Repair Parts Manual COUNTRY ZERO TURN MOW IER CHAI. I t:.l'iiit:.r P-13329

Transcription

1 Repair Parts Manual COUNTRY. ZERO TURN MOW IER CHAI TM I t:.l'iiit:.r P-339

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3 COUNTRY CLIPPER CHALLENGER 50 ZERO TURN RADIUS MOWER SECTION - TABLE OF CONTENTS MOWER DECKS AND RELATED S. 5" MEDIUM DECK ASSEMBLY. 60" MEDIUM DECK ASSEMBLY 3. DECK SPINDLE ASSEMBLY. DOUBLE IDLER & RELATED S 5" DECK 5. DOUBLE IDLER & RELATED S 60" DECK 6. STATIONARY IDLERS & RELATED S 7. MOLDED CHUTE ASSEMBLY 8. LIFT HANDLE ASSEMBLY & RELATED S 9. LIFT ASSEMBLY & RELATED S 0. TRANSMISSION IDLERS & RELATED S SECTION - TRACTOR FRAME AND RELATED S. CASTER WHEEL ASSEMBLY. FRAME SIDES & RELATED S 3. FENDER ASSEMBLY. SEAT, FOOT DECK ASSEMBLY & RELATED S 5. SEAT, FOOT DECK ASSEMBLY & RELATED S (CONT) 6. FRONT STEP ASSEMBLY SECTION 3 - TRACTOR DRIVE AND RELATED S 7. FUEL TANKASSEMBLY 8. JOYSTICK STEERING CONTROL & RELATED S 9. JOYSTICK ASSEMBLY 0. JOYSTICK STEERING CONTROL & RELATED S (CONT). PARKING BRAKE ASSEMBLY & RELATED S. MOTOR ASSEMBLY & RELATED S - HP KAWASAKI 3. MOTOR ASSEMBLY & RELATED S - 5HP KOHLER. E-65 WIRE HARNESS ASSEMBLY & RELATED S 5. E-67 WIRE HARNESS ASSEMBLY & RELATED S- KAWASAKI Country Clipper Division Shiwers Manufacturing Inc. 63 W. English St. Corydon, IA Ph Fax P-339

4 5" MED DECK ASSEMBLY ~660AM-00A~ 5 8 DRAG BAR (SEE PG. 9) REF REF QTY. DESCRIPTION NO. NO. NO P 5 BUSHING 63-06W Hanger Weldment P CHUTE HINGE W CASTING,HANGER,WIDE BASE A OUTLET STIFFENER w/decal A PULLEY COVER w/decals A 5 MED. DECK WLDT w/decals W SPLITTER BAFFLE 9 D-387 BELT, B F /6" Flat Washer 3 F-5 6 /" WASHER, CUSTOM 33 F-56 5/6-8 x 3/" Capscrew 3 3 F-707 5/6-8 x /" CARRIAGE BOLT, 35 F-83 Carriage Bolt, / X 3/" 36 5 F-889 / x -5/8" Clevis Pin 37 6 F Nut, 5/6-8 Nyloc, Flanged 38 7 F-066 5/6-8 x " CARRIAGE BOLT, 39 8 F-9 5 FHCS, /-0 x 0.75, Y, LOCK PATCH, GR5 0 9 F-0 FHCS, 5/6-8 x 0.75, YZ, GR5 0 F-3 NUT, /-0 NYLOC, FLANGED F-8 3 FHCS, 5/6-8 x.00, YZ, GR5 3 F-5 Nut,3/8-6 Nyloc, Flanged 3 F-57 CARRIAGE BOLT, / X -/" NO. QTY. DESCRIPTION F-6 6 FHCS, 3/8-6 x 6", YZ, GR5 F-575 SPRING, COMP.656 X.05 X.97 H-98 5 Roller, 3-3/ DIA. x -3/6L H-39 /" Rue Ring H-0 /" x -/" Clevis Pin H-78 /" x 5-/" Clevis Pin H-73 Chute, Discharge, Small 63-A CHUTE ASSEMBLY, SMALL H-787 GRIP, DECK HANDLE P-0935 Decal, WARNING P-09 DECAL "DANGER ROTATING BLADES" P-3 DECAL, HOIST POINT P-93 DECAL, JAZEE DECK BELT ROUTING P-95 DECAL, DECK SIZE, 5 P-96 DECAL, MISSING CHUTE P-706 WARNING DECAL, DISCHARGE CHUTE 65-A DECK PROP ASS'Y, EDGE XL T P SPACER 3 SPINDLE ASS'Y (SEE pg.3) DOUBLE IDLER ASS'Y (SEE pg.) REAR IDLER ASS'Y (SEE pg.6) FRONT IDLER ASS'Y (SEE pg.6) P-339

5 60" MED DECK ASSEMBLY ~660AJ-00A~ 3 DRAG BAR (SEE PG. 0) DRAG BAR (SEE PG. 9) REF NO. NO. QTY. DESCRIPTION P 3 BUSHING 63-06W Hanger Weldment W 60" DUST BAFFLE WELDMENT 63-0P CHUTE HINGE P BUSHING W CASTING,HANGER,WIDE BASE A PULLEY COVER w/decals A 60 MED DECK WLDT w/decals W SPLITTER BAFFLE 0 D-39 BELT, BANDO" B-80" F /6" Flat Washer F /6-8 x " Capscrew 3 F-5 6 /" WASHER, CUSTOM F-56 5/6-8 x 3/" Capscrew 5 F /8-6 x -/" Carraige Bolt 6 F-707 5/6-8 x /" CARRIAGE BOLT, 7 F-83 Carriage Bolt, / X 3/" 8 F-889 / x -5/8" Clevis Pin 9 F-935 CARRIAGE BOLT, / X -/" 0 F-063 Nut, 5/6-8 Nyloc, Flanged F /6-8 x " CARRIAGE BOLT, F-9 FHCS, /-0 x 0.75, YZ, LOCK PATCH, GR5 3 F-5 FHCS, 3/8-6 x.5, YZ, GR5 F-3 NUT, /-0 NYLOC, FLANGED 5 F-8 3 FHCS, 5/6-8 x.00, YZ, GR5 6 F-5 Nut,3/8-6 Nyloc, Flanged REF NO QTY. NO. F-60 F-6 F-575 H-98 3 H-39 H-0 H-78 H A H-77 H-787 P-0935 P-09 P-3 P-95 P-96 P-706 P A P 63-35A 3 DESCRIPTION FHCS, 3/8-6x/", YZ, GR5 FHCS, 3/8-6 x 6", YZ, GR5 SPRING, COMP.656 X.05 X.97 Roller, 3-3/ DIA. x -3/6L /" Rue Ring /" x -/" Clevis Pin /" x 5-/" Clevis Pin Chute, Discharge, Small CHUTE ASSEMBLY, SMALL Roller, 3-3/ DIA. x 3 /"L GRIP, DECK HANDLE Decal, WARNING DECAL "DANGER ROTATING BLADES" DECAL, HOIST POINT DECAL, DECK SIZE, 60 DECAL, MISSING CHUTE WARNING DECAL, DISCHARGE CHUTE DECAL, DECK BELT ROUTING DECK PROP ASS'Y, EDGE XL T SPACER OUTLET STIFFENER w/decal SPINDLE ASS'Y {SEE pg.3) DOUBLE IDLER ASS'Y {SEE pg.5) REAR IDLER ASS'Y {SEE pg.6) FRONT IDLER ASS'Y {SEE pg.6) P-339

6 TORQUE TO ft-lb PULLEY NOT INCLUDED * IN ASSEMBLY - DECK SPINDLE ASSEMBLY 69FN-00A (APPLY THIN LAYER OF CHEVRON RYKOTAC GREASE TO THE TOP SURFACES OF THE BEARING AND HOUSING PRIOR TO INSTALLING ITEM #3 (BEARING CAP). 5 8 NEW MOWERS ARE SHIPPED WITH 3 to oz OF CHEVRON SRI NLGI GREASE INSIDE EACH SPINDLE HOUSING. BLADE NOT INCLUDED IN ASSEMBLY g ~ 0 TORQUE TO 00 ft-lb REF REF NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION F-078 3/-6 TOP LOCK NUT 5 H-707 GREASE PACKET P * 5" DECK CENTER PULLEY 6 H-883 BLADE, HIGH L, 8 3/8" CUT 5" * P * 60" DECK CENTER PULLEY H-885 BLADE, HIGH L, " CUT 60" P CAP, BEARING H-639 O'RING, RUBBER OPTIONAL BLADES 5 D-3867 BEARING, #606 H-660 BLADE, LOW L, 8 3/8" CUT, 5" P SHAFT, SPINDLE H-66 BLADE, LOW L, " CUT, 60" P HOUSING, SPINDLE H-666 BLADE, GATOR, 8 3/8" CUT 5" P BLADE DRIVER H-667 BLADE, GATOR, " CUT 60" P BLADE WASHER 0 F-073 5/8- X.5 HHCS GR P SPINDLE SPACER, WASHER F-57 3/8- X.5 CAP SCREW 3 F /8 LOCK WASHER F LOCK NUT 3 P-339

7 3 DOUBLE IDLER DRIVE BELT IDLER & RELATED S 5" MED DECK (X, OF #5) DECK REF NO NO. TY. DESCRIPTION 60-0P WASHER, BEARING CAP P 3/8" Spacer P BELT KEEPER P MOUNTING PIN 660-7A IDLER ARM ASSEMBLY 660-7P LINK, BELT TENSION P SPRING EXTENSION 660-8P HANDLE, BELT TENSIONER 66-05P SHACKLE 668-0P SPACER, BELT GUARD P BELT GUARD D-3730 FLANGED BUSHING D-393 PULLEY, V-IDLER,.59 OD, AB, NTN D-39 PULLEY,FLATIDLER,NTN,DBLINSERT F /8-6 Stover Nut F /8" Flat Washer F /8" LOCKWASHER F-68 3/8-6 x-/" Capscrew REF NO. NO. 9 F-39 0 F-6 F-89 F-5 3 F-733 F-8 5 F F F F-0 9 F- 30 F-5 3 F- 3 F-5 33 F-5 3 F-5 35 H H-69 QTY. 6 DESCRIPTION 3/8-6 x " Capscrew /" LOCKWASHER /-3 Hex Jam Nut /" WASHER, CUSTOM /" x /" DRIVE SCREW /-3 X -/" CARRIAGE BOLT /-3 THIN NYLOC NUT 3/8-6 x " Carraige Bolt WASHER, 3/8 FENDER WASHER.06D X.50D X?GA THK FHCS, 3/8-6 x 0.75, YZ, GR5 FHCS, 3/8-6x.5, YZ, GR5 FHCS, 3/8-6 x ", YZ, GR5 Nut,3/8-6 Nyloc, Flanged Nut, /-3 Nyloc, Flanged FHCS, /-3 x-3/", YZ, GR5 BALL, -/" SPRING,5 X -/,TAPERED ENDS P-339

8 DOUBLE IDLER DRIVE BELT IDLER & RELATED S 60" MED DECK DECK 8 6 (X, OF #7) REF NO. NO. TY. 60-0P P P P P P A P P P P D D-393 D-39 5 F F F F-68 9 F-39 DESCRIPTION WASHER, BEARING CAP Belt Tightner Arm 3/8" Spacer 3 EXTENSION FOR SPRING BELT KEEPER, B BELT MOUNTING PIN IDLER ARM ASSEMBLY HANDLE, BELT TENSIONER SHACKLE SPACER, BELT GUARD BELT GUARD FLANGED BUSHING PULLEY, V-IDLER,.59 OD, AB, NTN PULLEY,FLATIDLER,NTN,DBLINSERT 3/8-6 Stover Nut 3/8" Flat Washer 3/8" LOCKWASHER 3/8-6 x-/" Capscrew 3/8-6 x " Capscrew REF NO. NO. QTY. DESCRIPTION 0 F-6 /" LOCKWASHER F-89 /-3 Hex Jam Nut F-5 6 /" WASHER, CUSTOM 3 F-733 /" x /" DRIVE SCREW F-8 /-3 X -/" CARRIAGE BOLT 5 F-966 /-3 THIN NYLOC NUT 6 F-976 3/8-6 x " Carraige Bolt 7 F-083 WASHER, 3/8 FENDER 8 F-0 WASHER.06D X.50D X?GA THK 9 F- FHCS, 3/8-6 x 0.75, YZ, GR5 30 F-5 FHCS, 3/8-6x.5, YZ, GR5 3 F- FHCS, 3/8-6 x ", YZ, GR5 3 F-5 Nut,3/8-6 Nyloc, Flanged 33 F-5 Nut, /-3 Nyloc, Flanged 3 F-5 FHCS, /-3 x-3/", YZ, GR5 35 H-39 /" Rue Ring 36 H-05 BALL, -/" 37 H-69 SPRING,5 X -/,TAPERED ENDS 5 P-339

9 RIGHT REAR STATIONARY IDLER ASSEMBLY FRONT STATIONARY IDLER ASSEMBLY DECK DECK REF NO NO. QTY. DESCRIPTION 60-0P WASHER, BEARING CAP 660-P BELT KEEPER 660-8P SPACER, IDLER MOUNT REF NO. D-3903 PULLEY, FLAT IDLER, 6" (NTN) 0 D-390 PULLEY, FLAT IDLER, 5" (NTN) F-6 /" LOCKWASHER NO. QTY. DESCRIPTION F-89 /-3 Hex Jam Nut F-5 6 /" WASHER, CUSTOM F-966 /-3 THIN NYLOC NUT F-079 CARRIAGE BOLT /-3 X 3-3/" F-06 /-3 X 3-/" CARRIAGE BOLT F-5 Nut, /-3 Nyloc, Flanged P-339

10 MOLDED CHUTE ASSEMBLY ~63-A} 3 REF NO. NO. TY. DESCRIPTION 63-ll0P CHUTE HINGE H-73 CHUTE, DISCHARGE, SMALL 3 F-066 5/6-8 x l" CARRIAGE BOLT, F-063 NUT NYLOC FLANGED 7 P-339

11 LIFT HANDLE ASSEMBLY & RELATED S 8 8 REF NO. NO. QTY. DESCRIPTION 709-0P LIFT HANDLE, LOWER 659-0W FRAME WELDMENT, LH. 3 F-6 3/8-6 X " CAPSCREW 6-06 P HANDLE LINK P HANDLE PIVOT BRACKET 6 6-7P TOP PEG LATCH PLATE P LIFY HANDLE, UPPER 8 H-60 SPRING, /" OD. X 8" 9 F-6 NUT, /-0 JAM 0 F-67 CARRIAGE BOLT, 3/8-6 X 6-060P SPRING ANCHOR PLATE F NUT, /-3 LOCKNUT 3 F-5 /-3 X /" GR. 5 F-39 /-3 X 3" GR. 5 /" REF NO. NO. QTY. DESCRIPTION P HANDLE PIVOT PIN 6 F NUT, 3/8-6 LOCKNUT (STOVER) 7 F-889 CLEVIS PIN, / X 5/8" 8 F-5 /" FLAT WASHER 9 H-39 RUE RING, /" 0 H-3 VINYL GRIP, 3/8 X /" H-60 SPRING EXTENSION CABLE F-8 FHCS /-3 X " GR SEE PAGE 9 8 P-339

12 LIFT ASSEMBLY & RELATED S ~ 8 ¼ A RELEASE HANDLE ASSEMBLY REF NO. NO. QTY. DESCRIPTION REF NO. NO. QTY. DESCRIPTION 6-063P DRAG BAR TAB 659-0P DECK HOOK P DRAG LINK BAR 659-8W RELEASE HANDLE WELDMENT P LIFT BAR P HOOK KEEPER 6-08P LIFT SLEEVE, FRONT 3 H-57 SPRING, TORSION P LIFT SLEEVE, REAR F-5 NUT, 3/8-6, NYLOC, FLANGED 6 F-879 5/6-8 X /" GR P SPACER 7 F-5 5/6-8 STOVER NUT 6 F-87 PIN, GROOVED, "c", /X.50", HARDENED P DECK LIFT PEDAL 7 F-8 FHCS, 3/8-6X-/", YZ, GR P HANGER PIN 8 H-0 TREAD PAD 0 F-85 CLEVIS PIN, / X /" 9 H-96 /"x" HANDLE GRIP F-89 NUT. /" JAM W FRONT AXLE WELDMENT F-936 /-3 X 3 /, " THREAD P LATCH PLATE 3 F-5 7 WASHER, / NARROW P PLATE, CATCH H-39 7 RUE RING, /" 33 F-58 NUT, /" STOVER 5 F-890 CLEVIS PIN, / X 3 /" 3 F-83 CARRIAGE BOLT, /-0 X 3/" 6 F CLEVIS PIN, / X 3/ " 35 F /" STOVER NUT 7 F-039 5/6- x " HHCS 36 F-0 5/6- JAM NUT P ADJUSTABLE HANGER END 37 F-88 /-3 X 3-/" CAPSCREW A RELEASE HANDLE ASSEMBLY 9 P-339

13 TRANSMISSION IDLERS & RELATED S 8 (X, OF #) ITEM # # P 700-6A A P P 7 D-39 8 D F F-05- QTY DESCRIPTION Mounting Pin SPRING ANCHOR ASS'Y WLDT,MOUNT,MOTOR S/A, IDLER ARM SPACER,3/8X-/,.500 CLUTCH STOP " Idler Pulley /" Bore FLANGED BUSHING 3/8-6 Stover Nut 3/8-6 x - /" Capscrew 0 ITEM # # QTY DESCRIPTION F-86 3/8-6 Jam Nut F-5 /" WASHER, CUSTOM F Nut, 5/6-8 Nyloc, Flanged F-0 3 FHCS, 5/6-8 x 0.75, YZ, GR5 F-5 Nut,3/8-6 Nyloc, Flanged F-5 0 Nut, /-3 Nyloc, Flanged F-5 FHCS, /-3 x-3/", YZ, GR5 F-80 FHCS, 3/8-6 x 3", YZ, GR5 H-995 SPRING,6.5 X -/,TAPERED ENDS P-98 DECAL, HYDRO BELT ROUTING P-339

14 0 CASTER WHEEL ASSEMBLY NOTCH TO REAR OF MOWER 9 NUT TO INSIDE OF MOWER VALVE STEM TO 6 OUTSIDE OF MOWER REF NO NO. REF NO QTY. DESCRIPTION P P Bearing Cap Stop Tab W WLDT,AXLE,FRONT 663-7W D WLD'T, CASTER YOKE Bearing SF-6-3 D-3936 TIRE PSS'Y, WHITE, SMOOTH, 3X F /6" LockWasher NO. QTY. F-855 F-030 F- 0 F-9 F P DESCRIPTION 3/6 x " Roll Pin (Heavy Duty) / x 5/8 Self Tapping Capscrew FHCS, 5/6-8x.00, Yl, LOCK PATCH, G HHCS, 3/-0 X 9-/", YZ, GRS NUT, FLANGE NYLOC, YZ CAP FOR BEARINGS P-339

15 FRAME SIDES & RELATED S 7 REF NO. NO. QTY. DESCRIPTION W FRAME SIDE RH W FRAME SIDE LH W AXLE MOUNTING WLDT W MOTOR MOUNT WLDT P SIDE PANEL RH P SIDE PANEL LH 7 F-386 /-3 X -/" GR A ENGINE GUARD w/decal 9 F-0 3 FHCS, /-3 x -/" GR P DRAG BAR TAB H-773 BEARING, FLG-SPHERICAL, IGUS F-5 0 NUT, 3/8-6, NYLOC FLANGED 3 F-936 /-3 X 3-/" CAPSCREW F-7 5 FHCS, /-3 X -/" GR.5 5 F-5 7 NUT, -3, NYLOC FLANGED REF NO. NO. QTY. DESCRIPTION 6 F- FHCS, 3/8-6 X 3/" GR.5 7 F-8 FHCS, /-3 X ", GR.5 8 H-8 SEAL SHAFT 9 D-385 BEARING, TAPARED SET W FRONT AXLE WELDMENT P-33 DECAL, LOGO, CHROME w/blk, LG F-6 FHCS, 3/8-6 x " GR.5 3 D-386 BEARING, TAPARED SET P " WASHER 5 F-78 3/6 X " COTTER PIN 6 F-7 - SLOTTED NUT 7 H-9 GREASE CAP 8 F-5 FHCS, 3/8-6 x -/" P GUARD, BUMPER 30 F /-3 LOCK NUT P-339

16 FENDER ASSEMBLY REF REF NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION 65-33A FENDER CAP w/decal RH H-303 DECK HEIGHT PIN P-95 DECAL, CONTROL PANEL 5 F- FHCS, 5/6-8x" GR.5 w/patch A FENDER CAP w/decal, LH 6 F-0 5 FHCS, 5/6-8 X 3/ " GR.5 P-38 DECAL, PARK BRAKE A FRONT PANEL w/decals A FENDER SKIRT w/decal, RH 8 F /6-8 "U"-NUT A FENDER SKIRT w/decal, LH 9 F /-0 "U"-NUT 7 P-33 DECAL, LOGO, CHROME w/blk, SM 0 H-8 CUP HOLDER A LATCH PLATE RH W/DECAL P-335 DECAL, DECK LIFT P LATCH PLATE LH P-33 DECAL, LOGO, CHROME w/blk, LG SEE PAGE 3 P-557 DECAL, "CAUTION" SEE PAGE P-370 DECAL, WARNING F-9 8 FHCS, /-0x3/", GR.5 w/patch 5 H-66 U CHANNEL TRIM 3 F NUT, 5/6-8, NYLOC FLANGED 6 P-3000 DECAL, "USA" 3 P-339

17 SEAT, FOOTDECK & RELATED S 5 SEAT ASS'Y SIDE 9 8 ' ' REF NO. NO. QTY. DESCRIPTION P PLATE, SEAT P PLT, REAR SEAT FILLER P PLATE, ARM REST RH P PLATE, ARM REST LH (JOYSTICK) P PLATE, ARM REST LH (TWINSTICK) 5 H-763 PAD, ARM REST A FOOT DECK w/decals P PIN, SEAT HINGE P LIFT BAR 9 H-306 SEAT 0 H-760 TRACK KIT P-305 SERIAL TAG F /8-6 LOCK NUT 3 P-73 SERIAL TAG LAMINATION DECAL F-86 3/8-6 JAM NUT 5 P-336 DECAL, CHALLENGER W BRAKE HANDLE 7 H-76 HANDLE, JOYSTICK 8 H-80 CAP PLUG, PLASTIC 9 H-6 3 RUBBER BUMPER REF NO. NO. QTY. DESCRIPTION P SPACER, SEAT PAN F-5 FHCS, 5/6-8x-/" GR5 F-063 NUT, 5/6-8, NYLOC, FLANGED 3 F- 6 FHCS 5/6-8x" w/patch F-05-0 /-0 X 5/8", GR.5 5 D-379 HYDRO OIL TANK 6 F-783 /"x-/" SHOULDER BOLT, SOCKET 7 F-09-0 / " LOCK WASHER 8 F-0 8 FHCS, 5/6-8x3/" GR5 9 P-05 HYDRO FLUID DECAL P SHELF, REAR, FUEL TANK 3 H-90 3 SPRING, ASSIST 3 H-60 CABLE P BATTERY HOLD DOWN 3 F /-0x3/" CAPSCREW 35 H-96 HANDLE, GRIP 36 F /-0 STOVER NUT 37 F-858 /-0 "U" NUT 38 E-6580 PLUNGER,SEAT SWITCH E-637 P-339

18 SEAT, FOOTDECK & RELATED S (CON'T) 0 UNDERSIDE OF SEAT MOUNTING BASE "# " - LATCH S REF REF NO. NO. QTY. DESCRIPTION NO. NO. QTY. DESCRIPTION P PLATE, SEAT 8 F /6 FLAT WASHER P BAR, REINFORCEMENT, SEAT 9 F-5 /" WASHER, SPECIAL P LATCH SEAT 0 F-5 6 5/6-8 NUT, STOVER F-0 5 FHCS, 5/6-8x3/" GR5 F /8" FLAT WASHER 5 F /6-8 x " CAPSCREW H-635 3/ x " EXTENSION SPRING 6 F /6-8 x -/", CAPSCREW 3 H-60 CABLE, SEAT 7 F x " CAPSCREW 5 P-339

19 FRONT STEP ASSEMBLY REF NO. NO. QTY. DESCRIPTION 663-3P FRONT STEP F- FHCS, 3/8-6 X " GR.5 3 F-5 NUT, 3/8-6, NYLOC FLANGED 659-P BRACKET, STEP MOUNT, RH P BRACKET, STEP MOUNT, LH 6 H-6 RUBBER BUMPER BUTTON 7 F- FHCS, 3/8-6 X 3/ " GR.5 6 P-339

20 FUEL TANK ASSEMBLY H-9 (INCLUDES ALL S EXCEPT #6-0) r~ 8 6 ~~ I 6 - REF NO. NO. QTY. DESCRIPTION GALLON TANK, VENTED H-678 REMOTE VENT 3 H-679 REMOTE VENT GROMMET H-7 PICK UP TUBE 5 H-7 GROMMET, PICK UP TUBE 6 H-687 HOSE CLAMP, /" 7 H-698 VENT LINE CLAMP 8 H-68.0ft FUEL LINE 9 H-697.0ft VENT LINE 0 H-73 GAS CAP, RATCHET 7 P-339

21 JOYSTICK STEERING CONTROL AND RELATED S SIDE REF NO NO. QTY. DESCRIPTION 65-7A JOYSTICK ASSEMBLY F-03 BUTTON SHCS, /-0x" 65-9P PIN, PIVOT, JS, LONG F-5 /" WASHER 65-6P SPACER, JOYSTICK PANEL F NUT, 5/6-8, NYLOC FLANGED F-3 NUT, /-0, NYLOC FLANGED F-00-0 /-0 x 3-/" CAPSCREW 65-6P BUSHING,.375 ROD END, SHORT REF NO. NO. QTY. DESCRIPTION P LINKAGE, INNER, JOYSTICK 65-07P BUSHING,.375 ROD END 65-00P TUBE, PIVOT, JOYSTICK P OUTER, LINKAGE, JOYSTICK F-0 3 FHCS, 5/6-8 x 3/" GR5 5 H-99 BOOT 6 H-96 HANDLE, JOYSTICK 8 P-339

22 JOYSTICK ASSEMBLY 65-7A 9 / TORQUE TO: 0 FT-LBS - -0 ITEM # QTY. DESCRIPTION A ROD ASSEMBLY, SHORT H-97 GASKET, FOAM, JOYSTICK P HOUSING, JOYSTICK 65-06P PIN, PIVOT, JOYSTICK 5 F-03 BUTTON SHCS, /-0 x ", CZ W NEUTERAL PLATE, WLDT 7 E-67 SWITCH, SNAP MOUNT P MOUNT, SWITCH 9 F /-0 LOCK NUT P TUBE, GUIDE, CONTROL ROD P YOKE, SWIVEL, JOYSTICK H-705 RING, DETENT,.75 EXT. 3 F-37 NUT, #-, NYLOCK 65-5P SPACER, CAM DETENT ITEM # 5 F H P 8 65-P 9 F-36 0 F-35 F-93 F D P 5 D F-5 7 H-70 8 F-6 QTY. YOKE. SWIVEL ASSEMBLY!65-69A! DESCRIPTION 3/6 x " SPIRAL PIN SPRING, DETENT, JOYSTICK TAB, CAM DETENT TUBE-SPACER, DETENT CAM WASHER, FLAT, # PLAIN SCR, PANHD, PHLPS, #-x-3/" /-3 x " CAPSCREW /-3 STOVER NUT THRUST BEARING PIVOT, JOYSTICK ( OF 65-8A) BUSHING, FLANGED ( OF 65-8A) /" WASHER, CUSTOM SPRING, BELLEVILLE,.50x x.073 NUT, JAM, /-0, CZ 9 P-339

23 JOYSTICK STEERING CONTROL & RELATED S TORQUE TO: 0 FT-LBS 3 3 \ ITEM QTY DESCRIPTION # # F- FHCS, 3/8-6 X ", YZ, GR P STAND-OFF, LINKAGE MOUNT 3 F-3 NUT, /-0 NYLOC, FLANGED P OUTER LINKAGE, JS 5 F /6" FLAT WASHER P INNER LINKAGE, JS P STUD, LINKAGE MOUNT P ROD, SHIFT CROSS 9 F /8" LOCKWASHER P SWIVEL ARM H-757 LINKAGE, JS D-3730 BUSHING 3 F-063 NUT, 5/6-6, NYLOC FLANGED P DAMPER BOLT, 5/6-8 x 3/ 5 F-60 E-RING FOR /" SHAFT 6 H-67 DUAL ACTION DAMPER 7 F-3 SHCS, -X-, YZ, LOCK PATCH 0 P-339

24 I / PARKING BRAKE ASSEMBLY & RELATED S 8~ ~8 / 7 SEE PAGE FOR SEAT HINGE S LEFT SIDE PANEL ITEM # QTY # F-0 F F-693 F-05-5 F P F-3 H W F-78 H-635 F P H-637 DESCRIPTION FHCS, 5/6-8 X 3/ ", YZ, GR5 NUT, 5/6-8, NYLOC FLANGED 5/6-8 X -/" H.H.C.S. 5/6-8 X " H.H.C.S " COTTER PIN LINK, PARK BRAKE NUT, /-0, NYLOC FLANGED BRAKE LINK BAR, BENT BRAKE ROD WELDMENT /" NYLOC LOCK NUT EXTENSION SPRING 3/ X " /" FLAT WASHER LOWER BRAKE LINK COMPRESSION SPRING P-339

25 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR HP KAWASAKI 0 I / 5 TORQUE TO: FT-LBS / 3 I I 3 ITEM # # QTY DESCRIPTION M-5395 ENGINE, KAW HP, FS730V TWIN E-653 CLUTCH-BRAKE, CMS 00ft/Ib 3 D-3905 V-BELT, KEVLAR CORD, A-69 H-590 OIL DRAIN VALVE 5 E-6307 OIL PRESSURE SWITCH 6 F-3 7 /6-0x- /" CAPSCREW, GR P KEY, / SQ. X -/" 8 H-59 HOSE 5" LONG 9 D-379 SMALL HYDRO TANK 0 H-87 CHOKE CABLE H-60 THROTTLE CABLE P DECAL, "CLEAN" 3 F-8 SETSCREW, /" X /" 659-P REAR HYDRO BRACE P MOTOR PULLEY 6 D TRANSAXLE, RH, ZT D TRANSAXLE, LH, ZT F /" FLAT WASHER 9 H-759 MUFFLER, KAWASAKI P FREEWHEEL CHAIN W/SPRING W MOTOR MOUNT H-539 FAN BLADE REPLACEMENT 3 H-76 HOSE, /" x 9" F-007 3/8-6 X -/" HEX BOLT 5 F-5 NUT, /-3, NYLOC FLANGED 6 F " FLAT WASHER ITEM QTY DESCRIPTION # # 7 F NUT, 5/6-8, NYLOC FLANGED 8 H-535 HOSE CLAMP 9 F-6 FHCS, /-0 X 3/", YZ GR5 30 F-3 NUT, /-0, NYLOC FLANGED 3 D-388 TIRE, x-0, TURF 3 F-99 8 LUG NUT, / X P BRACE, TRANSMISSION P BRACKET, HYDRO MOUNT, R P BRACKET, HYDRO MOUNT, L 35 F-7 FHCS, /-3 X -/" GR5 36 F-5 5/6-8 X 6" BOLT GR8 37 H-76 VENT TUBE ADAPTER P HYDRO BRACE 39 F-78 FHCS, 5/6-8 X 3", YZ GR P FAN SHROUD F /8" FLAT WASHER F-5 NUT, 3/8-6, NYLOC FLANGED 3 F-77 FHCS, 5/6-8 x -/", YZ GR5 F-9 5/6-3/8 RUE RING 5 H-567 TRANSAXLE OIL FILTER P WHEEL BACKING PLATE 7 H-57 VENT TUBE ADAPTER 8 F-5 FHCS, 3/8-6 X -/", YZ, GR5 9 F /8" LOCK WASHER 50 F-03 SPACER P-339

26 MOTOR & TRANSMISSION ASS'Y & RELATED S FOR 5HP KOHLER 6 "' "'-. 9 '\8 / 3 I 3 I 0 ITEM QTY DESCRIPTION # # M-50 ENGINE, KOHLER, 5HP ZT70 E-653 CLUTCH-BRAKE, CMS 00ft / b 3 D-3905 V-BELT, KEVLAR CORD, A-69 H-589 OIL DRAIN VALVE 5 H-76 HOSE, / " x 9" 6 F-3 7 / 6-0x- / " CAPSCREW, 7 6-3P KEY, / SQ. X - / " 8 H-75 MUFFLER, KOHLER, LOW MOUNT 9 F-03 SPACER 0 H-0 CHOKE CABLE H-6 THROTTLE CABLE P DECAL, "CLEAN" 3 F-8 SETSCREW, / " X / " 659-P REAR HYDRO BRACE P MOTOR PULLEY 6 D TRANSAXLE, RH, ZT D TRANSAXLE, LH, ZT F / " FLAT WASHER 9 H-759 MUFFLER, KAWASAKI P FREEWHEEL CHAIN W / SPRING W MOTOR MOUNT H-539 FAN BLADE REPLACEMENT P WHEEL BACKING PLATE F / 8-6 X - / " HEX BOLT 5 F-5 NUT, / -3, NYLOC FLANGED 6 F " FLAT WASHER GR8 3 ITEM # # F-063 H-535 F-6 F-3 D-388 F P P P F-7 F-5 H P F P F F F-77 F-9 H-567 H-59 D-379 F-307 F H-57 H-76 QTY 0 8 DESCRIPTION NUT, 5 / 6-8, NYLOC FLANGED HOSE CLAMP FHCS, / -0 X 3 / ", YZ GR5 NUT, / -0, NYLOC FLANGED TIRE, x-0, TURF LUG NUT, / X 0 BRACE, TRANSMISSION HYDRO MOUNT BRACE, R HYDRO MOUNT BRACE, L FHCS, / -3 X - / " GR5 5 / 6-8 X 6" BOLT GR8 VENT TUBE ADAPTER HYDRO BRACE FHCS, 5 / 6-8 X 3", yz GR5 FAN SHROUD 3 / 8" FLAT WASHER 3 / 8-6 LOCK NUT FHCS, 5 / 6-8 x - / ", YZ GR5 5 / 6-3 / 8 RUE RING TRANSAXLE OIL FILTER HOSE 5" LONG SMALL HYDRO TANK 3 / 8-6 x - / " CAPSCREW 3 / 8" LOCK WASHER VENT TUBE ADAPTER VENT TUBE ADAPTER P-339

27 E-65 WIRE HARNESS & RELATED S / TO SEAT SWITCH BLUE #--fi BLUE #A ~-0 Seat SW S MARKED (*) KAW & BRIGGS ONLY BU<. JOYSTICK Sw ~- &--5 Clutch TO STARTER 3 ~ /.'-_ I ~ 7 FRAME ~ * RED----n BLK.~ () RED Ignition YELLOW () BLUE-A-RED FBLK. () RED YEL. ITEM # QTY DESCRIPTION # E-67 BATTERY E-5878 HOUR METER E-605 SOLENOID E-5873 START SWITCH (INCLUDES #8) E-603 CLUTCH SWITCH F-0-0 /-0 NUT F-05-0 / -0 X 5/8" CAPSCREW E-65 KEY, SET E-697 BRAKE SWITCH F-858 /-0 U-NUT F-09-0 / " LOCK WASHER E-607 FUSE, #ATC-30 F /-0 x 3/" CAPSCREW F-58 5 /-0 STOVER NUT F /" FLAT WASHER P BATTERY HOLD DOWN E-65 WIRE HARNESS E-67 WIRE HARNESS ADAPTER (KAWASAKI) E-636 WIRE HARNESS ADAPTER (BRIGGS) E-68 CABLE, BATTERY TO SOLENOID E-69 CABLE, SOLENOID TO ENGINE E-67 JOYSTICK SWITCH -NOT SHOWN- E-637 SEAT SWITCH FOR KAW & KOHLER E-6580 SEAT SWITCH FOR BRIGGS P-339

28 WIRE HARNESS ADAPTER & RELATED S FOR KAWASAKI TO OIL PRESSURE SWITCH TO BATTERY + TO ENGINE STARTER 3 ITEM QTY DESCRIPTION # # F-3 NUT, /-0, NYLOC FLANGED F-6 FHCS, /-0 X 3/", YZ GR5 3 E-605 SOLENOID E-65 WIRE HARNESS 5 F-0-0 /-0 NUT 6 E-68 CABLE, BATTERY TO SOLENOID 7 E-69 CABLE, SOLENOID TO ENGINE 8 E-67 KAWASAKI HARNESS ADAPTER 5 P-339

29 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

30 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

31

32 Repair Parts Manual C H A I I ::. l'i i:i ::. R TM ~~CO) Country Clipper Division Shivvers Manufacturing Inc. 63 W. English St. Corydon, IA Ph Fax P-339