Parts Manual. IS5100Z Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS5100Z Series Zero-Turn Riding Mower Models: Description: IS5100Z Series w/ Caterpillar Diesel & ROPS Export (IS5100ZC33D ANSI) " Side Discharge icd Mower Deck (5100/72) " Rear Discharge icd Mower Deck (5100/72RD) IS5100Z Series w/ Caterpillar Diesel, 61" icd Mower Deck & ROPS Export (IS5100Z/C IS5100Z Series w/ Caterpillar Diesel & ROPS Export (IS5100ZC33DCE) IS5100Z Series w/ Caterpillar Diesel, 61" RD icd Mower Deck & ROPS Export (IS " Rear Discharge icd Mower Deck - Export (5100/61RDCE) " Rear Discharge icd Mower Deck Export (5100/72RDCE) " icd Mower Deck - Export (5100/72CE) IS5100Z Series w/ Caterpillar Diesel & ROPS (IS5100ZC33D) IS5100Z Series w/ Caterpillar Diesel, 61" icd Mower Deck & ROPS (IS5100ZC33D61) IS5100Z Series w/ Caterpillar Diesel, 72" icd Mower Deck & ROPS (IS5100ZC33D72) IS5100Z Series w/ Caterpillar Diesel, 72" RD Mower Deck & ROPS (IS5100ZC33D72R Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision Y Rev. Date: 3/2/15

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Hood, Bumper & Shields Group... 6 Seat Mount & Floor Group - S/N: & Below Seat Mount & Floor Group - S/N: & Above Roll Bar & Seat Belt Group Seat Compartment Group Fuel Supply Hose & Tank Replacement Parts Group Fuel Tank & Mount Group Instrument Control Panel Group Engine & Radiator Accessories Group Engine & Mount Group PTO Clutch & Anchor Group Pump Mount & Drive Group Motion Control Group Hydraulic Group - S/N: & Below Hydraulic Group - S/N: Hydraulic Group - S/N: & Above Parking Brake Group Rear Suspension Group Deck Lift Group (S/N: & Below) Deck Lift Group - Foot Pedal and Valve Linkage (S/N: & Above) Deck Lift Group - Shaft, Rod and Lift Linkage (S/N: & Above) Gearbox Group Wheel & Tire Group Decal Group - Brand & Model Decal Group - Safety & Operation (Export Models) Decal Group - Safety & Operation (Domestic Models) CE Guarding - 61" & 72" Mower Decks S/N: & Above CE Guarding - Frame, Parking Brake & Seat Plate " Mower Deck - Rollers & Casters " & 72" Mower Deck - Hanger Chains " Mower Deck - Pulleys, Belt & Idler Arm (S/N: & Below) " Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge " & 72" Mower Deck - Rear Mount Bars " Mower Deck - Pulleys, Belt & Idler Arm (S/N: & Above) " Mower Deck - Housing, Covers & Spindles - Rear Discharge " Mower Deck - Pulleys, Belt & Idler Arm (S/N: & Below) " Mower Deck - Housing, Covers & Spindles - Rear Discharge " Mower Deck - Housing, Covers & Spindles - Side Discharge " Mower Deck - Pulleys, Belt & Idler Arm (S/N: & Above) " Mower Deck - Rollers & Casters (S/N: & Above) Electrical Schematics - S/N: & Below Electrical Schematics - S/N: Electrical Schematics - S/N: & Above Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT BEARING, TAPERED ROLLER, SEAL, GREASE BALL JOINT, 3/4-16, MALE COIL-OVER SHOCK ASSEMBLY X16 2 BOLT, 3/8-16 X 2 GD5 YZ X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ NUT, 3/4-16 HEX JAM WASHER, 3/8 SAE X28 4 BOLT, 3/4-16 X 3-1/2 YZ GD NUT, 3/4-16 HEX NYLON LOCK NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/4-16, HEX JAM NYLON LOCK B 1 WELD, MAIN FRAME IS5100Z - RED (S/N: & Below) WASHER, BELLEVILLE X BEARING CUP BOLT, 1/4-28 X 1/2, GD5 YZ SPACER,.75 X 1.50 X 1.00, CZ CAP, LOW PROFILE, STEEL SAFETY WALK, IS5000 A-ARM STEP B 2 WELD, CASTER YOKE -RED B 1 WELD, SUSPENSION ARM, LH - RED B 1 WELD, SUSPENSION ARM, RH - RED B 1 WELD, MAIN FRAME, IS5100Z RED (S/N: & Above) BUMPER, RUBBER 1/4-20 (72" Models - S/N: & Above) NUT, 1/4-20 HEX NYLOCK FLANGE (72" Models - S/N: & Above) X8 4 BOLT, 5/16-18 X 1 GD5 CZ (72" Models - S/N: & Above) NUT, 5/16-18 HEX NYLOCK FLANGE (72" Models - S/N: & Above) WASHER, 5/16 SAE (72" Models - S/N: & Above) B 2 PLATE, REAR DECK STOP (72" Models - S/N: & Above) Footnotes

6 Hood, Bumper & Shields Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

7 Hood, Bumper & Shields Group REF NO PART NO. QTY. DESCRIPTION B 1 WELD, CENTER BUMPER IS RED B 1 WELD, BUMPER SIDE RH IS RED B 1 WELD, BUMPER SIDE LH IS RED B 1 WELD, MUFFLER GUARD, IS5100ZCE WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X14 2 BOLT, 3/8-16 X 1-3/4 GD SPACER,.38 X.50 X SPRING, HOOD LATCH BUMPER, RUBBER, 5/ NUT, 5/16-18 HEX NYLOCK FLANGE B 1 WELD, BUMPER, SERVICE IS RED X14 4 BOLT, 1/2-20 X 1-3/4" GD8 YZ WASHER, 1/2 SAE NUT, 1/2-20 HEX NYLON LOCK PLUG, PANEL, BLACK BOLT, 3/8-16 X 3/8, 1/2 SHOULDER BOLT/WASHER ASM HOOD LATCH B 1 WELD, MOUNT HOOD LATCH - RED HOOD LATCH, IS X6 6 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE X8 17 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16 SAE B 1 WELD, SKID PLATE - RED X10 4 BOLT, 3/8-16 X 1-1/4 GD NUT, 1/4-20 HEX NYLON LOCK SHROUD, RUBBER IS5100Z was WASHER,.34 X 1.25 X 10 GA B 1 BAR, RUBBER SUPPORT SIDE B 1 SHROUD, SUPPORT BODY CLIP, 5/ GA MATERIAL X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE PIN, LATCH, SPR LOADED-PULL ACT CLAMP, 5/16, DOUBLE, WIRE & TUBE X8 2 BOLT, 1/4-20 X 1, GD NUT, 1/4-20 HEX SERR. FLANGE B 2 PLATE, BUMPER MOUNT - RED X10 4 BOLT, 1/2-20 X 1-1/4 GD8 YZ B 1 SHIELD, DEBRIS - RED X8 10 BOLT, 3/8-16 X 1 GD5 YZ Footnotes

8 Hood, Bumper & Shields Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

9 Hood, Bumper & Shields Group REF NO PART NO. QTY. DESCRIPTION X35 1 CAP, EXPANSION TANK SPACER,.52 X 1.00 X.38, CZ B 1 BRACKET, COOLANT RESERVOIR - RED B 1 WELD, SOUND BAFFLE, LH - RED B 1 PLATE, SOUND SHIELD, RH - RED B 1 PLATE, HOOD, SOUND SHIELD - RED GROMMET, 3/ SPACER,.38 X.50 X B 1 WELD, SHROUD CHANNEL - RH - RED B 1 WELD, SHROUD CHANNEL - LH - RED B 1 WELD, HOOD, IS5100ZCE - RED (S/N: & Below) B 1 PLATE HOOD LOCKING LATCH, CE - RED B 1 PLATE CLIP LOCK, CE - RED DZUS, RETAINER, PUSH-ON, SS DZUS, RECEPTACLE, CLIP-ON, D DZUS, 1/4 TURN FASTENER, D8X16MM DZUS, CUPPED WASHER DZUS, EJECTOR SPRING NUT, 1/4-20 HEX NYLOCK FLANGE X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK WASHER, #10 SAE X6 4 SCREW, 1/4-20 X 3/4" ALLEN BH X34 1 EXPANSION TANK, COMPLETE FOAM, SOUND BAFFLE, LH FOAM, SOUND SHIELD, RH FOAM, SOUND SHIELD FOAM, HOOD, SOUND SHIELD, LH FOAM, HOOD, SOUND SHIELD, RH FOAM, HOOD, SOUND SHIELD (S/N: & Below) B 1 BRACKET, HOOD PROP, POCKET B 1 WELD, HOOD PROP, IS B 1 BRACKET, HOOD PROP, RETAINER X6 2 BOLT, 1/4-20 X 3/4 GD NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X12 1 BOLT, 5/16-18 X 1-1/2 GD5 YZ B 1 WELD, HOOD, IS5100Z - RED (S/N: & Above) FOAM, HOOD, SOUND SHIELD (S/N: & Above) PLATE, RUBBER SHROUD RETAINER (S/N: & Above) A 2 BAR, SUPPORT, AIR COOLER, IS5100Z - BLK (S/N: & Above) B 1 SHIELD, DEBRIS - RED (S/N: & Above) Footnotes

10 Seat Mount & Floor Group - S/N: & Below NOTE: Unless noted otherwise, use the standard hardware torque specification chart

11 Seat Mount & Floor Group - S/N: & Below REF NO PART NO. QTY. DESCRIPTION BUMPER, RUBBER 5/ SPRING, COMP,.835 X.105 X WRENCH, SPANNER, CZ (NOT SHOWN) X8 4 BOLT, 5/16-18 X 1 GD5 YZ X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ X48 1 BOLT, 3/8-16 X 6 GD5 YZ WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER,.39 X 2.00 X X NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.38 X.50 X SAFETY WALK, FLOOR PLATE, X SAFETY WALK, FLOOR REST, X SEAT, 1110EVC, COMPANION (S/N: & Below) SEAT, IS3100Z / IS5100Z (S/N: & Above) B 1 PLATE, FLOOR DETAIL IS5100Z - RED B 1 WELD, SEAT PLATE IS5100Z - RED X1 1 SEAT BACK COVER (Not illustrated - S/N: & Below) X2 1 SEAT CUSHION (Not illustrated - S/N: & Below) X3 1 ARM REST, COMPANION (Not illustrated - S/N: & Below) X4 1 SLIDE RAILS (Not illustrated - S/N: & Below) X1 1 COVER, SEAT BACK, EVC, SEATS INC (Not illustrated - S/N: & Above) X2 1 COVER, CUSHION, EVC, SEATS INC (Not illustrated - S/N: & Above) X3 1 ARM REST ASSEMBLY (Not illustrated - S/N: & Above) X4 1 ARM REST PAD (Not illustrated - S/N: & Above) Footnotes

12 Seat Mount & Floor Group - S/N: & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart

13 Seat Mount & Floor Group - S/N: & Above REF NO PART NO. QTY. DESCRIPTION BUMPER, RUBBER 5/ SPRING, COMP,.835 X.105 X WRENCH, SPANNER, CZ X8 2 BOLT, 5/16-18 X 1 GD5 YZ X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ X48 1 BOLT, 3/8-16 X 6 GD5 YZ WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER,.39 X 2.00 X X NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.38 X.50 X SAFETY WALK, FLOOR PLATE, X SAFETY WALK, FLOOR REST, X B 1 WELD, SEAT PLATE IS5100Z - RED KNOB-INT THR ARM 2.12WD 1.06LG (USA Models) SEAT, IS3100Z / IS5100Z 17A X1 1 COVER, SEAT BACK, EVC, SEATS INC (Service Part for Seat) 17B X2 1 COVER, CUSHION, EVC, SEATS INC (Service Part for Seat) 17C X3 1 ARM REST ASSEMBLY (Service Part for Seat) 17D X4 1 ARM REST PAD (Service Part for Seat) MNT, VBRTN, RBBR B 1 PLATE, FLOOR REMOVABLE, IS5100Z - RED B 1 PLATE, FLOOR RIGID, IS5100Z - RED NUT, 5/16-18, GR8, HEX, CNTR LK, ZINK/CL X10 1 BOLT, 5/16-18 X 1-1/4", CARRIAGE YZ (USA Models) X8 2 BOLT, 5/16-18 X 1", CARRIAGE YZ (Qty: 3 - CE Export Models) ACORN NUT, 5/16-18 S/S (CE Export Models) Footnotes

14 Roll Bar & Seat Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

15 Roll Bar & Seat Belt Group REF NO PART NO. QTY. DESCRIPTION 1-1 ROLL BAR TOP LOOP (See Drawing Note) PIN, Hitch, Black W/ Plastic Lanyard RUBBER BUMPER 4-6 * NUT 5-2 * BOLT 6-1 ROLL BAR POST, RH (See Drawing Note) 7-1 ROLL BAR POST, LH (See Drawing Note) 8-4 * BOLT ROLL BAR HARDWARE BAG (Includes hitch pins) SEAT BELT ASSEMBLY, Standard (Includes mounting hardware) SEAT BELT ASSEMBLY, Extra Long (Includes mounting hardware) X8 4 BOLT, 3/8-16 x 1" B 2 MOUNT, SEAT BELT - RED NUT, 3/8-16 Hex Nylock Flange WASHER, 3/8" SAE SCREW, 1/2-13 X 1" SHCS NUT, 1/2-13 NYLOCK FLANGE RUBBER WASHER 18-1 ROPS (Call x708 if replacing a ROPS) Footnotes * Not serviced. For replacement hardware, you must purchase the Roll Bar Hardware Bag (Ref. No. 9)

16 Seat Compartment Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

17 Seat Compartment Group REF NO PART NO. QTY. DESCRIPTION GROMMET, 1-1/ STRAP-BLACK RUBB 3-1 BATTERY, 12V (BCI58, 500 CCA) WASHER, 5/16" SAE X8 4 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 NYLOCK FLANGE WASHER, 1/4" SAE X6 2 BOLT, 1/4-20 X 3/4" GD5 YZ B 1 MOUNT, OIL FILTER - RED X14 4 BOLT, 3/8-16 X 1-3/4" GD CAP, 2-1/2" VENTED SPACER,.38 X.50 X WASHER, 3/8" USS NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 1/4 LOCK Footnotes

18 Fuel Supply Hose & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

19 Fuel Supply Hose & Tank Replacement Parts Group REF NO PART NO. QTY. DESCRIPTION BUSHING-FUEL TANK RED RUBBER (SV) VALVE, Fuel Shut Off CLAMP, #4 Hose X26P5 1 HOSE, 3/8" FUEL, 26.50" FITTING, TEE, 3/8" Hose X3P5 1 HOSE, 3/8" FUEL, 3.50" (S/N: & Below) FITTING, 1/4" NPT, 90 Deg FILTER/WATER SEPARATOR ASSEMBLY, Complete X1 1 FUEL FILTER X2 1 O-RING SEAL (between filter and bowl) X3 1 BOWL X54 1 HOSE, 3/8" FUEL, 54.00" (S/N: & Below) X35 1 HOSE, 3/8" FUEL, X8 2 HOSE, 1/4" FUEL, 8.00" CLAMP, Hose ELBOW FITTING 14-1 SEE REF # SEE REF # HOSE ASSEMBLY 17-1 SEE REF # X33P5 1 HOSE, 1/4" FUEL, 33.50" X25 2 LOOM, 5/8" I.D., VENT TUBE, DIESEL KIT, FUEL TANK VENT LINE (Includes Ref Nos 1, 3, & 20) X5P5 1 HOSE, 3/8" FUEL, 5.5" (S/N: & Above) X56 1 HOSE, 3/8" FUEL, 56" (S/N: & Above) B 1 MOUNT, WATER SEPERATOR - RED (S/N: & Above) NUT, 3/8-16 HEX NYLOCK FLANGE (S/N: & Above) WASHER, 3/8 SAE (S/N: & Above) X6 4 BOLT, 3/8-16 X 3/4" GD5 YZ (S/N: & Above) Footnotes

20 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

21 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION WASHER, 5/16" SAE X8 8 BOLT, 5/16-18 X 1" GD NUT, 5/16-18 HEX NYLOCK FLANGE A 1 COVER, CONTROL PANEL LATCH, CONTROL PANEL A 1 PANEL, CONTROL - LH X4 8 SCREW, ALLEN HEAD, 1/4-20X1/ POWER, OUTLET - 12 VOLT WASHER, 5/16" LOCK X6 12 BOLT, 5/16-18 X 3/4" GRD CONTROL PANEL (See Instrument Panel Group) X1 2 GROMMET, FUEL GAUGE GAUGE, FUEL 12" TANK, FUEL, DIESEL, RH B 2 WELD, FUEL TANK MOUNT TANK, FUEL, DIESEL, LH FUEL CAP, 3.5", NON VENTED, DIESEL (GRN) X10 1 PIN, COTTER, 1/8" X 1-1/4" (Installed with head on the bottom) SCREW, Allen Head, #10-24 x 3/8" B 2 PLATE, BADGE, IS4500Z B 2 GUARD, TANK VALVE (Not illustrated.) CLIP, BODY 5/ B 1 BAR, SOLENOID MOUNT - RED (S/N: & Below) B 1 PLATE, VALVE MOUNT, IS5100Z - RED (S/N: & Above) 25-1 HYDRAULIC VALVE (See Hydraulic Group) X16 2 BOLT, 1/4-20 X 2, GD X8 3 BOLT, 1/4-20 X 1, GD WASHER, 1/4 SAE NUT, 1/4-20 HEX NYLOCK FLANGE Footnotes

22 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

23 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION SWITCH, BLADE ENGAGEMENT RING, SWITCH RETAINER VOLTMETER, UNLIT, 12V, W/ COLOR GRAPHIC GAUGE, WATER TEMPERATURE LATCH, CONTROL PANEL LIGHT, GLOW PLUG, 22MM AMBER LIGHT, WARNING, 22MM RED X4 2 SCREW- #10-24 X 1/2 ROUND PHILLIPS X6 1 PIN, COTTER, 3/32 X 3/ NUT, #10-24 HEX NYLON LOCK X4 8 SCREW, 1/4-20 X 1/2 ALLEN BH HANDLE, THROTTLE CONTROL CABLE, THROTTLE CONTROL, 47.5 (NOT SHOWN) A 1 PANEL, CONTROL - LH A 1 COVER, CONTROL PANEL POWER, OUTLET - 12 VOLT 17a -- 1 * HOUR METER, ASSEMBLY ( ) (S/N: & Above) 17b HOUR METER (S/N: & Below) SWITCH, TOGGLE (S/N: & Below) A 1 CONTROL PANEL, IS5100Z RH - BLK (S/N: & Below) A 1 PLATE, THROTTLE STOP - BLK X1 1 THROTTLE CONTROL HANDLE/KNOB SWITCH-IGNITION (COMPLETE) X1 1 KEY, IGNITION (NOT SHOWN) X3 1 PLATE, COVER (NOT SHOWN) BOOT COVER, TOGGLE SWITCH (S/N: & Below) A 1 CONTROL PANEL, IS5000Z, RH - BLK (S/N: & Above) Footnotes * When replacing this hour meter, please call our service department at ext

24 Engine & Radiator Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

25 Engine & Radiator Accessories Group REF NO PART NO. QTY. DESCRIPTION B 1 SUPPORT, AIR FILTER - RED WASHER, 5/16" SAE NUT, 5/16-18 HEX NYLOCK FLANGE X14 2 BOLT, 3/8-16 X 1-3/4" GD X10 8 BOLT, 5/16-18 X 1-1/4" GD5 YZ SENDER, WATER, TEMPERATURE, 3/8 NPT (Not shown) NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8" SAE X10 4 BOLT, 3/8-16 X 1-1/4" GD B 1 PLATE, AIR FILTER - RED X19B 1 FUEL FILTER ASSEMBLY (19B & 19C) X19C 1 FUEL FILTER ELEMENT ONLY B 1 WELD, AIR FILTER MOUNT B 1 BRACKET, MUFFLER IS * SHAFT, STUB, FLYWHEEL PLATE " AIR CLEANER ASSEMBLY (809670) HOSE, AIR FILTER IS MUFFLER, 3013C CAT DIESEL ENG SCREEN, FRONT,RAD, IS5000Z-DSL B 1 BRACKET, RADIATOR SCREEN - LH B 1 BRACKET, RADIATOR SCREEN - RH WASHER, 5/16" LOCK BOLT, 5/16-18 X 1/2" FLANGE, SPEC HOSE, UPPER RADIATOR CAT HOSE, LOWER RADIATOR - CAT PRESSURE CAP PETCOCK VALVE BOLT, M8 X 25MM BRACKET, AIR CLEANER ASSY AIR FILTER ELEMENT (SECONDARY) X32 1 AIR CLEANER DUST VALVE AIR FILTER ELEMENT (PRIMARY) CAP, A/C RAIN WASHER, 5/16" GD.9 FLAT WASHER, 3/8" GD.9 FLAT CLAMP, SS HOSE 2-3/4" X54 4 HOSE CLAMP A 1 BRACKET, THROTTLE - BLACK (Not Shown - S/N: & Below) CLAMP, BARREL, THROTTLE (Not shown - Throttle parts on engine) CLAMP, CONDUIT (Not shown - Throttle parts on engine) X4 2 SCREW, #10-24 X 1/2" ROUND PHILLIPS (Not shown - Throttle parts on engine) Footnotes * Order (1) & (1) when replacing

26 Engine & Radiator Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

27 Engine & Radiator Accessories Group REF NO PART NO. QTY. DESCRIPTION WASHER, 1/4" LOCK (Not shown - Throttle parts on engine) NUT, #10-24 HEX NYLON LOCK (Not shown - Throttle parts on engine) NUT, M6-1.0 (Not shown - For Alternator) X11 1 FILTER, ENGINE OIL X8 2 BOLT, 5/16-18 X 1" GD5 YZ X7 1 OIL FILL CAP (Not shown) X8 1 SEAL, OIL FILL (Not shown) X9 1 SOLENOID, FUEL, 1 - POST (Not shown) X10 1 WASHER, FUEL SOLENOID (Not shown) X12 1 WATER PUMP (Not shown) X16 1 GASKET, WATER PUMP (Not shown) X17 1 THERMOSTAT (Not shown) X18 1 GASKET, THERMOSTAT (Not shown) X20 1 DIP STICK (Not shown) X21 1 PLUG, OIL DRAIN (Not shown) X22 1 WASHER, DRAIN PLUG (Not shown) X23 1 STARTER MOTOR (Not shown) X24 1 ALTERNATOR (Not shown) X25 1 BELT, FAN & WATER PUMP (Not shown) X26 1 FUEL PUMP (Not shown) X27 1 GASKET, FUEL PUMP (Not shown) X28 1 GLOW PLUG (Not shown) X34 1 TANK, EXPANSION, COMPLETE (Not shown) X35 1 CAP, TANK, EXPANSION (Not shown) X36 1 EXHAUST GASKET (Not shown) SWITCH, OIL PRESSURE (Not shown) X40 1 SWITCH, WATER TEMPERATURE (Not shown) X41 1 STARTER SOLENOID (Not shown) X42 1 SEAL, REAR MAIN (Not shown) X43 1 SEAL, FRONT MAIN (Not shown) X45 1 INDICATOR, AIR CLEANER (Not shown) X47 1 INJECTOR ASSEMBLY (Not shown) X48 1 WASHER, 4 HOLE (Not shown) X49 1 WASHER, SEALING (Not shown) X50 1 WASHER, CRUSH (Not shown) X55 1 GASKET, VALVE COVER (Not shown) X56 1 PARTS MANUAL, ENGINE (Not shown) SCREEN, SPARK ARRESTER (Not shown) A 1 BRACKET, THROTTLE - BLACK (Not Shown - S/N: & Above) SOLENOID, FUEL, 2 - POST (Not shown) CLAMP (Not Shown - Holds lower radiator hose #24) Footnotes * Order (1) & (1) when replacing

28 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

29 Engine & Mount Group REF NO PART NO. QTY. DESCRIPTION WASHER, 5/16" SAE NUT, 3/8-16 HEX NYLOCK FLANGE X8 4 BOLT, 3/8-16 X 1" GD5 YZ WASHER, 1/2" USS WASHER, 3/8" SAE X8 5 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.38 X.50 X SPACER,.38 X.62 X WASHER, 5/16" LOCK BOLT, M X 16MM GD BOLT, M X 30MM GD X6 7 BOLT, 5/16-18 X 3/4" GD SPACER,.39 X 1.00 X WASHER,.39 X 2.50 X X24 1 BOLT, 3/8-16 X 3" GD5 YZ ISO-MOUNT, REAR B 1 WELD,MOTOR MOUNT, UPPER - RED 19-1 * ENGINE,CAT DIESEL#3013C, TIER 3 (S/N: & Below) ISO-MOUNT, ENGINE X18 2 BOLT, 3/8-16 X 2-1/4" GD5 YZ B 1 WELD, RADIATOR MOUNT - RED MOUNT,ISO,TOP,RAD 5000Z-DIESEL B 1 MOUNT, RADIATOR, ENGINE - RED (2 piece) MOUNT, ISO, BOTTOM, RAD 5000Z-DIESEL B 1 MOUNT, RADIATOR, ENGINE - RED BOLT, 5/16-18 X 1/2" FLANGE, SPEC 28a ** RADIATOR,5000Z,DIESEL (S/N: & Below) 28b RADIATOR, IS5100Z, DIESEL (Includes #'s 39-41) (S/N: & Above) ** SHROUD, RADIATOR, 5000Z-DIESEL (S/N: & Below) BOLT, M X 25MM WASHER, LOCK, 10MM WASHER,.41 X 1.75 X SEAL, RADIATOR LOWER B 1 PLATE, RETAINING OUTER - RED B 1 PLATE, RETAINING - RED 36-1 * ENGINE, CAT DIESEL, TIER 4 (S/N: & Above) TIE WRAP, 24" LONG (Not Shown) WASHER,.390 X 1.50 X.109, YZ X1 1 RADIATOR ONLY (Not Shown - S/N: & Above - SV) X2 1 SHROUD, RADIATOR (Not Shown - S/N: & Above - SV) X3 1 CAP, RADIATOR (Not Shown - S/N: & Above - SV) Footnotes * See your local Caterpillar distributor for parts & service. ** & replaced together by

30 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

31 Engine & Mount Group REF NO PART NO. QTY. DESCRIPTION WASHER, M10, INTERNAL TOOTH LOCK, SS (S/N: & Below) BOLT, M X 16MM GD8.8 (S/N: & Below) SOC SET SCREW, M X 50, SS, CAP PT (S/N: & Above) NUT, M10-1.5, NYLON INSERT (S/N: & Above) HEX NUT, FLG, M SER CZ, NO SEALER (S/N: & Above) Footnotes * See your local Caterpillar distributor for parts & service. ** & replaced together by

32 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

33 PTO Clutch & Anchor Group REF NO PART NO. QTY. DESCRIPTION CLUTCH ANCHOR PAD WASHER, 5/16" SAE X8 5 BOLT, 5/16-18 X 1" GD X2P5 1 HOSE, 3/8" PUSH-LOCK, 2.5" WASHER 3/8" SAE SPACER,.51 X 1.75 X B 1 MOUNT, IDLER SPRING SPRING-EXTN 1.040ODX LG.105WIRE D PULLEY, IDLER DOUBLE-A NUT, 1/2-13 HEX NYLON LOCK BUSHING, FLANGE, 7/8" X 1" L SLEEVE, A-ARM PIVOT - LONG WASHER, 1/2" SAE NUT, 3/8-16 SIDE LOCK X24 1 BOLT, 3/8-16 X 3" GD NUT, 3/8-16 HEX LG. SERR FLG NUT, 3/8-16 NYLOCK FLANGE GREASE FITTING, 1/4-28, 90 DEGREE B 1 WELD, CLUTCH BELT IDLER CLUTCH WARNER,1-1/4"GT300IXR WASHER,.34 X 1.25 X10 GA NUT, 5/16-18 HEX NYLOCK FLANGE SPACER,.515 X X.375 (S/N: & Above) BOLT, CRANKSHAFT, 1/2-20 X 1-3/4" GD8 YZ (S/N: & Above) BELT, HA X 36.6, SET X32 1 BOLT, 3/8-16 X 4" GD5 YZ ANCHOR, CLUTCH X2 1 KEY, 1/4" SQ. X 3" BOLT, CRANKSHAFT, 7/16 X 1-1/2" (S/N: & Below) SPACER,.45 X 1.88 X.38 (S/N: & Below) Footnotes

34 Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

35 Pump Mount & Drive Group REF NO PART NO. QTY. DESCRIPTION NUT, 1/2-13 HEX JAM WASHER, FRAME RETAINING B 1 WELD, PUMP PLATE IS RED SNAP RING, INTERNAL BEARING, BALL 11/16X1-9/16X15/ INSERT, BEARING SPACER,.52 X 1.00 X WASHER, 1/2" SAE X26 2 BOLT, 1/2-13 X 3-1/4" GD NUT, 1/2-20 HEX NYLOCK PULLEY, A SECTION, 4" IDLER X32 4 BOLT, 1/2-20 X 4" GD5 YZ BELT, 66.5" # , SET NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/8-16 HEX SERRATED FLANGE X16 1 BOLT, 3/8-16 X 2" GD5 YZ SPACER,.52 X.99 X 2.55, SS BUSHING, BRASS, 1.25X1X WASHER,.50 X 1.75 X X36 1 BOLT, 1/2-13 X 4-1/2" GD5 YZ SPACER,.52 X 1.00 X B 1 WELD, IDLER ARM X3 1 HOSE, 1/2" PUSH-ON 3" PULLEY, Pump Drive SPRING, EXTENSION, SWIVEL END PULLEY, PUMP DRIVE (S/N: & Below) KEY, 5/16" SQ RD ENDS, 1.46 LG Was X KEY, 5MM SQ. W/ RADIUS BUSHING, 17MM, HQ X8 4 BOLT, 1/4-20X1" PAD, RUBBER ASSM, PULLEY IDLER (Includes Ref Nos 4-6 & 11) SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH PULLEY, 5.75" OD X 1.375" BORE, DOUBLE A (S/N: & Above) Footnotes

36 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

37 Motion Control Group REF NO PART NO. QTY. DESCRIPTION X6 6 BOLT, 5/16-18 X 3/4" GD X8 2 BOLT, 5/16-18 X 1" GD5 YZ NUT, M SERR. FLANGE, CZ (S/N: & BELOW) NUT, 5/16-18 HEX NYLOCK FLANGE BOLT, 3/8-16 X 1-1/4 SHCS NUT, 3/8-16 HEX NYLON LOCK NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X14 2 BOLT, 5/16-18 X 1-3/4 TFL, GD5 YZ NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 3/8-24 HEX, LH BEARING, FLANGE B 2 WELD,PLATE,NEUTRAL CONTROL BALL JOINT, 3/8-24 MALE NUT, M NYLON LOCK, CZ WASHER, 3/8" SAE BOLT, 5/16-24 X 4.25" GD5 YZ SPRING, REVERSE RETURN BALL STUD 10MM 5/16-18 X 3/4" (S/N: & ABOVE) NUT, 5/16-24 HEX NYLON LOCK NUT, 5/16-24 HEX CLEVIS, 5/16-24, STEEL X8 2 PIN, CLEVIS, 5/16" X X10 2 PIN, COTTER, 1/8" X 1-1/ NUT, 3/8-16 HEX NYLOCK FLANGE BEARING, BRONZE FLANGE, 3/ NUT, 1/4-20 HEX NYLOCK FLANGE X14 4 BOLT, 3/8-16 X 1-3/4" GD X10 4 BOLT, 5/16-18 X 1-1/4" GD5 YZ DAMPENER (S/N: & BELOW) BALL STUD 10MM 5/16-18 X 1/2" (S/N: & ABOVE) BOLT, M X 35MM, GD8.8 (S/N: & BELOW) GRIP, FOAM, 3/4" ID, 16" LONG A 2 MOUNT, CONTROL ARM - BLK A 2 MOUNT, CONTROL ARM - BLK B 1 WELD, HANDLE MOTION CONTROL, LH - RED (S/N: & ABOVE) B 1 WELD, HANDLE MOTION CONTROL, RH - RED (S/N: & BELOW) B 2 CONTROL ROD, IS5000Z ROD END, 3/8-24 LH FEMALE ARM, PUMP CONTROL (21 SERIES) LINK, ADJUSTABLE, SHORT SPACER,.39 X.75 X.38 Footnotes

38 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

39 Motion Control Group REF NO PART NO. QTY. DESCRIPTION X16 2 BOLT, 3/8-16 X 2" GD5 YZ B 1 WELD, CONTROL SHAFT - RH - RED B 1 WELD, CONTROL SHAFT - LH - RED SWITCH, PLUNGER, N.O X6 4 SCREW, #10-24 X 3/4" ROUND SLOTTED NUT, #10-24 HEX NYLON LOCK NUT, 3/8-24 HEX X14 2 BOLT, 1/4-20 X 1-3/4" GD5 YZ WASHER, 5/16" USS B 1 PLATE, RETURN TO NEUTRAL - RED X8 2 BOLT, 3/8-16 X 1" GD5 YZ X12 2 BOLT, 3/8-16 X 1-1/2" GD5 YZ DAMPENER, CONTROL (S/N: & ABOVE) SCREW, 5/16-18X0.750, GR5, WHIZ-LOCK, ZC Footnotes

40 Hydraulic Group - S/N: & Below NOTE: Unless noted otherwise, use the standard hardware torque specification chart

41 Hydraulic Group - S/N: & Below REF NO PART NO. QTY. DESCRIPTION * CYLINDER (SEE SERVICE BULLETIN F110) FOR UPDATE KIT) PLUG, 1/2NPT, SQUARE HEAD FILTER HEAD X1 1 FILTER, HYDRAULIC GROMMET, 1-1/4 (NOT SHOWN) WHEEL MOTOR-TF0405UB080AADD MB OIL COOLER 1.5 X 8.5 X CAP, 2-1/2 VENTED FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 JIC - 1/2 NPT, STRAIGHT FITTING T JIC # FITTING, #8 JIC - #10 O-RING, 45 DEG PUMP, HYDROSTATIC - PW - 1ACC HYDRAULIC RESERVIOR HYDRALIC FITTING, MALE ELBOW REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # PUMP, DECK LIFT, PW-1DCC-QY1X-XXXX VALVE, HYD, 2 POS, 3 WAY FITTING, TEE, #6 ORING TO #6JIC, MALE FITTING, STR, 1/4NPT MALE - #6JIC SWIVEL FITTING, 90DEG, #6 JIC TO #6 ORING MALE HOSE, ASM, 41.5", IS5100 DECK LIFT HOSE ASM, 28", IS5100 DECK LIFT BREATHER VENT, 1/4" NPT FITTING, STR, #6 ORING MALE - 1/4NPT FEM NEEDLE VALVE, 1/4" NPT FITTING, STR, #6JIC TO #4 ORING, MALE FITTING, PLUG, #6 ORING FITTING, 90DEG, #6 JIC MALE-#6JIC SWIVEL FITTING, #6JIC-#6 ORING, STR. MALE-MALE FITTING,90 ELBOW, #6JIC-1/4NPT MALE-MALE HOSE ASSEMBLY (9) LP, ST & 45 ENDS HOSE ASSEMBLY (16.5) LP, ST & ST ENDS HOSE ASSEMBLY (64) LP, 45 & 45 ENDS HOSE ASSEMBLY (64) LP, ST & 45 ENDS HOSE ASSEMBLY (21.5) LP, ST & 90 ENDS HOSE ASSEMBLY (24.5) LP, ST & 45 ENDS HOSE ASSEMBLY (15) LP, ST & ST ENDS Footnotes * This kit will update the unit to the next serial number range ( ) for future reference

42 Hydraulic Group - S/N: & Below NOTE: Unless noted otherwise, use the standard hardware torque specification chart

43 Hydraulic Group - S/N: & Below REF NO PART NO. QTY. DESCRIPTION HOSE ASSEMBLY (7) LP, 4 ST & 45 ENDS HOSE ASSEMBLY (36.5) LP, ST & ST ENDS X2 2 KEY (Not illustrated) X3 2 NUT, CASTLE, 1-20 (Not illustrated) X16 2 PIN, COTTER, 1/8 X 2 (Not illustrated) Footnotes * This kit will update the unit to the next serial number range ( ) for future reference

44 Hydraulic Group - S/N: NOTE: Unless noted otherwise, use the standard hardware torque specification chart

45 Hydraulic Group - S/N: REF NO PART NO. QTY. DESCRIPTION CYL, HYD, 1.5 BORE X 5.5 STROKE PLUG, 1/2NPT, SQUARE HEAD FILTER HEAD X1 1 FILTER, HYDRAULIC GROMMET, 1-1/4 (NOT SHOWN) WHEEL MOTOR-TF0405UB080AADD MB OIL COOLER 1.5 X 8.5 X CAP, 2-1/2 VENTED FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 JIC - 1/2 NPT, STRAIGHT FITTING T JIC # FITTING, #8 JIC - #10 O-RING, 45 DEG PUMP, HYDROSTATIC - PW - 1ACC HYDRAULIC RESERVIOR HYDRALIC FITTING, MALE ELBOW REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # REPLACE WITH HOSE # & FITTING # PUMP, DECK LIFT, PW-1DCC-QY1X-XXXX VALVE, HYD, 4 WAY, 2 POSITION HOSE ASSEMBLY (20.5) LP, ST & ST END HOSE ASSEMBLY (36.5) LP, ST & ST ENDS FITTING, 90DEG, #6 JIC TO #6 ORING MALE HOSE, ASM, 41.5", IS5100 DECK LIFT HOSE ASM, IS5100 DECK LIFT HOSE ASSEMBLY (7) LP, 4 ST & 45 ENDS HOSE ASSEMBLY (15) LP, ST & ST ENDS HOSE ASSEMBLY (24.5) LP, ST & 45 ENDS FITTING, STR, #6JIC TO #4 ORING, MALE HOSE ASSEMBLY (21.5) LP, ST & 90 ENDS FITTING, 90DEG, #6 JIC MALE-#6JIC SWIVEL FITTING, #6JIC-#6 ORING, STR. MALE-MALE HOSE ASSEMBLY (64) LP, ST & 45 ENDS HOSE ASSEMBLY (9) LP, ST & 45 ENDS HOSE ASSEMBLY (16.5) LP, ST & ST ENDS HOSE ASSEMBLY (64) LP, 45 & 45 ENDS X2 2 KEY (Not illustrated) X3 2 NUT, CASTLE, 1-20 (Not illustrated) X16 2 PIN, COTTER, 1/8 X 2 (Not illustrated) Footnotes

46 Hydraulic Group - S/N: & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart

47 Hydraulic Group - S/N: & Above REF NO Footnotes PART NO. QTY. DESCRIPTION CYL, HYD, 1.5 BORE X 5.5 STROKE PLUG, 1/2NPT, SQUARE HEAD FILTER HEAD X1 1 FILTER, HYDRAULIC GROMMET, 1-1/4 (Not illustrated - Protects hoses routed through holes in frame.) WHEEL MOTOR, LH, TG0335UB080AAKZ KIT, AIR COOLER, IS5100Z CAP, 2-1/2 VENTED FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 JIC - 1/2 NPT, STRAIGHT FITTING T JIC # FITTING, #8 JIC - #10 O-RING, 45 DEG PUMP, HYDROSTATIC - PW - 1ACC HYDRAULIC RESERVIOR HYDRALIC FITTING, MALE ELBOW WHEN REPLACING ORDER HOSE # 40 & FITTING # 9 (S/N: & Below) WHEN REPLACING ORDER HOSE # 40 & FITTING # 9 (S/N: & Below) WHEN REPLACING ORDER HOSE # 39 & FITTING # 9 (S/N: & Below) WHEN REPLACING ORDER HOSE # 39 & FITTING # 9 (S/N: & Below) PUMP, DECK LIFT, PW-1DCC-QY1X-XXXX VALVE. HYD, MECH, IS5100 DECK LIFT HOSE ASSEMBLY (20.5) LP, ST & ST END HOSE ASSEMBLY (36.5) LP, ST & ST ENDS FITTING, 90DEG, #6 JIC TO #6 ORING MALE HOSE, ASM, 36", IS5100 DECK LIFT HOSE ASM, 28", IS5100 DECK LIFT HOSE ASSEMBLY (7) LP, 4 ST & 45 ENDS HOSE ASSEMBLY (15) LP, ST & ST ENDS HOSE ASSEMBLY (24.5) LP, ST & 45 ENDS FITTING, STR, #6JIC TO #4 ORING, MALE HOSE ASSEMBLY (21.5) LP, ST & 90 ENDS FITTING, 90DEG, #6 JIC MALE-#6JIC SWIVEL FITTING, #6 jic-#8 O-RING, STRAIGHT HOSE ASSEMBLY (62) LP, ST & 45 ENDS HOSE ASSEMBLY (9) LP, ST & 45 ENDS HOSE ASSEMBLY (16.5) LP, ST & ST ENDS HOSE ASSEMBLY (62) LP, 45 & 45 ENDS WHEEL MOTOR, RH, TG0335UB081AAKZ HOSE ASSEMBLY (28), STR & 45 ENDS (S/N: & Above) HOSE ASSEMBLY (26), STR & 45 ENDS (S/N: & Above) X2 2 KEY (Not illustrated)

48 Hydraulic Group - S/N: & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart

49 Hydraulic Group - S/N: & Above REF NO PART NO. QTY. DESCRIPTION X3 2 NUT, CASTLE, 1-20 (Not illustrated) X16 2 PIN, COTTER, 1/8 X 2 (Not illustrated) Footnotes

50 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

51 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION B 1 BRACKET, SWITCH MOUNT - RED X6 2 BOLT, 1/4-20 X 3/4" GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE CABLE, PARKING BRAKE SPRING, BRAKE WASHER, 5/16" SAE NUT, 5/16-24 HEX NYLON LOCK B 2 BRAKE, CABLE LINK - RED NUT, 3/8-16 HEX NYLOCK FLANGE X6 4 BOLT, 3/8-16 X 3/4" GD5 YZ SPACER,.39 X 1.00 X X16 2 BOLT, 3/8-16 X 2" GD5 YZ SPACER,.38 X.50 X BEARING, BRONZE FLANGE, 3/ B 1 WELD, PIVOT HANDLE MOUNT - RED B 1 WELD, SHAFT BRAKE LEVER - RED GRIP, BLACK FLEXIBLE B 1 HANDLE, BRAKE LEVER A 1 PIVOT, LINKAGE MOUNT WELDMENT - BLK SWITCH, DP NO/NC SNAP-IN HUB, BRAKE (S/N: & BELOW) WASHER, 3/8" SAE NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) NUT, 3/8-16 HEX SERRATED FLANGE X16 1 BOLT, 3/8-16 X 2" GD5 TFL CZ X12 2 BOLT, 1/4-20 X 1-1/2", GD NUT, 1/4-20 HEX SIDE LOCK CALIPER, MECHANICAL (S/N: & BELOW) X32 4 BOLT, 1/2-13 X 4 GD5 YZ NUT, 1/2-13 HEX JAM BALL JOINT, 5/16-24, FEMALE SPRING, COMPRESSION NUT, 5/16-24 HEX WASHER, 5/16" USS X8 4 BOLT, 5/16-18 X 1" GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE COMPACT CALIPER, AUSCO (86978) (S/N: & ABOVE) WHEEL HUB, COMPACT CALIPER (86720) (S/N: & ABOVE) NUT, 1/2-13 HEX NYLON LOCK Footnotes

52 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

53 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION X18 2 BOLT, 1/2-13 X 2-1/4" GD5 YZ NUT, 1/2-13 HEX SIDE LOCK X24 4 BOLT, 1/2-20 X 3" GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE GR8 YZ (Torque to 110 ft lbs) WASHER, 1/2" SAE X52 6 BOLT, 1/2-13 X 6-1/2" GD8 YZ SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X GREASE FITTING, 1/4-28 STRAIGHT (not shown) X26 8 BOLT, 1/2-13 X 3-1/4" ALLEN HEAD B 1 SHIM, CABLE ANCHOR - LH - RED B 1 SHIM, CABLE ANCHOR, RH - RED (not shown) SHIM, CAMBER - PLATED X16 2 BOLT, 1/2-13 X 2" GD5 YZ X14 4 BOLT, 1/2-20 X 1-3/4" GD8 YZ SHOCK, REAR, IS SHOCK/SPRING ASSEMBLY, IS5000 (2006) 18 * ASSM, A-ARM WITH BEARINGS A 2 MOUNT, A-ARM ADJUSTABLE - BLK B 1 WELD, MOTOR MOUNT, LH - RED B 1 WELD, MOTOR MOUNT, RH - RED (not shown) NUT, 1/2-20 HEX NYLON LOCK X20 4 BOLT, 1/2-20 X 2-1/2" GD5 YZ SPACER,.52 X 1.00 X BELLEVILLE WASHER X.512 X.138 YZ Footnotes to the bearing styles please order kit# When updating cast a-arms from rubber bushing styles

54 Deck Lift Group (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

55 Deck Lift Group (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION JOINT-BALL THD.500ID BLK PLT WASHER, 5/8 SAE NUT, 5/8-11 HEX JAM NYLON LOCK RUBBER, FOOT PEDAL GREASE FITTING, 1/4-28 STRAIGHT SPRING-EXT,.500 OD X 3.50 LG X.058 WR KNOB, PLASTIC, 1/ BALL JOINT, 1/2-20, MALE BUSHING, 1.00 X 1.13 X 1.38, PLASTIC X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ X18 2 BOLT, 1/2-13 X 2-1/4 GD5 YZ X24 1 BOLT, 1/2-13 X 3 GD5 YZ X32 2 BOLT, 1/2-13 X 4 GD5 YZ X12 1 BOLT, 1/2-13 X 1-1/2 GD5 YZ X20 1 BOLT, 5/8-11 X 2-1/2 GD5, CZ NUT, 1/2-13 HEX NYLON LOCK NUT, 1/2-20 HEX JAM NUT, 3/8-16 HEX NYLON LOCK WASHER, 3/8 SAE WASHER, 1/2 SAE WASHER, 1/2 GD9 YZ BOLT, 3/8-16 X 3/4, PLT W/PATCH SPACER,.51 X.75 X.56, CZ SPACER,.52 X 1.00 X B 1 WELD, ROD DECK LIFT B 1 WELD, DECK ADJUST LINK ROD, DECK LIFT INNER ROD, DECK LIFT OUTER SPACER,.52 X 1.00 X WASHER,.390 X 1.50 X.109, YZ PIVOT BLOCK, PLASTIC SPACER,.56 X.90 X SPACER,.64 X 1.00 X.50, CZ B 1 WELD, REAR DECK LIFT, LH B 1 WELD, REAR DECK LIFT, RH A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 WELD, DECK LIFT LEVER, RH - BLK B 1 WELD, DECK LIFT LEVER, RH - RED B 1 WELD, DECK LIFT LEVER, LH - RED B 1 WELD, DECK LIFT PEDAL - RED B 1 WELD, DECK LIFT SHAFT, IS5100Z - RED Footnotes

56 Deck Lift Group (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

57 Deck Lift Group (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION A 2 PLATE, PIVOT BLOCK SUPPORT - BLK LINK, DECK LIFT 44a CYL, HYD, 1.5 BORE X 5.5 STROKE (S/N: & Above) 44b CYLINDER-HYDRAULIC STRG CONQ, PREST (S/N: & Below) PIN-CLEVIS, 1/2 X 2-1/2 YZP B 1 WELD, DECK LIFT PEDAL, IS5100Z B 2 LINK, DECK LIFT, IS5100Z X16 1 BOLT, 3/8-16 X 2 GD5 YZ SPRING-EXT, ODX13.25LGX.218WR, BLK BUSHING, DECK PIVOT B 1 LINK, SPRING WASHER,.39 X 2.00 X X NUT, 3/8-16 HEX B 1 ANCHOR, EYEBOLT EYE BOLT, 3/8-16 X 8, 1 EYE Footnotes

58 Deck Lift Group - Foot Pedal and Valve Linkage (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

59 Deck Lift Group - Foot Pedal and Valve Linkage (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION SCREW, #10-24 X 1 RS, CZ SLEEVE, THRD 3/ NUT, HEX 3/ ROD, LEVER CONNECTING, CZ X18 1 BOLT, 3/8-16 X 2-1/4" GD X10 1 BOLT, 3/8-16 X 1-1/4" GD BALL JOINT, 3/8-24 FEMALE SPACER,.39 X 1.00 X.88, CZ WASHER, 3/8" FENDER PLATE, PIVOTER, IS5100Z BUSHING, FLANGED, 3/8ID X 1/2OD, 5/8OD FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE CLEVIS, 3/8-24 RH, 3/8" PIN HOLE ROD, CRUISE CONTROL, SNP PRO WB NUT, HEX 3/8-24 LH WELD, PEDAL LIFT, IS5100Z RUBBER, FOOT PEDAL NUT, 3/8-16 HEX SIDE LOCK BALL JOINT, 3/8-24 LH FEMALE SPACER,.39 X.75 X NUT, 5/16-18 HEX NYLOCK FLANGE X14 1 BOLT, 5/16-18 X 1-3/4" GD WASHER 3/8" SAE X14 1 BOLT, 3/8-16 X 1-3/4" GD WASHER, 5/16" SAE X8 1 PIN-CLEVIS, 3/8 X 1 YZ PIN, HAIR,.0915 X 1-7/ VALVE (See Hydraulic Group) NUT, #10-24 HEX NYLON LOCK Footnotes

60 Deck Lift Group - Shaft, Rod and Lift Linkage (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

61 Deck Lift Group - Shaft, Rod and Lift Linkage (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION JOINT-BALL THD.500ID BLK PLT WASHER, 5/8 SAE NUT, 5/8-11 HEX JAM NYLON LOCK B 1 WELD, LOCKOUT, LIFT LEVER - RED GREASE FITTING, 1/4-28 STRAIGHT SPRING-COMP,.615ID X 4.00LG X.080WR KNOB, PLASTIC, 1/ BALL JOINT, 1/2-20, MALE BUSHING, 1.00 X 1.13 X 1.38, PLASTIC X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ X18 2 BOLT, 1/2-13 X 2-1/4 GD5 YZ X28 1 BOLT, 1/2-13 X 3-1/2" GD X32 2 BOLT, 1/2-13 X 4 GD5 YZ X14 1 BOLT, 1/2-20 X 1-3/4" GD8 YZ X20 1 BOLT, 5/8-11 X 2-1/2 GD5, CZ NUT, 1/2-13 HEX NYLON LOCK NUT, 1/2-20 HEX JAM NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 SAE WASHER, 1/2 SAE WASHER, 1/2 GD9 YZ BOLT, 3/8-16 X 3/4, PLT W/PATCH SPACER,.51 X.75 X.56, CZ SPACER,.52 X 1.00 X B 1 WELD, ROD DECK LIFT B 1 WELD, DECK HEIGHT LINK, IS5100Z - RED ROD, DECK LIFT INNER ROD, DECK LIFT OUTER SPACER,.52 X 1.00 X WASHER,.390 X 1.50 X.109, YZ PIVOT BLOCK, PLASTIC X24 3 BOLT, 1/2-13 X 3" GD SPACER,.64 X 1.00 X.50, CZ B 1 WELD, REAR DECK LIFT, LH B 1 WELD, REAR DECK LIFT, RH A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 WELD, DECK LIFT LEVER, RH - BLK B 1 WELD, DECK LIFT LEVER, RH - RED B 1 WELD, DECK LIFT LEVER, LH - RED WELD, LIFT ASSIST, IS5100Z WELD, DECK LIFT SHAFT, IS5100 Footnotes

62 Deck Lift Group - Shaft, Rod and Lift Linkage (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

63 Deck Lift Group - Shaft, Rod and Lift Linkage (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION A 2 PLATE, PIVOT BLOCK SUPPORT - BLK NUT, 1/2-20 HEX NYLON LOCK 44-1 CYLINDER (See Hydraulic Group) PIN-CLEVIS, 1/2 X 2-1/2 YZP X22 1 BOLT, 1/2-13 X 2-3/4" GD B 2 LINK, DECK LIFT, IS5100Z X16 1 BOLT, 3/8-16 X 2 GD5 YZ SPRING-EXT, ODX13.25LGX.218WR, BLK BUSHING, DECK PIVOT B 1 LINK, SPRING WASHER,.39 X 2.00 X X NUT, 3/8-16 HEX B 1 ANCHOR, EYEBOLT EYE BOLT, 3/8-16 X 6, 1 EYE X8 2 BOLT, 1/4-20 X 1" GD WASHER, 1/4" SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 1/2-13 HEX JAM NUT, 3/8-16 HEX NYLON LOCK Footnotes

64 Gearbox Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

65 Gearbox Group REF NO PART NO. QTY. DESCRIPTION GEARBOX, RIGHT ANGLE, 1: PULLEY, SPINDLE, BH BUSHING, TAPERED HUB PULLEY, GEARBOX INPUT X16 3 BOLT, 1/2-13 X 2", CARRIAGE BOLT, 1/2-13 X 7", CARRIAGE WASHER, FRAME RETAINING NUT, 1/2-13 HEX NYLON LOCK WASHER, 5/16" SAE WASHER, 5/16" LOCK X8 8 BOLT, 5/16-18 X 1" GD5 YZ KEY,.250 SQ. X 1, ROUND END X8 4 BOLT, 1/4-20 X 1", GD B 2 WELD, MOUNT, GEAR BOX - RED Footnotes

66 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

67 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION TIRE ASSY, 13 X 6.5 SILVER (Includes Ref No. 2-5 & 14) TIRE, Front, 13 x 6.5 x X1 2 WHEEL ASSEMBLY, for 13 x 6.5 x 6 Tires, Complete (Includes Ref No. 4 & 5) SX2 4 BEARING, Taper Roller (2 per tire) SX3 4 GREASE SEAL (2 per tire) ADAPTER, CASTER AXLE, CZ (S/N: & Below)(2 per tire) X72 2 BOLT, 1/2-13 X 9" GD5 YZ NUT, 1/2-13 HEX NYLON LOCK TIRE ASM, 26X , 9.5 WIDE WHEEL X1 2 TIRE, Rear, 26 x 12 x X1 2 Wheel, 12 X 9.5", 5 Hole BOLT, WHEEL LUG, 1/2" X 1-5/ WASHER, 1/2" SAE BEARING ADJUSTER, SPACER, 7.062LG (S/N: & Above)(1 per tire) NUT, BEARING ADJUSTER, AXLE (S/N: & Above)(1 per tire) DEBRIS COVER, CASTER WHEELS (S/N: & Above)(2 per tire) SX4 4 BEARING, RACE (2 per tire - Not Shown) Footnotes

68 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart

69 Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION DECAL, FERRIS, FRONT, 6.75 X DECAL, FERRIS LOGO, 9-3/ DECAL, BADGE, IS5100, RH DECAL, BADGE, IS5100, LH 5A DECAL, 61" (61" DECK) 5B DECAL, 72" (72" DECK) DECAL, CAT DIESEL POWER DECAL, ICD CUTTING SYSTEM (MODELS WITH ICD MOWER DECKS ONLY) Footnotes

70 Decal Group - Safety & Operation (Export Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart

71 Decal Group - Safety & Operation (Export Models) REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE 2A DECAL, CONTROL PANEL, IS5100 (S/N: & Below) 2B DECAL, CONTROL PANEL, IS5000Z (S/N: & Above) DECAL, PRIMING INSTRUCTIONS DECAL, PARKING BRAKE SYMBOLS DECAL, HEIGHT OF CUT, IS5000Z DECAL-OIL RESERVOIR 7A DECAL, FUSE LOCATION (S/N: & Below) 7B DECAL, FUSE LOCATION, IS5100Z, MECH-LIFT (S/N: & Above) DECAL, BELT & BLADE, IS5100Z (Located Under Seat) DECAL, WARNING, ROLL BAR, CE (Located On behind the ROPS on the frame of the unit) DECAL, CZT HYRDO RELEASE (Located Under Seat) DECAL, SAFETY, CE ROPS DECAL, SAFETY, CE ROPS, OBS DECAL, PINCH POINT, CE DECAL, CE DANGER (Located on pump plate) DECAL, FIRE ANSI EXPORT (Located near fuel cap) DECAL, WARNING, HOT (Located near radiator) DECAL, DANGER DISCHARGE ANSI EXPORT DECAL, DANGER, MOWER DECK, ANSI EXP Footnotes

72 Decal Group - Safety & Operation (Domestic Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart