Reproduction. Not for. Parts Manual. IS1500Z Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS1500Z Series Zero-Turn Riding Mower Models: Description: IS1500Z Series w/ 44" Flat-Nosed Mower Deck & ROPS (IS1500ZKAV1944) IS1500Z Series w/ 48" icd Mower Deck & ROPS (IS1500ZKAV1948) IS1500Z Series w/ 44" Flat-Nosed Mower Deck & ROPS Export (IS1500ZKAV1944CE) IS1500Z Series w/ 44" RD Mower Deck & ROPS Export (IS1500ZKAV1944RDCE) IS1500Z Series w/ 48" icd Mower Deck & ROPS Export (IS1500ZKAV1948 ANSI EXPORT) IS1500Z Series w/ 48" icd Mower Deck & ROPS (IS1500ZB2648) IS1500Z Series w/ 44" Mower Deck & ROPS (IS1500ZB2644) IS1500Z Series w/ 44" Mower Deck & ROPS Export (IS1500ZKAV1944 ANSI EXPORT) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision F Rev. Date: 1/9/13

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Rear Bumper, Roll Bar & Seat Belt Group... 6 Seat, Mount & Floor Group... 8 Fuel Tank & Mount Group Instrument Control Panel Group Engine & PTO Group - Kawasaki Engine & PTO Group - Briggs & Stratton - Commercial Turf Engine Service Parts - Briggs & Stratton Commercial Turf Engine Service Parts - Kawasaki (FS481V - FS730V) Engine Service Parts - Kawasaki (FX481V - FX600V) Pump Drive Group Motion Control Group Hydraulic Tank Mount Group Hydraulic Group Hydraulic Components Service Group Parking Brake Group Rear Suspension Group Deck Lift Group Wheel & Tire Group Decal Group - Brand & Model Decal Group - Safety & Operation - Export Models Decal Group - Safety & Operation - Domestic Evap Canister Group " icd Mower Deck - Housing, Covers, Spindles & Blades " Mower Deck - Housing, Covers, Spindles & Blades " & 48" Mower Deck - Rollers " & 48" Mower Deck - Hanger Chains " & 48" Mower Deck - Pulleys, Belt & Idler Arm Spindle Service Parts Electrical Group - Kawasaki Electrical Group - Briggs & Stratton Electrical Schematics - Briggs & Stratton Electrical Schematics - Kawasaki Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION B 1 WELD, IS1500Z MAIN FRAME NUT, 3/8-16 HEX NYLOCK FLANGE WASHER-3/8 FENDER WASHER, 3/8 SAE X14 2 BOLT, 3/8-16 X 1-3/4 GD5 YZ SCREW, 5/16-18 X 1 PHILLIPS HD, BZ (Was ) PAD, FRICTION,.375 X 1.25 X NUT, 5/16-18 HEX NYLON LOCK NUT, 3/4-16 HEX NYLON LOCK WASHER, 3/4 SAE X52 1 BOLT, 3/4-16 X 6-1/2 YZ GD CAP, LOW PROFILE, STEEL NUT, 3/4-16, HEX JAM NYLON LOCK WASHER, BELLEVILLE X BEARING, TAPERED ROLLER, BEARING CUP SEAL, GREASE B 2 WELD, CASTER YOKE -RED SHOCK, SPRING ASSEMBLY X32 2 BOLT, 3/8-16 X 4 GD5 YZ BOLT, 1/4-28 X 1/2, GD5 YZ SPACER,.75 X 1.00 X PIVOT BEARING, 1.00 X OD X PIVOT BEARING, 1.00 X OD X B 1 WELD, FRONT PIVOT - RED Footnotes 5

6 Rear Bumper, Roll Bar & Seat Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

7 Rear Bumper, Roll Bar & Seat Belt Group REF NO PART NO. QTY. DESCRIPTION MAIN FRAME (See Main Frame Group) A 1 PLATE, HEAT SHIELD - BLK B 1 BUMPER A 1 PLATE, SEAT BELT ANCHOR - BLK A 1 MOUNT, SEAT BELT - RH - BLK WASHER, 1/2" SAE NUT, 1/2-13 HEX NYLOCK FLANGE X26 4 BOLT, 1/2-13 X 3-1/4" GD B 1 CARB PROTECTOR PLATE PLUG, PANEL, 1.25 BLACK 11-1 ROLL BAR TOP LOOP 12-1 ROLL BAR POST, RH 13-1 ROLL BAR POST, LH WASHER 3/8" SAE X8 2 BOLT, 3/8-16 X 1" GD NUT, 3/8-16 X 1" GD X6 4 BOLT, 5/16-18 X 3/4" GD NUT, 5/16-18 HEX NYLOCK FLANGE X14 2 BOLT, 1/2-13 X 1-3/4 GD5 YZ SPACER,.515 X 1.00 X a SEAT BELT ASSEMBLY, STANDARD (Includes mounting hardware) 21b SEAT BELT ASSEMBLY, EXTRA LONG (Includes mounting hardware) ROLL BAR HARDWARE BAG (Includes hitch pins) PIN, HITCH, BLACK W/ PLASTIC LANYARD RUBBER BUMPER SCREW, 1/2-13 X 1.00, SHCS 26-2 * BOLT 27-2 * NUT ROPS COMPLETE IN BOX, IS WASHER, 5/16"SAE SPACER,.52 X 1.00 X CAP, VINYL RUBBER WASHER Footnotes * Not serviced. For replacement hardware, you must purchase complete Roll Bar kit. 7

8 Seat, Mount & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

9 Seat, Mount & Floor Group REF NO PART NO. QTY. DESCRIPTION BUMPER, RUBBER 5/ X10 4 BOLT, 1/4-20 X 1-1/4, GD X8 8 BOLT, 5/16-18 X 1 GD5 YZ X48 2 BOLT, 3/8-16 X 6 GD5 YZ WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 3/8 SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SEAT, XB-180, NO LOGO, BLACK BLOCK, DECK LIFT SUPPORT SAFETY WALK, X SAFETY WALK, X B 1 WELD, SEAT PLATE - RED 16a B 1 PLATE, SEAT SUPPORT - RED (S/N: & Above) 16b B 1 PLATE, SEAT SUPPORT - RED (S/N: & Below) B 1 PLATE, FLOOR - RED ARM REST (SET OF 2) (Not Shown) SPRING, SEAT ADJUSTMENT (Not Shown) X1 1 KIT, SEAT RAILS, COMPLETE (Not Shown) Footnotes 9

10 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

11 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION X8 8 BOLT, 5/16-18 X 1 GD5 YZ X8 4 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER, 5/16 LOCK YZ NUT, 3/8-16 HEX NYLOCK FLANGE SCREW, #10-24 X 3/8 ALLEN BHBZ 8a TANK, FUEL, LH, 1500Z (S/N: & ABOVE) 8b TANK, FUEL, LH, 1500Z (S/N: & BELOW) TANK, FENDER, 1500Z - RH 10a FUEL CAP, 3-1/2", MANAGED VENT OUT (S/N: & ABOVE) 10b CAP, GASOLINE, VENTED (S/N: & BELOW) B 2 BADGE, IS1500Z, RED 12a A 1 WELD, TANK MOUNT, RH -BLK (48" & 52" Models) 12b A 1 WELD, TANK MOUNT, RH - BLK (44" Models) 13a A 1 WELD, TANK MOUNT, LH - BLK (48" & 52" Models) 13b A 1 WELD, TANK MOUNT, LH - BLK (44" Models) A 2 MOUNT, TANK, FRONT - BLK X10 4 BOLT, 3/8-16 X 1-1/4 GD5 YZ PICKUP TUBE ASM, FUEL TANK, 22" (SV) CLAMP, HOSE, EXTERNAL, 1/ X8 1 HOSE, 1/4" FUEL, 8.00" KIT, BUSHING FUEL (SV) X5 1 WIRE LOOM, 1/2 ID X 5 IN GAUGE, FUEL, 12 (SV) X1 1 GROMMET, FUEL GAUGE (SV) Footnotes 11

12 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

13 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION RING, SWITCH RETAINER NUT, 3/8-24 HEX JAM PLUG,.820X1.44 HOLE, BLACK PLASTIC X4 3 SCREW, 1/4-20 X 1/2 ALLEN BH WASHER, #10 SAE SPACER,.20 X.38 X SWITCH, IGNITION, 6 POST CABLE, CHOKE CONTROL, SWITCH, BLADE ENGAGEMENT CABLE, THROTTLE, 42" 11a -- 1 * HOUR METER, ASSEMBLY ( ) (S/N: & Above) 11b HOUR METER (S/N: & Below) FUSE, ATO, 20 AMP O-RING, 7/8 ID X 1/16 W A 1 PLATE, CONTROL PANEL - BLK LEVER, THROTTLE CONTROL, HEAVY-DUTY COVER, VINYL FUSEBLOCK X1 1 KNOB, THROTTLE CONTROL (SV) X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK X16 2 SCREW, #10-24 X 2 ROUND PHILLIPS KIT, IGNITION, SET (SV) COVER (SV) PLASTIC NUT (SV) FUSE BLOCK (SV) Footnotes * When replacing this hour meter, please call our service department at ext

14 Engine & PTO Group - Kawasaki NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

15 Engine & PTO Group - Kawasaki REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, KAWASAKI BOLT, CRANKSHAFT,7/16-20X2-1/2, GD * CLUTCH, , WARNER SPACER, 1.13 X 1.75 X MUFFLER, KAWASAKI CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA NUT, 5/16-18 HEX NYLOCK FLANGE A 1 ANCHOR, CLUTCH - BLK X8 1 KEY, 1/4 SQ X SPACER, 1.13 X 1.75 X 1.03, CZ PULLEY, CRANKSHAFT, ID X 4.75 OD GROMMET, 7/ ADAPTER-OIL DRAIN HOSE, OIL DRAIN NUT, 5/16-18 HEX SERRATED FLANGE X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X20 1 BOLT, 5/16-18 X 2-1/2 GD5 TFL, CZ X8 2 BOLT, 5/16-18 X 1 GD5 YZ SET SCREW, 5/16-18 X 3/8, KNURL BOLT,HEX FLG,SER GD5 3/8-16X1-1/4PACH CZ WASHER, 5/16 SAE EXTENSION, TAILPIPE, 3" SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ WASHER, 5/16 LIGHT LOCK NUT, 5/16-24 JAM SCREEN, SPARK ARRESTER (SV - Not illustrated) WASHER, 3/8 SAE SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE BELLEVILLE WASHER X.442 X.089 (S/N: & Above) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. 15

16 Engine & PTO Group - Briggs & Stratton - Commercial Turf NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16

17 Engine & PTO Group - Briggs & Stratton - Commercial Turf REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, 26HP, B&S, COMM TURF BOLT, CRANKSHAFT,7/16-20X2-1/2, GD * CLUTCH, , WARNER SPACER, 1.13 X 1.75 X X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA NUT, 5/16-18 HEX NYLOCK FLANGE A 1 ANCHOR, CLUTCH - BLK X8 1 KEY, 1/4 SQ X SPACER, 1.13 X 1.75 X 1.03, CZ PULLEY, CRANKSHAFT, ID X 4.75 OD GROMMET, 7/ HOSE, OIL DRAIN X8 2 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16 SAE NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X8 2 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X18 1 BOLT, 5/16-18 X 2-1/4 GD5 TFL, ZN MUFFLER, B&S-ELS 22-26HP EXTENSION, TAILPIPE, 3" SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ SCREEN, SPARK ARRESTER (Not Shown) SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE WASHER, 5/16 LIGHT LOCK NUT, 5/16-24 JAM BELLEVILLE WASHER X.442 X.089 (S/N: & Above) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. 17

18 Engine Service Parts - Briggs & Stratton Commercial Turf NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18

19 Engine Service Parts - Briggs & Stratton Commercial Turf REF NO PART NO. QTY. DESCRIPTION FILTER-AIR CLEANER CA (794935) (SV) FILTER-OIL (695396) (SV) Footnotes 19

20 Engine Service Parts - Kawasaki (FS481V - FS730V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20

21 Engine Service Parts - Kawasaki (FS481V - FS730V) REF NO PART NO. QTY. DESCRIPTION X2 1 FILTER,AIR,OUTER,KAWA FS481V THRU FS730V ( ) (SV) X3 1 FILTER,AIR,INNER,KAWA FS481V THRU FS730V ( ) (SV) X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG ( ) (SV) Footnotes 21

22 Engine Service Parts - Kawasaki (FX481V - FX600V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22

23 Engine Service Parts - Kawasaki (FX481V - FX600V) REF NO PART NO. QTY. DESCRIPTION X4 1 AIR CLEANER ASSY, FX541V/FX600V ( ) X3 1 AIR FILTER, 16-20HP KAWASAKI ( ) X5 1 END CAP, FX541V/FX600V ( ) X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI ( ) RAIN CAP ( ) X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA ( ) X8 1 TUBE, A/C ( ) CLAMP ( ) X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG ( ) Footnotes 23

24 Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24

25 Pump Drive Group REF NO PART NO. QTY. DESCRIPTION SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH KEY, 5MM SQ. W/ RADIUS CRANKSHAFT PULLEY BELT, BANDED A-SEC,64.76EL,POLY,RAW EDGE NUT, 3/8-16 HEX EYE BOLT, 3/8-16 X 6, 3.0 THREAD X32 1 BOLT, 3/8-16 X 4 GD BUSHING, BRASS, 1.25X1X NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 GD.9 FLAT X18 1 BOLT, 3/8-16 X 2-1/4 GD X14 1 BOLT, 3/8-16 X 1-3/4 GD SPACER,.45 X 1.88 X NUT, 3/8-16 HEX SIDE LOCK SPRING-EXT, 1.04 ODX6.935LGX.148WR, BLK PULLEY, IDLER, SINGLE FLANGE A 1 WELD, ARM, PUMP DRIVE IDLER - BLK SPACER,.39 X 1.00 X 2.55, SS WASHER,.41 X 1.75 X X8 4 BOLT, 1/4-20 X 1, GD PULLEY, PUMP DRIVE BUSHING, TAPERED HUB Footnotes 25

26 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26

27 Motion Control Group REF NO PART NO. QTY. DESCRIPTION ROD, NEUTRAL RETURN SPRING, REVERSE RETURN BUSHING, NYLON BUSHING, FLANGED.375 X.630 X COLLAR, 3/8" SET WASHER, 3/8" SAE PIN, HAIR,.0915 X 1-7/ BALL STUD, 5/16 X.50,# PC-477-2) DAMPENER, CONTROL,#(P6709/P3610) NUT, 5/16-18 HEX NYLOCK FLANGE ROD, HYDRO LINKAGE NUT, 5/16-24 HEX, LH BALL JOINT, 5/16-24, LH FEMALE PUSH RIVET (TREE TYPE), BLACK X8 2 BOLT, 5/16-18 X 1" GD5 YZ WASHER, 5/16" SAE X10 2 BOLT, 5/16-18 X 1-1/4" GD5 YZ BALL JOINT, 5/16-24, FEMALE NUT, 5/16-24 HEX BEARING, BRONZE FLANGE, 3/ X8 2 BOLT, 3/8-16 X 1" GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE BEARING, FLANGE X10 2 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX NYLON LOCK X14 8 BOLT, 3/8-16 X 1-3/4" GD A 2 MOUNT, CONTROL ARM - BLK SPRING, EXTENSION GUARD, RUBBER MOTION CONTROLS SWITCH, PLUNGER, N.O./N.C X4 4 SCREW, #10-24 X 1/2" ROUND PHILLIPS NUT, #10-24 HEX X9 2 BOLT, 5/16-18 X 1-1/8" GD NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) X20 4 BOLT, 3/8-16 X 2-1/2" GD5 YZ SPACER,.39 X.63 X X24 2 BOLT, 3/8-16 X 3" GD5 YZ A 1 WELD, HANDLE MOTION CONTROL, LH - BLK A 1 WELD, HANDLE MOTION CONTROL, RH - BLK SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK GRIP, FOAM, 3/4" ID, 16" LONG Footnotes 27

28 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28

29 Motion Control Group REF NO PART NO. QTY. DESCRIPTION A 1 WELD, SHAFT MOTION CONTROL - RH - BLK A 1 WELD, NEUTRAL LOCK, RH - BLK A 1 WELD, NEUTRAL LOCK, LH - BLK A 1 WELD, SHAFT MOTION CONTROL - LH - BLK Footnotes 29

30 Hydraulic Tank Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 30

31 Hydraulic Tank Mount Group REF NO PART NO. QTY. DESCRIPTION MAIN FRAME (See Main Frame Group) NUT, 1/4-20 HEX NYLOCK FLANGE CLAMP, VINYL, 1" X10 2 BOLT, 3/8-16 X 1-1/4" WASHER, 3/8" SAE NUT, 3/8-16 Hex Nylock Flange X12 4 BOLT, 3/8-16 X 1-1/2" WASHER, 1/4" SAE X6 4 BOLT, 1/4-20 X 3/4" B 1 WELD, HYD TANK MOUNT B 2 MOUNT BRACKET 12-1 HYDRAULIC TANK (See Hydraulic Group) WASHER, 3/8" GR. 9 FLAT Footnotes 31

32 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 32

33 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION Refer to Hydraulic Component Service Group X2 2 KEY, WOODRUFF, #1008, 5/16 X X3 2 NUT, CASTLE X16 2 PIN, COTTER, 1/8 X HYDRAULIC HOSE ASSEMBLY, 21" HYDRAULIC HOSE ASSEMBLY, 25" CAP, HYDRAULIC, SHIELDED VENT TANK, HYDRAULIC, ASSEMBLY FITTING, ELBOW, 3/8" (SV) KIT, GROMMET (SV) GROMMET (SV) FITTING, ELBOW, 5/8" (SV) CLAMP, #10 HOSE, STAINLESS X24P5 1 HOSE, 5/8, PUSH-LOCK, 24.50" CLAMP, #4 HOSE, STAINLESS ADAPTER, 90 DEG, 9/16-5/8 BARB FILTER HEAD, HYDRAULIC FILTER, OIL X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 LOCK WASHER, 1/4 SAE ADAPTER, 45 DEG, 9/16-3/8 BARB CLAMP, HOSE X6 2 HOSE, 3/8" PUSH-LOCK, 6.00" FITTING, TEE, 1/2 HOSE X6P5 2 HOSE, 3/8" PUSH-LOCK, 6.50" X18P5 2 HOSE, 3/8" PUSH-LOCK, 18.50" X10 4 BOLT, 3/8-16 X 1-1/4 GD NUT, 3/8-16 HEX SERRATED FLANGE FITTING, #8 JIC - #8 O-RING, 45 DEG ADAPTER, 90 DEG, 9/16-3/8 BARB HYDRAULIC PUMP, LH (S/N: & Below) HYDRAULIC PUMP, RH (S/N: & Below) FAN SHROUD (S/N: & Below) PUMP, HYD, 12CC - LH, PK-3HBQ-FV1F-XXXX (S/N: & Above) PUMP, HYD, 12CC - RH, PK-3KBQ-FV1F-XXXX (S/N: & Above) FAN SHROUD (S/N: & Above) FAN, HYD. PUMP (SV) (S/N: & Above) Footnotes 33

34 Hydraulic Components Service Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 34

35 Hydraulic Components Service Group REF NO PART NO. QTY. DESCRIPTION No Longer Available (Use "B" Service Parts) BOLT, 1/2-13 X 2-1/4 PATCH NUT, 1/2-13 SQUARE FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 O-RING X #8 JIC, STR WHEEL MOTOR, HGM-12E-3054 (LH) WHEEL MOTOR, HGM-12E-3050 (RH) FITTING, #10 ORING-#8 JIC, 90D FITTING, #10 O-RING X #8 JIC, STR MOTOR, WHEEL, HGM-15C FITTING, #8 O-RING X #8 JIC, STR FITTING, #8 JIC - #8 O-RING, 90 DEG WHEEL MOTOR, LH, 14.5 CI-TF0240LS080AAKZ WHEEL MOTOR, RH, 14.5 CI-TF0240LS081AAKZ No Longer Available (Use "D" Service Parts) X28 8 BOLT, 1/2-13 X 3-1/2 GD5 YZ SPACER,.53 X 1.00 X 1.00, CZ NUT, 1/2-13 HEX NYLOCK FLANGE BOLT, 1/2-13 X 3.5, DRI-LOC PATCH SPACER,.53 X 1.00 X 1.00, W/ FLAT, CZ Footnotes 35

36 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 36

37 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION MAIN FRAME (See Main Frame Group) MOTOR MOUNT (See Rear Suspension Group) BOLT, 5/16-18 X 3/4 12PT FLANGE - PATCH WASHER, 5/16" USS X6 4 BOLT, 3/8-16 X 3/4" NUT, 3/8-16 Hex Nylock Flange X14 2 BOLT, 5/16-18 X 1-3/4" NUT, 5/16-18 Hex Nylock Flange A 2 LINK, BRAKE STOP, BLK X12 2 BOLT, 3/8-16 X 1-1/2" NUT, 3/8-16 Hex Serrated Flange BRAKE DRUM, 6", 5 BOLT, KNOTT 13a BRAKE SHOE ASM, LH, KNOTT (S/N: & Above) 13b BRAKE ASSEMBLY, LH (S/N: & Below) 14a BRAKE SHOE ASM, RH, KNOTT (Not Shown - S/N: & Above) 14b BRAKE ASSEMBLY, RH (Not Shown - S/N: & Below) SPACER,.32 X.75 X BEARING, Flange GRIP, BLACK FLEXIBLE (S/N: & Below) SPACER,.38 X.50 X WASHER, 3/8" SAE SPRING, Compression SPRING, Compression WASHER, 5/16" SAE NUT, 5/16-24 Hex Nylon Lock 24a PARKING BRAKE CABLE (44" & 48" Models) 24b PARKING BRAKE CABLE (52" Model) CLEVIS, 5/16-24, STEEL, CLEAR ZINC NUT, 5/16-24 Hex X8 2 CLEVIS PIN, 5/16" X 1" PIN, HAIR,.0585" X 1-1/8" GROMMET, 1-1/4" B 1 BRAKE SHAFT (S/N: & Below) WHEEL MOTOR (See Hydraulic Group) X9 1 BOLT, 5/16"-18 X 1 1/8" NUT, 5/16"-18 SERR. LG. FLANGE GRIP, FOAM, 3/4 ID X 6 X.187 (S/N: & Above) A 1 WELD, BRAKE SHAFT - BLK (S/N: & Above) X1 10 STUD, BRAKE HUB (SV) Footnotes 37

38 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 38

39 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION See Hydraulic Components Replacement Group X52 2 BOLT, 1/2-13 X 6-1/2 GD8, YZ WASHER, 1/2 SAE BUSHING, FLANGE SPACER,.52 X 1.00 X NUT, 1/2-13 HEX NYLON LOCK GREASE FITTING, 45 DEGREE SPANNER WRENCH SHOCK ASSEMBLY X6 1 BOLT 1/4-20 X 3/4" (S/N: & Above) WASHER, 1/4" SAE (S/N: & Above) CLAMP, DOUBLE TUBE (S/N: & Above) NUT, 1/4" -20 NYLOCK FLANGE (S/N: & Above) X10 8 BOLT, 3/8-16 X 1-1/4 GD WASHER, 3/8 GD.9 FLAT NUT, 3/8-16 Hex Nylock Flange B 1 FRAME SUPPORT, RH (S/N: & Below) B 1 PLATE, FRAME SUPPORT, RH - RED (S/N: & Above) B 1 FRAME SUPPORT, LH (S/N: & Below) B 1 PLATE, FRAME SUPPORT, LH - RED (S/N: & Above) SPACER,.390 X 1.00 X YZ (44" Models - S/N: & Above) WASHER-3/8 FENDER SPACER,.39 X 1.00 X.25 (44" Models - S/N: & Above) SPACER,.39 X 1.00 X.50 (48" & 52" Models - S/N: & Above) X8 4 BOLT, 3/8-16 X 1 GD SPACER,.34 X 1.54 X.25 UHMW (44" & 48" Models Only) SCREW, 5/16-18 X 1 FLAT HD (44" & 48" Models Only) NUT, 5/16-18 HEX NYLOCK FLANGE (44" & 48" Models Only) X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ X24 2 BOLT, 3/8-16 X 3" (44" Models) SPACER,.390 X 1.00 X YZ (44" & 48" Models - S/N: & Above) X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ (48" & 52" Models) 33A B 1 WELD, MOTOR MOUNT - LH - RED (48" Models - S/N: 2668 & below); (52" Models - S/N: & below) 33B B 1 WELD, MOTOR MOUNT - LH - RED (44" Models - S/N: & below); (48" Model - S/N: ) 33C B 1 WELD, MOTOR MOUNT - LH - RED (52" Models - S/N: & above) 33D B 1 WELD, MOTOR MOUNT - LH - RED (44" & 48" Models - S/N: & above) 34A B 1 WELD, MOTOR MOUNT - RH - RED (48" Models - S/N: 2668 & below); (52" Models - S/N: & below) 34B B 1 WELD, MOTOR MOUNT - RH - RED (44" Models - S/N: & below); (48" Model - S/N: ) Footnotes 39

40 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 40

41 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION 34C B 1 WELD, MOTOR MOUNT - RH - RED (52" Models - S/N: & above) 34D B 1 WELD, MOTOR MOUNT - RH - RED (44" & 48" Models - S/N: & above) 35A KIT, TIE BAR ( A) (52" Models without factory installed ROPS) 35B KIT, TIE BAR ( A) (44" & 48" Models without factory installed ROPS) 35C KIT, TIE BAR ( A) (44" & 48" Models with factory installed ROPS) 35D KIT, TIE BAR ( A) (52" Models with factory installed ROPS) Footnotes 41

42 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 42

43 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION MAIN FRAME MOTOR MOUNT HITCH PIN, 1/2 X 2" X10 6 BOLT, 3/8-16 X 1-1/4" WASHER, 3/8 GR. 9 FLAT NUT, 3/8-16 Hex Nylock Flange X8 4 BOLT, 3/8-16 X 1" X24 1 BOLT, 1/2-13 X 3" WASHER, 1/2" SAE X5 2 BOLT, 1/4-20 x 5/8" NUT, 1/4-20 Hex Serrated Flange X14 4 BOLT, 1/2-20 X 1-3/4" X12 2 CLEVIS PIN, 1/2" X 1-1/2" HAIR PIN CLIP NUT, 5/8-11 HEX FOOT PEDAL COLLAR, 5/8" Split BOLT, 3/8-16X3/4 WITH PATCH EYE BOLT, 3/8-16 X 6" NUT, 3/8-16 Hex GREASE FITTING BUSHING, Flange ADAPTER, CASTER AXLE, CZ (2 per tire) CLEVIS, 1/2-20, STEEL SPRING ROD PIVOT (52" Models Only) DECK ADJUSTMENT ROD A 1 PEDAL, FOOT - BLK B 1 WELD, DECK LIFT SHAFT - RED A 1 WELD, ROD DECK LIFT - BLK BALL JOINT, 1/2-20 Male B 2 DECK STABILIZER DECK STABILIZER SHAFT NUT, 1/2-13 Hex Nylon Lock NUT, 1/2-20 Hex Jam COLLAR, 3/4" Split GRIP NUT, 1/2-13 Hex Jam X18 1 BOLT, 1/2-13 X 2-1/4" X16 1 CARRIAGE BOLT, 3/8-16 X 2" X7 1 CLEVIS PIN, 1/4" x 7/8" NUT, 3/8-16 Hex Nylon Lock Footnotes 43

44 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 44

45 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION SPRING, Extension DECK LIFT SPRING NUT, 3/8"-16 SIDE LOCK DECK LIFT ROD 46a B 1 PIVOT, DECK LIFT WELD, LEFT - RED 46b B 1 PIVOT, DECK LIFT WELD, RIGHT - RED 47a REAR DECK LIFT, LH 47b REAR DECK LIFT, RH B 1 DECK ADJUST LINK 49a SPRING ROD PIVOT (44" Models) 49b SPRING ROD PIVOT (52" Models) BUSHING,.510 X.625 X NUT, 3/8"-16 SERRATED FLANGE WASHER, 1/2" SAE NUT, 1/2"-20 NYLON LOCK FLAT WASHER, THICK GREASE FITTING PIVOT BLOCK, PLASTIC X16 1 PIN, CLEVIS, 1/2 X 2 YZP X10 1 PIN, COTTER, 1/8" X 1-1/4" CAP, VINYL X BLK A 2 PLATE, PIVOT BLOCK SUPPORT - BLK X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ Footnotes 45

46 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 46

47 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION 1a S 2 TIRE, CASTER, 13 X b FLAT-FREE TIRE ASSEMBLY, 13 x X1 2 TIRE, 13 x SX1 2 WHEEL ASSEMBLY, for 13 x Tire, Complete SX2 4 BEARING, Tapered Roller (2 per tire) SX3 4 GREASE SEAL (2 per tire) ADAPTER, CASTER AXLE, CZ (2 per tire) X64 2 BOLT, 1/2-13 X 8 GD5 YZ (NLA) NUT, 1/2-13 HEX NYLOCK FLANGE 9a TIRE ASSM, 22 X (44" Models) 9b TIRE ASSM, 22 X (48" & 52" Models) 10a X1 2 TIRE, 22 X (44" Models) 10b X2 2 TIRE, 22 X (48" & 52" Models) X1 2 RIM-10X SOLID NUT, 1/2-20, FOR WHEEL BOLT SILVER WASHER, 1/2 SAE SX4 2 BEARING, RACE, (SV) (Not Shown) Footnotes 47

48 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48

49 Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION DECAL, FERRIS, FRONT, 8.78 X DECAL, BADGE - LH IS DECAL, BADGE - RH IS USE DECAL, FERRIS LOGO, 5-3/ DECAL, 44 (44" Models) DECAL, 48 (48" Models) DECAL, 52 (52" Models) DECAL, icd CUTTING SYSTEM (48" & 52" Models) LABEL, BRIGGS & STRATTON LOGO (Briggs & Stratton Models) Footnotes 49

50 Decal Group - Safety & Operation - Export Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 50

51 Decal Group - Safety & Operation - Export Models REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, DANGER DISCHARGE ANSI EXPORT DECAL, PINCH POINT, CE DECAL, WARNING, ROLL BAR, CE DECAL, SAFETY, CE ROPS, OBS DECAL, SAFETY, CE ROPS 8a * DECAL, BELT & BLADE, IS1500Z (44" Models) 8b * DECAL, BELT & BLADE, IS1500Z (48" & 52" Models) DECAL, IGNITION SWITCH DECAL, THROTTLE CONTROL DECAL-HEIGHT CITATION DECAL, OIL RESEVOIR DECAL, FUSE LOCATION * DECAL, CZT HYRDO RELEASE DECAL, FIRE ANSI EXPORT DECAL, PARKING BRAKE SYMBOLS Footnotes * Located under seat plate. 51

52 Decal Group - Safety & Operation - Domestic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 52

53 Decal Group - Safety & Operation - Domestic REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, PINCH POINT DECAL, DANGER DO NOT OPERATE W/O DEFLECT DECAL, MANUAL AVAIL IN SPANISH DECAL, WARNING, ROLL BAR (Located on the frame behind the roll bar.) DECAL, CZT HYRDO RELEASE (Located under the seat plate.) DECAL, WARNING & CAUTION, ROPS (SV) DECAL, OIL RESEVOIR (Located by the hydraulic tank.) DECAL, THROTTLE CONTROL DECAL, WARNING OVERHANG, ROPS (SV) DECAL, IGNITION SWITCH DECAL, FUSE LOCATION (Located on the instrument control panel.) DECAL-HEIGHT CITATION 14A * DECAL, BELT & BLADE, IS1500Z (44" Models) 14B * DECAL, BELT & BLADE, IS1500Z (48" & 52" Models) Footnotes * This decal can be located under the seat. 53

54 Evap Canister Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54

55 Evap Canister Group REF NO PART NO. QTY. DESCRIPTION 1a X24P5 1 HOSE, VAPOR, 5MM ID, LG (Style A Setup) 1b X27 1 HOSE, VAPOR, 5MM ID, LG (Style B Setup) 2a X26 1 HOSE, VAPOR, 5MM ID, LG (Style A Setup) 2b X30 1 HOSE, VAPOR, 5MM ID, LG (Style B Setup) CNSTR, CARB, 6 GAL CLAMP, 3" ID, CUSHIONED, STAINLESS X6 2 BOLT, 1/4-20 X 3/4, ALLEN BUTTON HD, YZ NUT, 1/4-20 HEX NYLOCK FLANGE A 1 PLATE, CARB CANISTER MOUNT, IS BLK X8 2 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE DECAL, EPA CERT, ZTRS (Located on frame near Serial Tag) DUST FILTER, CANISTER (SV) ASSEMBLY, REMOTE VENT - NO VALVE (SV) GROMMET (SV) Footnotes 55

56 48" icd Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 56

57 48" icd Mower Deck - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION DECK SHELL W/ DECALS, IS1500Z, 48" icd (S/N: & Above) A 1 PLATE, DEFLECTOR - BLK X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE NUT, 5/16-18 HEX NYLOCK FLANGE SAFETY WALK, 4.00 X WASHER, 5/16 SAE X6 6 BOLT, 5/16-18 X 3/4 GD /16 PUSH-ON NUT RETAINER, STL, CZ BODY CLIP, 5/ GA MATERIAL NUT, 5/16-24 HEX NYLON LOCK ROD, 5/16 X 13.75, TBE, CZ BOLT, 5/16-18 X 1 1/4 FLANGE WASHER, 5/8 GRADE 8, YZ X14 3 BOLT, 5/8-11 X 1-3/4 GD B 1 GUARD, DECK, RH - RED B 1 GUARD, DECK, LH - RED S 1 BLADE, 16.25" (SET OF 3) A 1 SUPPORT, DISCHARGE CHUTE, 44/48/52 - BLK X12 2 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X8 1 BOLT, 5/16-18 X 1, CARRIAGE ASSM, SPINDLE, LOW PROFILE (Nut and Washer Sold Seperately) B 1 WELD, FRAME, CHUTE, 48/52 -RED CHUTE, DISCHARGE, BEND RUBBER, 44/48/ FLAP, RUBBER, 48" A 1 PLATE, SUPPORT, 48 - BLK X8 6 BOLT, 5/16-18 X 1 GD5 YZ KIT, DISCHARGE CHUTE, 48" icd DECK SHELL W/ DECALS, 48 - IS1500Z (S/N: & Below) X12 4 BOLT, 3/8-16 X 1-1/2 GD5 YZ (S/N: & Below) WASHER, 3/8 SAE (S/N: & Below) B 1 WELD, BRACKET, ANTI SCALP - RED (S/N: & Below) NUT, 3/8-16 HEX NYLOCK FLANGE (S/N: & Below) Footnotes 57

58 44" Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 58

59 44" Mower Deck - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION A 1 BAR, RETAINING, 44RD - BLK (Export Models) 2a DECK SHELL W/DECALS, 44", IS1500Z (Domestic Models) 2b DECK SHELL W/DECALS, 44SD, IS1500ZCE (Export Models) A 2 BAFFLE, FRONT DISCHARGE, 44RD - BLK (Export Models) DECK SHELL W/DECALS, 44RD, IS1500ZCE A 1 SUPPORT, DISCHARGE CHUTE, 48/52 - BLK B 1 WELD, FRAME CHUTE, 44/48/52 - RED A 1 WELD, DISCHARGE BAFFLE, 44" - BLK FLAP, RUBBER, 44RD (Export Models) SAFETY WALK, 4.00 X CHUTE, DISCHARGE, BEND RUBBER, 44/48/ B 1 GUARD, 44" MOWER DECK, RH B 1 GUARD, 44" MOWER DECK, LH S 3 BLADE, 15" (SET OF THREE) SPACER, TORSION SPRING,9.63 LG (Export Models) ASSM, SPINDLE, LOW PROFILE (Nut and Washer Sold Seperately) ROD, 5/16 X 13.75, TBE, CZ WASHER, 5/8 GRADE 8, YZ BOLT, 5/16-18 X 3/4 FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE X14 3 BOLT, 5/8-11 X 1-3/4 GD WASHER, 5/16 FENDER (Export Models) WASHER, 5/16 SAE X8 1 BOLT, 5/16-18 X 1, CARRIAGE X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE NUT, 5/16-24 HEX NYLON LOCK X12 2 BOLT, 3/8-16 X 1-1/2 GD5 YZ X8 6 BOLT, 5/16-18 X 1 GD5 YZ X6 6 BOLT, 5/16-18 X 3/4 GD CAP, PROTECTOR,.120 ID (Export Models) SPRING, TORSION (Export Models) BOLT, 5/16-18 X 1 1/4 FLANGE BODY CLIP, 5/ GA MATERIAL KIT, DISCHARGE CHUTE, 44/48/, FERRIS RED A 1 PLATE, SUPPORT, 48 - BLK (S/N & Above) FLAP, RUBBER, 48 (S/N & Above) /16 PUSH-ON NUT RETAINER, STL, CZ (S/N & Above) Footnotes 59

60 44" & 48" Mower Deck - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60

61 44" & 48" Mower Deck - Rollers REF NO PART NO. QTY. DESCRIPTION BOLT-WHEEL 3/8-16X THRD WASHER-0500(0.51IDX0.87ODX.06THK) BLK WHEEL WIDE 3.88 DIA 0.531ID POLY NUT, 3/8-16 HEX SIDE LOCK NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8" SAE X28 2 BOLT, 3/8-16 X 3-1/2" GD5 YZ SPACER,.51 X.75 X SPACER,.38 X.50 X 1.25 Footnotes 61

62 44" & 48" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 62

63 44" & 48" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION X14 6 BOLT, 3/8-16 X 1-3/4 GD NUT, 5/16-18 HEX JAM NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 3/8 SAE X2 2 CHAIN, 5/16 GD30, 2 LINKS X3 2 CHAIN, 5/16 GD30, 3 LINKS CLEVIS, 5/16-18, 3/8 PIN HOLE, CLR ZINC X9 2 PIN, CLEVIS, 3/8 X 1-1/8, CZ X16 2 BOLT, 3/8-16 X 2 GD5 YZ X16 2 BOLT, 5/16-18 X 2 GD5 TFL X6 2 PIN, COTTER, 1/8 X 3/ NUT, 3/8-16 HEX JAM NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX, YZ NUT, 1/2-13 HEX NYLON LOCK WASHER, 1/2 SAE HANGER, FRONT DECK - 2 LINK Footnotes 63

64 44" & 48" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 64

65 44" & 48" Mower Deck - Pulleys, Belt & Idler Arm REF NO PART NO. QTY. DESCRIPTION X10 3 KEY, 1/4 SQ X 1-1/ GREASE FITTING, 1/4-28 STRAIGHT WASHER, 1/2 USS WASHER, 1/2 SAE NUT, 1/2-13 HEX NYLON LOCK X24 1 BOLT, 1/2-13 X 3 GD5 YZ NUT, 1/2-13 HEX SIDE LOCK X40 1 BOLT-1/2-13 X 5 GD5 YZ SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK *PULLEY, FLAT IDLER, 6-3/4" *If not present, order washer and shield SPACER,.52 X 1.00 X BUSHING, FLANGE NUT, 3/8-16 HEX JAM SPACER,.52 X 1.25 X.70, CZ SPACER,.52 X 1.00 X.44, CZ SPACER,.52 X 1.00 X.88, CZ PULLEY, 5.540OB X 3985ID, SINGLE B-SEC 18a BELT, BP-SEC, EL, ARAMID, WRPD (44" Models) 18b BELT, BP-SEC, EL, ARAMID, WRPD (48" Models) WASHER, 3/4 BELLEVILLE NUT, 3/4-16 HEX WASHER,.53 X 1.50 X PULLEY, IDLER, 6.75 OD X 1.62 FACE X28 1 BOLT, 1/2-13 X 3-1/2 GD5 YZ X22 1 BOLT, 1/2-13 X 2-3/4 GD5 YZ SHIELD, PULLEY BEARING A 1 WELD, IDLER ARM - BLK EYE BOLT, 3/8-16 X 6, 3.0 THREAD NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX SIDE LOCK SPACER,.50 X 1.00 X SPACER,.51 X.75 X.56, CZ B 1 PLATE, SPRING ANCHOR - RED X10 1 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) Footnotes 65

66 Spindle Service Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 66

67 Spindle Service Parts REF NO PART NO. QTY. DESCRIPTION ASSM, SPINDLE, LOW PROFILE (Nut and Washer Sold Seperately) FITTING SHIELD, TRASH BEARING,.98 X 2.44 X FITTING, RELIEF, 1-5 PSI HOUSING, SPINDLE SPACER SHAFT, SPINDLE Footnotes 67

68 Electrical Group - Kawasaki NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 68

69 Electrical Group - Kawasaki REF NO PART NO. QTY. DESCRIPTION SWITCH, IGNITION, 6 POST (Includes Ref No. 2-4) KEY, Ignition, Molded Set (Set of 2) COVER PLASTIC NUT SWITCH, BLADE ENGAGEMENT HOURMETER, Digital (Includes Retaining Ring) NUT, #10-24 Hex Nylon Lock SPACER,.20 x.38 x WASHER, #10 SAE X16 2 SCREW, #10-24 x 2" FUSE, 20A FUSE BLOCK COVER HARNESS ASSEMBLY, Control Panel 14a HARNESS ASSEMBLY, Main (Domestic & ANSI Models) 14b HARNESS ASSEMBLY, Main (CE Models) ENGINE HARNESS SOLENOID WASHER, Light Lock, 5/ NUT, Hex Jam, 5/ a SWITCH, Seat, Gray, NC (Twist-in) 19b SWITCH, Seat, Gray, NC (Bolt-in) (Includes Ref No. 20) BOLT, Hex Washer Head PLASTITE, 1/4 X 1/ SWITCH, Plunger, NO/NC SWITCH, Plunger, Snap-In, NO/NC STRAP, BATTERY, 14 LONG, Rubber 24-1 BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA) POSITIVE (+) BATTERY CABLE, 22" POSITIVE (+) BATTERY CABLE, 22" X6 2 BOLT, 1/4-20 x 3/ NUT, 1/4-20 Hex Serrated Flange CABLE, Ground WASHER, 1/4" SAE X5 2 BOLT, 1/4-20 x 5/8 Footnotes 69

70 Electrical Group - Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 70

71 Electrical Group - Briggs & Stratton REF NO PART NO. QTY. DESCRIPTION COVER, VINYL FUSEBLOCK X16 2 SCREW, #10-24 X 2 ROUND PHILLIPS WASHER, #10 SAE SPACER,.20 X.38 X NUT, #10-24 HEX NYLON LOCK BATTERY, WET ( BCIU1, 340 CCA) STRAP-BLACK RUBB X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE WIRE HARNESS, WARNER - IS500Z TIE,SELF-LOCKING, 12" SWITCH, PLUNGER, NO/NC SNAP-IN SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) WASHER, 5/16 LIGHT LOCK X5 2 BOLT-1/4-20 X 5/8 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE BATTERY CABLE, POSITIVE, BATTERY CABLE, POSITIVE, BATTERY CABLE, NEGATIVE, NUT, 5/16-24 JAM WIRE HARNESS, FUSE BLOCK - IS FUSE, ATO, 20 AMP (SV) SWITCH, PLUNGER, N.O./N.C X4 4 SCREW- #10-24 X 1/2 ROUND PHILLIPS NUT, #10-24 HEX SWITCH, BLADE ENGAGEMENT SWITCH, IGNITION, 6 POST HOUR METER Footnotes 71

72 Electrical Schematic - Charging Circuit - Briggs & Stratton C 72

73 Electrical Schematic - Cranking Circuit - Briggs & Stratton R 73

74 Electrical Schematic - Ignition Grounding Circuit/Operator Presence - Briggs & Stratton I 74

75 Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton P 75

76 Electrical Schematic - Charging Circuit - Kawasaki C 76

77 Electrical Schematic - Cranking Circuit - Kawasaki R 77

78 Electrical Schematic - Ignition Grounding Circuit/Operator Presence - Kawasaki I 78

79 Electrical Schematic - PTO Clutch Circuit - Kawasaki P 79

80 Notes

81 Notes

82

83 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4

84 Parts Manual IS1500Z Series Zero-Turn Riding Mower IT IS THE POLICY OF BRIGGS STRATTON TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Copyright 2013 Briggs and Stratton Corporation All Rights Reserved. Printed In USA.