Repair Parts Manual COUNTRY ZERO TURN MOWER. AV 1:. l'i U 1:. Ali li (()) BOU 1:. VARD B2li(()) P-13374

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1 Repair Parts Manual COUNTRY ZERO TURN MOWER AV :. l'i U :. Ali li (()) BOU :. VARD Bli(()) P-7

2 COUNTRY CLIPPER AVENUE-A0 & BOULEVARD-B0 ZERO TURN RADIUS MOWER TABLE OF CONTENTS SECTION MOWER DECKS AND RELATED PARTS. DECK ASSEMBLY. 8 DECK ASSEMBLY. 5 DECK ASSEMBLY. 60 DECK ASSEMBLY 5. DISCHARGE CHUTE ASSEMBLY 6. DECK SPINDLE ASSEMBLY 7. DOUBLE IDLER & RELATED PARTS ( DECK) 8. DOUBLE IDLER & RELATED PARTS (8, 5 & 60 DECK) 9. BELT TENSION LEVER 0. FIXED IDLERS & RELATED PARTS. LIFT HANDLE ASSEMBLY & RELATED PARTS. DECK SCISSOR & RELATED PARTS SECTION TRACTOR FRAME AND RELATED PARTS. FOOT DECK & TIRES (AVENUE). FOOT DECK & TIRES (BOULEVARD) 5. FRONT PANEL ASSEMBLY & RELATED PARTS 6. FRONT PANEL ASSEMBLY & RELATED PARTS (CONT) 7. BATTERY BOX 8. BRAKE ASSEMBLY SECTION TRACTOR DRIVE AND RELATED PARTS 9. FUEL TANK ASSEMBLY 0. JOYSTICK CONTROL & RELATED PARTS. JOYSTICK ASSEMBLY. JOYSTICK ASSEMBLY MOUNTING & RELATED PARTS. CONTROL PANEL. FENDER ASSEMBLY & RELATED PARTS 5. TRANSMISSION ASSEMBLY & RELATED PARTS (AVENUE & BOULEVARD) 6. TRANSMISSION ASSEMBLY & RELATED PARTS (BOULEVARD) 7. SEAT BASE & RELATED PARTS 8. ENGINE 9. ENGINE & CLUTCH MOUNTING & RELATED PARTS 0. WIRE HARNESS & RELATED PARTS. WIRE HARNESS SCHEMATIC Country Clipper Division Shivvers Manufacturing Inc. 6 W English St. Corydon, IA Ph Fax

3 " DECK ASSEMBLY {7F-00A} BELT TENSION LEVER (SEE PG 9) 8 DOUBLE IDLER ASS'Y (SEE PG 7) 9 9 C) 9 8 CHUTEASS'Y (SEE PG 5) SPINDLE ASS'Y (SEE PG 6) 7 ITEM# QTY PART# P 7-009A 7-05A 7-79P 7-8P 7-P 7A-005P D-98 GUIDE, BELT " PULLEY COVER W/ DECALS " DECK W/ DECALS PLATE, ADJUSTMENT W/FLANGE DECK HANGER TAB PLT, CLAMP DECK STIFFENER, " BELT, SANDO, B- 9 F-00 HEX, WASHER HEAD SCREW, / X 5/8", SELF-TAPPING, YZ 0 8 F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ 6 F-066 BOLT, CARRIAGE, 5/6-8 X ", YZ, GR5 8 F- FHCS, 5/6-8 X -/", YZ, GR5, FULL THD F-5 NUT, /- NYLOC, FLANGED, YZ F- SHCS, 5/8" X -/", CZ 5 F- CARRIAGE BOLT, 5/6-8 X " FULL THREAD 6 F-50 CLIP, FIR TREE, /" X ", BLACK NYLON 7 H-959 WEAR PAD 8 H-968 ANTI-SCALP WHEEL, 5" X -/" 9 P-095 DECAL, "WARNING ROTATING DRIVE" 0 P-09 DECAL "DANGER ROTATING BLADES" P-99 DECAL, DECK SIZE, P-706 WARNING DECAL, DISCHARGE CHUTE P-7 DECAL WRANGLER BELT ROUTING P-7

4 8" DECK ASSEMBLY {7G-00A} DOUBLE IDLER ASS'Y {SEE PG 8) SPINDLE ASS'Y {SEE PG 5) 8 CHUTEASS'Y (SEE PG 5) FIXED IDLER ASS'Y, FRONT {SEE PG 0) 7 ITEM# QTY PART# 7-A 7-A 7-05A 7-P 7-79P 7-8P 7-P 7-6P 7B-005P D-99 F-06 F-67 PULLEY COVER W/ DECALS, TRIM PULLEY COVER W/ DECALS, DISCHARGE 8" DECK W/ DECALS BUSHING, ROLLER BRACKET PLATE, ADJUSTMENT W/FLANGE DECK HANGER TAB PLT, CLAMP PL T, DECK STOP DECK STIFFENER, 8" BANDL BELT B- BOLT, CARRIAGE, 5/6-8 X -/, YZ, GR5 CARRIAGE BOLT,5/6-8 X /", YZ, GR5 F-00 HEX, WASHER HEAD SCREW, / X 5/8", SELF-TAPPING, YZ F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ 5 F-066 BOLT, CARRIAGE, 5/6-8 X ", YZ, GR5 6 8 F- FHCS, 5/6-8 X -/", YZ, GR5, FULL THD 7 F-5 NUT, /8-6 NYLOC, FLANGED, YZ 8 F- FHCS, /8-6 X 5-/", YZ, GR5 9 F- CARRIAGE BOLT, 5/6-8 X " FULL THREAD 0 F-50 CLIP, FIR TREE, /" X ", BLACK NYLON H-768 ROLLER, -/ DIA. X " H-959 WEAR PAD P-095 DECAL, "WARNING ROTATING DRIVE" P-09 DECAL, "DANGER ROTATING BLADES" 5 P-9 DECK BELT ROUTING 6 P-950 DECAL, DECK SIZE, 8 7 P-706 WARNING DECAL, DISCHARGE CHUTE P-7

5 5" DECK ASSEMBLY {7H-00A} 9 FIXED IDLER ASS'Y, REAR (SEE PG 0) DOUBLE IDLER ASS'Y (SEE PG 8) BELT TENSION LEVER (SEE PG 9) 7 6 FIXED IDLER ASS'Y, FRONT (SEE PG 0) 6 ITEM# QTY PART# 7-A PULLEY COVER W/ DECALS, TRIM 7-A PULLEY COVER W/ DECALS, DISCHARGE 7-09A 5" DECK W/ DECALS 7-P BUSHING, ROLLER BRACKET P PLATE, ADJUSTMENTW/FLANGE 6 7-8P DECK HANGER TAB 7 7-P PLT, CLAMP 8 7C-005P DECK STIFFENER, 5" 9 D-950 BANDL BELT B-5 0 F-67 CARRIAGE BOL T,5/6-8 X /", YZ, GR5 F-00 HEX, WASHER HEAD SCREW, / X 5/8", SELF-TAPPING, Y F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ 8 F-066 BOLT, CARRIAGE, 5/6-8 X ", YZ, GR5 8 F- FHCS, 5/6-8 X -/", VZ, GR5, FULL THO 5 F-5 NUT, /8-6 NYLOC, FLANGED, YZ 6 F- FHCS, /8-6 X 5-/", YZ, GR5 7 F- CARRIAGE BOLT, 5/6-8 X " FULL THREAD 8 F-50 CLIP, FIR TREE, /" X ", BLACK NYLON 9 H-768 ROLLER, -/ DIA. X " 0 H-98 PLATE, ROLLER BRACKET H-99 PLATE, ROLLER BRACKET H-959 WEAR PAD P-095 DECAL, "WARNING ROTATING DRIVE" P-09 DECAL, DANGER 5 P-9 DECK BELT ROUTING 6 P-706 WARNING DECAL, DISCHARGE CHUTE 7 P- DECAL, DECK SIZE, 5 P-7

6 60" DECK ASSEMBLY {7J-00A} DOUBLE IDLER ASS'Y (SEE PG 8) FRONT ONLY CHUTEASS'Y (SEE PG 5) ITEM# QTY PART# 7-A 7-A 7-095A 5 7-P 7-79P 7-8P 7-0P 7-P 7D-005P D-95 F-67 F-00 F-06 8 F F- 5 F-5 5 F- F- F-50 5 H-768 H-98 H-99 H-959 P-095 P-09 P-9 P-95 P-706 FIXED IDLER ASS'Y, FRONT (SEE PG 0) PULLEY COVER W/ DECALS, TRIM PULLEY COVER W/ DECALS, DISCHARGE 60" DECK W/ DECALS BUSHING, ROLLER BRACKET PLATE, ADJUSTMENT W/FLANGE DECK HANGER TAB REINFORCEMENT PLATE, 60" PLT, CLAMP DECK STIFFENER, 60" BANDL BELT B-66 CARRIAGE BOLT,5/6-8 X /", YZ, GR5 HEX, WASHER HEAD SCREW, / X 5/8", SELF-TAPPING, YZ NUT, 5/6-8, NYLOC, FLANGED, YZ BOLT, CARRIAGE, 5/6-8X ", YZ, GR5 FHCS, 5/6-8 X -/", YZ, GR5, FULL THD NUT, /8-6 NYLOC, FLANGED, YZ FHCS, /8-6 X 5-/", YZ, GR5 CARRIAGE BOLT, 5/6-8 X " FULL THREAD CLIP, FIR TREE, /" X ", BLACK NYLON ROLLER, -/ DIA. X " PLATE, ROLLER BRACKET PLATE, ROLLER BRACKET WEAR PAD DECAL, "WARNING ROTATING DRIVE" DECAL, "DANGER ROTATING BLADES" DECK BELT ROUTING DECAL, DECK SIZE, 60 WARNING DECAL, DISCHARGE CHUTE P-7

7 DISCHARGE CHUTEASS'Y & RELATED PARTS 5 5 USE ITEM #6 FOR 8" DECKS COMPLETE ASSEMBLIES 7-0 0A - INCLUDES ITEMS, (qty ), & 7 6-A- INCLUDES ITEMS, (qty ), & 6 ITEM# QTY PART# 7-P F F-06 F F-0 6 H-7 7 H-96 8 P-66 HINGE, DECK CHUTE WASHER, FLAT NUT, 5/6-8, NYLOC, FLANGED, YZ BOLT, CARRIAGE, 5/6-8 X ", YZ, GR5 FHCS, 5/6-8 X /", YZ, GR5 CHUTE, DISCHARGE, SMALL DECK CHUTE DECAL, MISSING CHUTE 5 P-7

8 DECK SPINDLE ASSEMBLY {D-97} TORQUE TO: * 75 FT/LBS BLADE PART NUMBERS " & 60" DECK H-885 HIGH LIFT W/O FUSION (STANDARD) H-886 HIGH LIFT W/ FUSION H-66 LOW LIFT H-667 GATOR 5* 6* 7 USE ITEM #8 FOR 8" DECK USE ITEM #9 FOR 5" DECK 8" DECK H-88 HIGH LIFT W/O FUSION (STANDARD) H-659 LOW LI FT H-665 GATOR * 5" DECK H-88 HIGH LIFT W/O FUSION (STANDARD) H-88 HIGH LIFT W/ FUSION H-660 LOW LI FT * H-666 GATOR --~~~ 6 PARTS MARKED "*" ARE PART OF COMPLETE ASS'Y D-97 TORQUE TO: 00 FT/LBS ITEM# QTY PART# ITEM# P WASHER, BLADE, 5/8 0 SPINDLE HOUSING SPINDLE SPACER D-990 SPINDLE HARD WASHER 5 D-989 SPINDLE OUTER SPACER 6 D-99 SPINDLE RETAINIG RING 5 7 D-98 PULLEY, 5.95, A-B, DECK 6 8 D-99 PULLEY,.09, A-B, DECK 9 D-90 PULLEY,.5, A-B, DECK QTY PART# D-96 D-96 F-07 F- F-7 F-5 SEE LIST SPINDLE SHAFT SPINDLE BRG HHCS, 5/8- X -/", GR8, YZ FHCS, /-X ", Y, GR5 FHCS, /8-6X -/", YZ, GR5 NUT, /8-6 NYLOC, FLANGED, YZ BLADE, HL, P-7

9 DOUBLE IDLER DRIVE BELT IDLER " DECK 7 DECK----+ * WHEN REPLACING ITEM # IT IS RECOMMENDED THAT YOU ALSO REPLACE ITEM # 0 BELT TENSION LEVER (SEE PG 9) ITEM# QTY PART# 60-0P WASHER BEARING CAP 660-0P BELT KEEPER, B BELT 660-5P MOUNTING PIN 660-7A IDLER ARM ASSEMBLY P SPACER, BELT GUARD P BELT GUARD 7 D-70 BUSHING, DU 5/8 DIA X / LG 8 D-9 PULLEY, V-IDLER,.59OD, AB, NTN 9 D-9 PULLEY FLAT IDLER.5 OD NTN DBL INSERT 0 6 F WASHER, FLAT, STD, STEEL /8" W SERIES F-68 HHCS, /8-6 X - /", YZ, GRS ITEM# QTY PART# F-6 F-89 F-5 5 F-66 6 F-8 7 F F F-0 0 F-5 LOCKWASHER /" NUT, HEX, JAM, /-, YZ WASHER, /" CUSTOM, YZ CAPSCREW, /8-6 X -/ GR. 5 BOLT, CARRIAGE, /- X -/", YZ, GRS NUT THIN /- NYLOC YZ BOLT,CARRIAGE, /8-6 X ", YZ, GRS WASHER,.5 OD X.06 ID X 7GA, YZ NUT /8-6 NYLOC FLANGED YZ 7 P-7

10 DOUBLE IDLER DRIVE BELT IDLER 8", 5" & 60" DECK USE ITEM #8 ON 5" DECK ORIENTATION FOR8" DECK ~~ * WHEN REPLACING ITEM #5 IT IS RECOMMENDED THAT YOU ALSO REPLACE ITEM # DO NOT USE ON 8" DECK USE ONLY ON 60" DECK ITEM# QTY PART# ITEM# QTY PART# 60-0P WASHER, BEARING CAP F-68 HHCS, /8-6 X -/", YZ, GR P EXTENSION, SPRING 5 F-9 HHCS,/8-6NC X ",GR.5, YELLOW PLATED 660-0P BELT KEEPER B BELT 6 F-6 LOCKWASHER /" 660-5P MOUNTING PIN 7 F-89 NUT, HEX, JAM, /-, Y A IDLER ARM ASSEMBLY 8 F-5 WASHER /" CUSTOM YZ P SPACER, BELT GUARD 9 F-7 DRIVE SCREW, /" X /", RND HD P BELT GUARD 0 F-8 BOLT, CARRIAGE, /- X-/", YZ, GR P BELT GUARD, 5" F-966 NUT, THIN, /-, NYLOC, YZ 9 D-70 BUSHING, DU 5/8 DIAX / LG F-976 BOLT,CARRIAGE, /8-6 X ", YZ, GR5 0 D-9 PULLEY V-IDLER.590D AB NTN F-0 WASHER.5 OD X.06 ID X 7GA YZ D-9 PULLEY, FLAT IDLER,.5 OD, NTN, DBL INSERT F-5 NUT, /8-6 NYLOC, FLANGED, YZ F NUT, /8-6, CENTERLOCK, VZ, GR5 6 F WASHER FLAT /8 YZ 8 P-7

11 BELT TENSION LEVER DOUBLE IDLER ASS'Y (SEE PG 7 & 8) USE ITEM # (SHOWN BELOW) ON 8", 5" & 60" DECKS REPLACES ITEM # ON 8", 5" & 60" DECKS DECK G ORIENTATION ON 8", 5" & 60" DECKS ITEM# QTY PART# 660-0P 660-8P 7-80P F F F F F-5 9 F-56 0 F-966 F- F-5 F- F-5 5 H-05 6 H-69 BELT TIGHTENER ARM HANDLE, BELT TENSIONER BELT TENSION ARM NUT, /8-6, CENTERLOCK, YZ, GR5 NUT, /-, CENTERLOCK, YZ, GR5 WASHER, FLAT, STD, STEEL /8" W SERIES LOCKWASHER, HVY, /8, YZ WASHER, /" CUSTOM, YZ HHCSCREW, /- UNC X -/ GR. 5 YELLOW PLATED NUT, THIN, /-, NYLOC, YZ FHCS, /8-6 X /", YZ, GR5 FHCS, /8-6 X -/", YZ, GR5 FHCS, /8-6 X ", YZ, GR5 NUT, /8-6 NYLOC, FLANGED, YZ BALL, -/",/8-6THRD, BLKTHERMOPLASTIC STEEL INSERT SPRING, 5 X -/, TAPERED ENDS 9 P-7

12 FIXED IDLER ASSEMBLIES REAR FRONT il~ DECK DECK USE ITEM #8 ON " DECK 0 5 ITEM# QTY PART# 60-0P WASHER, BEARING CAP 660-P BELT KEEPER, SINGLE END 660-8P SPACER, IDLER MOUNT D-90 PULLEY, FLAT IDLER, 5" 5 F WASHER, FLAT, /, YZ 6 F-6 LOCKWASHER, /" 7 F-89 NUT, HEX, JAM, /-, YZ 8 F-58 CAPSCREW, 5/6-8 X -/ F.T. ZINC PLATED GR 9 F-5 WASHER, /" CUSTOM, YZ 0 F-707 CARRIAGE BOLT, 5/6-8X -/ ZINC PLATED F-966 NUT, THIN, /-, NYLOC, YZ F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ F-06 BOLT, CARRIAGE, /-X-/", YZ, GR5 F-5 NUT, /- NYLOC, FLANGED, YZ 5 F-69 FHCS, /- X -/", YZ GR8 0 P-7

13 DECK LIFT HANDLE ASS'Y 7 ITEM# QTY PART# 7-09W 7-6P 70-0 P 70-0P 7-0P F F-06 F- F-0 F-8 H-850 H-96 H-960 H-96 H-0 P-7 WLD'T, LIFT HANDLE PL T, CUT HT LEVER PLATE, CATCH SPACER, LATCH PIVOT PL T, HEIGHT ADJUST, INSIDE WASHER, FLAT NUT, 5/6-8, NYLOC, FLANGED, YZ FHCS, 5/6-8 X -/", YZ, GR5 FHCS, 5/6-8 X ",YZ, GR5 FHCS, 5/6-8 X -/", YZ, GR8 GRIP, VINYL /" X " HANDLE GRIP HANGER BEARING SPACER.HANDLE DECK HEIGHT PIN DECAL, -/" DECK HEIGHT P-7

14 DECK SCISSOR LIFT ASS'Y 6 LEFT SIDE SHOWN USE ITEM #7 FOR RIGHT SIDE USE ITEM# FOR RIGHT SIDE ADJUSTMENT PLATE (SEE DECK ASSEMBLY) O USE ITEM #9 FOR RIGHT SIDE 5 ITEM# QTY PART# 7-08P BEARING, DECK PIVOT 7-05P PIN, REAR STOP 7-07W WLDT, DROP LINK, RH 7-08W WLDT, DROP LINK, L P SLEEVE, ROLLER 6 7-7P PIN, DECK HINGE W WLDT, SCISSOR BAR, R W WLDT, SCISSOR BAR, L W WLDT, DECK MOUNT, R W WLDT, DECK MOUNT, L F WASHER, FLAT ITEM# QTY PART# F-9 6 F-5 F F-5 6 F- 7 F- 8 F H-9 0 H-08 H-09 COTTER PIN, /8 X WASHER, /" CUSTOM, YZ ROLL PIN, SPIROL, / X -/" NUT, /8-6 NYLOC, FLANGED, YZ FHCS, /8-6 X 5-/", YZ, GR5 HHCS, 5/6-8 X /", NY PATCH, ZINC, GR5 CASTLE NUT, /-0 /" RUE RING SPACER, SCISSOR WASHER, SPECIAL, /" X -/ P-7

15 FOOT DECK & TIRES {AVENUE} TORQUE TO: 75 FT/LBS (APPLYCOAT OF GREASE) REAR DRIVE Tl RES 9 0 FOR USE ON AVENUE 5" MODELS TORQUE TO: 75 FT/LBS 9 FOR USE ON AVENUE " MODELS PIECE PARTS COVERED BY COMPLETE ASS'Y COMPLETE ASSEMBLIES AVAILABLE UPON REQUEST 7-8A- LEFT 7-9A - RIGHT ITEM# QTY PART# 7-06P 7-5P 7-7W 7-77P P P 7 D D- 9 D-79 0 D-870 D-956 PLATE FLOOR SPACER, CASTER BEARING WLD'T, CASTER YOKE CAP BEARING SMALL DRAG RING SPACER, BEARING, CASTER BEARING SPD SF-6- BEARING, 5/8.D. X -/8 0.D. TIRE, 8 X TURFMASTER TIRE 8 X TURF MASTER TIRE ASS'Y, X 5-8, WHITE, SM BEARING, SMOOTH ITEM# QTY PART# D RING, -, 70 DURO NITRILE 8 F-99 LUG NUT, /-0, VZ F-5 WASHER, /" CUSTOM, VZ F-66 HHCS /-X7-/" VZ GR5 F- FHCS, /8-6X ", YZ, GR5 F- FHCS, /- X ", YZ, GR5 F-5 NUT /8-6 NYLOC FLANGED YZ F-5 NUT, /- NYLOC, FLANGED, YZ F-79 WASHER, CASTER,.5 ID X.5 OD X.5THK, YZ H-056 /" GREASE FITTING P-7

16 FOOT DECK & TIRES {BOULEVARD} 7 REAR DRIVE TIRES TORQUE TO 75 FT/LBS 8 FOR USE ON BOULEVARD 8" MODELS 0 ITEMS # & # ARE PART OF ITEM #0 FOR USE ON BOULEVARD 5" & 60" MODELS ITEM# QTY PART# P 7-9W 7-06P 7-5P P P 7 D D-5 9 D D-957 D-969 WHEEL BACKING PLATE WLD'T, CASTER YOKE PLATE, FLOOR CAP BEARING SMALL /" DRAG RING SPACER BEARING CASTER BEARING SPD SF-6- TIRE ASS'Y, 0 X 0-0 TIRE ASS'Y 0 X -0 TIRE ASS'Y, X 6.5-6, WHITE, SM BEARING, SMOOTH O-RING, -, 70 DURO NITRILE ITEM# QTY PART# D-977 D F-99 5 F- 6 F- 7 F-5 8 F-79 9 F-9 0 F-95 H-056 SPACER FOR D-957 BEARING FOR D-957 LUG NUT, /-0, YZ FHCS /8-6X " YZ GR5 FHCS, /- X ", YZ, GR5 NUT /8-6 NYLOC FLANGED YZ WASHER, CASTER,.5 ID X.5 OD X.5THK, YZ HHCS, /-0 X 9-/",YZ, GRS NUT, FLANGE NYLOC, YZ /" GREASE FITTING P-7

17 FRONT PANEL ASS'Y & RELATED PARTS I USE ITEM # FOR AVENUE USE ITEM #0 FOR AVENUE 6 BRAKE HANDLE ASSEMBLY (SEE DETAIL} BRAKE HANDLE ASSEMBLY NOTE: ITEMS #, 7, 8, 9, ARE PART OF ASS'Y # ITEM# QTY PART# 7-00A FRONT PANEL W/ DECALS, AVENUE 7-0A FRONT PANEL W/ DECALS BOULEVARD 7-90P PLATE, BASE, SEAT MOUNT 7-5P CRANK PLATE, PARK BRAKE 5 7-6P HANDLE PARK BRAKE 6 7-9P BAR, LINK, PARK BRAKE 7 7-5P BRACE, FRONT PANEL 8 F WASHER,FLAT STD, STEEL, /" YELLOW PLATED 9 F WASHER, FLAT 0 8 F-06 NUT 5/6-8 NYLOC FLANGED VZ 8 F-0 FHCS, 5/6-8X/", YZ, GR5 ITEM# QTY PART# F- F-6 F-9 5 H-9 6 H-95 7 P P P- 0 P- P- NUT, /-0 NYLOC, FLANGED, YZ FHCS /-0 X /" YZ GR5 NUT, RIVET, /-0, OPEN END, MArL THK PIVOT, BRAKE CRANK PLATE BRAKE HANDLE DECAL, "CAUTION FUEL" DECAL, MADE IN THE USA DECAL LOGO CHROME w/blk LG DECAL, AVENUE DECAL BOULEVARD 5 P-7

18 FRONT PANEL ASS'Y & RELATED PARTS (CON'T) JOYSTICK ASS'Y (SEE PG 0) FUEL TANK ASS'Y (SEE PG 9) AVENUE BOULEVARD ITEM# QTY PART# D-975 WLDT, FRAME, FIXED FRONT END F WASHER.FLAT STD, STEEL, /" YELLOW PLATED F- NUT, /-0 NYLOC, FLANGED, YZ F-6 FHCS, /-0 X /", YZ, GR5 5 F-9 HFCS, /8-6 X /", CZ, THD FORMING 6 H-90 SPRING, SEAT 7 H-96 /" X " HANDLE GRIP 6 P-7

19 BATTERY BOX {BLVD ONLY) ITEM# QTY 7 7 PART# 7-0P BOX, BATTERY 7-0P PLT, BATTERY HOLD DOWN 7-09P PLT, TANK MOUNT E-660 BATTERY, V, 50CCA E-66 SOLENOID, V STARTER, TERM, UNSEALED F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ F-0 FHCS, 5/6-8 X /", YZ, GR5 F- NUT, /-0 NYLOC, FLANGED, YZ F-6 FHCS, /-0 X /", YZ, GR5 F-9 HFCS, /8-6 X /", CZ, THD FORMING H-990 WEATHER-RESISTANT NEOPRENE FOAM (ADHESIVE) /" 7 P-7

20 BRAKE ASSEMBLY BRAKE HANDLE ASS'Y (SEE PG 5) (AVE ONLY) -w-----s (BLVD ONLY) ITEM# QTY PART# P BRAKE LINK E-697 BRAKE SWITCH F WASHER FLAT STD, STEEL, /" YELLOW PLATED F-0-6 MACHINE SCREW,RND, 0- X 5/8, SLOTTED, CZ 5 F-8 LOCKNUT, 0- NYLOC YELLOW PL TD 6 F-9 RUE RING, 5/6 7 F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ 8 F-0 FHCS 5/6-8 X /" YZ GRS 9 F- FHCS 5/6-8 X -/" YZ GR5, FULL THD ITEM# QTY PART# 0 5 F- F- F-6 H-65 H-67 5 H-9 6 H-9 7 H-95 NUT, /-0 NYLOC, FLANGED, YZ HFCS /-0 X 0.65" YZ SELF TAPPING FHCS /-0 X /", YZ GR5 SPRING, EXT, /" OD X " OAL COMPRESSION SPRING,.05 X.0 X.5 FLANGE BEARING-0.500" BRAKE LINK ROD WLDT PARK BRAKE 8 P-7

21 FUEL TANKASSEMBLY KOHLER - " KAWASAKI - 6" 0 KOHLER-" 5 KAWASAKI " * 8* 6 * IF A TANK IS REQUIRED IT CAN ONLY BE PURCHASED AS A COMPLETE ASSEMBLY {PARTS MARKED"*" ARE INCLUDED IN ASS'Y) ITEM# QTY PART# H-68 H-687 H-678 H-679 H-697 H-698 H-7 H-7 H-7 H-7 P-9 FUEL LINE, /" O.D., /" I.D. / O.D. HOSE SPRING CLAMP KELCH REMOTE VENT KELCH REMOTE VENT GROMMET HOSE, FUEL LINE.88 ID X.06 OD CLAMP,.06 OD FUEL LINE ASSEMBLY, FUEL TANK, SMALL GROMMET, PICK UP TUBE (DAPCO #0) PICK UP TUBE CDAPCO INDUSTRIES).50" GARB CAP W/ TETHER VENDOR SUPPLIED EPA CERT. LABEL 9 P-7

22 JOYSTICK CONTROL & RELATED PARTS ITEMS MARKED "*" ARE ONLY REQUIRED ON BOULEVARD MODELS 0... ~ USE IN PLACE OF ~ ITEM #9 FOR AVENUE PART OF #6 9 USE ITEM#0 FOR AVENUE 8 (SEE PG ) INSTALL AFTER BOLTS (ITEM #6) ARE SECURED TO PANEL ITEM# QTY PART# 65-00P 65-07P 65-6P 65-9P 65-6P 65-7A 70-08P F-0-0 F-00-0 F-8 F-6 F-5 F-06 F-00 F-0 F-0 F- F- H-99 H-97 H-96 H-990 H-05 TUBE, PIVOT, JOYSTICK BUSHING,.75 ROD END BUSHING,.75 ROD END, SHORT PIN, PIVOT, JS, LONG SPACER JOYSTICK PANEL JOYSTICK ASS'Y, SHORT PLT, BOOT RETAINER NUT HEX /-0 UNC-B YELLOW PLATED CAPSCREW /-0 X -/" YZ GR5 LOCKNUT, 0- NYLOC YELLOW PL TD HEX JAM NUT /-0 CZ WASHER, /" CUSTOM, YZ NUT,5/6-8,NYLOC,FLANGED,YZ HHMS, 0-X 7/8", CZ SHCS, BUTTON HD, /-0 X ", CZ FHCS 5/6-8X/" VZ GR5 FHCS 5/6-8 X -/" YZ GR5 FULL THD NUT, /-0 NYLOC, FLANGED, VZ JOY STICK BOOT BOOT, LOW PROFILE HANDLE, JOYSTICK WEATHER-RESISTANT NEOPRENE FOAM (ADHESIVE! /" LINKAGE, UPPER, /-8 X 5 0 P-7

23 JOYSTICK ASSEMBLY {65-7A} 9 0 (SEE DETAIL) '\::t-' PART OF # YOKE, SWIVEL, ASS'Y (65-69A) ITEM# QTY PART# P YOKE SWIVEL, JOYSTICK P TUBE, GUIDE, CONTROL ROD 65-0P TAB CAM DETENT 65-06P PIN, PIVOT, JS 5 65-P TUBE-SPACER, DETENT CAM P SPACER, CAM DETENT W NEUTRAL PLATE WELDMENT A PIVOT ASSEMBLY P HOUSING, JOYSTICK A YOKE, SWIVEL ASSEMBLY P MOUNT SWITCH A ROD ASSEMBLY, SHORT, /" D-78 BUSHING, DU / DIA X /8 WIDE D-9 THRUST BEARING ITEM# QTY PART# E-67 SWITCH SNAP MOUNT F NUT, /-0 w/nyloc, YZ F NUT /- CENTERLOCK, YZ GR5 F-9 HHCS, /- X ", YZ, GR5 F-50 PIN,SPIROL /6 DIA X X.00 THK F-5 WASHER /" CUSTOM YZ F-0 SHCS, BUTTON HD, /-0 X ", CZ F-5 SCREW, PANHEAD, PHILLIPS #- X.75 CZ F-6 WASHER FLAT, # PLAIN CZ F-7 NUT, #-, NYLOCK H-70 SPRING, BELLEVILLE,.50 X X.07 H-705 RING, RETAINING,.75 EXT. H-70 SPRING, DETENT, JOYSTICK P-7

24 JOYSTICK ASSEMBLY MOUNTING & RELATED PARTS JOYSTICK ASS'Y (SEE PG 0) FRONT PANEL ASS'Y (SEE PG 5) 5 USE HOLE # FOR " USE HOLE # FOR 8" USE HOLE # FOR 5" USE HOLE # FOR 60" FOR DECK ASSIST SPRING #0 BOLT #7 AND NUT #6 ITEM# QTY PART# 65-07P BUSHING,.75 ROD END 7-08A ASSEMBLY, PIVOT PLATE F-09-0 WASHER, LOCK, /, YZ F-59 HHCS, /-0 X -/", YZ, GR5 5 6 F- NUT, /-0 NYLOC, FLANGED, YZ 6 F-5 NUT, /8-6 NYLOC, FLANGED, YZ 7 F-60 FHCS, /8-6 X -/", YZ, GR5 8 F-6 FHCS, /-0 X /", YZ, GR5 9 F-0 NUT, /-0, NYLOC, YZ 0 H-900 SPRING, DECK COUNTER BALANCE H-9 FLANGE BEARING-0.500" H-95 WLDT, JS PIVOT SHAFT H-990 FOAM PAD, / X " x " H-0 LINKAGE, CONTROL LOWER P-7

25 CONTROL PANEL 5 7-0A-AVENUE {KAWASAKI} 7-0A- AVENUE {KOHLER} 7-0A- BOULEVARD (BOULEVARD ONLY) PART OF # & # USE ITEM # FOR AVENUE USE ITEM # FOR KAWASAKI ENGINE ITEM# QTY PART# 7-07A CONTROL PLATE W/ DECAL, AVENUE 7-0A CONTROL PLATE W/ DECAL, BOULEVARD E-587 KEY ASSEMBLY, POSITION E-5878 HOUR METER 5 E-60 PTO SWITCH 6 E-65 KEY SET OF TWO 7 F-0-6 MACHINE SCREW,RND, 0- X 5/8, SLOTTED, CZ 8 F-07 WASHER, FLAT #0, ZINC PLATED #0 SAE FLAT WASHER 9 F-8 LOCKNUT, 0- NYLOC YELLOW PL TD 0 H-87 CHOKE CABLE, -/" H-60 THROTTLE CABLE, 8" H-6 THROTTLE CABLE, 57" P-95 DECAL, CONTROL PANEL, AVE & BLVD P-7

26 FENDER ASSEMBLY & RELATED PARTS 9 PART OF # JOYSTICK ASS'Y (SEE PG 0) B PART OF # 7 PART OF # & # ITEMS # & #7 TORQUE SPEC= 5 FT/LBS ITEM# QTY PART# 7-07A 7-08A 7-P F-9 9 F- F- 9 F-6 P-70 P-88 P-66 FENDER, RH W/ DECAL FENDER, LH W/ DECAL TAB, FENDER MOUNT FHCS, /-0 X /", YZ, GR5, LOCK PATCH NUT, /-0 NYLOC, FLANGED, YZ HFCS, /-0 X 0.65", YZ, SELF TAPPING FHCS, /-0 X /", YZ, GR5 DECAL, WARNING DECAL, INSTRUCTIONS DECAL, CIC LOGO, SM, VINYL P-7

27 TRANSMISSION ASSEMBLY & RELATED PARTS USE ITEM #9 FOR AVENUE USE ITEM # FOR AVENUE (LOOKING AT BOTTOM) USE ITEM #0 FOR AVENUE USE ITEM #5 FOR AVENUE LEFT SIDE USE ITEM #6 FOR AVENUE RIGHT SIDE DAMPER CONNECTION TO TRANSMISSION IDLER ARM ASS'Y {7-56A} DAMPER CONNECTION TO FRAME ITEM# QTY PART# 659-0P 659-7P 7-058P 7-098P P P A 8 D-70 9 D D D-9 D D F F F-07 7 F-8 8 F-9 9 F-5 0 F-86 HYDRO BRACE HYDRO BRACE CBOULEVARDl PIN, IDLER PIVOT TAB, DUMP VALVE IBOULEVARDl TAB LCM DUMP VALVE L TAB, LCM DUMP VALVE, R ASSY IDLER ARM BUSHING DU 5/8 DIA X / LG TRANSAXLE,EZT,RH TRANSAXLE,EZT,LH PULLEY FLAT IDLER.5 OD NTN DBL INSERT TRANSAXLE,ZT-800 w/rtn, RH fboulevardl TRANSAXLE ZT-800 w/rtn LH IBOULEVARDl WASHER, FLAT, /8, Y NUT, HEX 5/6-8 WASHER FLAT #0 ZINC PLATED LOCKNUT, 0- NYLOC YELLOW PL TD RUE RING, 5/6 WASHER /" CUSTOM YZ HHCS, /- X -/", YZ, GR5 ITEM# QTY PART# F-007 F-08 F-06 F-9 F- F-5 F-5 F-77 F-78 F-6 F-8 F- H-896 H-907 H-9 H-9 H-96 H-96 HHCS, /6-6 X ", Y, GR8 CBOULEVARDl HHCS /6-6 X " Y GR5 NUT, 5/6-8, NYLOC, FLANGED, YZ FHCS, 5/6-8 X -/", YZ, GR5 NUT /-0 NYLOC FLANGED YZ NUT, /6-6 NYLOC, FLANGED, YZ NUT /- NYLOC FLANGED YZ FHCS 5/6-8 X -/ YZ GR5 FHCS, 5/6-8 X ", YZ, GR5 FHCS, /-0X -/, Y, GR5 FHCS /8-6 X -/" YZ GR5 HHMS, 0-X -/" DAMPER-00 N-AVM SPRING,5. X -/", TAPERED ENDS PL T, IDLER ARM, TOP PL T, IDLER ARM, BOTTOM BUSHING, DAMPLER MOUNT SPACER IDLER 5 P-7

28 TRANSMISSION ASSEMBLY & RELATED PARTS CON'T {BOULEVARD} 8 ITEM# QTY PART# F- NUT, /-0 NYLOC, FLANGED, YZ F-6 FHCS, /-0 X /", YZ, GR5 H-567 TRANSAXLE OIL FILTER H-57 VENT TUBE ADAPTER 5 H-76 VENT TUBE ADAPTER 6 H-0 HYDRO TANK ASSEMBLY 7 H-08 HOSE, /" DIA X 6-/" 00 PSI W.P. 8 H-089 HOSE CLAMP, 7/8" 6 P-7

29 SEAT BASE & RELATED PARTS 8 BOULEVARD SEAT AVENUE ARM RESTS 9 9 AVENUE SEAT ITEM# QTY PART# ITEM# QTY PART# 7-06P PAN, SEAT MOUNT F- 7-P PL T, ARM REST MOUNT, AVE, R F- 7-P PL T, ARM REST MOUNT, AVE, L F P MOUNT PLATE, ARM REST, R 5 F P PL T, ARM REST, LH, JS 6 F-5 6 E-e7 SEAT SWITCH, NC 7 H-60 7 F WASHER, FLAT, /8, YZ 8 H-75 8 F-86 NUT, JAM, /8-6, YZ 9 H-76 9 F-785 SCREW,HX WASHER HD #X/, CZ 0 H-76 0 F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ H-97 F-0 FHCS, 5/6-8 X /", YZ, GR5 FHCS, 5/6-8 X ", LOCK PATCH, YZ, GR5 HFCS, /-0 X 0.65", YZ, SELF TAPPING FHCS, /8-6 X ", YZ, GR5 FHCS, 5/6-8 X ", YZ, GR5 NUT, /8-6 NYLOC, FLANGED, Y SEAT ASS'Y w/n.c. SWITCH PAD, ARM REST, MOLDED PAD, ARM REST, SEAT KING HANDLE, JOYSTICK SEAT, MILSCO 7 P-7

30 ENGINES 7 0 USE ITEM # FOR AVENUE KAWASAKI 8HP FR600V (USE THROTTLE CABLE H-60 & CHOKE CABLE H-87) 9 KOHLER HP KT70 (USE THROTTLE CABLE H-6 & CHOKE CABLE H-87) ITEM# QTY PART# 6-P SQUARE KEY / X / X -/ D-99 PULLEY MOTOR O.D..8." D-95 PULLEY, MOTOR, O.D.7 BORE F-05-5 HHCS 5/6-8X " YZ GR5 F-09-0 LOCKWASHER F-8 SET SCREW, SOCKET, /-0 X /", W/NYLOC F-09 M6- X 0 H.F. FORM SCREW H-589 OIL DRAIN VALVE IKOHLERl H-888 MUFFLER,KOHLER,COMPACT M-506 ENGINE KOHLER HP KT70 00RPM P DECAL, "PERIODIACALLY CLEAN" ITEM# QTY PART# 6-P SQUARE KEY /X /X -/ D-99 PULLEY MOTOR O.D..8." F-8 SET SCREW SOCKET /-0X /" W/NYLOC F- HHCS, MB-.5 X, YZ, GRB H-590 OIL DRAIN VALVEIKAWASAKll H-906 MUFFLER, COMPACT, KAWASAKI, FR600 M-50 ENGINE, KAWASAKI 8HP, FR600V P DECAL "PERIODIACALL Y CLEAN" 8 P-7

31 ENGINE & CLUTCH MOUNTING & RELATED PARTS 6 9 ROUTE CLUTCH (ITEM #5) PIGTAIL & SECURE ITEM #6 TORQUE SPEC = 60 FT/LBS ITEM #9 TORQUE SPEC = FT/LBS ITEM #0 TORQUE SPEC= FT/LB ITEM# QTY PART# 7-98P GUARD, MUFFLER D-885 V-BELT, AP6 RAW EDGE LAMINATED D-89 V-BELT, AP65 RAW EDGE LAMINATED E-58 WIRE TIE 5 E-66 MS CLUTCH, " BORE, 5FT-LB,. A DIA, EXT PULLEY, # F-766 HHCS, /-0 X -/", YZ, GR5 7 F-06 NUT, 5/6-8, NYLOC, FLANGED, YZ 8 F-0 FHCS, 5/6-8 X /", YZ, GR5 9 F-5 FHCS, /8-6 X -/", YZ, GR5 0 F-8 HFCS, /8-6 X -/", CZ, THD FORMING H-907 SPRING,5. X -/", TAPERED ENDS P-98 DECAL, HYDRO BELT ROUTING 9 P-7

32 WIRE HARNESS RELATED PARTS ENGINE (KOHLER) Ci OIL PRESSURE SW (E-607 KOHLER) SOLENIOD BATTERY(+) BATTERY(-) 0 CLUTCH (E-66) D D 5~ ~ ~ IGNSW CJ CJCJ CJCJ PTO 6 HR METER REGULATOR (KAWASAKI) f ,~~~-~----!m~-----~--~~---$~--oojj 0 SOLENIOD o ENGINE GND SEAT SW (go--\~~d'.q) (E-67 AVE, 6 SOLENIOD SW STARTER & E-6580 BLVD) (E-605) DD DD BRAKE SW (E-697) DD DD JOYSTICK SW (E-67) ITEM# 5 6 PART# E-587 KEY SWITCH (INCLUDES #5) E-5878 HOUR METER E-607 FUSE, #ATC-0 E-60 PTO SWITCH E-65 KEY SET (INCLUDED IN #) E-6600 WIRE HARNESS, AVENUE & BOULEVARD 0 P-7

33 KC\ WQSC\ki Engine Connector wire Side Red Fuse! G ' Red 9 l0g ' Engine Plug, ChC\rge Red Green 5A To Engine Oil Pressure Switch Blue Engine Plug MC\g Ground YEL I Blue 6 Red 8 Blue Blk 0 Fuse Red 9 key Switch Joy Stick in olrive RH YEL!~Blue B YEL Blk Joystick Blue YEL I Blue ND Blk P-7 POSITION.0FF. RUN. START Blue 6 Red 9G ' CIRCUIT "MAKE" G+M B+L B+L+S C ND C NC E-697 Switch BrC\ke on Blue Red 5 6G ' Fuse Blk 0 NC Blue B C Se ' t Switch Un-occupieol To StC\rt: Clutch not engc\ged, Steering Levers in Neutro.l Engine Kill: If Steering levers in drive &: bro.ke is on or sea. t un-occupieol If Clutch is on C\nd sea. t is not occupied Deck Clutch St 'rt Circuit SC\fety Circuit Power Circuit Ground Circuit Hr Mtr Circuit Blk 6 l_e_l_l_o_w filu_e ~ ~ Green Blk YEL Solder Joint E-605 Solenoid Engine Block Ground TD Engine StC\rter Blk 0 Blk 7 G '

34 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

35 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

36 Repair Parts Manual Country Clipper Division Shivvers Manufacturing Inc. 6 W. English St. Corydon, IA Ph Fax P-7