Reproduction. Not for. Parts Manual. S200XT Series Zero-Turn Riding Mower. Models:

Transcription

1 Parts Manual S200XT Series Zero-Turn Riding Mower Models: Description: S200XTBV32, Zero-Turn Rider S200XTBV2861, 61" Zero-Turn Rider S200XTKAV2661, 61" Zero-Turn Rider S200XTBV3261, 61" Zero-Turn Rider S200XTBV2861 ANSI EXP, 61" Zero-Turn Rider S200XT - 72" Mower Deck Briggs and Stratton Products Group, LLC 5375 North Main Street Munnsville, NY USA Manual Part No Revision AH Rev. Date: 9/20/2013

2

3 Table Of Contents MODEL COMPONENTS PAGE Main Frame Group... 4 Rear Bumper & ROPS Group... 6 Seat Plate & Floor Group (S/N: & Below)... 8 Seat Plate & Floor Group (S/N: & Above) Fuel Tank & Mount Group Instrument Control Panel Group Engine & PTO Group - Briggs & Stratton - Vanguard Engine & PTO Group - Kawasaki Engine Service Parts - Briggs & Stratton Vanguard Big Block Engine Service Parts - Kawasaki (FX651V - FX1000V) Transaxle Drive Group Motion Control Group Hydraulic Group Parking Brake Group Deck Lift Group - 61" Models Deck Lift Group - 72" Models Deck Lift Group - Spring Assist - 72" Models Transaxle Service Parts Wheel & Tire Group - Flat-Free Caster Tires Decal Group - Brand & Model (S/N: & Below) Decal Group - Safety & Information Decal Group - Safety & Information (ANSI EXP) Decal Group - Brand & Model (S/N: & Above) Decal Group - Safety & Operation EVAP Canister Group " Mower Deck - Rollers & Casters " Mower Deck - Hanger Chains " Mower Deck - Housing, Covers, Spindles & Blades " Mower Deck - Pulleys, Belts & Idler Arm " Mower Deck - Hanger Bars " Mower Deck - Housing, Covers & Spindles " Mower Deck - Pulleys, Belt & Ilder " Mower Deck - Rollers Spindle SERVICE PARTS Electrical Group - Kawasaki and Briggs & Stratton Vanguard Models Electrical Schematics Torque Specification Chart... Inside Back Cover

4 Main Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

5 Main Frame Group REF NO PART NO. QTY. DESCRIPTION BEARING, TAPERED ROLLER SEAL, GREASE WASHER, 3/4 SAE NUT, 3/4-16, HEX JAM NYLON LOCK WASHER, BELLEVILLE X CAP, LOW PROFILE, STEEL D 2 WELD, CASTER YOKE - RED 8a D 1 WELD, MAIN FRAME, S200XT (61" Models - S/N: ) 8b D 1 WELD, MAIN FRAME, S200XT (61" Models - S/N: & Below) 8c D 1 WELD, FRAME, 200XT-61" - RED (61" Models - S/N: & Above) 8d D 1 WELD, MAIN FRAME, S200XT/72 (72" Models - S/N: & Below) 8e D 1 WELD, FRAME, 200XT-72" - RED (72" Models - S/N: & Above) BOLT, 1/4-28 X 1/2, GD5 YZ GROMMET, 1-1/ CUP, BEARING (SV) GROMMET, 7/8 (NOT SHOWN) Footnotes 5

6 Rear Bumper & ROPS Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

7 Rear Bumper & ROPS Group REF NO PART NO. QTY. DESCRIPTION SEAT BELT, RETRACTING - ASSM 2a D 1 WELD, BUMPER, REAR, S200XT - RED (S/N: & Below) 2b D 1 WELD, BUMPER, REAR, S200XT - RED (49L G5 Engine - S/N: ) 2c D 1 WELD, BUMPER, REAR, S200XT - RED (49M G5 Engine - S/N: ) 2d D 1 WELD, BUMPER, REAR, S200XT - RED (49L G5 Engine - S/N: & Above)(49M G5 Engine - S/N: & Above) 2e D 1 WELD, BUMPER, KOHLER, S200XT - RED (Kohler EFI Models Only) D 1 PLATE, REAR BUMPER, 61 SNP - SNP RED 4a A 1 PLATE, HEAT SHIELD - BLK (All other models - S/N: & Above) 4b D 1 PLATE, HEAT SHIELD - RED (All other models - S/N: & Below) 4c A 1 PLATE, HEAT SHIELD, KOHLER, S200XT - BLK (Kohler EFI Models Only) WASHER, 5/16 SAE X6 6 BOLT, 5/16-18 X 3/4 GD NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 1/2 SAE SCREW, 1/2-13 X 1.00, SHCS NUT, 1/2-13 HEX NYLOCK FLANGE X10 2 BOLT, 1/2-13 X 1-1/4 GD5 YZ NUT, 1/2-13 HEX NYLON LOCK A 1 PLATE, SEAT BELT ANCHOR - BLK 14-1 ROPS, SNAPPER PRO ROLL BAR POST, RH (SV) ROLL BAR POST, LH (SV) ROLL BAR TOP LOOP (SV) X26 2 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, YZ (SV) X28 2 BOLT, 1/2-13 X 3-1/2, HEX HD, GD5, YZ (SV) WASHER, 1/2 SAE (SV) NUT, 1/2-13 HEX NYLOCK FLANGE (SV) PIN, HITCH,.50 X 3.25 W/ LAY (SV) X1 1 HARDWARE KIT, ROPS, S150X, S200X (SV) X12 4 BOLT, 1/2-13 X 1-1/2 GD5 YZ Footnotes 7

8 Seat Plate & Floor Group (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

9 Seat Plate & Floor Group (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION SWITCH, PLUNGER, NO/NO SNAP-IN 2a SEAT, 2012 (S/N: & ABOVE) 2b SEAT, LOW COMPANION (S/N: ) 2c SEAT, GRAY, NO LOGO, CMPT (S/N: & BELOW) SPACER,.328 ID X.66, YZ SPRING-COMP,.720ID X 1.310LG X.118 WIRE SAFETY WALK, X D 1 PLATE, SEAT SWITCH - RED X28 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ SPRING, SEAT SUPPORT WASHER, 5/16 SAE X8 4 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 3/8 SAE WASHER, 1/4 FENDER NUT, 3/8-16 HEX NYLOCK FLANGE X20 1 BOLT, 3/8-16 X 2-1/2 GD5 YZ (LH SIDE S/N: & BELOW) X18 2 BOLT, 5/16-18 X 2-1/4 GD5 YZ WASHER,.34 X 1.25 X 10 GA PLATE, SEAT, RUBBER FLAP (S/N: & BELOW) 19a D 1 PLATE, FLOOR PAN, SNP 61 - RED (S/N: & ABOVE) 19b D 1 PLATE, FLOOR PAN, S200XT - RED (S/N: & BELOW) 20a ASSM, SEAT PLATE W/ DECAL, S200XT, SPR RED (S/N: & ABOVE)( D) 20b D 1 WELD, SEAT PLATE - RED (S/N: ) 20c D 1 WELD, SEAT PLATE, S200XT - RED (S/N: & BELOW) NUT, 1/4-20 HEX NYLOCK FLANGE (S/N: & BELOW) X6 6 BOLT, 1/4-20 X 3/4, CARRIAGE (S/N: & BELOW) 23a X1 1 SEAT BACK COVER (2012) (S/N: & ABOVE) 23b X1 1 SEAT BACK COVER (S/N: ) 24a X2 1 SEAT CUSHION (2012) (S/N: & ABOVE) 24b X2 1 SEAT CUSHION (S/N: ) X3 1 ARM REST (S/N: & ABOVE) X4 1 SLIDE RAILS (S/N: & ABOVE) Footnotes 9

10 Seat Plate & Floor Group (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

11 Seat Plate & Floor Group (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION SEAT, SPACER,.33 X.66 X 1.31 SHLDR, CZ SPRING, COMP 720ID X 1.310LG X.118WIRE SAFETY WALK, X D 1 PLATE, SEAT SWITCH - RED ASSM, SEAT PLATE W/ DECALS, S200XT - RED ( D) D 1 PLATE, REMOVABLE FLOOR, 200XT - RED D 1 PLATE, RIGID FLOOR, 200XT - RED SPRING, SEAT SUPPORT WASHER,.34 X 1.25 X 10 GA SWITCH, PLUNGER, NO/NO SNAP-IN NUT, 5/16-18, HEX, CNTR LK,ZINC PHOS/OIL KNOB-INT THR ARM 2.12WD 1.06LG MNT, VBRTN, RBBR X10 1 BOLT, 5/16-18 X 1-1/4, CARRIAGE YZ WASHER, 3/8 SAE X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ NUT, 3/8-16 HEX NYLOCK FLANGE X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE WASHER, 5/16 SAE X8 2 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE X18 2 BOLT, 5/16-18 X 2-1/4 GD5 YZ Footnotes 11

12 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

13 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION 1A TANK, FUEL, RH (Double Tank - S/N: & Above) 1B TANK, FUEL, RH (Double Tank - S/N: & Below) 1C TANK, FENDER (Single Tank Models) 2A TANK, FUEL, LH (S/N: & Above) 2B TANK, FUEL, LH (S/N: & Below) 3A CAP, FUEL TANK, 3-1/2 NECK (S/N: & Above) 3B CAP, GASOLINE, VENTED (S/N: & Below) WASHER, 5/16 SAE WASHER, 5/16 LOCK YZ X6 12 BOLT, 5/16-18 X 3/4 GD CABLE TIE-PUSH MOUNT (Not shown) X8 10 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE A 1 WELD, FUEL TANK MOUNT - LH, S200XT - BLK A 1 WELD, FUEL TANK MOUNT - RH, S200XT - BLK A 1 WELD, TANK MOUNT, REAR, LH - BLK A 1 WELD, TANK MOUNT, REAR, RH - BLK 14A D 1 BRACKET, FUEL VALVE (Kawasaki Models - S/N: & Below) 14B D 1 BRACKET, FUEL VALVE (Briggs & Stratton Models - S/N: & Below) X1 2 GROMMET, FUEL GAUGE (SV) FUEL GAUGE, 12" (SV) VALVE, FUEL, STR. OUTLET CLAMP, HOSE, EXTERNAL, 1/2 - RED 19A X42 1 HOSE, 1/4 X 42" (Kawasaki Models) 19B X47 1 HOSE, 1/4 X 47" (Briggs & Stratton Vanguard Models) 19C X22 1 HOSE, 1/4 X 22" (Briggs & Stratton Commercial Turf Models - Double Tank) 19D X37 1 HOSE, 1/4 X 37" (Briggs & Stratton Commercial Turf Models - Single Tank) 20A X22 1 HOSE, 1/4" FUEL, 22.00" (S/N: & Above) 20B X21 1 HOSE, 1/4 X 21" (S/N: & Below) 21A X54 1 HOSE, 1/4 X 54" (S/N: & Above) 21B X47 1 HOSE, 1/4 X 47" (S/N: & Below) 21C X30 1 HOSE, 1/4" X 30" (Kohler EFI Models) KIT, BUSHING FUEL (SV) PICKUP TUBE ASSEMBLY, FUEL LINE (SV) X3 1 FUEL FILTER (SV) NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 SAE X8 1 BOLT, 3/8-16 X 1 GD5 YZ A 1 GUARD, SEAT, LH, S200XT - BLK A 1 GUARD, SEAT, RH, S200XT - BLK A 1 PLATE, FLAP MOUNTING, S200XT - RH - BLK Footnotes 13

14 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

15 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION A 1 PLATE, FLAP MOUNTING, S200XT - LH - BLK FLAP, CONTROL, S200XT PUSH RIVET (TREE TYPE), BLACK BODY CLIP, 1/4-20 X 1/2 DEEP WASHER, 1/4 SAE NUT, 1/4-20 HEX NYLOCK FLANGE X6 8 BOLT, 1/4-20 X 3/4 GD5 YZ A 1 WELD, FUEL TANK MOUNT - LH, S200XT - BLK A 1 WELD, FUEL TANK MOUNT - RH, S200XT - BLK Footnotes 15

16 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16

17 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION X4 3 BOLT, 1/4-20 X 1/2M ALLEN BUTTON HEAD YZ SWITCH, IGNITION, 6 POST SWITCH, BLADE ENGAGEMENT RING, SWITCH RETAINER 5a -- 1 * HOUR METER, ASSEMBLY ( ) (S/N: & Above) 5b HOUR METER (S/N: & Below) CABLE, CHOKE CONTROL, PLUG,.820X1.44 HOLE, BLACK PLASTIC NUT, 3/8-24 HEX O-RING, 7/8 ID X 1/16 W A 1 PLATE, CONTROL PANEL, SNP - BLK LEVER, THROTTLE CONTROL, HEAVY-DUTY CABLE, THROTTLE, 42" X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK Footnotes * When replacing this hour meter, please call our service department at ext

18 Engine & PTO Group - Briggs & Stratton - Vanguard NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18

19 Engine & PTO Group - Briggs & Stratton - Vanguard REF NO PART NO. QTY. DESCRIPTION X1 1 MUFFLER ASSY, SERVICE PART NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) GROMMET, 7/8 (S/N: & Below) WASHER, 5/16 SAE SCREEN, SPARK ARRESTER (Not Shown) NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA 10a BOLT, CRANKSHAFT, 7/16X2-3/4 (61" Models - S/N: & Above) 10b BOLT, CRANKSHAFT, 7/16X2-1/2 (61" Models - S/N: & Below) 10c BOLT, CRANKSHAFT,7/16-20X3-1/4 (72" Models - S/N: & Below) 10d BOLT, CRANKSHAFT,7/16-20X3, GD8 (72" Models - S/N: & Below) A 1 ANCHOR, CLUTCH - BLK SPACER, 1.13 X 1.75 X 1.35, YZ PULLEY, 4.75 OD X 1-1/8 BORE, BC-48 14a * CLUTCH, , WARNER (61" Models) 14b *CLUTCH, WARNER ELECTRIC CMS250 (72" Models) METRIC ADAPTER, M14-1.5" TO 3/8 NPTF ENGINE, BRIGGS AND STRATTON SCREW, SELF TAP, #8-32 X 3/8, WASH HEX CZ (Not Shown) X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ X8 2 BOLT, 5/16-18 X 1 GD5 YZ X8 2 BOLT, 3/8-16 X 1 GD5 YZ X20 1 BOLT, 5/16-18 X 2-1/2 TFL, GD5 YZ X10 1 KEY, 1/4 SQ. X HOSE, OIL DRAIN BELLEVILLE WASHER X.442 X.089 (S/N: & Above) WASHER, 5/16 INT. TOOTH LOCK TIE WRAP, 24" LONG GROMMET, 7/8"ID, 1/4" THICK STK (S/N: & Above) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. *if clutch had a pigtail or if the unit s main harness was wired directly to the clutch is damaged, order

20 Engine & PTO Group - Kawasaki NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20

21 Engine & PTO Group - Kawasaki REF NO PART NO. QTY. DESCRIPTION PULLEY, 4.75 OD X 1-1/8 BORE, BC SPACER, 1.13 X 1.75 X 1.03, CZ HOSE, OIL DRAIN, M20 X * CLUTCH, , WARNER WASHER, 1/4 SAE X1 1 OIL FILTER ( ) (SV) MUFFLER, HORIZONTAL NUT, 5/16-18 HEX NYLOCK FLANGE CLAMP, VINYL INSULATED CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA SPACER,.39 X 1.00 X WASHER, 5/16 SAE X8 2 BOLT, 5/16-18 X 1 GD5 YZ BOLT,HEX FLG,SER GD5 3/8-16X1-1/4PACH CZ X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ X10 1 KEY, 1/4 SQ X 1-1/ BOLT, CRANKSHAFT, 7/16X2-3/4, PATCH YZ * ENGINE, KAWASAKI NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X18 1 BOLT, 5/16-18 X 2-1/4 TFL, GD5 YZ GROMMET, 7/8 (S/N: & Below) HOSE, OIL DRAIN RAIN COVER (SV) CLAMP (SV) X2 1 AIR FILTER CAP END (SV) X1 1 AIR FILTER ASSEMBLY, COMPLETE (SV) X4 1 AIR FILTER, SECONDARY (SV) X3 1 AIR FILTER, PRIMARY (SV) X5 2 CASE BRKT,AIR FILTER X8 1 RUBBER, DUST VALVE (SV) X6 1 CASE BRKT,AIR FILTER X10 1 BREATHER TUBE (SV) X9 1 AIR INLET TUBE (SV) SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH A 1 ANCHOR, CLUTCH - BLK X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) X8 4 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 5/16 LIGHT LOCK (SV) NUT, 5/16-24 JAM (SV) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. 21

22 Engine & PTO Group - Kawasaki NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22

23 Engine & PTO Group - Kawasaki REF NO PART NO. QTY. DESCRIPTION NUT, 1/4-20 HEX NYLOCK FLANGE WASHER, 1/4 INTERNAL TOOTH LOCK SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ EXTENSION, MUFFLER SPACER, 1.13 X 1.75 X NUT, 3/8-16 HEX NYLOCK FLANGE CLAMP, HOSE, DIA SCREEN, SPARK ARRESTER (Not Shown) GROMMET, 7/8"ID, 1/4" THICK STK (S/N: & Above) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. 23

24 Engine Service Parts - Briggs & Stratton Vanguard Big Block NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24

25 Engine Service Parts - Briggs & Stratton Vanguard Big Block REF NO PART NO. QTY. DESCRIPTION " AIR CLEANER ASSEMBLY (809670) AIR FILTER - INNER AIR FILTER - OUTER CAP - AIR CLEANER RUBBER DUST CAP CAP - A/C RAIN BRACKET - AIR CLEANER HOSE CLAMP - HOSE OIL FILTER Footnotes 25

26 Engine Service Parts - Kawasaki (FX651V - FX1000V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26

27 Engine Service Parts - Kawasaki (FX651V - FX1000V) REF NO PART NO. QTY. DESCRIPTION X1 1 AIR FILTER ASSEMBLY,22,24&26HP KAWASAKI ( ) X4 1 AIR FILTER,SECOND,FX651V THRU FX999 ENG ( ) X3 1 AIR FILTER,PRIMARY,FX 651,852, & 999 ENG ( ) X2 1 CASE, AIR FILTER, 22, 24 & 26HP KAWASAKI ( ) X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI ( ) CAP, RAIN ( ) X5 1 BRKT,AIR FILTER,22,24&26HP KAV, OUTER ( H) X6 1 BRKT,AIR FILTER,22,24&26HP KAV, INNER ( H) X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA ( ) X10 1 AIR INLET TUBE,AIR FILTR,22,24&26HP KAWA ( ) CLAMP ( ) X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG ( ) Footnotes 27

28 Transaxle Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28

29 Transaxle Drive Group REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX SERRATED FLANGE BUSHING, BRASS, 1.25X1X1.25 (S/N: & Below) SPRING, EXTENSION, SWIVEL END EYE BOLT, 3/8-16 X 5, 1 EYE WASHER,.41 X 1.75 X NUT, 3/8-16 HEX NYLOCK FLANGE (Qty: 3 - S/N: & Below) NO LONGER AVAILABLE, USE ITEM # 18 (S/N: & Below) PULLEY-IDLER, 5.00OD,.385ID,.75W, STL SPACER,.39 X 1.75 X.63, YZ (S/N: & Below) SPACER,.39 X X 2.55, SS (S/N: & Below) X12 1 BOLT, 3/8-16 X 1-1/2 GD5 YZ BELT, HB SEC, 81.2EL A 1 PLATE, IDLER ARM ADAPTER - RED X20 1 BOLT, 3/8-16 X 2-1/2 GD5 YZ X32 1 BOLT, 3/8-16 X 4 GD5 YZ (S/N: & Below) NUT, 3/8-16 HEX X16 1 BOLT, 3/8-16 X 2 GD5 YZ ASSM, IDLER ARM, PUMP DRIVE (SV)(Includes items #19-21)( A) BEARING, BALL, AXLE SPACER,.39 X.88 X 1.53, CZ SPACER, IDLER ARM, T-STYLE, CZ ASSM, IDLER ARM, PUMP DRIVE, 1/2ID, CAST (SV)(S/N: & Above) SPACER,.52 X.84 X 1.53, PM (S/N: & Above) SPACER,.52 X 1.75 X.63, CZ (S/N: & Above) SPACER, IDLER ARM, 1/2, PM (S/N: & Above) WASHER,.52 X 1.75 X.14, CZ (S/N: & Above) X36 1 BOLT, 1/2-13 X 4-1/2 GD5 YZ (S/N: & Above) NUT, 1/2-13 HEX NYLOCK FLANGE (S/N: & Above) Footnotes 29

30 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 30

31 Motion Control Group REF NO PART NO. QTY. DESCRIPTION BEARING, BRONZE FLANGE, 3/ BALL JOINT, 5/16-24, FEMALE SWITCH, PLUNGER, N.O BEARING, FLANGE GRIP, FOAM, 3/4 ID, 16 LONG BALL JOINT, 5/16-24, LH FEMALE NUT, 5/16-18 HEX NYLOCK FLANGE A 2 MOUNT, CONTROL ARM - BLK DAMPENER, CONTROL,#(P6709/P3610) BALL STUD, 5/16 X.50,# PC-477-2) A 1 WELD, HANDLE MOTION CONTROL, LH - BLK A 1 WELD, HANDLE MOTION CONTROL, RH - BLK (Not Shown) X8 6 BOLT, 3/8-16 X 1 GD5 YZ X10 4 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 3/8-16 HEX NYLON LOCK NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) X14 4 BOLT- 5/16-18 X 1-3/4 GD5 TFL X14 4 BOLT, 3/8-16 X 1-3/4 GD X4 4 SCREW- #10-24 X 1/2 ROUND PHILLIPS NUT, #10-24 HEX A 1 WELD, CONTROL SHAFT, RH - S200XT - RED (Not Shown) A 1 WELD, CONTROL SHAFT, LH - S200XT- RED A 2 PLATE, HYDRO CONNECTOR, S200XT - BLK ROD, HYDRO LINKAGE - S200XT - YZ SPACER,.38 X.75 X 1.25, YZ X20 2 BOLT, 5/16-18 X 2-1/2 GD5 YZ WASHER, 5/16 SAE SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK NUT, 5/16-24 HEX BOLT, 3/8-16 X 1-1/4 SHCS NUT, 5/16-24 HEX, LH Footnotes 31

32 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 32

33 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION 1a TRANS, ZT5400 INTEG, LH (61" Models - S/N: & Above) 1b TRANS, INTEGRATED, LH (61" Models - S/N: & Below) 1c TRANS, ZT-5400, LH, LONG AXLE (72" Models) 2a TRANS, ZT5400 INTEG, RH (61" Models - S/N: & Above) 2b TRANS, INTEGRATED, RH (61" Models - S/N: & Below) 2c TRANS, ZT-5400, RH, LONG AXLE (72" Models) HYDRO TANK, HYDRO-GEAR 71938, 1 LITER X1 2 FITTING, BREATHER, ZT5400 5a HOSE, OFFSET FORMED (S/N: & Above) 5b - 2 REPLACE WITH X6 HOSE QTY: 1 AND CLAMP QTY: 2 (S/N: & Below) CLAMP, #10 HOSE, STAINLESS X6 4 BOLT, 5/16-18 X 3/4 GD BODY CLIP, 5/ GA MATERIAL (S/N: & Below) D 1 GUARD, FAN, LH - RED (S/N: & Below) X6 4 BOLT, 5/16-18 X 3/4 GD5 (S/N: & Below) WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE BOLT,HEX FLG,SER,GD8 1/2-13X1-1/4W/PATCH X8 5 BOLT, 1/4-20 X 1 GD5 YZ NUT, 1/4-20 HEX NYLOCK FLANGE 16a D 2 PLATE, HYDRO TANK (Kawasaki - S/N: & Below) 16b A 2 PLATE, HYDRO TANK - BLK (Briggs & Stratton - S/N: & Above) 16c D 2 PLATE, HYDRO TANK (Briggs & Stratton - S/N: & Below) CABLE TIE-PUSH MOUNT (Not Shown - S/N: & Below) D 1 GUARD, FAN, RH - RED (S/N: & Below) X6 4 BOLT, 1/4-20 X 3/ PULLEY, ZT5400 (SV) (Not Shown) FAN, ZT5400 (SV) (Not Shown) WASHER, ZT5400, SLOTTED (SV) (Not Shown) NUT, ZT5400 (SV) (Not Shown) SPACER, ANTI ROTATE, ZT5400 (SV) (Not Shown) 25a A 1 BRACKET,HYD TANK, RH (Single Tank Models) 25b A 1 BRACKET,HYD TANK, RH - BLK (Double Tank - S/N: & Above) A 1 BRACKET,HYD TANK, LH - BLK (S/N: & Above) CLAMP, VINYL INSULATED (S/N: & Above) Footnotes 33

34 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 34

35 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION CLEVIS, 5/16-24, STEEL BEARING, BRONZE FLANGE, 3/ SWITCH, PLUNGER, NO/NC SNAP-IN CABLE, PARKING BRAKE (S/N: & Below) NUT, 5/16-24 HEX NYLON LOCK WASHER, 5/16 SAE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.32 X.75 X SPRING-COMP,.75 X.162 X 2.5 (S/N: & Below) GRIP, FOAM, 3/4 ID X 6 X X6 4 BOLT, 5/16-18 X 3/4 GD5 YZ WASHER, 1/2 USS NUT, 5/16-18 HEX NYLON LOCK NUT, 5/16-24 HEX X8 2 PIN-CLEVIS, 5/16 X 1 YZ NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X10 3 BOLT, 5/16-18 X 1-1/4 GD5 YZ SPACER,.38 X.50 X.31, CZ X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ BUSHING, DECK PIVOT A 1 WELD, BRAKE SHAFT - BLK A 2 PLATE, BRAKE ARM EXTENSION - BLK D 2 LINK, BRAKE LOCK - RED (S/N: & Below) SPRING, COMP, 1.1 X OD. X.085 WIRE X X10 2 BOLT, 1/2-13 X 1-1/4 GD5 YZ NUT, 1/2-13 HEX SIDE LOCK X6 2 PIN, COTTER, 1/8 X 3/ WASHER, 3/8 SAE NUT, 3/8-16 HEX SIDE LOCK COLLAR, 5/16 SET (S/N: & Above) CABLE, PARKING BRAKE, S200XT (S/N: & Above) SPRING, COMP. 1/2 ID X.140 WIRE X 3.25 (S/N: & Above) A 2 LINK, BRAKE LOCK - BLK (S/N: & Above) X10 2 BOLT, 3/8-16 X 1-1/4 GD5 Footnotes 35

36 Deck Lift Group - 61" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 36

37 Deck Lift Group - 61" Models REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX NYLOCK FLANGE BUSHING, 1.00 X 1.13 X 1.38, PLASTIC GREASE FITTING, 1/4-28 STRAIGHT GRIP, FOAM SPRING, EXTENSION PIN, HITCH, 1/2 X 2.00 OAL, YP X12 2 BOLT, 3/8-16 X 1-1/2 GD5 YZ BALL JOINT, 1/2-20, MALE NUT, 1/2-20 HEX JAM (S/N: & ABOVE USE QTY. 5) SPRING, DECK LIFT ASSIST NUT, 3/8-16 HEX SERRATED FLANGE RUBBER, FOOT PEDAL X10 2 BOLT, 3/8-16 X 1-1/4 GD WASHER, 1/2 SAE (S/N: ; USE QTY. 1) ROD, DECK LIFT, TWR A 1 WELD, ROD DECK LIFT - BLK D 1 WELD, DECK ADJUST LINK - SNP RED WASHER, 3/8 SAE WASHER,.390 X 1.50 X.109, YZ BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH NUT, 1/2-13 HEX NYLOCK FLANGE A 1 WELD, PIVOT DECK LIFT, RH - S200XT - BLK A 1 WELD, PIVOT DECK LIFT, LH - S200XT - BLK CLEVIS, 1/2-20, STEEL X12 4 PIN, CLEVIS, 1/2 X 1 1/2, YZP X6 4 PIN, COTTER, 1/8 X 3/ A 1 PEDAL, FOOT - BLK WASHER, 3/8 GD.9 FLAT X14 4 BOLT-1/2-20 X 1-3/4 GD5 YZ (S/N: & BELOW) D 1 WELD, DECK LIFT SHAFT, S200XT - RED (S/N: & BELOW) PIVOT BLOCK, PLASTIC A 2 PLATE, PIVOT BLOCK SUPPORT - BLK X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ X8 4 BOLT, 3/8-16 X 1 GD5 YZ X10 1 BOLT, 1/2-13 X 1-1/4 GD5 YZ COLLAR, 3/4 SPLIT (S/N: & BELOW) A 2 WELD, DECK STABILIZER - BLK (S/N: & BELOW) NUT, 1/2-20 HEX NYLON LOCK (S/N: & BELOW) SHAFT, DECK STABILIZER (S/N: & BELOW) BALL JOINT, 1/2" MALE, EXTRA CAPACITY (S/N: & BELOW) BALL JOINT, 3/4-16, MALE (S/N: & ABOVE) Footnotes 37

38 Deck Lift Group - 61" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 38

39 Deck Lift Group - 61" Models REF NO PART NO. QTY. DESCRIPTION X20 4 BOLT, 3/4-16 X 2-1/2 YZ GD5 (S/N: & ABOVE) NUT, 3/4-16 HEX NYLON LOCK (S/N: & ABOVE) WASHER, 3/4 SAE (S/N: & ABOVE) NUT, 3/4-16 HEX JAM (S/N: & ABOVE) A 1 WELD, DECK STABILIZER - BLK (S/N: & ABOVE) D 1 WELD, DECK LIFT, 200XT-61 - RED (S/N: & ABOVE) SPACER,.52 X 1.00 X.22, CZ (S/N: & ABOVE) Footnotes 39

40 Deck Lift Group - 72" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 40

41 Deck Lift Group - 72" Models REF NO PART NO. QTY. DESCRIPTION RUBBER, FOOT PEDAL GREASE FITTING, 1/4-28 STRAIGHT SPRING-EXT,.500 OD X 3.50 LG X.058 WR GRIP, FOAM BALL JOINT, 5/8-18, MALE NUT, 5/8-18, HEX JAM CLEVIS, 1/2-20, STEEL BUSHING, 1.00 X 1.13 X 1.38, PLASTIC SPRING-EXT, ODX13.25LGX.218WR, BLK PIN, HITCH, 1/2 X 2.00 OAL, YP NUT, 1/2-20 HEX JAM NUT, 3/8-16 HEX WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX NYLOCK FLANGE BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH A 1 PEDAL, FOOT - BLK WASHER,.390 X 1.50 X.109, YZ PIVOT BLOCK, PLASTIC ROD, DECK LIFT, TWR D 1 WELD, DECK ADJUSTER LINK - RED D 1 WELD, DECK LIFT SHAFT - RED (S/N: & Below) X10 6 BOLT, 3/8-16 X 1-1/4 GD X14 2 BOLT, 3/8-16 X 1-3/4 GD5 YZ X6 4 PIN, COTTER, 1/8 X 3/ X12 4 PIN, CLEVIS, 1/2 X 1 1/2, YZP A 2 PLATE, PIVOT BLOCK SUPPORT - BLK X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ A 1 WELD, DECK LIFT PIVOT, RH - BLK (Not Shown) A 1 WELD, DECK LIFT PIVOT, LH - BLK X22 4 BOLT, 1/2-13 X 2-3/4 GD5 YZ PIVOT, DECK LIFT SPACER,.39 X 1.25 X 1.25, CZ X20 4 BOLT, 3/8-16 X 2-1/2 GD5 YZ ADJUSTER, DECK LIFT EYE BOLT, 1/2-20 X 4-1/4, 1 EYE, CZ D 4 BRACKET, DECK LIFT, 72 - RED BOLT,HEX FLG, SER GD8 3/8-16X1, PATCH SPACER,.52 X.87 X 1.25, CZ X20 1 BOLT, 5/8-11 X 2-1/2 GD5, CZ WASHER, 5/8 SAE (Qty: 4 - S/N: & Above) Footnotes 41

42 Deck Lift Group - 72" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 42

43 Deck Lift Group - 72" Models REF NO PART NO. QTY. DESCRIPTION NUT,5/8-11 HEX NYLON LOCK A 1 WELD, ROD DECK LIFT - BLK WASHER, 1/2 GD9 YZ X6 2 BOLT, 5/16-18 X 3/4 GD WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE D 2 PLATE, DECK LIFT ASSIST GREASE FITTING, 1/4-28, 90 DEGREE D 1 WELD, DECK LIFT, 200XT-72 - RED (S/N: & Above) Footnotes 43

44 Deck Lift Group - Spring Assist - 72" Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 44

45 Deck Lift Group - Spring Assist - 72" Models REF NO PART NO. QTY. DESCRIPTION PIVOT BLOCK, PLASTIC LINK, ADJUSTABLE, SHORT NUT, 3/8-24 HEX X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE D 1 WELD, PIVOT, LIFT ASSIST - RED BALL JOINT, 3/8-24 FEMALE SPRING-EXT, 1.00 ODX13.25LGX.177WR, BLK EYE BOLT, 3/8-16 X 5, 1 EYE SPACER,.38 X.50 X X12 2 BOLT, 3/8-16 X 1-1/2 GD5 YZ A 2 PLATE, PIVOT BLOCK SUPPORT - BLK Footnotes 45

46 Transaxle Service Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 46

47 Transaxle Service Parts REF NO PART NO. QTY. DESCRIPTION X5 1 Axle Cap (SV) X2 1 Kit, Filter (SV) X3 1 Kit, Fan/Pulley (SV) X4 1 Kit, Seal (SV) Footnotes 47

48 Wheel & Tire Group - Flat-Free Caster Tires NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48

49 Wheel & Tire Group - Flat-Free Caster Tires REF NO PART NO. QTY. DESCRIPTION FLAT FREE TIRE ASSEMBLY, 13 X (Includes Ref. Nos 3 & 4) WASHER, 1/2" SAE SX2 4 BEARING, TAPER ROLLER (SV) SX3 4 GREASE SEAL (SV) ADAPTER, CASTER AXLE, CZ (S/N: & Below)(2 per tire) X72 2 BOLT, 1/2-13 X 9" GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE TIRE ASSM, 24X , SOLID (S/N: & Below) TIRE/WHEEL ASM, 24X , TURF SMART (S/N: & Above) X1 2 TIRE, REAR, 24 x 12 x 12 (SV) (S/N: & Below) X1 2 TIRE, 24X , TURF SMART (SV) (S/N: & Above) WHEEL ASSEMBLY, 12 x 8.5 (SV) NUT, 1/2-20, FOR WHEEL BOLT SILVER SX4 2 BEARING, RACE (SV) (Not shown) NUT, BEARING ADJUSTER, AXLE (S/N: & Above)(1 per tire) BEARING ADJUSTER, SPACER, 7.062LG (S/N: & Above)(1 per tire) DEBRIS COVER, CASTER WHEELS (S/N: & Above)(2 per tire) Footnotes 49

50 Decal Group - Brand & Model (S/N: & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 50

51 Decal Group - Brand & Model (S/N: & Below) REF NO PART NO. QTY. DESCRIPTION DECAL, 61 (61" Models) DECAL, 72 (72" Models) DECAL, SNAPPER PRO, S200XT LABEL, BRIGGS and STRATTON LOGO (Briggs & Stratton Models) DECAL, SNAPPER PRO, FRONT DECAL, SNAPPER PRO, HEAT DECAL, icd CUTTING SYSTEM Footnotes 51

52 Decal Group - Safety & Information NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 52

53 Decal Group - Safety & Information REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, DANGER, MOWER DISCHARGE,9.75X DECAL, DANGER, MOWER DECAL, DANGER, FIRE DECAL, DANGER, FIRE (SP) DECAL, WARNING, PINCH POINT DECAL, TRANSAXLE RELEASE, S200XT DECAL, BELT & BLADE, S200XT DECAL, FUEL VALVE DECAL, DECK HEIGHT, 1-1/2 TO 6, S200XT DECAL, THROTTLE CONTROL DECAL, IGNITION SWITCH DECAL, HYDRAULIC OIL, SAE 20W DECAL, FUSE LOCATION DECAL, WARNING, ROLL BAR (SV) NLA - DECAL, WARNING OVERHANG, ROPS (SP) DECAL, WARNING, ROLL BAR (SV) NLA - DECAL, WARNING & CAUTION, ROPS (SP) DECAL, WARNING, ROLL BAR DECAL, WARNING, ROLL BAR, SP DECAL, WARNING, HAND IN BELT, ENG ONLY DECAL, WARNING, HAND IN BELT, SPA ONLY Footnotes 53

54 Decal Group - Safety & Information (ANSI EXP) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54

55 Decal Group - Safety & Information (ANSI EXP) REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE DECAL, FIRE ANSI EXPORT DECAL, PINCH POINT, CE DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, DANGER DISCHARGE ANSI EXPORT DECAL, WARNING, ROLL BAR, CE DECAL, TRANSAXLE RELEASE, S200XT (Located Under Seat) DECAL, BELT & BLADE, S200XT (Located Under Seat) DECAL, FUEL VALVE DECAL, DECK HEIGHT, 1-1/2 TO 6, S200XT DECAL, THROTTLE CONTROL DECAL, IGNITION SWITCH DECAL, HYDRAULIC OIL, SAE 20W DECAL, FUSE LOCATION DECAL, PARKING BRAKE SYMBOLS Footnotes 55

56 Decal Group - Brand & Model (S/N: & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 56

57 Decal Group - Brand & Model (S/N: & Above) REF NO PART NO. QTY. DESCRIPTION DECAL, 61 (61" Models) DECAL, 72 (72" Models) DECAL, SNAPPER PRO, S200XT (2014) LABEL, BRIGGS and STRATTON LOGO (Briggs & Stratton Models) DECAL, SNAPPER PRO LOGO, MEDIUM DECAL, SNAPPER PRO LOGO, LARGE DECAL, icd CUTTING SYSTEM Footnotes 57

58 Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 58

59 Decal Group - Safety & Operation REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, PINCH POINT DECAL, DANGER DO NOT OPERATE W/O DEFLECT DECAL, WARNING, HAND IN BELT, ENG ONLY DECAL, MANUAL AVAIL IN SPANISH DECAL, WARNING, ROLL BAR (Located behind the ROPS on the frame of the unit.) DECAL, TRANSAXLE RELEASE, S200XT (Located underneath the seat plate.) DECAL, FUEL VALVE (Dual Fuel Tank Models Only) DECAL, THROTTLE CONTROL DECAL, WARNING, OVERHANG, ROPS (SV) DECAL, WARNING & CAUTION, ROPS (SV) DECAL, IGNITION SWITCH DECAL, HYDRAULIC OIL, SAE 20W50 (Located by the hydraulic tanks.) DECAL, FUSE LOCATION DECAL, DECK HEIGHT, 1-1/2 TO 6, S200XT DECAL, BELT & BLADE, S200XT (Located underneath the seat plate.) Footnotes 59

60 EVAP Canister Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60

61 EVAP Canister Group REF NO PART NO. QTY. DESCRIPTION CNSTR, CARB, 6 GAL (Qty: 1 - Single Tank Models) FITTING, 3/16" TEE, BARB TYPE, HDPE (Double Tank Models Only) HOSE, FORMED, EVAP CANISTER (Qty: 1 - Single Tank Models) FITTING, STRAIGHT, 10MMX10MM, PLASTIC (Qty: 1 - Single Tank Models) FITTING, 90 DEG, 3/16X3/16, SANTOPRENE (Qty: 2 - Single Tank Models) FITTING, STRAIGHT, 3/16X3/16, PLASTIC (Qty: 2 - Single Tank Models) CLAMP, 3" ID, CUSHIONED, STAINLESS (Qty: 2 - Single Tank Models) X6 4 SCREW, 1/4-20 X 3/4 ALLEN BH (Qty: 2 - Single Tank Models) NUT, 1/4-20 HEX NYLOCK FLANGE (Qty: 2 - Single Tank Models) CLAMP, HOSE (Qty: 2 - Single Tank Models) 11a X17P5 1 HOSE, VAPOR, 5MM ID, LG (Briggs & Stratton Models - Double Tank) 11b X45 1 HOSE, VAPOR, 5MM ID, LG (Briggs & Stratton Models - Single Tank) X32 1 HOSE, VAPOR, 5MM ID, LG (Kawasaki Models) X29 1 HOSE, VAPOR, 5MM ID, LG (Double Tank Models Only) X40 1 HOSE, VAPOR, 5MM ID, LG (Double Tank Models Only) X6 2 HOSE, VAPOR, 5MM ID, 6.00 LG (Qty: 1 - Single Tank Models) DECAL, EPA CERTIFICATION (Located on frame near Serial Tag) DUST FILTER, CANISTER (SV) (Qty: 1 - Single Tank Models) ASSEMBLY, REMOTE VENT - NO VALVE (Qty: 1 - Single Tank Models) GROMMET (Qty: 1 - Single Tank Models) Footnotes 61

62 61" Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 62

63 61" Mower Deck - Rollers & Casters REF NO PART NO. QTY. DESCRIPTION GAUGE WHEEL WASHER, 1/2 GD9 YZ SPACER,.38 X.50 X NUT, 3/8-16 HEX SIDELOCK X28 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ WASHER, 3/8 SAE SPACER,.38 X.50 X SPACER,.51 X.75 X X48 2 BOLT, 3/8-16 X 6 GD5 YZ Footnotes 63

64 61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 64

65 61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 3/8 SAE X14 6 BOLT, 3/8-16 X 1-3/4 GD X16 2 BOLT, 3/8-16 X 2 GD5 YZ X16 2 BOLT, 5/16-18 X 2 GD5 TFL NUT, 5/16-18 HEX CLEVIS, 5/16-18, 3/8 PIN HOLE X9 2 PIN, CLEVIS, 3/8 X 1-1/ X6 2 PIN, COTTER, 1/8 X 3/ X3 2 CHAIN, 5/16 GD30, 3 LINKS X2 2 CHAIN, 5/16 GD30, 2 LINKS NUT, 3/8-16 HEX JAM Footnotes 65

66 61" Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 66

67 61" Mower Deck - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION A 1 SUPPORT, DISCHARGE CHUTE, 61/72 - BLK CHUTE, DISCHARGE, RUBBER 61/72" X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE D 1 WELD, FRAME CHUTE, 61 - RED NUT, 5/16-24 HEX NYLON LOCK ROD MOUNT, CHUTE 61" D 1 GUARD, RH S200XI - RED D 1 GUARD, 61 - LH - RED NUT, 5/16-18 HEX NYLOCK FLANGE BOLT, 5/16-18 X 3/4 FLANGE WASHER, 5/8 GRADE 8, YZ BODY CLIP, 5/ GA MATERIAL X6 6 BOLT, 5/16-18 X 3/4 GD S 3 BLADE, 21" (SET OF 3) X14 3 BOLT, 5/8-11 X 1-3/4 GD WASHER, 5/16 SAE A 1 PLATE, DEFLECTOR - BLK X8 18 BOLT, 3/8-16 X 1, FLANGE 20a DECK SHELL W/ DECALS, 61" - S200XT (S/N: & Above) 20b DECK SHELL W/ DECALS, 61" - S200XT (S/N: & Below) SPINDLE ASSM, CAST IRON BOLT D 1 PLATE, BRACKET, ANTI SCALP - RED WASHER, 3/8 SAE KIT, DISCHARGE CHUTE 61" X10 4 BOLT, 3/8-16 X 1-1/4 GD X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE /16 PUSH-ON NUT RETAINER, STL, CZ X8 6 BOLT, 5/16-18 X 1 GD5 YZ FLAP, STRIPER, 61 DECK, IS3100 S200X A 1 PLATE, SUPPORT - BLK SAFETY WALK, 9.75 X 6.00 Footnotes 67

68 61" Mower Deck - Pulleys, Belts & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 68

69 61" Mower Deck - Pulleys, Belts & Idler Arm REF NO PART NO. QTY. DESCRIPTION X24 4 BOLT, 1/2-13 X 3 GD WASHER, 1/2 SAE 3a EYE BOLT, 3/8-16 X 2-1/2 (S/N: & ABOVE) 3b EYE BOLT, 3/8-16 X 5, 1 EYE (S/N: & BELOW) NUT, 1/2-13 HEX NYLOCK FLANGE SPRING, EXTENSION, SWIVEL END X36 1 BOLT, 1/2-13 X 4-1/2 GD WASHER, 1/2 USS NUT, 3/8-16 HEX NYLOCK FLANGE GREASE FITTING, 1/4-28 STRAIGHT WASHER, 3/4 BELLEVILLE NUT, 3/4-16 HEX *PULLEY, FLAT IDLER, 6-3/4" *If not present, order washer and shield. (S/N: & ABOVE USE QTY. 3) X10 3 KEY, 1/4 SQ. X 1-1/ SPACER,.52 X 1.00 X WELD, MOUNT, IDLER BELT, 5V, EL, LG ARAMID, WRPD, RC A 1 WELD, IDLER ARM - BLK BUSHING, FLANGE SPACER,.52 X 1.00 X PULLEY, SPIN, 6.5 OD X 25MM, SHIELD, PULLEY BEARING PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID (S/N: & ABOVE) SPACER,.52 X 1.00 X X26 1 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, YZ NUT, 3/8-16 HEX JAM Footnotes 69

70 72" Mower Deck - Hanger Bars NOTE: Unless noted otherwise, use the standard hardware torque specification chart S200XT - 72" Mower 70

71 72" Mower Deck - Hanger Bars REF NO PART NO. QTY. DESCRIPTION ROD, DECK STABILIZER, 12.31" CZ (S/N: & Below) ROD, DECK STABILIZER, 19.91" CZ (S/N: & Below) BALL JOINT, 3/4-16, MALE (S/N: & Below) NUT, 3/4-16 HEX JAM BALL JOINT, 3/4-16 MALE, LH (S/N: & Below) NUT, 3/4-16 HEX JAM, LH (S/N: & Below) X20 6 BOLT, 3/4-16 X 2-1/2 YZ GD NUT, 3/4-16 HEX NYLON LOCK WASHER, 3/4 SAE SPACER,.76 X 1.00 X D 1 BAR, PAN HARD, S200XT-RED (S/N: & Above) BALL JOINT, 3/4-16, FEMALE (S/N: & Above) A 2 ROD, 3/4-16 X (S/N: & Above) Footnotes S200XT - 72" Mower 71

72 72" Mower Deck - Housing, Covers & Spindles NOTE: Unless noted otherwise, use the standard hardware torque specification chart S200XT - 72" Mower 72

73 72" Mower Deck - Housing, Covers & Spindles REF NO PART NO. QTY. DESCRIPTION DECK SHELL W/ DECALS, 72, S200XT SPINDLE ASSM, CAST IRON BOLT X10 18 BOLT, 3/8-16 X 1-1/4, FLANGE, GD 5, CZ S 3 BLADE, 25 X 25 X 2.50, HIGH LIFT (SET OF 3) CHUTE, DISCHARGE, BEND RUBBER, D 1 WELD, FRAME, CHUTE, 72 - RED A 1 SUPPORT, DICHARGE CHUTE, 61/72 - BLK ROD, MOUNT, CHUTE, 72, CZ D 1 GUARD, DECK, LH, S200XT-72 - RED D 1 GUARD, DECK, RH, S200XT-72 - RED SAFETY WALK, 4.00 X A 1 PLATE, DEFLECTOR, 72 - BLK WASHER, 5/8 GRADE 8, YZ X14 3 BOLT, 5/8-11 X 1-3/4 GD BODY CLIP, 5/ GA MATERIAL X6 6 BOLT, 5/16-18 X 3/4 GD WASHER, 5/16 SAE NUT, 5/16-24 HEX NYLON LOCK X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE KIT, DISCHARGE CHUTE, 72, S200XT (INCLUDES # 5-7 & 20-22) FLAP, STRIPER, 72 DECK A 1 PLATE, SUPPORT, 72 - BLK /16 PUSH-ON NUT RETAINER, STL, CZ X8 6 BOLT, 5/16-18 X 1 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE Footnotes S200XT - 72" Mower 73

74 72" Mower Deck - Pulleys, Belt & Ilder NOTE: Unless noted otherwise, use the standard hardware torque specification chart S200XT - 72" Mower 74

75 72" Mower Deck - Pulleys, Belt & Ilder REF NO PART NO. QTY. DESCRIPTION BUSHING, FLANGE *PULLEY, FLAT IDLER, 6-3/4" *If not present, order washer and shield PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK PULLEY, 7.15 OD X 25MM BORE SHIELD, PULLEY BEARING A 1 WELD, IDLER ARM - BLK SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X.63, CZ BELT, HB-SEC, EL, ARAMID, WRPD X10 3 KEY, 1/4 SQ X 1-1/ WASHER, 3/4 BELLEVILLE NUT, 3/4-16 HEX WELD, MOUNT, IDLER WASHER, 1/2 USS EYE BOLT, 3/8-16 X 6, 3.0 THREAD NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/8-16 HEX JAM WASHER, 1/2 SAE NUT, 1/2-13 HEX NYLOCK FLANGE X22 2 BOLT, 1/2-13 X 2-3/4 GD5 YZ X36 1 BOLT, 1/2-13 X 4-1/2 GD5 YZ X24 1 BOLT, 1/2-13 X 3 GD5 YZ SPACER,.52 X 1.00 X.44, CZ SPACER,.51 X 1.75 X GREASE FITTING, 1/4-28 STRAIGHT Footnotes S200XT - 72" Mower 75

76 72" Mower Deck - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart S200XT - 72" Mower 76

77 72" Mower Deck - Rollers REF NO PART NO. QTY. DESCRIPTION ROLLER, DECK D 1 WELD, BRACKET, ROLLER PIN - RED SPACER,.38 X.63 X NUT, 3/8-16 HEX NYLOCK FLANGE B 1 BRACKET, ANTI-SCALP - RED X8 7 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 3/8 SAE ROLLER, SMALL D 1 WELD, ANTI-SCALP BRACKET - RED D 1 PLATE, ANTI-SCALP SUPPORT - RED BOLT, RD HD SH SQ NK 3/8-16X1.000 G5 BL X44 2 BOLT, 3/8-16 X 5-1/2, CARRIAGE BOLT, 5/16-18 X 3/4 FLANGE Footnotes S200XT - 72" Mower 77

78 Spindle SERVICE PARTS NOTE: Unless noted otherwise, use the standard hardware torque specification chart S200XT - 72" Mower 78

79 Spindle SERVICE PARTS REF NO PART NO. QTY. DESCRIPTION FITTING SHIELD, TRASH BEARING,.98 X 2.44 X FITTING, RELIEF, 1-5 PSI HOUSING, SPINDLE, BOTTOM MOUNT SM SPACER SHAFT, SPINDLE SPINDLE ASSM, CAST IRON BOLT (Includes Ref No. 1-7) Footnotes S200XT - 72" Mower 79

80 Electrical Group - Kawasaki and Briggs & Stratton Vanguard Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 80

81 Electrical Group - Kawasaki and Briggs & Stratton Vanguard Models REF NO PART NO. QTY. DESCRIPTION COVER, VINYL FUSEBLOCK WIRE HARNESS, FUSE BLOCK - IS FUSE, ATO, 20 AMP (SV) X16 2 SCREW, #10-24 X 2 ROUND PHILLIPS WASHER, #10 SAE SPACER,.20 X.38 X NUT, #10-24 HEX NYLON LOCK 8-1 BATTERY, WET (BCIU1, 340 CCA) STRAP-BLACK RUBB BATTERY CABLE, POSITIVE, BATTERY CABLE, NEGATIVE, 14" 12a WIRE HARNESS, BIG BLOCK KAWI JUMPER (Kawasaki Models Only) 12b WIRE HARNESS, BRIGGS, JUMPER (Briggs & Stratton Models Only) WIRE HARNESS, MAIN, S200XT WIRE, HARNESS, JUMPER, WARNER CLUTCH (Models w/ 72" Deck Only) RELAY, 12V, 40A X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE MODULE, TIME DELAY SWITCH, PLUNGER, NO/NO SNAP-IN SWITCH, PLUNGER, N.O X6 4 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX SWITCH, PLUNGER, NO/NC SNAP-IN CABLE TIE, SWITCH, IGNITION, 6 POST SWITCH, BLADE ENGAGEMENT HOUR METER CLAMP, VINYL INSULATED X6 6 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX NYLOCK FLANGE Footnotes 81

82 Electrical Schematic - Charging Circuit C Copyright #Name Briggs and Stratton. All Rights Reserved. 82

83 Electrical Schematic - Cranking Circuit R Copyright #Name Briggs and Stratton. All Rights Reserved. 83

84 Electrical Schematic - Ignition Grounding Circuit/Operator Presence I Copyright #Name Briggs and Stratton. All Rights Reserved. 84

85 Electrical Schematic - PTO Clutch Circuit P Copyright #Name Briggs and Stratton. All Rights Reserved. 85

86

87 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4