BRAKE ASSEMBLY & RELATED S GEAR MOTOR WHEEL ASSEMBLY MOTOR ASSEMBLY & RELATED S HIGH PRESSURE LINES & FITTINGS OIL RETURN LINES & COOLER ASSEMBLY -... E-1 WIRE HARNESS & RELATED S -... E-1 WIRE HARNESS & RELATED S -... E-1 WIRE HARNESS & RELATED S

3 0 / "II t~ ""' 1 ", ", & 0" NEW STYLE DECK ASSEMBLY WITH DOUBLE IDLER /)tr~,~ ga~ o. a o //0/(/) I REAR ROLLERS IN TOP FRONT HOLES. ~~ \ ;;;1,:~~"' i 0 / 1 ~ a j A 1 -; OJ ~ \ 1 1 ~" A -01A -00A -0A -0A -0A 1-00W -0W -01 OA -011A -01W F-1-0 D--W D--W 0-1P H-1 0-1P F-11 F-1 F-1 F-1 F-1 F-1-01 QTY. " DECK, WIDECALS " DECK, WIDECALS 0" DECK, WIDECALS " PULLEY COVER, WIDECAL " PULLEY COVER WIDECAL 0" PULLEY COVER WIDECAL DECK HANGER ON " ONLY OUTLET STIFFENER " DECK CHUTE WIDECAL & 0" DECK CHUTE WIDECAL & DECK HANGER ( ON " & ON & 0" 0 1 LOCK WASHER 1 V-BELT, (KEVLAR) B-1 ( ") V-BELT, (KEVLAR) B- (" & 0") DOUBLE IDLER ASSEMBLY (SEE PG.1-) SPINDLE ASSEMBLY (SEE PG.1-) BELT TIGHTING SYSTEM (SEE PG.1-) REAR SCALPER BRACKET (" & 0") ROLLER, -1 DIA. X -111 WHEEL BUSHING 1-1 X " GR. CARRIAGE BOLT, 1 I X CARRIAGE BOLT, 11 X 1 CARRIAGE BOLT, / X 1-1/ 11-0 X 1 GR. 1 I " LOCKWASHER QTY. F " FLAT WASHER F-11 CARRIAGE BOLT 11 X 1 F " FLAT WASHER F LOCKNUT F X 1" GR. H-0 PIN, 11" X -1 1" F-1 PIN, 11" X -11 F-11 11" FLAT WASHER H- RUE RING 11" P- DECAL, "GREASE SPINDLE" P DECAL,"MISSING CHUTE" P-1 0 DECAL, "ROTATING... P-1 DECAL, "MULTI PERIL" P-111 DECAL, "HOIST POINT" P- 1 DECAL, "WARNING" F LOCKNUT, 1 STOVER F-11 LOCKNUT, P AIR BAFFLE (" & ") -0P AIR BAFFLE (0") -1W DUST BAFFLE WLDT, " -W DUST BAFFLE WLDT, " -0W DUST BAFFLE WLDT, 0" P-11 DECAL, BELT ROUTING P-1 DECAL, DECK SIZE " P-111 DECAL, DECK SIZE " P-11 1 DECAL, DECK SIZE 0" H-1 SAFETY TREAD (" & 0") 1-1

4 COUNTRY CUPPER "CHARGER" MOWER REPAIR S :MANUAL DECK SPINDLE ASSEMBLY 0-0A SPINDLE ASSEMBLY 1 ~ ~ ---1 ~--,. --- ~ (C~J~ I "-. :1 B/ 1 cb_ l ;~ -- 1 ~ ~ QTY. 0-0A SPINDLE ASSEMBLY H- GREASE FITIING 0-1P SPINDLE SHAFT D-0 BEARING, #0-RS H-1 SNAP RING INT. MM 0-1P 1 BLADE SPACER D-0-0 KEY, WOODRUF, 1/ X / F-1 1/-1 X 1 1/" HHCS GR. F-1 1 /" LOCK WASHER F- WASHER, 1 /" CUPPED 0-11P WASHER, SEAL 0-0P ARBOR SPACER H-0 GREASE VENT LBS. F-11 /-1 NUT, HEX JAM F-1 /" LOCK WASHER F-1 /" WASHER, FLAT STD. 1- QTY P SPINDLE PULLEY, " D--0 SPINDLE PULLEY, " -00P SPINDLE PULLEY, 0" 1 F-1 /- X 1 1 /" HHCS GR P SPINDLE SPACER REINFORCEMENT 1 F-1-0 /" LOCK WASHER F-1 /- LOCKNUT, M-F H-11 BLADE, HIGH L, 1" CUT " H- BLADE, HIGH L, 1 /" CUT " H-10 BLADE, HIGH L, 1" CUT 0" OPTIONAL BLADES H-1 BLADE, LOW L, 1" CUT " H- BLADE, LOW L, 1 /" CUT, " H-1 BLADE, LOW L, 1" CUT, 0" H-0 BLADE, GATOR, 1" CUT " H-1 BLADE, GATOR, 1 /" CUT " H-1 BLADE, GATOR, 1" CUT 0"

5 COUNTRY CIJPPER "CHARGER" MOWER REPAIR S MANUAL DOUBLE IDLER DRIVE BELT IDLER & RELATED S " -- 1 Jl-- 1 QTY P EXTENSION FOR SPRING 0-00P HANDLE, BELT TIGHTENER 0-01 p ARM, BELT TIGHTENER -- 1 U--,. QTY. 0-0W 1 MOUNT, DOUBLE IDLER 0-0P /" THICK SPACER F- /-1 X 1-1/" GR. 0-0P SPINDLE SPACER REINFORCEMENT F-1 /-1 X 1" GR. D- 1 'V' IDLER PULLEY F-1 1/-1 X 1-1/" GR. D- IDLER PULLEY -0P 1 BELT GUARD F / LOCK NUT -01 p 1 SPACER, BELT GUARD F-0-0 / FLAT WASHER D- 1 " IDLER PULLEY -0P 1 MOUNTING PIN 0 F-1 1 /-1 X / GR. 0-0P 1 IDLER ARM 1 F-1 1 /" THIN NYLOC NUT 11 F-11 1 /" FLAT WASHER 0-00P BELT KEEPER p BEARING CAP F-1 1 /" LOCK WASHER 1 F /" LOCK NUT F-1 1 /" THIN NUT 1 F-1 1/-1 X -1/" GR. 1 H-0 SPRING P 1 SHACKLE 1 0-0P 1 /" THICK SPACER 1 D-0 BUSHING, TEFLON COATED 1 F-1 /-1 X 1-/" CARRIAGE BOLT 0 F-1 1 1/" DRIVE STUD 1 F-1 1 /-1 X -1/" CARRIAGE BOLT 1-

6 LIFT HANDLE ASSEMBLY & RELATED S 0 0' / 1 ~\ < SEE ASSEMBLY NUMBER PAGE 1- QTY. 1-00P -0W F- 1-01P -01P 1-1P -1P H-1 1 F F P 1 F F-1 1 F-1 LIFT HANDLE FRAME WELDMENT, LH. /-1 X " GR HANDLE LINK HANDLE PIVOT BRACKET TOP PEG LATCH PLATE TOP PEG SPACER PLATE SPRING, 1 1 /" OD. X " FLAT WASHER, /" CARRIAGE BOLT, /-1 X 1 1/" SPRING ANCHOR PLATE NUT, 1/-1 LOCKNUT /-1 X /" GR. 1/-1 X " GR. 1- QTY. 1-0P 1 HANDLE PIVOT PIN 1 F-0-0 NUT, /-1 LOCKNUT (STOVER) 1 F-1 CLEVIS PIN, 1/ X /" 1 F-11 1/" FLAT WASHER 1 H- RUE RING, 1 /" 0 H- 1 VINYL GRIP, / X 1 1/" 1 H-0 1 CABLE F-1 1/-1 X 1 1/" GR. F- 1/-1 X 1 1/" GR. -00P SPRING ANCHOR PLATE

7 LIFT ASSEMBLY RELATED S 1~~ A RELEASE HANDLE ASSEMBLY QTY P -1P 0-01P -01P -0P F-1 F-11-0P -1P F-1 F-1 F-1 F-11 H- F- F-1 F-1 0- DRAG BAR TAB DRAG LINK BAR LIFT BAR LIFT SLEEVE, FRONT LIFT SLEEVE, REAR /1-1 X 1 1/" GR. /1-1 STOVER NUT DECK LIFT PEDAL HANGER PIN CLEVIS PIN, 1/ X 1 /" NUT. 1 /" JAM 1/-1 X 1/, " THREAD WASHER, 1/ NARROW RUE RING, 1 /" CLEVIS PIN, 1/ X 1 /" CLEVIS PIN, 1/ X / " ROLL PIN, /1 DIA. X P -11A -P -1W -1P H- F F F-00 F- H-01 SEE PAGE - -1P -10P F-11 F-1 F-0-0 ADJUSTABLE HANGER END RELEASE HANDLE ASSEMBLY DECK HOOK RELEASE HANDLE WELDMENT HOOK KEEPER SPRING, TORSION NUT, /-1, STOVER WASHER, FLAT, /" SPIROL ROLL PIN 1/ X 1-1/ CAPSCREW, /-1 X, GR. TREAD PAD FRONT AXLE WELDMENT LATCH PLATE PLATE, CATCH NUT, 1 I " STOVER CARRIAGE BOLT, 1/-0 X /" 1 /" STOVER NUT

8 TRANSMISSIO IDLERS RELATED S / TOP OF MOTOR MOUNT 11~ QTY. D- " FLAT IDLER PULLEY F-0-0 1/-1 STOVER NUT F-1 1/-1 X / BOLT GR. F /-1 STOVER NUT F -0-0 /" FLAT WASHER -0P MOUNTING PIN -01W F H-0 1 H-1 11 F P 1 F D-0 HYDRO IDLER ARM 1 /" FLAT WASHER 1 1/ X " SPRING 1/-1 X 1/" BOLT GR. /-1 X " BOLT GR. SPACER /-1 X 1/" BOLT GR. BUSHING, /" BORE 1-

9 ASTER WHEE1 ASSEMBLY ~1 1 ~ 1~~ ~ // ~ G~ / = /@~ (J '0 / / ~ :,/ / = MODELS WITH SERIAL BEFORE Vl MODELS WITH SERIAL Vl AND AFTER QTY. -00W CASTER WELDMENT (S/N BEFORE V1) -1W CASTER WELDMENT (S/N V1 & AFTER) -0P BEARING SPACER -1P BEARING CAP, RED (S/N BEFORE V1) -1P BEARING CAP, RED (S/N V1 & AFTER) 11-1P BEARING SHIELD D- BEARING, / ID X 1 / OD P-11 DECAL, 1 PSI D-0 FRONT TIRE/WHEEL F- 1/-1 X 1/" GR. BOLT F-0-0 1/-1 LOCK NUT F-1 /1 ROLL PIN 11 D-00-0 BEARING, SPD SF-1-1 F I " FLAT WASHER 1 F I " LOCK WASHER 1 F-1 1/-0 X / W/NYLON PATCH 1-00W FRONT AXLE WELDMENT (S/N BEFORE V1) -0W FRONT AXLE WELDMENT (S/N V1 & AFTER) 1 H- GREASE ZERK 1-1P STOP TAB 1 F-00 1/ " X /" SELF TAPPING SCREW 1 F-1 /1" X 1" ROLL PIN ~

10 FRAME SIDES RELATED S I C:(o \ QTY. -01W FRAME SIDE RH. -0A FRAME SIDE RH.. W/DECAL SR0-0W FRAME SIDE LH. -0A -0W AXLE MOUNTING WLDT. -01W MOTOR MOUNT WLDT p SIDE PANEL RH. -01P SIDE PANEL LH. -1P RH ENGINE SIDE PANEL -1A REAR PANEL GUARD W/ DECAL -1P LH ENGINE SIDE PANEL -0P DRAG BAR TAB 11 D-0 BUSHING, / BORE(JOYSTICK) 1 F-0-0 /-1 STOVER NUT 1 F / FLAT WASHER 1 F-1 1 1/-1 X 1" GR. QTY. 1 F /-1 LOCK NUT 1 F-1 /-1 X /'' GR. 1 F-1 1/-1 X ", GR. 1 D- FRONT PIVOT SEAL 1 D- FRONT PIVOT TAPARED ROLLER BRG. 0 SEE PAGE - FRONT AXLE WELDMENT 1 P- COLORED DECAL, "COUNTRY CLIPPER" P-11 DECAL, "SR0", 0 MOWER D- TAPARED ROLLER BRG. 0-0P 1" WASHER F-1 /1 X " CODER PIN F SLOTTED NUT H-1 GREASE CAP -

11 1 ~'If FE DER ASSEMBLY I 1~-@ ~ QTY. QTY. -00A FENDER CAP RH W/DECAL 1 F-11 /1-1 LOCK NUT -01A FENDER CAP, TWIN STK. RH W/DECAL 1 F- 1 /" X. CLEVIS PIN W /SASH P-11 DECAL, "CONTROL PANEL" 1 F-1 /1-1 X 1 1/" GR. -01A FENDER CAP LH. W/DECAL 1 F /1-1 X 1" GR. -0A FENDER CAP, TWIN STK. LH. W/DECAL 1-0A FRONT PANEL W/DECALS P-11 DECAL, PARK BRAKE 1 F- /1 U-NUT -0A FENDER SKIRT RH W/DECALS 1 F /1 LOCK WASHER -0A FENDER SKIRT LH W/DECALS 0-0P CUP HOLDER P- DECAL, COUNTRY CLIPPER, SMALL 1 P- DECAL, "CUT HEIGHT" -0A LATCH PLATE RH W/DECAL P-11 DECAL, "CHARGER" -0P LATCH PLATE LH. P-1 0 DECAL, "CAUTION" -011P SIDE PANEL RH P SIDE PANEL LH. 1 F /1 FLAT WASHER ~

12 SEATl F OTDECK RELATED ~ ~ ~/'ll ;~),;O>fL/< 0~~~c:// / 'n--_ - -1 ~1 ~ 1 / ' 1 " 0~{~)/ ~"o / / / I ~ / ~~,/ 11 ~ 1 RJEF RJEF QTY. DJESCRIPTION -00P SEAT MOUNTING BASE 1-01 OP REAR SEAT BRACE 1-01P ARM REST RH. (JOYSTICK) 1-1P ARM REST, (TWIN STICK) 0-0W ARM REST LH. (JOYSTICK) 1-1P ARM REST, (TWIN STICK) 1-1A ARM REST PAD -00P FOOT DECK p LIFT BAR H- SEAT H- SEAT SPRING F X 1 11" GR. F LOCK NUT 0 P-11 DECAL, SR F JAM NUT F LOCK NUT F FLAT WASHER ~ SEAT MOUNTING BASE BEFORE V1 QTY. H-1 TAPERED HANDLE (JOYSTICK) F X 1" GR. F LOCK WASHER F LOCK WASHER F X 1" GR. -0A T -HANDLE ASSEMBLY F X 1" GR. F-1 1 I -0 X 1 ", GR. 0-00P 1" HEAVY WASHER F-11 11" STOVER NUT F X 1 11", GR. -1P SEAT HINGE TAB F STOVER NUT F- 1-1 X 1-1 I CAPSCREW -0P FLIP SEAT MATING TAB

13 FR NT STEP ASSEMBLY FRONT STEP ASSEMBLY IS FOR MODELS WITH Vl AND AFTER QTY. -1P FRONT STEP F-1 /-1 X " HEX HEAD BOLT F-0-0 /-1 LOCK NUT -1P FRONT STEP YOKE H-1 RUBBER BUMPER BUTTON F /-1 X /" HEX HEAD BOLT

14 FUEL TANK ASSEMBLY ~ QTY. H-0 GALLON TANK H- GAS CAP -0P 1 /" FUEL LINE H-1 HOSE BARB, 0 DEG. H-1 HOSE CLAMP H-1 HOSE CLAMP, 1/" ~1

15 J TICK STEERING CONTROL AND RELATED S 1 ~WTE; ITEM'S # AND # MUST BE REPLACED AT THE SAME TIME FOR MAXIMUM PERFORMANCE /" LINKAGES 1 QTY. QTY. -1A -1P H-1 H-1 F-1 H-1 1-0P F-1-1P H-1 1-A 1 JOYSTICK ASSEMBLY JOYSTICK YOKE PIVOT SHAFT PIVOT BLOCK BALL PLUNGER SNAP RING, SPIRLOCK PIVOT BLOCK PLATE #- X /" SCREW SLOT JOYSTICK TOP PLATE GASKET, FOAM JOYSTICK SHAFT ASSEMBLY 11 H-11 1 F-1 1 F F F-11 1 F H-1 1 F H-1 0 H- BOOT, BELLOWS ROLL PIN, /1 X / 1/-0 X 1" HHCS GR. 1/" LOCK WASHER 1/-0 LOCK NUT /-1 NUT, JAM GRIP, HANDLE 1/-0 X -1/" GR. BUSHING, BALL JOINT 1 I " SPACER -1

16 JOYSTICK STEERING CONTROL AND RELATED S (continued) (/'' LINKAGES) 1~ 1-0P F-11 F F- H- -11P -00P -0P F F P 1-01 p 1 F-1 1-0P 1 H- 1-00P 1 F-11 1 F-1 0 F F QTY. HYDRO SHIFT ROD /1" STOVER NUT /1" FLAT WASHER /1 X 1" ROLL PIN DUAL ACTION DAMPER, LITE DUTY LOWER W~KAGE STEERING LINKAGE ASSEMBLY STEERI~~G LINKAGE ASSEMBLY 1/" FLAT WASHER SEE PAGE -1 1/-0 X 1" BOLT GR SHIFT ARM DAMP~~ER BOLT, FEMALE E-RING /1-1 X /" DAMPNER BOLT 1/ X /1 SHOULDER WASHER SWIVEL ARM 1/-0 X 1-1/" BOLT GR 1/-0 SETSCREW 1/" LOCK WASHER /1" LOCK WASHER ~1

17 RIGHT HAND STEERING CONTROL RELATED S FRAME SIDE RAIL 1 ~ ~ 1 ~~ ~"' --1 ~1 \\~~ 1 0 LINK ASSEMBLY QTY. -1A RH DUAL LEVER ASSEMBLY H-00 END PLUG, 1/1" BLACK H-0 FOAM GRIP, 1" -00A CONTROL LEVER ASSEMBLY F-11 /1 LOCK NUT F-1-1 /1-1 X 1-1/" HHCS GR. H-0 HOSE CLAMP H-01 BOOT, TAPERED 1" CUFF -0P LEVER, DUALEVER F-1 SETSCREW, /1-1 X /" F-1 1/-1 JAM NUT 11 H-11 WASHER, FIBER 1-0P PIVOT BLOCK, DUALEVER 1 D- BEARING 1 F /1" LOCK WASHER 1 F-0-0 WASHER, FLAT STD. /1" 1-0P BASE DUALEVER 1 F /" LOCK WASHER 1 F-1-0 1/-0 X 1" HHCS GR. 1 F-1 1/-0 X 1-1/" SOCK BOLT 0 H-11 WASHER, SPRING 1-00P SHOULDER BOLT, /" OD -0P BUSHING, STAND OFF -0P BUSHING, PIVOT BLOCK -0P WASHER, FLAT F-1-1P F-1 F-1 F-1 0 F-11 1 F-1-0P H-1 F-1 F-1 H- F-1-0P 1 H p 1-00P ~1 GROMMET, NYLON TOP PLATE, DUALEVER 1 /" LOCK WASHER 1/-1 X -1/" HHCS GR. 1/-1 X " HHCS GR. 1/-0 LOCK NUT 1/-0 THIN NYLOC NUT DAMPER BOLT, /1-1 X /" STEERING DAMPER E-RING FOR 1 /" SHAFT 1 I -0 SETSCREW 1/ X /1" SHOULDER WASHER 1/-0 X 1-1/" HHCS GR. SHIFT ARM BALL JOINT /- THREAD DAMPNER BOLT, FEMALE LINK ROD ASSEMBLY

18 LEFT HAND STEERIN CONTROL AND RELATED S ~ - <Q) 1 I I 1 /" LINK ASSEMBLY RJEF A H-00 H-0-00A F-11 F H-0 H-01-0P F-1 F-1 H-11-0P D- F F P F F H- H-11-00P -0P -0P -0P F LH DUAL LEVER ASSEMBLY END PLUG, 111" BLACK FOAM GRIP, 1" CONTROL LEVER ASSEMBLY 11 LOCK NUT 11-1 X 1-1/" HHCS GR. HOSE CLAMP BOOT, TAPERED 1" CUFF LEVER, DUALEVER SETSCREW, 11-1 X 1" 11-1 JAM NUT WASHER, FIBER PIVOT BLOCK, DUALEVER BEARING 11 " LOCK WASHER WASHER, FLAT STD. 11" BASE DUALEVER 11" LOCK WASHER 11-0 X 1" HHCS GR. 11 X 11" SHOULDER WASHER WASHER, SPRING SHOULDER BOLT, 1" OD BUSHING, STAND OFF BUSHING, PIVOT BLOCK WASHER, FLAT GROMMET, NYLON -1P F-1 F-1 F-1 0 F-11 1 F-1-01 p -0P -0P H-1 F-1 F-1 F-1 F P QTY. TOP PLATE, DUALEVER 1 1" LOCK WASHER 11-1 X -11" HHCS GR X " HHCS GR LOCK NUT 11-0 THIN NYLOC NUT DAMPNER BOLT, 11-0 FEMALE DAMPER BOLT, 11-1 X 1" SHIFT ARM STEERING DAMPER E-RING FOR 1 1" SHAFT 1 I -0 SETSCREW XD -11" BOLT GR 11-0 X 1-11" HHCS GR. LINK ROD ASSEMBLY ~1

19 PARKING BRAKE ASSEMBLY RELATED S 0 1 ;.-. ~ ~ I 1 1 H-1 / X " SPRING F-11 /1-1 STOVER NUT F /1-1 X 1" BOLT -0W BRAKE ROD WLDT F-1 /1-1 X /" BOLT H-1 BRAKE LINK ROD ASSEMBLY -01W BRAKE ARM WLDT F-1 /1 X /" RUE RING F-1 / X /" CLEVIS PIN F-1 /1 X /" ROLL PIN 11-0W SHORT BRAKE ARM (LH) 1-0W SHORT BRAKE ARM (RH) 1-01 OP BRAKE ANCHOR LINK 1 F-11 1/ X 1" COTTER PIN 1 D- BRAKE BAND " X 1" WIDE 1 F-1 / X 1 /1" CLEVIS PIN 1 H-1 GRIP HANDLE 1-0P BRAKE SWITCH STOP 1 F-11 1/-0 STOVER NUT 0 F /-0 X / BOLT -1

20 GEAR MOTORjWHEEL ASSEMBLY 1 11 I \' 1 ij~1 RJEF -01W -01P F-0-0 D- F-1 F-1-01P F- F-1 H-1 11 D- D- 1 F-1 1 P-11 1 D MOTOR MOUNT BRAKE MOUNT 1/-1 STOVER NUT WHEEL MOTOR PARKER "TE" SERIES 1/-1 X /" BOLT GR. WHEEL STUD (REPLACEMENT) WHEEL HUB /-1 CASTLE NUT 1/ X 1 1 /" COTTER PIN GREASE CAP TIRE/WHEEL ASSEMBLY ON " & " DECKS TIRE/WHEEL ASSEMBLY ON 0" DECKS LUG NUT 1/-0 X 0 DEG. DECAL, 1 PSI 1/ X 1" KEY ~1

21 MOTOR SEMBLY RELATED S 11--_ ,/ :~\:.:1; 1 0 ~ M-0 M- M- M- M- M- P-1 00 H- H-0 H- H- H-11 H-11 H- D- -01W F-1 F-1 F-1-0P -0P 1 HP. KAWASAKI ENGINE 0 HP. KOHLER ENGINE HP. KOHLER ENGINE HP. KAWASAKI ENGINE HP. KOHLER ENGINE 0 HP. KOHLER ENGINE DECAL, "CLEAN" CHOKE CABLE CHOKE CABLE(,,,& 0HP KOHLER) THROTTLE CABLE PIPE, / X " (KOHLER) PIPE, / X 1 /" (KOHLER) ELBOW, / X 0 DEG. (KOHLER) MUFFLER ASSEMBLY (KAWASAKI) V-BELT A- KEVLAR MOTOR MOUNT mm X 1mm BOLT GR. mm SPRING WASHER WASHER,.0 X. X.1 WASHER, SPACER HYDRO PUMP PULLEY 0 1 F- F-1-0 F-0-01 F-1 F-11-01W 0-P D-0-01 D-0-0 F -0-0 F P E-1 E- E- F-1-0 F- 11-1P 0-0P D- -0P /-1 X 1 1/" BOLT GR. 1/-0 X /" BOLT GR. 1/" FLAT WASHER 1/-0 NYLOC SETSCREW 1/-0 STOVER NUT CLUTCH STOP WELDMENT 1 GA. WASHER ( HP KAW.) HYDRO PUMP (LH) HYDRO PUMP (RH) /" FLAT WASHER /-1 STOVER NUT KEY, 1/" SQ. X 1 1/" 1" CLUTCH BRAKE, 1 HP. & 0 HP ENG. 1 1 /" CLUTCH BRAKE, HP, HP & HP 1 1 /" CLUTCH BRAKE, 0HP /1 LOCK WASHER /1-0 X 1 /" BOLT GR. 1 1 /" GA. WASHER ( KAW.) 1" GA. WASHER (1 HP. & 0 HP.) MOTOR PULLEY,. (1 HP & 0 HP) MOTOR PULLEY, ( HP AND HIGHER)

22 HIGH PRESSURE LINES FIT TIN S D- WHEEL MOTOR PARKER "TE" SERIES H-1 FITTING, STRIGHT, /-1 H- TUBE ASS'Y, LH. FORWARD H- TUBE ASS'Y, LH. REVERSE SEE PAGE -1 F /-0 X " BOLT GR. F-11 1 I -0 STOVER NUT H- FITTING, STRAIGHT, /" X 1/" H- TUBE ASS'Y, RH. REVERSE H-1 TUBE ASS'Y, RH. FOWARD ~0

23 OIL RETURN LINES COOLER ASSEMBLY \ ~ 11/ 1 1 QTY. 1 H- 1 F F W F-11 H- H- H H- OIL COOLER 11" WASHER 11-0 X 1" BOLT OIL COOLER BRACKET 11-0 STOVER NUT HOSE CLAMP " HOSE, 1". HI 11" ADAPTER SEE PAGE -1 VENT CAP 1 QTY. 11 F STOVER NUT 1 H- 1 OIL TANK GR. 1 H- 1 I " HOSE, 1 id. HI TEMP. 1 H-0 OIL FILTER 1 H-01 FILTER BASE 1 H-1 HOSE BARB 0 DEG. ELBOW TEMP. 1 F " LOCK WASHER 1 H-0 RETURN HOSE TEE ASSEMBLY 1 H- SUCTION HOSE TEE ASSEMBLY 0 F I " FLAT WASHER ~1

24 E~1 WIRE HARNESS RELATED S TO SEAT SWITCH BLUE #1~BLUE #A Seat SW Clutch 1 RED ---ltj1 BLK.~ E-1 E- BATTERY HOUR METER E-1 CABLE, BATTERY TO SOLENOID E- START SWITCH E-0 CLUTCH SWITCH E-0 WIRE HARNESS 1-0P BATTERY HOLD DOWN E- RETAI~~ER CLIP E- BRAKE SWITCH F-1 1/-0 U-NUT F /" LOCK WASHER E-0 FUSE, #ATC-0 F-1 1/-0 X /" GR. F-11 1/-0 LOCK NUT F I " FLAT WASHER E-1 COVER (KEY SWITCH) -NOT SHOW~~- ~

25 E~1 WIRE HARNESS RELATED S TO SEAT SWITCH BLUE #1 ~BLUE #A Duo lever Seat SW 1 ~ Duolever ~ 1 BLK. ~ BLUE () Clutch ~ B*LK YEL RED () BLUE B = RED RED -ltj1 BLK.~ ~ ~ YEL. ~----11!1----C]---{'~ d lg n ition ~~\?'''owe fo:: \ () RED OPTIONAL E-1 E- E- E-0 BATTERY HOUR METER START SWITCH CLUTCH SWITCH E-1 CABLE, BATTERY TO SOLENOID E-0 WIRE HARNESS 1-0P BATTERY HOLD DOWN E- RETAI~~ER CLIP E- BRAKE SWITCH F-1 1/-0 U-NUT F /" LOCK WASHER E-0 FUSE, #ATC-0 F-1 1/-0 X /" GR. F-11 1/-0 LOCK NUT F I " FLAT WASHER F-1 #1 0 SCREW, /" LONG -11A SWITCH ARM ASSEMBLY E-1 COVER (KEY SWITCH) -NOT SHOW~~- ~

26 E~1 KAWASAKI ADAPTER HARNESS RELATED S TO OIL PRESSURE SWITCH TO BATIERY + RJEF QTY. F-11 1/-0 LOCK NUT F /-0 X 1" GR. E-0 SOLENOID E-1 or KOHLER WIRE HARNESS (JOYSTICK) E-1 KOHLER WIRE HARNESS (TWINSTICK) F /-0 NUT E-1 CABLE, BATTERY TO SOLENOID E-1 CABLE, SOLENOID TO ENGINE E-1 KAWASAKI HARNESS ADAPTER -