Parts Manual. IS2100Z Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS2100Z Series Zero-Turn Riding Mower Models: Description: IS2100Z Series w/ 52" Mower Deck & ROPS (IS2100ZBV2652) IS2100Z Series w/ 52" Mower Deck & ROPS (IS2100ZKAV2652) IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBV2661) IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBV3261) IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZKAV2661) IS2100Z Series w/ 61" Mower Deck & ROPS ANSI EXP (IS2100ZBV2652 ANSI EXP) IS2100Z Series w/ 61" Mower Deck & ROPS ANSI EXP (IS2100ZBV3261 ANSI EXP) IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBVE2861) IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZKOH2761) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision F Rev. Date: 10/16/14

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Rear Bumper & ROPS... 6 Seat Plate & Floor Group... 8 Fuel Tank & Mount Group Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : & Below Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : & Above Instrument Control Panel Group Engine & PTO Group Engine Service Parts - Briggs & Stratton Vanguard Big Block Engine Service Parts - Kawasaki (FX651V - FX1000V) Engine Service Parts - Kohler ECV749 EFI Transaxle Drive Group Motion Control - Control System Motion Control - Handles & Dampeners Hydraulic Group Parking Brake Group Rear Suspension Group Deck Lift Group Transaxle SERVICE Parts Wheel & Tire Group Decal Group - Brand & Model Decal Group - Safety & Operation Decal Group - Safety & Operation (ANSI EXP Models) " Mower Deck - Hanger Chains " Mower Deck - Housing, Covers, Spindles, & Blades " Mower Deck - Pulleys, Belt, & Idler Arm " & 61" Mower Deck Group - Rollers " & 61" Mower Deck Group - Puller Bar " Mower Deck Group - Hanger Chains " Mower Deck Group - Housing, Covers, Spindles and Blades " Mower Deck Group - Pulleys, Belt, & Idler Arm Electrical Group - Briggs & Stratton and Kawasaki Engines Electrical Group - EFI Engines Electrical Schematics - Kawasaki FX Electrical Schematics - Kohler EFI Electrical Schematics - Briggs & Stratton 49R Electrical Schematics - Briggs & Stratton Electrical Schematics - Briggs & Stratton EFI Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION WASHER, BELLEVILLE X NUT, 3/4-16, HEX JAM NYLON LOCK CAP, LOW PROFILE, STEEL BOLT, 1/4-28 X 1/2, GD5 YZ WASHER, 3/8 SAE X16 2 BOLT, 3/8-16 X 2 GD5 YZ X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE GREASE FITTING, 1/4-28 STRAIGHT BUSHING, 1.00 X 1.13 X.75, PLASTIC NUT, 3/4-16 HEX NYLON LOCK X24 2 BOLT-3/4-16 X 3 YZ GD X28 2 BOLT, 3/4-16 X 3-1/2 YZ GD SPACER,.76 X 1.00 X NUT, 3/4-16 HEX JAM WASHER, 3/4" SAE SEAL, GREASE BEARING, TAPERED ROLLER, SHOCK / SPRING ASSEMBLY, OE B 2 WELD, CASTER YOKE - RED (61" Models) BALL JOINT, 3/4-16, MALE BEARING, CUP (SV) SPACER,.76 X 1.00 X.50, CZ SPACER,.75 X 1.50 X 1.00, CZ B 1 WELD, MAIN FRAME, IS2100/COBALT - RED B 1 WELD, FRONT A-ARM, LH - RED B 1 WELD, FRONT A-ARM, RH - RED B 2 WELD, CASTER YOKE - RED (52" Models) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 5

6 Rear Bumper & ROPS NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 6

7 Rear Bumper & ROPS REF NO PART NO. QTY. DESCRIPTION X24 4 BOLT, 1/2-13 X 3" GD NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE X8 2 BOLT, 5/16-18 X 1 GD5 YZ X6 2 BOLT, 5/16-18 X 3/4 GD WASHER, 3/8 GD.9 FLAT X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE PLUG, PANEL, BLACK SCREW, 1/2-13 X 1.00, SHCS NUT, 1/2-13 HEX NYLOCK FLANGE SEAT BELT, RETRACTING - ASSM X10 6 BOLT, 1/2-13 X 1-1/4 GD5 YZ WASHER, 1/2 SAE A 1 PLATE, HEAT SHIELD, IS700 - BLK (All other models) A 1 PLATE, HEAT SHIELD, IS2100, KOH - BLK (Kohler models only) B 1 PLATE, CARB PROTECTOR - RED B 1 WELD, BUMPER - IS700 - RED (All other models) B 1 WELD, BUMPER, IS2100Z, KOH - RED (Kohler models only) A 2 BAR, MOUNT, SEAT BELT, IS700Z - BLK 19-1 ROPS (Call ex.707 for ROPS service) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 7

8 Seat Plate & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 8

9 Seat Plate & Floor Group REF NO PART NO. QTY. DESCRIPTION SAFETY WALK, FLOOR REST, 6.00 X SAFETY WALK, FLOOR PLATE, S50X, 10X NUT, 3/8-16 HEX NYLOCK FLANGE KNOB-INT THR ARM 2.12WD 1.06LG WASHER, 5/16 SAE X8 4 BOLT, 5/16-18 X 1 GD5 YZ X6 1 BOLT, 5/16-18 X 3/4 GD NUT, 5/16-18, HEX, CNTR LK,ZINC PHOS/OIL X10 1 BOLT, 5/16-18 X 1-1/4, CARRIAGE YZ X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE SEAT, X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX WASHER,.39 X 2.00 X X WASHER, 3/8 SAE X44 2 BOLT, 3/8-16 X 5-1/2 GD5 YZ X48 1 BOLT, 3/8-16 X 6 GD5 YZ SPACER,.38 X.50 X SPRING,.688 ID X.130 WIRE DIA SWITCH (SEE ELECTRICAL GROUP) NUT, 5/16-18 HEX NYLOCK FLANGE ASSM, SEAT PLATE W/ DECALS, IS2100Z (SV) ( B)(Domestic Models Only) ASSM, SEAT PLATE W/ DECALS, IS2100Z EXP (SV) ( B)(Export Models Only) A 1 WELD, SEAT SWITCH, IS700 - BLK B 1 PLATE, FLOOR, REMOVABLE, IS RED B 1 PLATE, FRONT FLOOR, IS RED MNT, VBRTN, RBBR A 1 GUARD, DEBRIS, IS2100Z - BLK X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 9

10 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 10

11 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION TANK, FUEL, IS2000 & IS LH TANK, FUEL, IS2000 & IS RH FUEL CAP, 3-1/2", MANAGED VENT OUT, 12" B 2 BADGE, IS IS RED SCREW, #10-24 X 3/8 ALLEN BHBZ X6 8 BOLT, 5/16-18 X 3/4 GD WASHER, 5/16 LOCK YZ WASHER, 5/16 F436 FLAT GAUGE, FUEL, 12 (SV) X1 2 GROMMET, FUEL GAUGE (SV) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 11

12 Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 12

13 Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : REF NO PART NO. QTY. DESCRIPTION CLAMP, HOSE, EXTERNAL, 1/2 - RED X9 1 HOSE, 1/4" FUEL, 9.00" X27 1 HOSE, 1/4" FUEL, 27.00" VALVE, FUEL SHUT-OFF, X17P5 1 HOSE, 1/4" FUEL, 17.50" (Briggs & Stratton 49R977) CNSTR, CARB, 6 GAL CLAMP, 3" ID, CUSHIONED, STAINLESS X6 4 SCREW,1/4-20X3/4, ZINC PHOS & OIL NUT, 1/4-20 HEX NYLOCK FLANGE FITTING, 3/16" TEE, BARB TYPE, HDPE X10P5 2 HOSE, VAPOR, 5MM ID, LG X18 1 HOSE, VAPOR, 5MM ID, LG X4P5 1 HOSE, VAPOR, 5MM ID, 4.50 LG X33 1 HOSE, VAPOR, 5MM ID, LG (Kawasaki & Briggs & Stratton 49R977) A 1 PLATE, MOUNT, CANISTER, IS2100Z - BLK X6 2 BOLT, 5/16-18 X 3/4 GD WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 1/4-20 HEX SERR. FLANGE TIE, SELF-LOCKING, 12" X14 1 HOSE, 1/4" FUEL, 14.00" (Kawasaki & Kohler EFI) X10 1 HOSE, 1/4" FUEL, 10.00" (Briggs & Stratton ) X20P5 1 HOSE, VAPOR, 5MM ID, LG (Briggs & Stratton ) X21P5 1 HOSE, VAPOR, 5MM ID, LG (Kohler EFI) REMOTE, VENT ASSEMBLY, NO VALVE (SV) GROMMET (SV) DUST FILTER, CANISTER (SV) X3 2 FUEL FILTER (SV) X5 2 FUEL FILTER, 29HP KOH, EFI, (SV) BUSHING-FUEL TANK RED RUBBER (SV) HOSE ASSEMBLY (SV) Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 13

14 Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 14

15 Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : & Above REF NO PART NO. QTY. DESCRIPTION CLAMP, HOSE, EXTERNAL, 1/2 - RED X11 1 HOSE, 1/4" FUEL, 11.00" X27 1 HOSE, 1/4" FUEL, 27.00" X19P5 1 HOSE, 1/4" FUEL, 19.50" (Briggs & Stratton 49R977) VALVE, FUEL SHUT-OFF, FITTING, 3/16" TEE, BARB TYPE, HDPE X15P5 1 HOSE, VAPOR, 5MM ID, LG X23 1 HOSE, VAPOR, 5MM ID, LG (QTY:2 ON MODELS WITH KOHLER ENGINES) X32 1 HOSE, VAPOR, 5MM ID, LG (ON MODELS WITH KAWASAKI ENGINES) X6 2 HOSE, VAPOR, 5MM ID, 6.00 LG BRACKET, FUEL VALVE, IS X6 2 BOLT, 5/16-18 X 3/4 GD WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE TIE, SELF-LOCKING, 12" X24 1 HOSE, 1/4" FUEL, 24.00" (Kohler EFI) X12 1 HOSE, 1/4" FUEL, 12.00" (Kawasaki) X16 1 HOSE, VAPOR, 5MM ID, LG (Briggs & Stratton ) X13P5 1 HOSE, VAPOR, 5MM ID, LG (Briggs & Stratton 49R977) REMOTE, VENT ASSEMBLY, NO VALVE (SV) GROMMET (SV) X3 2 FUEL FILTER (SV) X5 2 FUEL FILTER, 29HP KOH, EFI, (SV) FILTER, FUEL BUSHING-FUEL TANK RED RUBBER (SV) HOSE ASSEMBLY (SV) X10 1 HOSE, 1/4" FUEL, 10.00" (Briggs & Stratton ) Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 15

16 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 16

17 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION FUSE, ATO, 20 AMP COVER, VINYL FUSEBLOCK FUSE BLOCK X4 3 SCREW,ALLEN HEAD 1/4-20X.500 ZINC PHOS PLUG,.820X1.44 HOLE, BLACK PLASTIC SWITCH, BLADE ENGAGEMENT SWITCH, IGNITION, 6 POST * HOUR METER, ASSEMBLY ( ) CABLE, CHOKE CONTROL, 47 (Kawasaki and Briggs & Stratton 49R977 Engines) CABLE, CHOKE CONTROL, 51 (Z) (Briggs & Stratton Engines Only) X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS A 1 PANEL, CONTROL, IS2100Z - BLK (Carbuerated models only) RING, SWITCH RETAINER CABLE, THROTTLE, 42" (All other models) CABLE, THROTTLE, 47" (Briggs & Stratton Engines Only) LEVER, THROTTLE CONTROL, HEAVY-DUTY O-RING, 7/8 ID X 1/16 W NUT, #10-24 HEX NYLON LOCK NUT, 3/8-24 HEX X1 1 KNOB, THROTTLE CONTROL (SV) KEY, IGNITION MOLDED SET (SV) COVER, PLASTIC, SNAP ON (SV) NUT, PLASTIC (SV) FUSE, ATO, 15 AMP A 1 PANEL, CONTROL, IS2100Z - BLK (EFI models only) LIGHT, INDICATOR, KOHLER 29HP (EFI models only) Footnotes * When replacing this hour meter, please call our service department at ext (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 17

18 Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 18

19 Engine & PTO Group REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, KAWA, FX801V (Kawasaki Models Only) SPACER, 1.13 X 1.75 X 1.35, CZ MUFFLER, 27 HP KAWASAKI (Kawasaki Models Only) CLUTCH, , WARNER BOLT, CRANKSHAFT, 7/16-20 X 3, GD GROMMET, 7/8"ID, 1/4" THICK STK EXTENSION, TAILPIPE, 3" - BLACK (Kawasaki and B&S Commercial Turf Models Only) HOSE, OIL DRAIN PULLEY, 4.75 OD X 1-1/8 BORE, BC X10 1 KEY, 1/4 SQ X 1-1/ SPACER, 1.13 X 1.75 X A 1 ANCHOR, CLUTCH, IS600-IS700 - BLK CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA WASHER, 5/16 SAE (Qty: 2 Kawasaki Models Only) X8 4 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE (Qty: 8 Kawasaki Models Only) X18 1 BOLT, 5/16-18 X 2-1/4 GD5 TFL, ZN NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) BELLEVILLE WASHER X.442 X SPACER,.39 X 1.00 X.80, CZ (Kawasaki Models Only) CLAMP, VINYL INSULATED WASHER, 1/4 SAE X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE ADAPTER-OIL DRAIN (Kawasaki Models Only) WASHER, 5/16 F436 FLAT (Kawasaki Models Only) X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ (Qty: 2 Kawasaki & B&S EFI Models Only) BOLT, 3/8-16 X 1-1/4, SF, PLT W/PATCH (Kawasaki Models Only) SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ (Kawasaki and B&S Commercial Turf Models Only) 31-1 ENGINE, B&S, VANGUARD (Briggs & Stratton 49R977 Only) MUFFLER, RIGHT OUTLET ASSY (Briggs & Stratton 49R977 Only) WASHER, 5/16 INT. TOOTH LOCK (Briggs & Stratton 49R977 Only) 34-1 ENGINE, KOHLER, ECV SPACER, 1.13 X 1.75 X 1.35, CZ (Kohler Models Only) 36-1 MUFFLER (see Engine Service Parts) (Kohler Models Only) 37-1 ENGINE, B&S, (Briggs & Stratton Only) METRIC ADAPTER, M14-1.5" TO 3/8 NPTF (Briggs & Stratton Only) X1 1 MUFFLER, ASSY, SERVICE PART (Briggs & Stratton Only) 40-1 ENGINE, BRIGGS & STRATTON EFI, 49E877 (Briggs & Stratton 49E877 Only)(Muffler available through engine manufacturer) Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 19

20 Engine Service Parts - Briggs & Stratton Vanguard Big Block NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) 20

21 Engine Service Parts - Briggs & Stratton Vanguard Big Block REF NO PART NO. QTY. DESCRIPTION " AIR CLEANER ASSEMBLY (809670) AIR FILTER - INNER AIR FILTER - OUTER CAP - AIR CLEANER RUBBER DUST CAP CAP - A/C RAIN BRACKET - AIR CLEANER HOSE CLAMP - HOSE OIL FILTER Footnotes (IS2100ZBV3261 ANSI EXP) 21

22 Engine Service Parts - Kawasaki (FX651V - FX1000V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22

23 Engine Service Parts - Kawasaki (FX651V - FX1000V) REF NO PART NO. QTY. DESCRIPTION X1 1 AIR FILTER ASSEMBLY,22,24&26HP KAWASAKI ( ) X4 1 AIR FILTER,SECOND,FX651V THRU FX999 ENG ( ) X3 1 AIR FILTER,PRIMARY,FX 651,852, & 999 ENG ( ) X2 1 CASE, AIR FILTER, 22, 24 & 26HP KAWASAKI ( ) X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI ( ) CAP, RAIN ( ) X5 1 BRKT,AIR FILTER,22,24&26HP KAV, OUTER ( H) X6 1 BRKT,AIR FILTER,22,24&26HP KAV, INNER ( H) X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA ( ) X10 1 AIR INLET TUBE,AIR FILTR,22,24&26HP KAWA ( ) CLAMP ( ) X1 1 FILTER,OIL,KAWA FS,FX651,700,FR 603 & 726CC ENG ( ) X1 1 FILTER,OIL,KAWA FX751,801,851,921,100 ( ) FOR KAWASAKI MODELS FX751 & LARGER Footnotes 23

24 Engine Service Parts - Kohler ECV749 EFI NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24

25 Engine Service Parts - Kohler ECV749 EFI REF NO PART NO. QTY. DESCRIPTION ELEMENT ASSEMBLY, INTERNAL (SV) ELEMENT ASSEMBLY, EXTERNAL (SV) X4 1 OIL FILTER, KOH, EFI, (SV) X3 1 OXYGEN SENSOR, KOHLER (SV) X2 1 MUFFLER KIT, KOHLER (ALSO AVAILABLE THROUGH KOHLER. KOHLER P/N: S) (SV) X1 1 MUFFLER, KOHLER, OIL FILTER SIDE (SV) Footnotes 25

26 Transaxle Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 26

27 Transaxle Drive Group REF NO PART NO. QTY. DESCRIPTION PULLEY, IDLER, 5" OD, 1"FACE, 5.75 FL BELT, B-SEC, 123"EL, ARAMID, WRPD PULLEY-IDLER-V, 5.83OB,.38ID,.94W, STL SPACER,.52 X 1.00 X.56, CZ PULLEY, C-SEC, V-IDLER, 6.25"ODX3/8ID SPACER, IDLER ARM, 1/2, PM SPACER,.52 X.84 X 1.53, PM SPRING-EXT, 1.25OD X 9.3LG X.142WR, BLK (Coil-to-coil measurement: 6-3/4") SHIELD, PULLEY BEARING, CZ SHIELD, BEARING PULLEY, 3/8ID, CZ 11-1 IF UNIT IS NOT ALREADY UPDATED, USE KIT # (S/N: & Below) BEARING, BALL, AXLE X40 1 BOLT-1/2-13 X 5 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE EYE BOLT, 3/8-16 X 5, 2.88THRD ( ) NUT, 3/8-16 HEX SERRATED FLANGE SPACER,.39 X 1.00 X X22 1 BOLT, 3/8-16 X 2-3/4 GD5 YZ WASHER, 3/8 GD.9 FLAT SPACER,.39 X 1.00 X.50, CZ WASHER-3/8 FENDER X18 1 BOLT, 3/8-16 X 2-1/4 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE A 1 WELD, IDLER ARM, PUMP DRIVE, BLK (S/N: & Above) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 27

28 Motion Control - Control System NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 28

29 Motion Control - Control System REF NO PART NO. QTY. DESCRIPTION A 2 PLATE, CONTROL SYSTEM LOCK - BLK PAD,.77 X 3.50 X.25, POLYURETHANE ROD, HYDRO LINKAGE A 2 PLATE, CONTROL MOUNT - BLK BALL JOINT, 5/16-24, FEMALE X10 10 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 3/8-16 HEX SIDE LOCK BALL JOINT, 5/16-24, LH FEMALE NUT, 5/16-18 HEX NYLOCK FLANGE ROD, HYDRO LINKAGE, SPACER,.33 X.63 X 1.25, CZ X20 2 BOLT, 5/16-18 X 2-1/2 GD5 YZ X20 2 BOLT, 3/8-16 X 2-1/2 GD5 YZ X12 2 BOLT, 3/8-16 X 1-1/2, CARRIAGE, GD5, CZ NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.39 X 1.00 X.50, CZ PIVOT, CONTROL SYSTEM WASHER-3/8 FENDER SPACER,.39 X.55 X.38, CZ BEARING,.375" ID X.875" OD X.341" THK WAVE WASHER, 1/2"ID X 087"OD X.01 THK PAD, CONTROL SYSTEM PLATE, CONTROL SYSTEM ARM - HT A 2 LINK, CONTROL SYSTEM ARM, IS BLK BOLT, 3/8-16 X 3/8, 1/2 SHOULDER SPACER,.39 X.75 X.69, CZ NUT, 5/16-24 HEX NUT, 5/16-24 HEX, LH Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 29

30 Motion Control - Handles & Dampeners NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 30

31 Motion Control - Handles & Dampeners REF NO PART NO. QTY. DESCRIPTION A 1 PLATE, NEUTRAL LOCK, RH - BLK A 1 PLATE, NEUTRAL LOCK, LH - BLK A 2 BRACKET, SWITCH MOUNT - BLK WASHER, 5/16 SAE GUARD, RUBBER MOTION CONTROL PUSH RIVET (TREE TYPE), BLACK SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK BOLT,1/4-20X.75,GR5,RH SH SQ NK,ZNC/CLR NUT, 1/4-20 HEX NYLOCK FLANGE X6 6 BOLT, 5/16-18 X 3/4 GD BOLT, 3/8-16 X 1-1/4 SHCS NUT, 3/8-16 HEX NYLON LOCK NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 5/16-24 HEX, LH X10 4 BOLT, 5/16-18 X 1.25" GD 5 TFL X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL NUT, 5/16-18 HEX NYLOCK FLANGE X14 4 BOLT, 3/8-16 X 1-3/4 GD X6 6 BOLT, 3/8-16 X 3/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE BUSHING, FLANGE 3/8ID X 7/8 LONG PIN, HAIR,.0915 X 1-7/ SPRING, REVERSE RETURN X8 2 BOLT, 7/16-14 X 1 GD NUT, 7/16-14 HEX NYLON LOCK COLLAR, 3/8 SET ROD, NEUTRAL RETURN, CZ BUSHING, FLANGED.375 X.630 X MM BALL STUD, 5/16-18 X 3/4 THDS GRIP, FOAM, 3/4 ID, 16 LONG A 2 MOUNT, CONTROL ARM - BLK A 1 WELD, HANDLE MOTION CONTROL LH - BLK A 1 WELD, HANDLE MOTION CONTROL RH - BLK DAMPENER, CONTROL,#(P6709/P3610) NUT, 5/16-24 HEX BEARING, FLANGE BEARING, BRONZE FLANGE, 3/ A 1 WELD, CONTROL SHAFT, LH - BLK A 1 WELD, CONTROL SHAFT, RH - BLK Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 31

32 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 32

33 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION ZT-5400, LONG AXLE, RH, R (61" Models Only) TRANSAXLE, ZT5400, RH (52" Models Only) ZT-5400, LONG AXLE, LH, L (61" Models Only) TRANSAXLE, ZT5400, LH (52" Models Only) HYDRO TANK, HYDRO-GEAR 71938, 1 LITER BOLT, 1/2-13 X 1-1/4, SF, PLT W/PATCH CLAMP, #10 HOSE, STAINLESS NUT, 1/4-20 HEX NYLOCK FLANGE X8 4 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE X8 2 BOLT, 1/4-20 X 1, GD FITTING, 90 DEG, 5/ PULLEY, ZT5400 (53179) FAN, ZT WASHER, ZT5400, SLOTTED NUT, ZT SPACER, ANTI ROTATE, ZT FITTING, 45, 5/8 TUBE TO 7/8-14 O-RING A 1 PLATE, TANK MOUNT - BLK WASHER, 1/4 SAE X3 1 HOSE, 5/8, PUSH-LOCK, X2P5 1 HOSE, 5/8, PUSH-LOCK, X22 1 HOSE, 5/8, PUSH-LOCK, X19 1 HOSE, 5/8, PUSH-LOCK, Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 33

34 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 34

35 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION BEARING, BRONZE FLANGE, 3/4 2-2 REPLACE WITH BRAKE CABLE REPLACEMENT KIT (S/N: & Below) NUT, 5/16-24 HEX NYLON LOCK WASHER, 5/16 SAE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.32 X.75 X 1.06, PM SPRING, COMP. 1/2 ID X.140 WIRE X GRIP, FOAM, 3/4 ID X 6 X X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ X6 4 BOLT, 3/8-16 X 3/4 GD5 YZ NUT, 5/16-24 HEX (S/N: & Below) NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) X10 3 BOLT, 5/16-18 X 1-1/4 GD5 YZ A 1 WELD, BRAKE SHAFT - BLK A 2 LINK, BRAKE LOCK - BLK WASHER, 5/16 USS NUT, 5/16-18 HEX NYLOCK FLANGE COLLAR, 5/16 SET 19-2 REPLACE WITH BRAKE CABLE REPLACEMENT KIT (S/N: & Below) SPACER,.33 X.50 X.25, CZ 21-1 SWITCH (SEE ELECTRICAL GROUP) X12 2 BOLT, 5/16-18 X 1-1/2 GD5 YZ SPACER,.33 X.625 X.360, CZ (S/N: & Below) NUT, 5/16-18, HEX, CNTR LK,ZINC PHOS/OIL SPRING, EXTENSION,.521 X 4.12, BLACK CLEVIS, 5/16-24, PL, SHORT (S/N: ) X14 2 BOLT, 5/16-18 X 1-3/4 GD5 CZ (S/N: ) NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) (S/N: ) CABLE, PARKING BRAKE, 32" (S/N: & Above) NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) (S/N: & Above) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 35

36 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 36

37 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION X16 2 BOLT, 3/8-16 X 2 GD5 YZ X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX NYLOCK FLANGE X52 2 BOLT, 1/2-13 X 6-1/2 GD8, YZ WASHER, 1/2 SAE NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.34 X 1.54 X.25, PL SCREW, 5/16-18X1, PHILLIPS HD. BZ SPACER,.52 X 1.00 X SPACER,.39 X 1.00 X 1.25, CZ WASHER-3/8 FENDER GREASE FITTING, 1/4-28 STRAIGHT BUSHING, FLANGE SHOCK / SPRING ASSEMBLY, OE B 1 WELD, TRANSMISSION CARRIAGE, IS2100 -RED Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 37

38 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 38

39 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION SPACER,.52 X 1.00 X.75, CZ WASHER, 1/2" GD9 YZ X6 2 PIN, COTTER, 1/8 X 3/4 (Qty: 1 on 52" Models) X28 2 BOLT, 1/2-13 X 3-1/2 GD5 YZ NUT, 1/2-13 HEX NYLON LOCK X20 2 BOLT, 1/2-13 X 2-1/2 GD5 YZ X14 2 BOLT, 1/2-13 X 1-3/4 GD5 YZ NUT, 1/2-20 HEX JAM BUSHING, 1.00X1.13X.75, PLA ADJUSTER, DECK HANGER (Qty: 1 on 52" Models) WASHER,.390 X 1.50 X.109, YZ PIVOT BLOCK, PLASTIC ROD, 1/2-20 X ROD, DECK LIFT, 19.25, CZ ROD, SUSPENSION LINK, IS700, CZ SPACER,.52 X 1.00 X.22, CZ A 1 PEDAL, FOOT - BLK RUBBER, FOOT PEDAL SPACER,.52 X 1.00 X.88, CZ WASHER, 1/2 SAE X22 1 BOLT, 1/2-13 X 2-3/4 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE X10 2 BOLT, 3/8-16 X 1-1/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE BOLT, 3/8-16 X 3/4, PLT W/PATCH GREASE FITTING, 1/4-28 STRAIGHT COLLAR, 5/8 SPLIT SPRING-EXT,.740 ODX2.025LGX.072WR, BLK EYE BOLT, 3/8-16 X 8, 3THRD, 1EYE, CZ (Qty: 1 on 52" Models) GRIP, FOAM,.475 X 4.35 X SPRING-EXT, 1.00 ODX13.25LGX.177WR, BLK (Qty: 1 on 52" Models) PIN, HITCH, 1/2 X 2.00 OAL, YP WASHER, 1/4 FENDER X5 2 BOLT-1/4-20 X 5/8 GD5 YZ NUT, 1/4-20 HEX NYLOCK FLANGE X4 1 PIN, CLEVIS, 1/4 X 1/2, PLATED WASHER, 3/8 SAE X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ JOINT-BALL THD.500ID, CLR ZINC A 1 WELD, ROD DECK LIFT, IS700 - BLK A 1 WELD, DECK HEIGHT LINK, IS700 - BLK Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 39

40 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 40

41 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION A 2 PLATE, PIVOT BLOCK SUPPORT - BLK B 1 WELD, DECK LIFT SHAFT - RED B 2 MOUNT, SPRING, DECK LIFT - RED (Qty: 1 on 52" Models) B 1 WELD, DECK LIFT LEVER, LH - RED A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 WELD, REAR LIFT - LH - BLK BUSHING, 1.00 X 1.13 X 1.38, PLASTIC B 1 WELD, DECK LIFT LEVER, RH - RED A 1 WELD, DECK LIFT LEVER, RH - BLK A 1 WELD, REAR LIFT - RH - BLK NUT, 3/8-16 HEX (Qty: 1 on 52" Models) NUT, 3/8-16 HEX NYLON LOCK (Qty: 1 on 52" Models) SHIM, 1.0 X 1.5 X (52" Models Only) Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 41

42 Transaxle SERVICE Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 42

43 Transaxle SERVICE Parts REF NO PART NO. QTY. DESCRIPTION X5 1 Axle Cap (SV) X2 1 Kit, Filter (SV) X3 1 Kit, Fan/Pulley (SV) X4 1 Kit, Seal (SV) Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 43

44 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 44

45 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION TIRE ASSY, 13 X 6.5 SILVER (61" Models Only) S 2 TIRE, CASTER, 13 X (52" Models Only) TIRE, FRONT, 13 X 6.5 X 6 (SV) (61" Models Only) X1 2 TIRE, 13 X 5.0 X 6 (52" Models Only) X1 2 WHEEL ASSEMBLY, FOR 13 X 6.5 X 6 TIRES (INCLUDES BEARING AND SEALS) (61" Models Only) SX1 4 WHEEL ASSEMBLY, FOR 13 X 5 X 6 TIRES (INCLUDES BEARING AND SEALS) (52" Models Only) SX2 4 BEARING, TAPERED ROLLER (SV) (2 per tire) SX3 4 GREASE SEAL (SV) (2 per tire) BEARING ADJUSTER, SPACER, LG (61" Models Only) BEARING ADJUSTER, SPACER, LG (52" Models Only) NUT, BEARING ADJUSTER, AXLE DEBRIS, COVER, CASTER WHEELS WASHER, 1/2 SAE X64 2 BOLT, 1/2-13 X 8 GD5 YZ (52" Models Only) X72 2 BOLT, 1/2-13 X 9 GD5 YZ (61" Models Only) NUT, 1/2-13 HEX NYLOCK FLANGE SX4 2 BEARING, RACE (SV) (Not illustrated) NUT, 1/2-20, FOR WHEEL BOLT SILVER TIRE ASSM, 23 X , TURF SMART (61" Models Only) TIRE/WHEEL ASM, 23X9.5-12, TURF SMART (52" Models Only) X2 2 TIRE, 23 X NHS, TURF SMART (SV) (61" Models Only) X2 2 TIRE, 23 X NHS, TURF SMART (SV) (52" Models Only) X1 2 WHEEL, 12 X 8.5, 5/4.5, 1.3 OFFSET (SV) (61" Models Only) X1 2 WHEEL, 12 X 7, 5/4.5, 1.13 OFFSET (SV) (52" Models Only) Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 45

46 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 46

47 Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION DECAL, FERRIS, FRONT, 6.75 X DECAL, LH BADGE, IS DECAL, RH BADGE, IS DECAL, 52 (52" Models Only) DECAL, 61 (61" Models Only) LABEL, BRIGGS & STRATTON, LOGO (Briggs & Stratton Powered Models Only) DECAL, FERRIS, 2.23" X 11.39" DECAL, icd CUTTING SYSTEM Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 47

48 Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48

49 Decal Group - Safety & Operation REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, PINCH POINT (Qty: 1-52" Models) DECAL, DANGER DO NOT OPERATE W/O DEFLECT DECAL, WARNING, HAND IN BELT, ENG ONLY DECAL, MANUAL AVAIL IN SPANISH DECAL, WARNING, ROLL BAR DECAL, TRANSAXLE RELEASE, S200XT DECAL, FUEL VALVE, IS2100Z (S/N: & Below) DECAL, FUEL VALVE (S/N: & Above) DECAL, THROTTLE CONTROL DECAL, WARNING, FOLDING ROPS DECAL, WARNING, OVERHAND, ROPS DECAL, IGNITION SWITCH DECAL, HYDRAULIC OIL, SAE 20W DECAL, FUSE LOCATION, IS DECAL, CUT HEIGHT, IS700/ZTS DECAL, BELT & BLADE, IS2100Z (V2) DECAL, CAUTION, FOLDING ROPS Footnotes 49

50 Decal Group - Safety & Operation (ANSI EXP Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 50

51 Decal Group - Safety & Operation (ANSI EXP Models) REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE DECAL, PINCH POINT, CE (Qty: 1-52" Models) DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, DANGER DISCHARGE ANSI EXPORT DECAL, CE DANGER DECAL, WARNING, ROLLBAR, CE DECAL, TRANSAXLE RELEASE, S200XT DECAL, FUEL VALVE, IS2100Z (S/N: & Below) DECAL, FUEL VALVE (S/N: & Above) DECAL, THROTTLE CONTROL DECAL, SAFETY, CE ROPS DECAL, SAFETY, CE ROPS, OBS DECAL, IGNITION SWITCH DECAL, HYDRAULIC OIL, SAE 20W DECAL, FUSE LOCATION, IS DECAL, CUT HEIGHT, IS700/ZTS DECAL, BELT & BLADE, IS2100Z (V2) DECAL, PARKING BRAKE SYMBOLS DECAL, FIRE ANSI EXPORT Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 51

52 61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) 52

53 61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION X3 2 CHAIN, 5/16 GD30, 3 LINKS X6 2 PIN, COTTER, 3/32 X 3/ X14 6 BOLT, 3/8-16 X 1-3/4 GD WASHER, 3/8 SAE NUT, 3/8-16 HEX SIDE LOCK NUT, 3/8-16 HEX SERRATED FLANGE CLEVIS, 5/16-18, 3/8 PIN HOLE, CLR ZINC X9 2 PIN, CLEVIS, 3/8 X 1-1/8, PLATED X16 2 BOLT, 3/8-16 X 2 GD5 YZ NUT, 3/8-16 HEX X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL NUT, 5/16-18 HEX X4 2 CHAIN, 5/16" GD30, 4 LINKS Footnotes (IS2100ZBV3261 ANSI EXP) 53

54 61" Mower Deck - Housing, Covers, Spindles, & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) 54

55 61" Mower Deck - Housing, Covers, Spindles, & Blades REF NO PART NO. QTY. DESCRIPTION CHUTE, DISCHARGE, BEND RUBBER (SV) A 1 WELD, FRAME, CHUTE, 61 - BLK A 1 SUPPORT, DICHARGE CHUTE, 61/72 - BLK NUT, 3/8-16 HEX NYLOCK FLANGE X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 5/16-24 HEX NYLON LOCK ROD, MOUNT, CHUTE 61, CZ B 1 GUARD, 61", RH - RED B 1 GUARD, 61 - LH - RED NUT, 5/16-18 HEX NYLOCK FLANGE SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK WASHER, BLADE BOLT, 9/16" F436, CZ BODY CLIP, 5/ GA MATERIAL WASHER, 5/16 F436 FLAT X6 6 BOLT, 5/16-18 X 3/4 GD S 3 BLADE SET, SET OF THREE (SV) X14 3 BOLT, 5/8-11 X 1-3/4 GD A 1 PLATE, DEFLECTOR - BLK SAFETY WALK, 9.75 X X8 18 BOLT, 3/8-16 X 1, FLANGE, GD 5, CZ DECK SHELL W/ DECALS, 61, IS2100Z (SV) ( B)(Domestic Models Only) DECK SHELL W/ DECALS, 61, IS2100Z EXP (SV) ( B)(Export Models Only) SPINDLE ASSM, CAST IRON BOLT FLAP, STRIPER, 61 DECK A 1 PLATE, SUPPORT - BLK X8 6 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE /16 PUSH-ON NUT RETAINER, STL, CZ X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE WASHER, 5/16 SAE KIT, DISCHARGE CHUTE - RED Footnotes (IS2100ZBV3261 ANSI EXP) 55

56 61" Mower Deck - Pulleys, Belt, & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) 56

57 61" Mower Deck - Pulleys, Belt, & Idler Arm REF NO PART NO. QTY. DESCRIPTION A 1 WELD, IDLER ARM (10.50) - BLK BUSHING, FLANGE SPACER,.52 X 1.00 X GREASE FITTING, 1/4-28 STRAIGHT X10 3 KEY, 1/4 SQ X 1-1/ PULLEY, FLAT IDLER, 6-3/4" IDLER MOUNT PULLEY, 6.93 EOD X 25MM, SPLIT SHIELD, PULLEY BEARING, CZ PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID SPACER,.52 X 1.00 X.38, CZ SPACER,.52 X 1.00 X.75, CZ WASHER, 1/2 USS X40 1 BOLT-1/2-13 X 5 GD5 YZ X24 4 BOLT, 1/2-13 X 3 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE WASHER, 3/4 BELLEVILLE NUT, 3/4-16 HEX EYE BOLT, 3/8-16 X 5, 2.88THRD ( ) NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/8-16 HEX SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK BELT, 5V-SEC, "EL, ARAMID, WRAP RC Footnotes (IS2100ZBV3261 ANSI EXP) 57

58 52" & 61" Mower Deck Group - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 58

59 52" & 61" Mower Deck Group - Rollers REF NO PART NO. QTY. DESCRIPTION GAUGE WHEEL SPACER,.38 X.50 X SPACER,.38 X.50 X X48 1 CARRIAGE BOLT, 3/8-16 X 6" WASHER, 1/2" GD9 YZ WASHER 3/8" SAE X48 1 BOLT, 3/8-16, GD NUT, 3/8-16 HEX SIDE LOCK X28 2 BOLT, 3/8-16 X 3-1/2, CARRIAGE, GD5, CZ SPACER,.51 X.75 X.56, CZ Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 59

60 52" & 61" Mower Deck Group - Puller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 60

61 52" & 61" Mower Deck Group - Puller Bar REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX SERRATED FLANGE X8 4 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 3/8 GD.9 FLAT WASHER, 5/8 SAE X16 4 BOLT, 5/8-11 X 2 GD5, CZ NUT,5/8-11 HEX NYLON LOCK BALL JOINT, 5/8-18, MALE NUT, 5/8-18, HEX JAM A 2 WELD, DECK STABILIZER, IS2100Z - BLK Footnotes (IS2100ZBV2652 ANSI EXP) (IS2100ZBV3261 ANSI EXP) 61

62 52" Mower Deck Group - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) 62

63 52" Mower Deck Group - Hanger Chains REF NO PART NO. QTY. DESCRIPTION X3 2 CHAIN, 5/16 GD30, 3 LINKS X6 2 PIN, COTTER, 3/32 X 3/ X14 6 BOLT, 3/8-16 X 1-3/4 GD WASHER, 3/8 SAE NUT, 3/8-16 HEX SIDE LOCK NUT, 3/8-16 HEX SERRATED FLANGE CLEVIS, 5/16-18, 3/8 PIN HOLE, CLR ZINC X9 2 PIN, CLEVIS, 3/8 X 1-1/8, PLATED X16 2 BOLT, 3/8-16 X 2 GD5 YZ NUT, 3/8-16 HEX X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL NUT, 5/16-18 HEX X6 2 CHAIN, 5/16" GD30, 6 LINKS Footnotes (IS2100ZBV2652 ANSI EXP) 63

64 52" Mower Deck Group - Housing, Covers, Spindles and Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) 64

65 52" Mower Deck Group - Housing, Covers, Spindles and Blades REF NO PART NO. QTY. DESCRIPTION A 1 PLATE, DEFLECTOR, 52 DECK - BLK A 1 SUPPORT, DISCHARGE CHUTE, 52 - BLK A 1 WELD, FRAME, CHUTE, 52 - BLK B 1 GUARD, 52 DECK, IS2000, RH - RED B 1 GUARD, 52" DECK, IS LH - RED CHUTE, DISCHARGE, RUBBER, 29.00, 4 HOLE, BENT A 1 PLATE, SUPPORT - BLK FLAP, STRIPER, 52 DECK /16 PUSH-ON NUT RETAINER, STL, CZ X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16" SAE X6 6 BOLT, 5/16-18 X 3/4 GD X8 6 BOLT, 5/16-18 X 1 GD5 YZ ROD, MOUNT, CHUTE 61, CZ NUT, 5/16-24 HEX NYLON LOCK SAFETY WALK, 4.00 X ASSM, SPINDLE, LOW PROFILE BOLT, 5/16-18 X 1 1/4 FLANGE BODY CLIP, 5/ GA MATERIAL S 3 BLADE SET, SET OF THREE (SV) WASHER, BLADE BOLT, 9/16" F436, CZ X14 3 BOLT, 5/8-11 X 1-3/4 GD DECK SHELL W/ DECALS, 52, IS2100Z (SV) ( B)(Domestic Models Only) DECK SHELL W/ DECALS, 52, IS2100Z ANSI-EXP (SV) ( B)(Export Models Only) KIT, DISCHARGE CHUTE, 52 - RED (SV) Footnotes (IS2100ZBV2652 ANSI EXP) 65

66 52" Mower Deck Group - Pulleys, Belt, & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV2652 ANSI EXP) 66

67 52" Mower Deck Group - Pulleys, Belt, & Idler Arm REF NO PART NO. QTY. DESCRIPTION SPACER,.52 X 1.25 X.70, CZ X20 1 BOLT, 1/2-13 X 2-1/2 GD5 YZ X24 1 BOLT, 1/2-13 X 3 GD5 YZ WASHER, 1/2 GD9 YZ PULLEY, FLAT IDLER, 6-3/4" WASHER, 1/2 SAE NUT, 1/2-13 HEX NYLOCK FLANGE SHIELD, PULLEY BEARING, CZ X10 3 KEY, 1/4 SQ X 1-1/ PULLEY, OVER BALL WASHER, 3/4 BELLEVILLE NUT, 3/4-16 HEX A 1 WELD, TENSION ARM, 52" CUTTER DECK - BLK BEARING, BALL, AXLE SPRING, EXT, 1.5ODX12.25X.234WIRE BLK X36 1 BOLT, 1/2-13 X 4-1/2 GD5 YZ EYE BOLT, 3/8-16 X 4, 2.13THRD, 1 EYE,CZ SPACER, IDLER ARM, 1/2, PM PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID SPACER,.39 X.75 X X12 1 BOLT, 3/8-16 X 1-1/2 GD5 YZ WASHER-3/8 FENDER NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.505 X.75 X 2.085, CZ NUT, 3/8-16 HEX SERRATED FLANGE NUT, 5/16-24 HEX NYLOCK FLANGE X20 1 BOLT, 1/2-13 X 2-1/2 GD5 YZ BELT, 5V-SEC, "EL, ARAMID WRPD, RC Footnotes (IS2100ZBV2652 ANSI EXP) 67

68 Electrical Group - Briggs & Stratton and Kawasaki Engines NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 68

69 Electrical Group - Briggs & Stratton and Kawasaki Engines REF NO PART NO. QTY. DESCRIPTION 1-1 BATTERY, WET ( BCIU1, 350 CCA) STRAP-BLACK RUBB BATTERY CABLE, NEG, 14, 5/16-13/32 (Briggs & Stratton Engines) BATTERY CABLE, NEG, 22, 1/4-5/16 (Kawasaki Engines) BATTERY CABLE, POS, 22, 1/4-5/ X16 1 WIRE LOOM, 3/8 ID X 16 IN TIE, SELF-LOCKING, 12" RELAY, 12V, 40A (SV) COVER, VINYL FUSEBLOCK FUSE, ATO, 20 AMP (SV) FUSE, ATO-15 (15 AMP) (SV) MODULE, TIME DELAY X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE WIRE HARNESS, M49 VANGUARD, IS2100Z (Briggs & Stratton 49R977 Engines) WIRE HARNESS, KAWI FX, IS2100Z (Kawasaki Engines) WIRE HARNESS, BV32, IS2100Z (Briggs & Stratton Engines) CLAMP, VINYL INSULATED X6 5 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK X8 2 SCREW,1/4-20X1,ZINC PHOS & OIL NUT, 1/4-20 HEX SERR. FLANGE SWITCH, PLUNGER, NO, SINGLE POLE SNAP-IN SWITCH, LOW PROF, NC/NO SWITCH, PLUNGER, N.C GROMMET, 1-1/2" ID FOR 1/4" METAL Footnotes (IS2100ZBV3261 ANSI EXP) (IS2100ZBV2652 ANSI EXP) 69

70 Electrical Group - EFI Engines NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 70

71 Electrical Group - EFI Engines REF NO PART NO. QTY. DESCRIPTION 1-1 BATTERY, WET ( BCIU1, 350 CCA) STRAP-BLACK RUBB BATTERY CABLE, NEG, 22, 1/4-5/ BATTERY CABLE, POS, 22, 1/4-5/ X16 1 WIRE LOOM, 3/8 ID X 16 IN TIE, SELF-LOCKING, 12" RELAY, 12V, 40A (SV) COVER, VINYL FUSEBLOCK FUSE, ATO, 20 AMP (SV) FUSE, ATO-15 (15 AMP) (SV) MODULE, TIME DELAY X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE WIRE HARNESS, MAIN, KOHLER 29, IS2100Z (Kohler Engines) WIRE HARNESS, 810 OPTIMUM EFI, IS2100Z (Briggs & Stratton EFI Engines) CLAMP, VINYL INSULATED X6 5 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK X8 2 SCREW,1/4-20X1,ZINC PHOS & OIL NUT,1/4-20,GR5,HEX,ZC/CL SWITCH, PLUNGER, NO, SINGLE POLE SNAP-IN SWITCH, LOW PROF, NC/NO SWITCH, PLUNGER, N.C GROMMET, 1-1/2" ID FOR 1/4" METAL CLUTCH JUMPER W/DIODE, WARNER (Models with Kohler EFI engines only) Footnotes 71

72 Electrical Schematic - Charging Circuit - Kawasaki FX C 72

73 Electrical Schematic - Cranking Circuit - Kawasaki FX R 73

74 Electrical Schematic - PTO Clutch Circuit - Kawasaki FX P 74

75 Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Kawasaki FX I 75

76 Electrical Schematic - Charging Circuit - Kohler EFI C 76

77 Electrical Schematic - Cranking Circuit - Kohler EFI R 77

78 Electrical Schematic - PTO Clutch Circuit - Kohler EFI P 78

79 Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Kohler EFI I 79

80 Electrical Schematic - Charging Circuit - Briggs & Stratton 49R C (IS2100ZBV2652 ANSI EXP) 80

81 Electrical Schematic - Cranking Circuit - Briggs & Stratton 49R R (IS2100ZBV2652 ANSI EXP) 81

82 Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton 49R P (IS2100ZBV2652 ANSI EXP) 82

83 Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton 49R I (IS2100ZBV2652 ANSI EXP) 83

84 Electrical Schematic - Charging Circuit - Briggs & Stratton C (IS2100ZBV3261 ANSI EXP) 84

85 Electrical Schematic - Cranking Circuit - Briggs & Stratton R (IS2100ZBV3261 ANSI EXP) 85

86 Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton P (IS2100ZBV3261 ANSI EXP) 86

87 Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton I (IS2100ZBV3261 ANSI EXP) 87

88 Electrical Schematic - Charging Circuit - Briggs & Stratton EFI C 88

89 Electrical Schematic - Cranking Circuit - Briggs & Stratton EFI R 89

90 Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton EFI P 90

91 Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton EFI I 91

92 Notes

93 Notes

94

95 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4