Repair Parts Manual. Zero Turn Radius Mower P (07/14)

Transcription

1 Repair Parts Manual Zero Turn Radius Mower P-0 (0/)

2

3 COUNTRY CLIPPER WRANGLER - ZERO TURN RADIUS MOWER TABLE OF CONTENTS " MOWER DECK " MOWER DECK " MOWER DECK SPINDLE ASSEMBLY IDLER ASSEMBLIES DECK LIFT ASSEMBLY FRONT END ASSEMBLY FRONT END ASSEMBLY FRAME ASSEMBLY (KOHLER 0HP SINGLE CYLINDER) 0 FRAME ASSEMBLY (KAWASAKI.HP TWIN CYLINDER) FENDER ASSEMBLY (KOHLER 0HP SINGLE CYLINDER) FENDER ASSEMBLY (KAWASAKI.HP TWIN CYLINDER) SEAT ASSEMBLY FUEL TANK ASSEMBLY JOYSTICK ASSEMBLY JOYSTICK STEERING ASSEMBLY TWIN STICK ASSEMBLY BRAKE ASSEMBLY MOTOR MOUNT ASSEMBLY (KOHLER 0HP SINGLE CYLINDER) 0 MOTOR MOUNT ASSEMBLY (KAWASAKI.HP TWIN CYLINDER) MOTORS AND TRANSAXLE KOHLER 0HP SINGLE CYLINDER AND TRANSAXLE ASSEMBLY KAWASAKI.HP TWIN CYLINDER AND TRANSAXLE ASSEMBLY REAR WHEEL ASSEMBLIES WIRE HARNESS AND BATTERY FOR KOHLER 0HP JOYSTICK MODELS WIRE HARNESS AND BATTERY FOR KAWASAKI.HP JOYSTICK MODELS WIRE HARNESS AND BATTERY FOR ALL WRANGLER TWIN STICK MODELS WIRE HARNESS ADAPTER FOR KAWASAKI.HP TWIN CYLINDER COUNTRY CLIPPER, DIVISION OF SHIVVERS MFG, INC. W. ENGLISH ST. CORYDON, IA PH. -- FAX --

4 " MOWER DECK COMPLETE DECK ASSEMBLY: 00C-00A P- DECAL WRANGLER BELT ROUTING P- DECAL, DECK SIZE, P- DECAL, MISSING CHUTE P-0 DECAL "DANGER ROTATING BLADES" P-0 Decal, WARNING H- SPRING, X -/,TAPERED ENDS H-0 /" x -/" Clevis Pin H- /" Rue Ring H- /"x" Handle Grip 0 F-0 WASHER, / FENDER F-00 / x / Self Tapping Capscrew F-0 Carg Bolt: Short NK: /- X /" L GR F- / x -/" Clevis Pin F- /- x " Capscrew F-0 /- x /" CARRIAGE BOLT, F- /- x -/" Carraige Bolt F- /- x /" CARRIAGE BOLT F- /" WASHER, CUSTOM F- /- x " Capscrew 0 F- / LOCKNUT F- /- x -/" Carraige Bolt F-0-0 /" LOCKWASHER F-0- /- x " Capscrew F-0- /- x /" Capscrew F-00-0 /" Flat Washer F-00-0 /" Flat Washer F-00-0 /- Stover Nut F-00-0 /- Nyloc Nut D- "V"-BELT B- DAYCO # " IDLER ASSEMBLY, PAGE 00-A " DECK WELDMENT W/ DECALS 00-0P GUIDE, BELT " 00-0A OUTLET STIFFENER W/ DECAL 00-0P ARM, SPRING TENSION 00-00A COVER, PULLEY W/ DECAL -0W BAFFLE, DISCHARGE WLDT ---- SPINDLE ASSEMBLY, PAGE ---- DOUBLE IDLER ASSEMBLY, PAGE -0P ARM, BELT TENSION 0-0W Hanger Weldment H- DISCHARGE CHUTE, SMALL 0-P GRIP, STANDUP P-0 WARNING DECAL, DISCHARGE CHUTE -0P CHUTE HINGE F-0 /- X CARRIAGE BOLT F-0 NUT, /- NYLOC, FLANGED

5 " MOWER DECK COMPLETE DECK ASSEMBLY: 00D-00A 00-A " DECK WLDT W/ DECALS 0-0P ROLLER, " -P SCALPER BRACKET H- Roller, -/ DIA. x -/L ---- SPINDLE ASSEMBLY, PAGE F-0-0 /" LOCKWASHER 00-A COVER, PULLEY W/ DECAL F-00 / x / Self Tapping Capscrew P-0 Decal, WARNING 0-00W CASTING,HANGER,WIDE BASE -0W Hanger Weldment F- /- x -/" Carraige Bolt F-00-0 /- Stover Nut H-0 /" x -/" Clevis Pin F- / x -/" Clevis Pin F- /" WASHER, CUSTOM H- /" Rue Ring F- /- Stover Nut ---- " IDLER ASSEMBLY, PAGE " IDLER ASSEMBLY, PAGE F-00-0 /- Stover Nut F- /- THIN NYLOC NUT -00W SPLITTER BAFFLE F-00-0 /" Flat Washer F- /- x /" Capscrew F- /- x /" CARRIAGE BOLT F-0- /- x " Capscrew 00-A " OUTLET STIFFENER W/ DECAL H- DISCHARGE CHUTE, SMALL 0 F-00-0 /- Nyloc Nut F- /- x " Capscrew 0-P BUSHING F- /- x /" Capscrew F-00-0 /" Flat Washer ---- DOUBLE IDLER ASSEMBLY, PAGE F- /- x " Capscrew F-0 WASHER, / FENDER H- SPRING, X -/,TAPERED ENDS F- /- x-/" Capscrew P Belt Tightner Handle 0-0P Belt Tightner Arm F-00-0 /" Flat Washer F- /-0 x /" Capscrew F- /-0 Stover Nut F- Carriage Bolt, / X /" P- DECAL, JAZEE DECK BELT ROUTING P-0 DECAL, DECK SIZE, P-0 DECAL "DANGER ROTATING BLADES" P-0 WARNING DECAL, DISCHARGE CHUTE 0 D- V-BELT, B, WRAP, ARAMID, LENGTH P- DECAL, MISSING CHUTE -0P CHUTE HINGE F-0 /- X CARRIAGE BOLT F-0 NUT, /- NYLOC, FLANGED

6 " MOWER DECK COMPLETE DECK ASSEMBLY: 00E-00A 00-A " DECK WLDT W/ DECALS 0-P BUSHING H- Roller, -/ DIA. x -/L F- /- x " Capscrew F-00-0 /- Stover Nut -00W CASTING,HANGER,WIDE BASE -0W Hanger Weldment F- /- x -/" Carraige Bolt F-0-0 /" LOCKWASHER SPINDLE ASSEMBLY, PAGE 00-A COVER, PULLEY W/ DECAL P-0 Decal, WARNING H-0 /" x -/" Clevis Pin F- / x -/" Clevis Pin F- /" WASHER, CUSTOM H- /" Rue Ring F- /- Stover Nut ---- " IDLER ASSEMBLY, PAGE ---- " IDLER ASSEMBLY, PAGE 0 F-00-0 /- Stover Nut F- /- THIN NYLOC NUT F-00-0 /" Flat Washer ---- DOUBLE IDLER ASSEMBLY, PAGE F- /- x " Capscrew F-0 WASHER, / FENDER 0-00P Belt Tightner Handle 0-0P Belt Tightner Arm F- /- x-/" Capscrew H- SPRING, X -/,TAPERED ENDS 0-00W SPLITTER BAFFLE F-0- /- x " Capscrew F-00-0 /" Flat Washer F- /- x /" CARRIAGE BOLT 00-A OUTLET STIFFENER W/ DECAL F- /-0 x /" Capscrew F-00-0 /" Flat Washer H- DISCHARGE CHUTE, SMALL F-00-0 /- Nyloc Nut P-0 DECAL "DANGER ROTATING BLADES" 0 P- DECAL, MISSING CHUTE P- DECAL, DECK SIZE, P- DECAL, JAZEE DECK BELT ROUTING F- /-0 Stover Nut P-0 WARNING DECAL, DISCHARGE CHUTE D--W BELT, B- H- ROLLER,.OD F- FHCS, /-0 x 0., LOCK PATCH, GR -0P CHUTE HINGE F-0 /- X CARRIAGE BOLT 0 F-0 NUT, /- NYLOC, FLANGED

7 SPINDLE ASSEMBLY TORQUE TO 0 FT-LB SEE BLADE & PULLEY PARTS LIST 0-P HSG,SPINDLE,HD F-0 NUT,/-,TOP LOCK,GR-GT,YZ H- O'RING,-,0 DURO 0-P CAP,BEARING APPLY A THIN LAYER OF GREASE (#) TO THE TOP SURFACE 0-P SHAFT,SPINDLE,HD 0-P DRIVER,BLADE,FRICTION,SPL 0-0P WASHER,BLADE,/ F-0 HHCS,/-X.0,GR,YZ F- /- x." Capscrew 0 F-0-0 /" LOCKWASHER F- /- LOCKNUT 0-0P Spindle Spacer Washer D- BRG,BALL,0,F-SEALS H-0 GREASE, RYKOTAC. OZ. PKT 0 SEE BLADE & PULLEY PARTS LIST COMPLETE SPINDLE ASSEMBLY WITHOUT BLADE, PULLEY & FASTENERS: FN-00A * NOTE: NEW MOWERS ARE SHIPPED FROM THE FACTORY WTH - oz. OF CHEVRON SRI NLGI GREASE INSIDE EACH SPINDLE HOUSING. TORQUE TO 00 FT-LB Blade & Pulley PART NUMBER DESCRIPTION -0P " DECK SPINDLE PULLEY -0P " DECK SPINDLE PULLEY -0P " DECK SPINDLE PULLEY H- " DECK (FUSION) HIGH LIFT BLADE H- " DECK (FUSION) HIGH LIFT BLADE H- " DECK HIGH LIFT BLADE (STANDARD) H- " DECK HIGH LIFT BLADE (STANDARD) Blade & Pulley PART NUMBER DESCRIPTION H- " DECK HIGH LIFT BLADE (STANDARD) H- " DECK LOW LIFT BLADE H-0 " DECK LOW LIFT BLADE H- " DECK LOW LIFT BLADE H- " DECK GATOR BLADE H- " DECK GATOR BLADE H- " DECK GATOR BLADE

8 IDLER ASSEMBLIES " DECK " IDLER ASSEMBLY ", " & " DECK DOUBLE IDLER ASSEMBLY " & " DECK " IDLER ASSEMBLY " & " DECK " IDLER ASSEMBLY F-00-0 /- Stover Nut F- /" WASHER, CUSTOM 0-0P WASHER, BEARING CAP F- /- THIN NYLOC NUT F- /" LOCKWASHER F- /- Hex Jam Nut 0-W IDLER ARM WLDT, /" OFFSET D-0 Flanged Bushing /" Bore 0-P MOUNTING PIN 0 F-00-0 /" Flat Washer F- /- x-/" Capscrew F- /- X -/" CARRIAGE BOLT F- /- x " Carraige Bolt 0-0P EXTENSION FOR SPRING F- /" x /" DRIVE SCREW F-0 WASHER.0ID X.OD X GA THK -0P SPACER, BELT GUARD -0P BELT GUARD 0-0P BELT KEEPER, B BELT 0 F- /- x " Capscrew F-0 WASHER, / FENDER 0-P BELT KEEPER, SINGLE END F-0 /- x /" CARRIAGE BOLT, 00-00P SPACER.000OD X.ID X.HT F-0 CARRIAGE BOLT /- X -/" F-00-0 /- Nyloc Nut D-0 PULLEY, FLAT IDLER, " (NTN) F-0 /- X -/" CARRIAGE BOLT 0-P SPACER, IDLER MOUNT 0 F-00-0 /- Stover Nut F- /- Stover Nut 0-P BELT KEEPER D-0 PULLEY, FLAT IDLER, " (NTN) D- PULLEY, FLT IDLER, NTN, DBL INSRT D- PULLEY, V-IDLER,. OD, AB, NTN

9 DECK LIFT ASSEMBLY F- /- Stover Nut F-00-0 /- Stover Nut F- /- x " Capscrew F-00-0 /- Stover Nut F- /-/ Rue RIng F-00-0 /" Flat Washer 00-0P FRAME RAIL, LEFT 00-0P HANGER BRACKET, FLANGED 00-0P PLATE, LATCH STOP W WLDMT, DECK LIFT, FRONT 00-0W WLDMT, DECK LIFT, REAR 00-00P LIFT BAR LINK F-00-0 /" FLAT WASHER 00-0P HANGER PLATE 00-0P ADJUSTMENT SHACKLE F-0- /- x " Capscrew F- /- x -/ Capscrew H- SPRING, EXT, /"OD X " OAL F- FHCS, /- x., YZ, GR P HEIGHT ADJUSTMENT HANDLE H-0 GRIP, VINYL F-0 LOCK PIN, POSITIVE / X -/ F-0 PLASTIC LANYARD P- DECAL, WRANGLER CUT HEIGHT H- SPRING,COUNTER BALANCE F- /- x -/" Capscrew F- /- Hex Jam Nut 00-P HANGER, REAR 00-0P HANDLE, HEIGHT ADJUSTMENT, SM 0 H-0 PIN, CLEVIS,. X. F- FHCS, /- x ", YZ, GR

10 FRONT END ASSEMBLY FOR TRACTORS WITH A " DECK - FOR TRACTORS WITH A " DECK NOTE: THIS FRONT END ASSEMBLY IS USED ON THE FOLLOWING SERIAL NUMBERED TRACTORS WITH A " OR " DECK: * 00M THRU 00M. * 00N THRU 00N0. * 00O THRU 00O. * 00P THRU 00P. * 00X THRU 00X. * 00Y THRU 00Y0. FOR ALL OTHER SERIAL NUMBERED TRACTORS, SEE NEXT PAGE. 00-0W FRONT AXLE WELDMENT D-00-0 Bearing SF P DRAG BAR, WRANGLER F-00-0 /- Stover Nut -W Caster Mount Weldment F- / x " Spiral Pin F- / x " Roll Pin (Heavy Duty) -P Bearing Cap F- /- x " Capscrew W/PATCH 0 F-0-0 /" LockWasher F-00-0 /" Flat Washer D-0 Caster tire -P Bearing Spacer D- Bearing /" I.D. -/" O.D. -00P Bearing Shield F- /- x -/" Capscrew -P Stop Tab F-00 / x / Self Tapping Capscrew P DRAG BAR, WRANGLER F- FHCS, /- x., YZ, GR H-0 /" Grease Fitting

11 FRONT END ASSEMBLY * * * * * * FOR TRACTORS WITH A " DECK * SEE PAGE * * * * * IN ADDITION TO SINGLE PIECE PARTS, FRONT CASTER WHEELS MAY BE PURCHASED AS ASSEMBLIES. LEFT AND RIGHT SIDE MARKED BELOW. * INDICATES ASSEMBLY PIECE PARTS. -A (LEFT) -A (RIGHT) * ITEM* PART NUMBER DESCRIPTION F-00-0 /- Stover Nut F-00-0 /" Flat Washer D-00-0 Bearing SF-- H-0 /" Grease Fitting F- FHCS, /- x., YZ, GR F- /- x " Capscrew W/PATCH F-0-0 /" LockWasher F- / x " Roll Pin (Heavy Duty) F-00 /-0 x / Self Tapping Capscrew 0 * -P Stop Tab 00-0P DRAG BAR, WRANGLER 00-W WLDT, FRONT AXLE * -P Bearing Spacer * D- " Tire w/wheel, Ribbed * D- Bearing /" I.D. -/" O.D. * -P Bearing Shield * F- / x " Spiral Pin * F- /- x " Capscrew 0 * -W Caster Yoke Weldment -P Bearing Cap

12 KOHLER 0HP SINGLE CYLINDER FRAME ASSEMBLY 0 0 NOTE: BOTH JOYSTICK AND TWIN STICK CONFIGURATIONS ARE SHOWN. 00-0W WLDT, MOTOR MOUNT F-00-0 /- Stover Nut F-00-0 /- Stover Nut 0-0P BRACE,TRANSMISSION -0P HYDRO MOUNT BRACKET 00-0P FRAME RAIL (R) 00-0P SIDE PANEL, RH, JOYSTICK D-0 Flanged Bushing /" Bore 00-0P FRAME RAIL, LEFT P SIDE PANEL, LH, JOYSTICK F- /- x " Capscrew 00-0W FRONT AXLE WELDMENT H-0 /" Grease Fitting F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F- FHCS, /- x., YZ, GR 0-0P REAR SEAT SUPPORT 00-0A ENGINE GUARD WLDT W/ DECAL 00-0P BAR, BUMPER BRACE 0 F- FHCS, /- x ", YZ, GR 00-0P SIDE PANEL, RH, TWINSTICK 00-0P SIDE PANEL, LH, TWINSTICK P-0 Small "Country Clipper" Decal

13 KAWASAKI.HP TWIN CYLINDER FRAME ASSEMBLY 0 0 NOTE: BOTH JOYSTICK AND TWIN STICK CONFIGURATIONS ARE SHOWN. F-00-0 /- Stover Nut F-00-0 /- Stover Nut 0-0P BRACE,TRANSMISSION -0P HYDRO MOUNT BRACKET 00-0P FRAME RAIL (R) 00-0P SIDE PANEL, RH, JOYSTICK D-0 Flanged Bushing /" Bore 00-0P FRAME RAIL, LEFT 00-0P SIDE PANEL, LH, JOYSTICK 0 F- /- x " Capscrew 00-W WLDT, FRONT AXLE H-0 /" Grease Fitting F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F- FHCS, /- x., YZ, GR 0-0P REAR SEAT SUPPORT 00-00W WLDT,ENGINE GUARD 00-0P BAR, BUMPER BRACE 00-0W WLDT, MOTOR MOUNT 0 00-A MUFFLER GUARD W/ DECAL F- FHCS, /- x 0., YZ, GR F- FHCS, /- x ", YZ, GR 00-0P SIDE PANEL, RH, TWINSTICK 00-0P SIDE PANEL, LH, TWINSTICK P-0 Country Clipper decal 0

14 KOHLER 0HP SINGLE CYLINDER FENDER ASSEMBLY 0 JOYSTICK CONFIGURATION 0 TWIN STICK CONFIGURATION P PANEL,SIDE, RH, JS 00-0P PANEL, SIDE, LH, JS F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F- /-0 "U"-Nut 00-A WRANGLER FRONT PANEL W/ DECALS P- Caution Fuel Decal H- "U"-Channel Trim -A FENDER CAP W/ DECALS, LH, JS 0 00-A FENDER CAP W DECAL, RH, JS H- Cup Holder P- Brake On-Off Decal w/lightning Bolt -A FENDER SKIRT W/ DECAL, LH P- DECAL, CONTROL PANEL -0A FENDER SKIRT W/ DECAL, RH P- DECAL, WRANGLER, GLOSS BLK P-0 Country Clipper decal F- FHCS, /-0 x 0., LOCK PATCH P-0 Small "Country Clipper" Decal 0 P-000 DECAL, MADE IN THE USA F- FHCS, /- x.00, LOCK PATCH F-0 /- UNut 00-0P PLT, SIDE PANEL, RH, TS 00-0P PLT, SIDE PANEL, LH, TS 00-A FENDER CAP W/ DECAL, RH, TS -A FENDER CAP W/ DECALS, LH, TS -P Neutral Plate P-0 Decal, WARNING

15 KAWASAKI. HP TWIN CYLINDER FENDER ASSEMBLY JOYSTICK CONFIGURATION 0 0 TWIN STICK CONFIGURATION 0 0 Throttle cable not shown. P/N: H P PANEL,SIDE, RH, JS 00-0P PANEL, SIDE, LH, JS F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F- /-0 "U"-Nut 00-A WRANGLER FRONT PANEL W/ DECALS P- Caution Fuel Decal H- "U"-Channel Trim -A FENDER CAP W/ DECALS, LH, JS 0 H- Cup Holder P- Brake On-Off Decal w/lightning Bolt -A FENDER SKIRT W/ DECAL, LH -0A FENDER SKIRT W/ DECAL, RH -A FENDER CAP W/ DECAL, RH, JS P- DECAL, CONTROL PANEL P- DECAL, WRANGLER, GLOSS BLK P-0 Country Clipper decal F- FHCS, /-0 x 0., LOCK PATCH P-0 Small "Country Clipper" Decal 0 P-000 DECAL, MADE IN THE USA F- FHCS, /- x.00, LOCK PATCH F-0 /- UNut P-0 Decal, WARNING 00-0P PLT, SIDE PANEL, RH, TS 00-0P PLT, SIDE PANEL, LH, TS -A FENDER CAP W/ DECALS, LH, TS -P Neutral Plate -A FENDER CAP W/ DECAL, RH, TS H- Choke cable 0 H-0 Throttle cable

16 SEAT ASSEMBLY 0 0 TWIN STICK CONFIGURATION 0 JOYSTICK CONFIGURATION F- /- Stover Nut F- /" WASHER, CUSTOM F-00-0 /" Flat Washer F-00-0 /" Flat Washer F-0- /- x " Capscrew F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR 0-0P REAR SEAT SUPPORT 0-0W WLDT,BRAKE HANDLE P PIN,SEAT HINGE 00-0P PLATE,SEAT,SLOTTED 0-0P SPACER,SEAT PAN H- /"x" Handle Grip -P Battery Hold Down F- /-0 "U"-Nut F- /-0 x /" Capscrew H-0 SPRING, SEAT H-0 Spring Extention Cable H- /" Rue Ring P PLT,ARM REST,RH 00-0P PLATE, ARM REST, LH W/HANDLE H- PAD,ARM REST,MOLDED F- HFCS,/-0 X 0.,YZ,SELF TAPPING F- /- Jam Nut F- /- x " Capscrew H-0 BALL / 0-0P SPACER, HANDLE -0A T HANDLE KNOB ASSEMBLY 00-0P PLT, ARM REST, LH 0 H- SINGLE CYLINDER ENGINE SEAT F- FHCS, /-0 x /", GR, YZ F- NUT, /-0 NYLOC, FLANGED H- SPRING,CMPR,SEAT,CHARGER F- FHCS, /-0 x -/", GR, YZ H- Milsco Seat

17 FUEL TANK ASSEMBLY SIDE PANEL, LH 0 0 COUNTRY CLIPPER DOES NOT PROVIDE THE TANK BY ITSELF. IF THE TANK IS NEEDED, THE COMPLETE ASSEMBLY MUST BE PURCHASED. H- - FUEL TANK ASSEMBLY, SMALL F-0-0 /-0 x /" Capscrew F-00-0 /" Flat Washer F- /-0 Stover Nut H- REMOTE VENT GROMMET H- REMOTE VENT H- GROMMET, PICK UP TUBE H- PICK UP TUBE P- CARB/EPA LABEL H- CLAMP,.0 OD FUEL LINE 0 H- / O.D. Hose Spring Clamp H- HOSE, FUEL LINE H- HOSE, VAPOR LINE 00-0P STRAP, FUEL TANK H-.0" CARB CAP W/ TETHER

18 JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY: -A JOYSTICK REPAIR KIT: -A ITEM PART NUMBER DESCRIPTION F-00-0 /" Flat Washer F- /- Stover Nut F-0- /- x /" Capscrew F-00-0 /" Flat Washer F-0-0 /" LOCKWASHER F-00-0 /" Flat Washer F- /-0 Stover Nut F-0-0 /" LockWasher -P JOYSTICK LEVER CONTROL YOKE 0 H- GASKET,FOAM,JOYSTICK H- Pivot Shaft H- Pivot Block -0P Pivot Block Plate H- Snap Ring F- Roll Pin /"Dia x /" E- Brake Switch F- #0- x / Phillips P.H.C.S. -P Top Plate ITEM PART NUMBER DESCRIPTION F-0-0 /-0 x " Capscrew 0 H- ADAPTER, ROD END, LONG H- Ball Joint Bushing F-00-0 /-0 x -/" Capscrew F-0 E-Ring for /" Shaft -0P Damper Stud (Female) F-0 /-0 x /" F.H.C.S. -P Tracking Adjustment Cam H- Dual Action Damper -0P Damper Bolt, /- X /" H- JoyStick Boot 0 H- GRIP HANDLE, TAPERED F- /- Jam Nut F-0 SCREW,#-0 X 0.0,THD FORMING,CZ F-0 Ball Plunger -0P STEERING LINK, SHORT -00P STEERING LINK, LONG -0A Joystick Assembly

19 JOYSTICK STEERING ASSEMBLY 0 F-00-0 /" Flat Washer F- /- Stover Nut F-0- /- x /" Capscrew F-00-0 /" Flat Washer F-0-0 /" LOCKWASHER F-00-0 /" Flat Washer F- /- x " Capscrew F-0-0 /" LockWasher D-0 Flanged Bushing /" Bore P ROD, SHIFT CROSS F-0 E-Ring for /" Shaft -0P Damper Stud (Female) F-0 /-0 x /" F.H.C.S. -P Tracking Adjustment Cam H- Dual Action Damper -0P Damper Bolt, /- X /" -P Linkage Rod (Short) -A ARM, SWIVEL, S/A

20 TWIN STICK ASSEMBLY 0 0 F- /- Stover Nut F-00-0 /" Flat Washer F- /-0 Stover Nut D-0 Flanged Bushing /" Bore -0P Damper Bolt, /- X /" F-0 E-Ring for /" Shaft F-0-0 /" LockWasher H- ADAPTER, ROD END, LONG -00P Steering Linkage Assembly 0 F- /- Jam Nut -P Tube Spacer -P SHIFTING YOKE -P BRACKET,MOUNT,TS,RH -P BRACKET,MOUNT,TS,LH 0-P WASHER, NYLON / ID X / F-00 Nut, Flange Lock, Top Lock /- F-0 /- x -/" Capscrew -0P Damper Bolt, /-0 F- /-0 x -/" Capscrew 0 E- Switch, Snap Mount -P SPACER H- GRIP,, CLOSED END F- FHCS, /- x.0, LOCK PATCH, GR F-0 Nut, /- Nyloc, Flanged F- FHCS, /- x -/", YZ, GR -P LOWER SHIFT BLOCK -W WLDT, DUAL LEVER F- FHCS, /- x.00, YZ, GR H- DAMPER, DUAL ACTION, 0N

21 BRAKE ASSEMBLY RIGHT SIDE OF TRACTOR 0 0 RIGHT SIDE OF TRACTOR F- /- Stover Nut F- /-/ Rue RIng F-00-0 /" Flat Washer F-0- /- x " Capscrew F- /- x -/ Capscrew H- SPRING, EXT, /"OD X " OAL -0W BRAKE ROD WLDT 0-0P LINK, PARK BRAKE 0-0W WLDT,BRAKE HANDLE 0 H- /"x" Handle Grip -0P Lower Brake Link H-0 Brake Link Rod H-00 / x /" Roll Pin H-. x. Spring F- /-0 Thin Nyloc Nut E- Brake Switch F-0-0- x /" MachineScrew F- 0- Nyloc Locknut F-0 Cotter Pin, /" X " 0 F- /- x -/" All Thd Capscrew

22 KOHLER 0HP SINGLE CYLINDER MOTOR MOUNT ASSEMBLY W WLDT, MOTOR MOUNT 00-0P CLUTCH STOP -P Free Wheel Anchor 0-0W WLDT, IDLER ARM D-0 Flanged Bushing /" Bore F-00-0 /" Flat Washer F-00-0 /- Stover Nut F- /" WASHER, CUSTOM F-00-0 /- Stover Nut 0 F-0- /- x -/" Capscrew E- Wire Tie H- SPRING, X -/,TAPERED ENDS 0-0P Chain F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR 0-0P SPACER,/X-/,.00-0P Mounting Pin F-0- /- x -/" Capscrew 0-0P TUBE, SPRING MOUNT 0 P- DECAL, HYDRO BELT ROUTING F-0 WASHER, / FENDER F- FHCS, /- x-/", YZ, GR H- FreeWheel Spring H- Split Ring F- Nut,/- Nyloc, Flanged F-0 FHCS, /- x ", YZ, GR F- /- Jam Nut D- PULLEY, FLT IDLER, SNGLE INSRT

23 KAWASAKI.HP TWIN CYLINDER MOTOR MOUNT ASSEMBLY 0 0 -P Free Wheel Anchor 0-0W WLDT, IDLER ARM D-0 Flanged Bushing /" Bore F-00-0 /" Flat Washer F-00-0 /- Stover Nut F- /" WASHER, CUSTOM F-00-0 /- Stover Nut F-0- /- x -/" Capscrew E- Wire Tie 0 H- SPRING, X -/,TAPERED ENDS 0-0P Chain F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR 0-0P SPACER,/X-/, W WLDT, MOTOR MOUNT 0-0P CLUTCH STOP -0P Mounting Pin P- DECAL, HYDRO BELT ROUTING F- FHCS, /- x-/", YZ, GR 0 H- FreeWheel Spring H- Split Ring F-0 FHCS, /- x ", YZ, GR F- Nut,/- Nyloc, Flanged F- /- Jam Nut D- PULLEY, FLT IDLER, SINGLE INSERT F- Nut,/- Nyloc, Flanged 00-P SPRING ANCHOR, BOLT 0

24 MOTORS AND TRANSAXLE Transaxle D--0 Transaxle " Fan RH -0P Hydro Brace F-00-0 /" Flat Washer F-0 /- x " Hex Bolt D--0 Transaxle " Fan LH F- Nut,/- Nyloc, Flanged 0 Motor M- ENGINE. KOHLER 0HP SINGLE, SV00 M- ENGINE, KAWASAKI.HP, FRV TWIN P-00- "Clean Debris" decal H-0 Oil Drain Valve D- Engine Pulley." F- /-0 x /" Set Screw W/Nylon Patch -P /"sq x -/" Key H-0 MUFFLER, KAW TWIN, LOW MOUNT H- MUFFLER, KOHLER SINGLE CYLINDER 0 F- /-0 x /" Capscrew F-00-0 /" Flat Washer E-0 Oil Pressure Switch

25 KOHLER 0HP SINGLE CYLINDER & TRANSAXLE ASSEMBLY * 0 * ITEM # TORQUE SPECIFICATION = FT-LB ITEM PART NUMBER DESCRIPTION 00-0W WLDT, MOTOR MOUNT 0-0P FAN SHROUD -0P HYDRO MOUNT BRACKET -P SPACER, REAR HYDRO E- Clutch/Brake " Bore, 0 FT-LB D-0 V-BELT: AP- F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F-0-0 /" LOCKWASHER ITEM PART NUMBER DESCRIPTION 0 M- ENGINE. KOHLER 0HP SINGLE, SV00 F-0 /- x -/" BOLT, SELF TAPPING F- HHCS, /- x ", YZ, GR * F- Capscrew, /-0x-/", GR, PLATED F- FHCS, /- x ", YZ, GR F- FHCS, /- x -/", YZ, GR F- FHCS, /-0 x /", GR, YZ F- NUT, /-0 NYLOC, FLANGED

26 KAWASAKI.HP TWIN CYLINDER & TRANSAXLE ASSEMBLY 0 * * ITEM # TORQUE SPECIFICATION = FT-LB 0-0P FAN SHROUD -0P HYDRO MOUNT BRACKET -P SPACER, REAR HYDRO D-0 V-BELT: AP- F-0 Nut, /- Nyloc, Flanged F-0 FHCS, /- x 0., YZ, GR F-0-0 /" LOCKWASHER 00-0W WLDT, MOTOR MOUNT M- ENGINE, KAW.HP, FRV TWIN 0 E- Clutch/Brake " Bore * F- Capscrew, /-0x-/", GR, PLATED F-0 /- x -/" Capscrew F- HHCS, /- x ", YZ, GR F- FHCS, /- x ", YZ, GR F- FHCS, /-0 x /", GR, YZ F- NUT, /-0 NYLOC, FLANGED F- FHCS, /- x -/", YZ, GR

27 REAR WHEEL ASSEMBLIES USED ON KAWASAKI.HP TWIN CYLINDER TRACTORS * * USED ON KOHLER 0HP SINGLE CYLINDER TRACTORS * ITEM # TORQUE SPECIFICATION = FT-LB D-0 ASSY, X.0-,TIRE &. OFF-SET RIM F- /-0 Lug Nut D- ASSY, X.- TIRE & RIM

28 WIRE HARNESS & BATTERY FOR KOHLER 0HP SINGLE CYLINDER JOYSTICK MODELS. / ~~-- ~~0 TO SEAT SWITCH BLUE # ~BLUE #A Seat SW " \ YEL, BLUE (.) e" t[[j JOYSTICK Broke Sw ~~ w I ~-- Clutch TO STARTER FRAME TO CLUTCH em----ltll BLK.~ () RED Ignition YELLOW () BLUE~ RED ~BLK. () RED * ITEMS NOT SHOWN E-- SEAT SWITCH E- - KEY SWITCH E- BATTERY E- HOUR METER E-0 SOLENOID E- START SWITCH E-0 CLUTCH SWITCH F-0-0 /-0 NUT F-0-0 /-0 X / CAP SCREW E- KEY, SET E- BRAKE SWITCH 0 F- /-0 U-NUT ITEM * QUICK REFERENCE E-- WIRE HARNESS E-- WIRE HARNESS ADAPTER E- - CABLE, BATTERY TO SOLENOID E-- CABLE, SOLENOID TO ENGINE PART NUMBER DESCRIPTION F-0-0 / LOCK WASHER E-0 FUSE, #ATC-0 F- /-0 X / CAP SCREW F- /-0 LOCK NUT F-00-0 / FLAT WASHER -P BATTERY HOLD DOWN E- WIRE HARNESS ADAPTER E- CABLE, BATTERY TO SOLENOID E- CABLE, SOLENOID TO ENGINE

29 WIRE HARNESS & BATTERY FOR KAWASAKI. TWIN CYLINDER JOYSTICK MODELS. / ~~-- ~~0 TO SEAT SWITCH BLUE # ~ BLUE #A Seat SW " \ YEL, BLUE {) ''" JOYSTICK Brake Sw ~~ <ib I e;-- Clutch TO STARTER FRAME TO CLUTCH em---fl BLK.~ () RED Ignition YELLOW () BLUE~RED ~BLK. () RED * ITEMS NOT SHOWN E-- SEAT SWITCH E- -KEY SWITCH H- - CHOKE CABLE * QUICK REFERENCE E-- WIRE HARNESS E-- WIRE HARNESS ADAPTER E- - CABLE, BATTERY TO SOLENOID E-- CABLE, SOLENOID TO ENGINE E- BATTERY E- HOUR METER E-0 SOLENOID E- START SWITCH E-0 CLUTCH SWITCH F-0-0 /-0 NUT F-0-0 /-0 X / CAP SCREW E- KEY, SET E- BRAKE SWITCH 0 F- /-0 U-NUT ITEM PART NUMBER DESCRIPTION F-0-0 / LOCK WASHER E-0 FUSE, #ATC-0 F- /-0 X / CAP SCREW F- /-0 LOCK NUT F-00-0 / FLAT WASHER -P BATTERY HOLD DOWN E- WIRE HARNESS ADAPTER E- CABLE, BATTERY TO SOLENOID E- CABLE, SOLENOID TO ENGINE

30 WIRE HARNESS & BATTERY FOR ALL WRANGLER TWIN STICK MODELS (KAWASAKI ENGINES e=-lk. YEL. RED Left Nuetral Safety~ TO SEAT SWITCH BLUE #~BLUE #A () BLUE O O YEL. em ~ Seat Safety Conn \ ~~ I _PTO SWJTCH I TO STARTER Nuetral Safety Hour Meter Starter Switch meow m () BLUE em -ltl BLK.~ Clutch Connector 0 Batt Ground () RED " * ITEMS NOT SHOWN * QUICK REFERENCE E-- SEAT SWITCH E- -KEY SWITCH H- - CHOKE CABLE E- BATTERY E- HOUR METER E-0 SOLENOID E- START SWITCH E-0 CLUTCH SWITCH E- WIRE HARNESS -P BATTERY HOLD DOWN E- KEY, SET F- / -0 U-NUT 0 F-0-0 / LOCK WASHER ITEM E-- WIRE HARNESS E-- WIRE HARNESS ADAPTER E-- CABLE, BATTERY TO SOLENOID E-- CABLE, SOLENOID TO ENGINE PART NUMBER DESCRIPTION E-0 FUSE, #ATC-0 F- /-0 X / CAP SCREW F- /-0 LOCK NUT F-00-0 / FLAT WASHER E- KAWASAKI HARNESS ADAPTER E- CABLE, BATTERY TO SOLENOID E- CABLE, SOLENOID TO ENGINE F-0-0 /-0 U-NUT F-0-0 /-0 X / CAP SCREW

31 WIRE HARNESS ADAPTER FOR KAWASAKI.HP TWIN CYLINDER TO OIL PRESSURE SWITCH ~ GREEN RED TO BATTERY \ TO BATTERY + TO ENGINE STARTER --FRAME ITEM PART NUMBER F-0-0 E-0 E- E- F-0-0 E- E- E- DESCRIPTION /-0 LOCK NUT -0 X / CAP SCREW SOLENOID WIRE HARNESS - JOYSTICK WIRE HARNESS -TWIN STICK /-0 NUT CABLE, BATTERY TO SOLENOID CABLE, SOLENOID TO ENGINE KAWASAKI HARNESS ADAPTER

32 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

33 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

34 NOTES / SERVICE RECORDS: DATE SERVICE WORK COMPLETED

35