Reproduction. Not for. Parts Manual. IS1500ZX Series Zero-Turn Riding Mower

Transcription

1 Parts Manual IS1500ZX Series Zero-Turn Riding Mower Models: Description: IS1500ZX Series w/ 52" icd Mower Deck & ROPS (IS1500ZXKAV2452CE) IS1500ZX Series w/ 61" icd Mower Deck & ROPS (IS1500ZXKAV2461) IS1500ZX Series w/ 52" icd Mower Deck & ROPS ANSI EXP (IS1500ZXKAV2352 ANSI-EXP) IS1500ZX Series w/ 52" icd Mower Deck & ROPS (IS1500ZXKAV2352) IS1500ZX Series w/ 52" icd Mower Deck & ROPS (IS1500ZXKAV2452) IS1500ZX Series w/ 52" icd Rear Discharge Mower Deck & ROPS (IS1500ZXKAV2452RDCE) IS1500ZX Series w/ 61" icd Mower Deck & ROPS (IS1500ZXB2861) IS1500ZX Series w/ 61" icd Mower Deck & ROPS ANSI EXP (IS1500ZXB2861 ANSI-EXP) IS1500ZX Series w/ 52" icd Mower Deck & ROPS (IS1500ZXB2652) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision E Rev. Date: 6/28/12

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Rear Bumper, Roll Bar & Seat Belt Group... 6 Seat, Mount & Floor Group... 8 Fuel Tank & Mount Group Instrument Control Panel Group Engine & PTO Group - Kawasaki Engine & PTO Group - Briggs & Stratton - Commercial Turf Engine Service Parts - Briggs & Stratton Commercial Turf Engine Service Parts - Kawasaki (FS481V - FS730V) Engine Service Parts - Kawasaki (FX651V - FX1000V) Pump Drive Group Motion Control Group Hydraulic Group Hydraulic Mount Group Hydraulic Components Service Group Parking Brake Group Rear Suspension Group Deck Lift Group (61" Models) Deck Lift Group (52" Models) Wheel & Tire Group Decal Group - Brand & Model Decal Group - Safety & Operation - Export Models Decal Group - Safety & Operation Evap Canister Group " Mower Deck - Pulleys, Belts & Idler Arm " & 61" Mower Deck - Hanger Chains " Mower Deck - Housing, Covers & Spindles " Mower Deck - Pulleys, Belts & Idler Arm " Mower Deck - Housing, Covers, Spindles & Blades (Rear Discharge Export) " & 61" Mower Deck - Rollers " Mower Deck - Housing, Covers, Spindles & Blades Spindle Service Parts Electrical Schematics Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION SEAL, GREASE SCREW, 5/16-18 X 1 FLAT HD SC NUT, 5/16-18 HEX NYLON LOCK WASHER-3/8 FENDER WASHER, 3/8 SAE X14 2 BOLT, 3/8-16 X 1-3/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE X32 2 BOLT, 3/8-16 X 4 GD5 YZ X52 1 BOLT, 3/4-16 X 6-1/2 YZ GD WASHER, 3/4 SAE NUT, 3/4-16 HEX NYLON LOCK SHOCK, SPRING ASSEMBLY B 2 WELD, CASTER YOKE -RED BEARING, TAPERED ROLLER, B 1 WELD, PIVOTING FRONT END (61" Models) SPACER,.75 X 1.00 X PIVOT BEARING-1.00 X ODX PIVOT BEARING, 1.00 X OD X CAP, LOW PROFILE, STEEL PLATE, FRICTION, IS1500ZX B 1 WELD, MAIN FRAME (61" Models) WASHER, BELLEVILLE X NUT, 3/4-16, HEX JAM NYLON LOCK BEARING CUP (SV) BOLT, 1/4-28 X 1/2, GD5 YZ B 1 WELD, MAIN FRAME (52" Models - S/N: & Below) B 1 WELD, MAIN FRAME (52" Models - S/N: & Above) B 1 WELD, FRONT PIVOT (52" Models) Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 5

6 Rear Bumper, Roll Bar & Seat Belt Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 6

7 Rear Bumper, Roll Bar & Seat Belt Group REF NO PART NO. QTY. DESCRIPTION PLUG, PANEL, BLACK A 1 PLATE, HEAT SHIELD WASHER, 5/16 SAE X6 4 BOLT, 5/16-18 X 3/4 GD NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 3/8 SAE X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE B 1 PLATE, CARB PROTECTOR B 1 WELD, BUMPER PIN, HINGE W/ LANYARD HARDWARE BAG, IS1500Z/1S2000Z (Not Shown) WASHER, 1/2 SAE X26 4 BOLT, 1/2-13 X 3-1/4, HEX HD, GD5, YZ NUT, 1/2-13 HEX NYLOCK FLANGE ROPS COMPLETE IN BOX, IS A 2 PLATE, SEAT BELT ANCHOR - BLK SCREW, 1/2-13 X 1.00, SHCS NUT, 1/2-13 HEX NYLOCK FLANGE SEAT BELT, RETRACTING - ASSM 21-1 ROLL BAR TOP LOOP 22-1 ROLL BAR POST, RH 23-1 ROLL BAR POST, LH BUMPER, ROPS 25-2 BOLT 26-2 NUT WASHER, EPDM FOAM, 1/2" ID X10 2 BOLT, 1/2-13 X 1-1/4 GD5 YZ Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 7

8 Seat, Mount & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 8

9 Seat, Mount & Floor Group REF NO PART NO. QTY. DESCRIPTION BUMPER, RUBBER 5/ X10 4 BOLT, 1/4-20 X 1-1/4, GD X8 8 BOLT, 5/16-18 X 1 GD5 YZ X44 2 BOLT, 3/8-16 X 5-1/2 GD5 YZ WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 3/8 SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SEAT, XB-180, NO LOGO, BLACK BLOCK, DECK LIFT SUPPORT SAFETY WALK, 8.00 X SAFETY WALK, X B 1 WELD, SEAT PLATE - RED B 1 WELD, SEAT SUPPORT - RED B 1 PLATE, FLOOR - RED ARM REST (SET OF 2) SPRING, SEAT ADJUSTMENT X1 1 KIT, SEAT RAILS, COMPLETE Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 9

10 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 10

11 Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION X8 8 BOLT, 5/16-18 X 1 GD5 YZ X8 4 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER, 5/16 LOCK YZ NUT, 3/8-16 HEX NYLOCK FLANGE SCREW, #10-24 X 3/8 ALLEN BHBZ TANK, FUEL, LH, 1500Z TANK, FENDER, 1500Z - RH FUEL CAP, 3-1/2", MANAGED VENT OUT B 2 BADGE, IS1500Z, RED A 1 WELD, TANK MOUNT - BLK A 1 WELD, TANK MOUNT - LH - BLK GAUGE, FUEL, 12 (SV) X1 1 GROMMET, FUEL GAUGE (SV) PICKUP TUBE ASM, FUEL TANK, 22" (SV) CLAMP, HOSE, EXTERNAL, 1/2 18a X8 1 HOSE, 1/4" FUEL, 8.00" (Domestic Models) 18b X14 1 HOSE, 1/4" FUEL, 14.00" (Export Models) KIT, BUSHING FUEL (SV) 20a X5 1 WIRE LOOM, 1/2" ID, 5" (Domestic Models) 20b X11 1 WIRE LOOM, 1/2" ID, 11" (Export Models) Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 11

12 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 12

13 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION RING, SWITCH RETAINER NUT, 3/8-24 HEX JAM PLUG,.820X1.44 HOLE, BLACK PLASTIC X4 3 SCREW, 1/4-20 X 1/2 ALLEN BH WASHER, #10 SAE SPACER,.20 X.38 X SWITCH, IGNITION, 6 POST CABLE, CHOKE CONTROL, SWITCH, BLADE ENGAGEMENT CABLE, THROTTLE, 47" 11a * HOUR METER, ASSEMBLY (S/N: & Above) 11b HOUR METER (S/N: & Below) FUSE, ATO, 20 AMP O-RING, 7/8 ID X 1/16 W A 1 PLATE, CONTROL PANEL - BLK LEVER, THROTTLE CONTROL, HEAVY-DUTY COVER, VINYL FUSEBLOCK X1 1 KNOB, THROTTLE CONTROL (SV) X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK X16 2 SCREW, #10-24 X 2 ROUND PHILLIPS KIT, IGNITION, SET (SV) COVER (SV) PLASTIC NUT (SV) FUSE BLOCK (SV) Footnotes * When replacing this hour meter, please call our service department at ext (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 13

14 Engine & PTO Group - Kawasaki NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 14

15 Engine & PTO Group - Kawasaki REF NO PART NO. QTY. DESCRIPTION PULLEY CRANKSHAFT (DOUBLE A) SPACER, 1.13 X 1.75 X ADAPTER, OIL DRAIN * CLUTCH, , WARNER SPACER, 1.13 X 1.75 X NUT, 5/16-24 JAM MUFFLER, HORIZONTAL NUT, 5/16-18 HEX NYLOCK FLANGE B 1 PLATE, CLUTCH ANCHOR CLUTCH ANCHOR PAD WASHER, CLUTCH ANCHOR SPACER,.39 X 1.00 X WASHER, 5/16" SAE X8 4 BOLT, 5/16-18 X 1" GD5 YZ WASHER, 5/16" INT. TOOTH LOCK X14 2 BOLT, 5/16-18 X 1-3/4" GD X8 1 KEY, 1/4" SQ. X BOLT, CRANKSHAFT,7/16-20X2-1/2, GD ENGINE, KAWASAKI NUT 5/16-18 HEX SERRATED FLANGE (LARGE) X20 1 BOLT, 5/16-18 X 2-1/2 GD5 TFL, CZ GROMMET, 7/ HOSE, OIL DRAIN X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX SERR. FLANGE SOLENOID-4 POLE 12 VOLT DC BELLEVILLE WASHER (S/N: & Above) BOLT, HEX FLG, SER, GD5 3/8-16 X 1-1/4" PACH CZ NUT, HEX, M YZ, GD SET SCREW, 5/16-18 X 3/8, KNURL W/PATCH WASHER, 5/16 LIGHT LOCK TIE WRAP, 24" LONG SCREEN, SPARK ARRESTER SCREW, SELF-TAP, #8-32 X 3/8, WASH HEX, CZ EXTENSION, TAILPIPE, 3" Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 15

16 Engine & PTO Group - Briggs & Stratton - Commercial Turf NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 16

17 Engine & PTO Group - Briggs & Stratton - Commercial Turf REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, BRIGGS AND STRATTON X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ A 1 ANCHOR, CLUTCH - BLK NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10 GA NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE 9a BOLT, CRANKSHAFT, 7/16X2-3/4 (S/N: & Above) 9b BOLT, CRANKSHAFT, 7/16X2-1/2 (S/N: & Below) BELLEVILLE WASHER X.442 X.089 (S/N: & Above) * CLUTCH, , WARNER WASHER, 5/16 INT. TOOTH LOCK SPACER, 1.13 X 1.75 X PULLEY, CRANKSHAFT, ID X 4.75 OD X8 1 KEY, 1/4 SQ. X SPACER 1.13 X 1.75 X 1.094, BLACK ZINC WASHER, 5/16 LOCK YZ X20 1 BOLT, 5/16-18 X 2-1/2 TFL, GD5 YZ EXTERNAL, TAILPIPE 3" GROMMET, 7/ SCREW, SELF TAPPING # HOSE-OIL DRAIN.375ID 16.5L X8 2 BOLT, 3/8-16 X 1 GD5 YZ WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE NUT, Hex Jam, 5/ MUFFLER, B&S-ELS X8 2 BOLT, 5/16-18 X 1 GD5 YZ WASHER, Light Lock, 5/ NUT, 1/4-20 HEX SERRATED FLANGE X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH SOLENOID-4 POLE 12 VOLT DC (TROMBETTA) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required (IS1500ZXB2861 ANSI-EXP) 17

18 Engine Service Parts - Briggs & Stratton Commercial Turf NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 18

19 Engine Service Parts - Briggs & Stratton Commercial Turf REF NO PART NO. QTY. DESCRIPTION FILTER-AIR CLEANER CA (794935) (SV) FILTER-OIL (695396) (SV) Footnotes (IS1500ZXB2861 ANSI-EXP) 19

20 Engine Service Parts - Kawasaki (FS481V - FS730V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) 20

21 Engine Service Parts - Kawasaki (FS481V - FS730V) REF NO PART NO. QTY. DESCRIPTION X2 1 FILTER,AIR,OUTER,KAWA FS481V THRU FS730V ( ) (SV) X3 1 FILTER,AIR,INNER,KAWA FS481V THRU FS730V ( ) (SV) X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG ( ) (SV) Footnotes (IS1500ZXKAV2352 ANSI-EXP) 21

22 Engine Service Parts - Kawasaki (FX651V - FX1000V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) 22

23 Engine Service Parts - Kawasaki (FX651V - FX1000V) REF NO PART NO. QTY. DESCRIPTION X1 1 AIR FILTER ASSEMBLY,22,24&26HP KAWASAKI ( ) X4 1 AIR FILTER,SECOND,FX651V THRU FX999 ENG ( ) X3 1 AIR FILTER,PRIMARY,FX 651,852, & 999 ENG ( ) X2 1 CASE, AIR FILTER, 22, 24 & 26HP KAWASAKI ( ) X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI ( ) CAP, RAIN ( ) X5 1 BRKT,AIR FILTER,22,24&26HP KAV, OUTER ( H) X6 1 BRKT,AIR FILTER,22,24&26HP KAV, INNER ( H) X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA ( ) X10 1 AIR INLET TUBE,AIR FILTR,22,24&26HP KAWA ( ) CLAMP ( ) X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG ( ) Footnotes (IS1500ZXKAV2452RDCE) 23

24 Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 24

25 Pump Drive Group REF NO PART NO. QTY. DESCRIPTION SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH KEY, 5MM SQ. W/ RADIUS CRANKSHAFT PULLEY BELT, BANDED A-SEC,64.76EL,POLY,RAW EDGE NUT, 3/8-16 HEX EYE BOLT, 3/8-16 X 6, 3.0 THREAD X32 1 BOLT, 3/8-16 X 4 GD BUSHING, BRASS, 1.25X1X NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 GD.9 FLAT X18 1 BOLT, 3/8-16 X 2-1/4 GD X14 1 BOLT, 3/8-16 X 1-3/4 GD SPACER,.45 X 1.88 X NUT, 3/8-16 HEX SIDE LOCK SPRING-EXT, 1.04 ODX6.935LGX.148WR, BLK PULLEY, IDLER, SINGLE FLANGE A 1 WELD, ARM, PUMP DRIVE IDLER - BLK SPACER,.39 X 1.00 X 2.55, SS WASHER,.41 X 1.75 X X8 4 BOLT, 1/4-20 X 1, GD PULLEY, PUMP DRIVE BUSHING, TAPERED HUB Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 25

26 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 26

27 Motion Control Group REF NO PART NO. QTY. DESCRIPTION WASHER, 3/8 SAE X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE BEARING, BRONZE FLANGE, 3/ BALL JOINT, 5/16-24, LH FEMALE ROD, HYDRO LINKAGE A 2 MOUNT, REVERSE RETURN - BLK X6 4 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE NUT, 1/4-20 HEX NYLOCK FLANGE SPRING, REVERSE RETURN BUSHING, NYLON NUT, 5/16-24 HEX, LH NUT, 5/16-24 HEX COLLAR, 5/16 SET WASHER, 5/16 SAE X10 4 BOLT, 5/16-18 X 1-1/4 GD5 YZ A 1 PLATE, HAND GUARD, LH - BLK X9 2 BOLT, 5/16-18 X 1-1/8 GD BALL JOINT, 5/16-24, FEMALE SPACER,.39 X.63 X X20 4 BOLT, 3/8-16 X 2-1/2 GD5 YZ X24 2 BOLT, 3/8-16 X 3 GD5 YZ X10 2 BOLT, 3/8-16 X 1-1/4 GD BEARING, FLANGE NUT, 3/8-16 HEX NYLON LOCK X14 4 BOLT- 5/16-18 X 1-3/4 GD5 TFL NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X14 4 BOLT, 3/8-16 X 1-3/4 GD A 1 WELD, CONTROL SHAFT, RH - BLK A 1 WELD, CONTROL SHAFT, LH - BLK A 1 WELD, NEUTRAL LOCK, LH - BLK A 1 WELD, NEUTRAL LOCK, RH - BLK X8 2 BOLT, 5/16-18 X 1 GD5 YZ SWITCH, PLUNGER, N.O X4 4 SCREW- #10-24 X 1/2 ROUND PHILLIPS NUT, #10-24 HEX A 1 PLATE, HAND GUARD, RH - BLK MM BALL STUD, 5/16-18 X 3/4 THDS SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK A 1 WELD, HANDLE MOTION CONTROL RH - BLK Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 27

28 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 28

29 Motion Control Group REF NO PART NO. QTY. DESCRIPTION A 2 MOUNT, CONTROL ARM - BLK GRIP, FOAM, 3/4 ID, 16 LONG A 1 WELD, HANDLE MOTION CONTROL LH - BLK WASHER, 3/8 X 1 X 1/16, NYLON F/W NUT, 5/16-18 HEX NYLOCK FLANGE DAMPENER, CONTROL,#(P6709/P3610) Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 29

30 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 30

31 Hydraulic Group REF NO PART NO. QTY. DESCRIPTION Refer to Hydraulic Components Service Group FITTING, #8 JIC - #8 O-RING, 45 DEG ADAPTER, 90 DEG, 9/16-3/8 BARB FITTING, TEE, 1/2 HOSE ADAPTER, 90 DEG, 9/16-5/8 BARB ADAPTER, 45 DEG, 9/16-3/8 BARB X10 4 BOLT, 3/8-16 X 1-1/4 GD X22 2 HOSE, 3/8" PUSH-LOCK, 22.00" X16 2 PIN, COTTER, 1/8 X X6 2 HOSE, 3/8" PUSH-LOCK, 6.00" X8 1 HOSE, 3/8" PUSH-LOCK, 8.00" NUT, 3/8-16 HEX SERRATED FLANGE X25 1 HOSE, 5/8, PUSH-LOCK, HOSE ASSEMBLY, (26.50) HOSE ASSEMBLY, (22.50) CAP, HYDRAULIC, SHIELDED VENT TANK, HYDRAULIC, ASSEMBLY (Includes Ref. Nos 21,22,23, and 24) CLAMP, #4 HOSE, STAINLESS CLAMP, #10 HOSE, STAINLESS CLAMP, HOSE FITTING, ELBOW, 3/8" (SV) KIT, GROMMET (SV) GROMMET (SV) FITTING, ELBOW, 5/8" (SV) FAN SHROUD (Not illustrated) X1 2 7" FAN HUB ASSEMBLY, HYDROGEAR #70811 (Not illustrated) X2 2 KEY, WOODRUFF, #1008, 5/16 X X3 2 NUT, CASTLE PUMP, HYD, 12CC - LH, PK-3HBQ-FV1F-XXXX (Incl. Ref. No 38.) PUMP, HYD, 12CC - RH, PK-3KBQ-FV1F-XXXX (Incl. Ref. No 38.) FILTER HEAD, HYDRAULIC FILTER, OIL X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ WASHER, 1/4 SAE WASHER, 1/4 LOCK Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 31

32 Hydraulic Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 32

33 Hydraulic Mount Group REF NO PART NO. QTY. DESCRIPTION X12 4 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 1/4-20 HEX NYLOCK FLANGE WASHER, 1/4 SAE X8 2 BOLT, 1/4-20 X 1, GD WASHER, 3/8 SAE X10 2 BOLT, 3/8-16 X 1-1/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE B 2 BAR, STABILIZER, SIDE - RED B 1 BAR, STABILIZER, CENTER B 1 PLATE, HYDRAULIC TANK MOUNT - RED CLAMP, VINYL INSULATED A 1 BRACKET, HOSE - BLK A 1 MOUNT, OIL FILTER - BLK WASHER, 5/16 SAE X8 2 BOLT, 5/16-18 X 1 GD5 YZ X8 2 BOLT, 1/4-20 X 1 GD5 YZ Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 33

34 Hydraulic Components Service Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 34

35 Hydraulic Components Service Group REF NO PART NO. QTY. DESCRIPTION No Longer Available (Use "B" Service Group) X28 8 BOLT, 1/2-13 X 3-1/2 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE FITTING, #10 ORING-#8 JIC, 90D FITTING, #10 O-RING X #8 JIC, STR SPACER,.53 X 1.00 X 1.00, CZ MOTOR, WHEEL, HGM-15C FITTING, #8 JIC - #8 O-RING, 90 DEG FITTING, #8 O-RING X #8 JIC, STR WHEEL MOTOR, LH, 14.5 CI-TF0240LS080AAKZ (Used on LH side of unit) WHEEL MOTOR, RH, 14.5 CI-TF0240LS081AAKZ (Used on RH side of unit) BOLT, 1/2-13 X 3.5, DRI-LOC PATCH NUT, 1/2-13 SQUARE SPACER,.53 X 1.00 X 1.00, W/ FLAT, CZ No Longer Available (Use "D" Service Group) Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) 35

36 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 36

37 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION A 1 WELD, BRAKE SHAFT - BLK GROMMET, 1-1/ BOLT, 5/16-18 X 3/4 12PT FLANGE - PATCH WASHER, 5/16 LOCK YZ X6 4 BOLT, 3/8-16 X 3/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X14 2 BOLT, 5/16-18 X 1-3/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE A 2 LINK, BRAKE LOCK - BLK X12 2 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX SERRATED FLANGE BRAKE DRUM, 6", 5 BOLT, KNOTT 13a BRAKE SHOE ASM, LH, KNOTT (S/N: & Above) 13b ASSM, BRAKE, 1-1/4 HUB, LH (S/N: & Below) 14a BRAKE SHOE ASM, RH, KNOTT (Not Shown - S/N: & Above) 14b ASSM, BRAKE, 1-1/4 HUB, RH (Not Shown - S/N: & Below) SPACER,.32 X.75 X BEARING, BRONZE FLANGE, 3/ GRIP, FOAM, 3/4 ID X 6 X SPACER,.38 X.50 X WASHER, 3/8 SAE SPRING, COMPRESSION SPRING-COMP,.75 X.162 X WASHER, 5/16 SAE NUT, 5/16-24 HEX NYLON LOCK CABLE, PARKING BRAKE IS CLEVIS, 5/16-24, PLASTIC NUT, 5/16-24 HEX X8 2 PIN, CLEVIS, 5/16 X 1 YZ PIN, HAIR,.0585 X 1-1/8, 1/4 EYE, YZ NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) X10 1 BOLT, 5/16-18 X 1-1/4 GD5 YZ SWITCH, PLUNGER, NO/NC SNAP-IN X1 10 STUD, BRAKE DRUM (SV) Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 37

38 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) 38

39 Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION BUSHING, FLANGE A 1 WELD, TIE BAR - BLK (52" Models) SPACER,.52 X 1.00 X WASHER, 1/2" SAE X52 2 BOLT, 1/2-13 X 6-1/2" GD NUT, 1/2-13 HEX NYLON LOCK 7a FITTING, GREASE, 45 DEGREE (52" Models) 7b GREASE FITTING, 1/4-28 STRAIGHT (61" Models) Refer to Hydraulic Components Service Group X10 8 BOLT, 3/8-16 X 1-1/4 GD B 1 PLATE, FRAME SUPPORT SPACER,.39 X 1.00 X NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8" FENDER WASHER, 3/8 GD.9 FLAT X28 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ 16a X18 2 BOLT, 3/8-16 X 2-1/4" GD5 YZ (52" Models) 16b X18 2 BOLT, 3/8-16 X 2-1/4 GD5 TFL (61" Models) X8 4 BOLT, 3/8-16 X 1" GD SPACER,.39 X 1.00 X 1.25, CZ COIL - OVER SHOCK ASSEMBLY 20a B 1 WELD, MOTOR MOUNT - LH - RED (61" Models) 20b B 1 WELD, MOTOR MOUNT - LH - RED (52" Models) 21a B 1 WELD, MOTOR MOUNT - RH - RED (61" Models) 21b B 1 WELD, MOTOR MOUNT - RH - RED (52" Models) A 1 WELD, TIE BAR - BLK (61" Models) SCREW, 5/16-18 X 1 FLAT HD SC (52" Models) SPACER,.34 X 1.54 X.25 UHMW (52" Models) NUT, 5/16-18 HEX NYLOCK FLANGE (52" Models) Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) 39

40 Deck Lift Group (61" Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 40

41 Deck Lift Group (61" Models) REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX NYLOCK FLANGE X4 1 CLEVIS PIN, 1/4 X 1/2, YZ BUSHING, 1.00 X 1.13 X 1.38, PLASTIC EYE BOLT, 3/8-16 X 4-1/4, 1 EYE GREASE FITTING, 1/4-28 STRAIGHT A 1 WELD, ROD DECK LIFT - BLK GRIP, FOAM SPRING, EXTENSION WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ PIN, HITCH, 1/2 X 2.00 OAL, YP X16 1 BOLT, 3/8-16 X 2, CARRIAGE B 1 WELD, DECK ADJUST LINK - RED NUT, 3/8-16 HEX WASHER, 1/2 SAE (S/N: & BELOW) BALL JOINT, 1/2-20, MALE (S/N: & ABOVE USE QTY. 5) NUT, 1/2-20 HEX JAM (S/N: & ABOVE USE QTY. 9) X18 2 BOLT, 1/2-13 X 2-1/4 GD5 YZ A 2 WELD, DECK STABILIZER - BLK (S/N: & BELOW) A 1 WELD, REAR LIFT, LH - BLK NUT, 5/8-11 HEX PIVOT, SPRING ROD ROD, DECK LIFT BENT A 1 WELD, REAR LIFT, RH - BLK (NOT SHOWN) ROD, 5/8-11 X COLLAR, 5/8 SPLIT SPRING, DECK LIFT ASSIST NUT, 3/8-16 HEX SIDE LOCK A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 PEDAL, FOOT - BLK RUBBER, FOOT PEDAL PIVOT BLOCK, PLASTIC A 2 PLATE, PIVOT BLOCK SUPPORT - BLK WASHER, 1/2 GD9 YZ (S/N: & ABOVE USE QTY. 5) X28 4 BOLT, 1/2-13 X 3-1/2 GD WASHER, 3/8 SAE X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ ADAPTER, CASTER AXLE (S/N: & BELOW) A 1 WELD, DECK LIFT LEVER, RH - BLK (NOT SHOWN) NUT, 1/2-20 HEX NYLON LOCK (S/N: & ABOVE USE QTY. 7) Footnotes (IS1500ZXB2861 ANSI-EXP) 41

42 Deck Lift Group (61" Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 42

43 Deck Lift Group (61" Models) REF NO PART NO. QTY. DESCRIPTION BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH WASHER,.390 X 1.50 X.109, YZ SHAFT, DECK STABILIZER (S/N: & BELOW) COLLAR, 3/4 SPLIT (S/N: & BELOW) X8 4 BOLT, 3/8-16 X 1 GD5 YZ X14 8 BOLT-1/2-20 X 1-3/4 GD5 YZ (S/N: & ABOVE USE QTY. 4) B 1 WELD, DECK LIFT SHAFT - RED (S/N: & BELOW) GREASE FITTING, 1/4-28, 90 DEGREE BALL JOINT, 3/4-16, MALE (S/N: & ABOVE) X20 4 BOLT, 3/4-16 X 2-1/2 YZ GD5 (S/N: & ABOVE) NUT, 3/4-16 HEX NYLON LOCK (S/N: & ABOVE) WASHER, 3/4 SAE (S/N: & ABOVE) X28 1 BOLT, 1/2-13 X 3-1/2 GD5 YZ (S/N: & ABOVE) X32 1 BOLT, 1/2-13 X 4 GD5 YZ (S/N: & ABOVE) NUT, 3/4-16 HEX JAM (S/N: & ABOVE) NUT, 1/2-13 HEX SIDE LOCK (S/N: & ABOVE) A 2 WELD, DECK STABILIZER, IS1500ZX - BLK (S/N: & ABOVE) B 1 WELD, DECK LIFT SHAFT - RED (S/N: & ABOVE) SPACER,.52 X 1.00 X 1.75 (S/N: & ABOVE) X16 2 BOLT, 1/2-13 X 2 GD5 YZ (S/N: & ABOVE) Footnotes (IS1500ZXB2861 ANSI-EXP) 43

44 Deck Lift Group (52" Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 44

45 Deck Lift Group (52" Models) REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX NYLOCK FLANGE X4 1 CLEVIS PIN, 1/4 X 1/2, YZ BUSHING, 1.00 X 1.13 X 1.38, PLASTIC EYE BOLT, 3/ GREASE FITTING, 1/4-28 STRAIGHT A 1 WELD, ROD DECK LIFT - BLK GRIP, FOAM SPRING, EXTENSION WASHER, 1/4 SAE NUT, 1/4-20 HEX SERR. FLANGE X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ PIN, HITCH, 1/2 X 2.00 OAL, YP X16 1 BOLT, 3/8-16 X 2, CARRIAGE B 1 WELD, DECK ADJUST LINK - RED NUT, 3/8-16 HEX WASHER, 1/2 SAE BALL JOINT, 1/2-20, MALE NUT, 1/2-20 HEX JAM X18 2 BOLT, 1/2-13 X 2-1/4 GD5 YZ A 2 WELD, DECK STABILIZER - BLK A 1 WELD, REAR LIFT, LH - BLK NUT, 5/8-11 HEX PIVOT, SPRING ROD ROD, DECK LIFT BENT A 1 WELD, REAR LIFT, RH - BLK ROD, 5/8-11 X COLLAR, 5/8 SPLIT SPRING, DECK LIFT ASSIST NUT, 3/8-16 HEX SIDE LOCK A 1 WELD, DECK LIFT LEVER, LH - BLK A 1 PEDAL, FOOT - BLK RUBBER, FOOT PEDAL PIVOT BLOCK, PLASTIC A 2 PLATE, PIVOT BLOCK SUPPORT - BLK WASHER, 1/2 GD9 YZ X28 4 BOLT, 1/2-13 X 3-1/2 GD WASHER, 3/8 SAE X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ ADAPTER, CASTER AXLE A 1 WELD, DECK LIFT LEVER, RH - BLK NUT, 1/2-20 HEX NYLON LOCK Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 45

46 Deck Lift Group (52" Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 46

47 Deck Lift Group (52" Models) REF NO PART NO. QTY. DESCRIPTION BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH WASHER,.390 X 1.50 X.109, YZ SHAFT, DECK STABILIZER COLLAR, 3/4 SPLIT X8 4 BOLT, 3/8-16 X 1 GD5 YZ X14 8 BOLT-1/2-20 X 1-3/4 GD5 YZ B 1 WELD, DECK LIFT SHAFT - RED GREASE FITTING, 1/4-28, 90 DEGREE PIVOT, SPRING ROD Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 47

48 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 48

49 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION S 2 TIRE, CASTER, 13 X X1 2 TIRE, 13 x (SV) SX1 2 WHEEL ASSEMBLY, for 13 x Tire, Complete (SV) SX2 4 BEARING, Tapered Roller (SV) (2 per tire) SX3 4 GREASE SEAL (SV) (2 per tire) ADAPTER, CASTER AXLE (2 per tire) X64 2 BOLT, 1/2-13 X 8 GD5 YZ (NLA) NUT, 1/2-13 HEX NYLOCK FLANGE TIRE ASSM, 22 X (48" & 52" Models) X2 2 TIRE, 22 X (SV) (48" & 52" Models) X1 2 RIM-10X SOLID (SV) NUT, 1/2-20, FOR WHEEL BOLT SILVER WASHER, 1/2 SAE SX4 2 BEARING, RACE, (SV) (Not Shown) Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) 49

50 Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 50

51 Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION DECAL, ICD CUTTING SYSTEM LABEL, BRIGGS and STRATTON LOGO (Briggs & Stratton Models) 3a DECAL, 61 (61" Models) 3b DECAL, 52 (52" Models) DECAL, BADGE, LH - IS DECAL, BADGE, RH - IS1500 6a DECAL, IS1500ZX, FRONT - BIG BLOCK (Briggs & Stratton Vanguard Models Only) 6b DECAL, IS1500ZX, FRONT 7a DECAL, IS1500ZX, BACK - BIG BLOCK (Briggs & Stratton Vanguard Models Only) 7b DECAL, IS1500ZX, BACK Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 51

52 Decal Group - Safety & Operation - Export Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 52

53 Decal Group - Safety & Operation - Export Models REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, ANSI CE DECAL, DANGER, MOWER DECK, ANSI EXP DECAL, DANGER DISCHARGE ANSI EXPORT DECAL, PINCH POINT, CE (Qty: 1-52" Models) DECAL, WARNING, ROLL BAR, CE (Located on frame behind ROPS) DECAL, SAFTY, CE ROPS, OBS DECAL, SAFETY, CE ROPS See Sub listing 8a * DECAL, BELT & BLADE (52" Models) 8b * DECAL, BELT & BLADE, IS1500ZX (61" Models) DECAL, IGNITION SWITCH DECAL, THROTTLE CONTROL DECAL, DECK HEIGHT, IS1500ZX DECAL, HYDRAULIC OIL See Sub listing 13a DECAL, FUSE LOCATION (SN: & BELOW) 13b DECAL, FUSE LOCATION (SN: & ABOVE) *DECAL, CZT HYRDO RELEASE DECAL, FIRE ANSI EXPORT DECAL, PARKING BRAKE SYMBOLS Footnotes * Located Under Seat (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 53

54 Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54

55 Decal Group - Safety & Operation REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY DECAL, PINCH POINT (Qty: 2-61" Models) DECAL, DANGER DO NOT OPERATE W/O DEFLECT DECAL, MANUAL AVAIL IN SPANISH DECAL, WARNING, ROLL BAR *DECAL, CZT HYRDO RELEASE DECAL, IGNITION SWITCH DECAL, THROTTLE CONTROL DECAL, WARNING & CAUTION, ROPS (SV) DECAL, WARNING OVERHANG, ROPS (SV) 11A DECAL, FUSE LOCATION, (S/N: & Above) 11B DECAL, FUSE LOCATION (S/N: & Below) DECAL, OIL RESEVOIR 13A *DECAL, BELT & BLADE, IS2000Z icd (52" Models) 13B *DECAL, BELT AND BLADE, IS1500ZX, 61 (61" Models) DECAL-HEIGHT CITATION Footnotes (Located Under Seat Plate) 55

56 Evap Canister Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 56

57 Evap Canister Group REF NO PART NO. QTY. DESCRIPTION 1a X24P5 1 HOSE, VAPOR, 5MM ID, LG (Style A Setup) 1b X27 1 HOSE, VAPOR, 5MM ID, LG (Style B Setup) 2a X26 1 HOSE, VAPOR, 5MM ID, LG (Style A Setup) 2b X30 1 HOSE, VAPOR, 5MM ID, LG (Style B Setup) CNSTR, CARB, 6 GAL CLAMP, 3" ID, CUSHIONED, STAINLESS X6 2 BOLT, 1/4-20 X 3/4, ALLEN BUTTON HD, YZ NUT, 1/4-20 HEX NYLOCK FLANGE A 1 PLATE, CARB CANISTER MOUNT, IS BLK X8 2 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE DECAL, EPA CERT, ZTRS (Located on frame near Serial Tag) DUST FILTER, CANISTER (SV) ASSEMBLY, REMOTE VENT - NO VALVE (SV) GROMMET (SV) Footnotes (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXKAV2452RDCE) 57

58 52" Mower Deck - Pulleys, Belts & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 58

59 52" Mower Deck - Pulleys, Belts & Idler Arm REF NO PART NO. QTY. DESCRIPTION BELT, 5V-SEC, EL, LG ARAMID, WRPD PULLEY, IDLER, 6-3/4" PULLEY, OVER BALL A 1 WELD, IDLER ARM - BLK GREASE FITTING, 1/4-28 STRAIGHT BUSHING, FLANGE SPACER,.52 X 1.00 X SPACER,.52 X 1.25 X.70, CZ X10 3 KEY, 1/4 SQ X 1-1/ WASHER, 1/2 USS X40 1 BOLT-1/2-13 X 5 GD5 YZ NUT, 1/2-13 HEX NYLOCK FLANGE NUT, 3/4-16 HEX SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK WASHER, 1/2 SAE X26 1 BOLT, 1/2-13 X 3-1/4 GD5 YZ SPACER,.52 X 1.00 X.44, CZ X20 2 BOLT, 1/2-13 X 2-1/2 GD5 YZ SPACER,.52 X 1.00 X.22, CZ SHIELD, PULLEY BEARING WELD, MOUNT, IDLER EYE BOLT, 3/8-16 X 6-7/8, 1" EYE ZP NUT, 3/8-16 HEX Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 59

60 52" & 61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) 60

61 52" & 61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION NUT, 3/8-16 HEX NYLOCK FLANGE X14 6 BOLT, 3/8-16 X 1-3/4 GD WASHER, 3/8 SAE NUT, 3/8-16 HEX SERRATED FLANGE NUT, 3/8-16 HEX JAM X3 2 CHAIN, 5/16 GD30, 3 LINKS X2 2 HANGER, FRONT DECK - 2 LINK CLEVIS, 5/16-18, 3/8 PIN HOLE X9 2 PIN, CLEVIS, 3/8 X 1-1/ X6 2 PIN, COTTER, 1/8 X 3/ X16 2 BOLT, 5/16-18 X 2 GD5 TFL NUT, 5/16-18 HEX JAM X16 2 BOLT, 3/8-16 X 2 GD5 YZ Footnotes (IS1500ZXKAV2352 ANSI-EXP) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) 61

62 61" Mower Deck - Housing, Covers & Spindles NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 62

63 61" Mower Deck - Housing, Covers & Spindles REF NO PART NO. QTY. DESCRIPTION 1a DECK SHELL W/ DECALS, IS1500ZX 61 (S/N: & ABOVE) 1b DECK SHELL W/ DECALS, IS1500ZX 61 (S/N: & BELOW) ASSM, SPINDLE, LOW PROFILE S 1 BLADE, 21" (SET OF 3) WASHER, 5/8" GRADE X14 3 BOLT, 5/8-11 X 1-3/4 GR X12 12 BOLT, 5/16-18 X 1-1/4" FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE BODY CLIP 5/16-18 X 1/2" DEEP A 1 PLATE, DEFLECTOR - BLK B 1 PLATE, BRACKET, ANTI SCALP - RED KIT, DISCHARGE CHUTE 61" WASHER, 5/16" GD. 9 FLAT X12 10 BOLT, 3/8-16 X 1-1/2 GD NUT, 3/8-16 HEX NYLOCK FLANGE ROD, MOUNT, CHUTE, 61, CZ WASHER, 5/16" SAE NUT 5/16-24 HEX NYLON LOCK WASHER 3/8" SAE X6 1 BOLT, 5/16-18 X 3/4" FLANGE FLAP, STRIPER, 61 DECK A 1 PLATE, SUPPORT - BLK X8 12 BOLT, 5/16-18 X 1 GD /16" PUSH-ON NUT RETAINER, STL, CZ X6 2 CARRIAGE BOLT 5/16-18 X 3/ B 1 GUARD 61" - RH B 1 GUARD 61" - LH CHUTE DISCHARGE, BEND RUBBER A 1 SUPPORT, DISCHARGE CHUTE - BLK B 1 WELD, FRAME CHUTE, 61 - RED Footnotes (IS1500ZXB2861 ANSI-EXP) 63

64 61" Mower Deck - Pulleys, Belts & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 64

65 61" Mower Deck - Pulleys, Belts & Idler Arm REF NO PART NO. QTY. DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT BUSHING, FLANGE KIT, PULLEY & SHIELD BELT, 5V-SEC, , LG ARAMID, WRPD SPRING-EXTENSION, SWIVEL END NUT, 3/8-16 HEX NYLOCK FLANGE X24 3 BOLT, 1/2-13 X 3 GD X28 1 BOLT, 1/2-13 X 3-1/2 GD X36 1 BOLT, 1/2-13 X 4-1/2 GD WASHER, 1/2 USS NUT, 1/2-13 HEX NYLOCK FLANGE NUT, 3/4-16 HEX WASHER, 3/4 BELLEVILLE WASHER, 1/2 GD9 YZ SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X WELD, MOUNT, IDLER X10 3 KEY, 1/4 SQ. X 1-1/ PULLEY, 6.93 EOD X 25MM, SPLIT SHIELD, PULLEY BEARING EYE BOLT, 3/8-16 X 5, 1 EYE SPACER,.52 X 1.00 X A 1 WELD, IDLER ARM - BLK NUT, 3/8-16 HEX JAM Footnotes (IS1500ZXB2861 ANSI-EXP) 65

66 52" Mower Deck - Housing, Covers, Spindles & Blades (Rear Discharge Export) NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) 66

67 52" Mower Deck - Housing, Covers, Spindles & Blades (Rear Discharge Export) REF NO PART NO. QTY. DESCRIPTION S 1 BLADE, 18 X.25 X 2.5, 1 X 3.5 (SET OF THREE) BODY CLIP, 5/ GA MATERIAL X6 6 BOLT, 5/16-18 X 3/4 GD X14 3 BOLT, 5/8-11 X 1-3/4 GD ASSM, SPINDLE, LOW PROFILE SAFETY WALK, 4.00 X DECK SHELL W/DECALS, 52", IS1500 RD B 1 GUARD, 52" DECK, IS RH - RED B 1 GUARD, 52 DECK, IS1500Z, LH - RED BOLT, 5/16-18 X 1 1/4 FLANGE WASHER, 5/8 GRADE 8, YZ X10 6 BOLT, 5/16-18 X 1-1/4 GD5 YZ NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE A 1 PLATE, FLAP RETIANER, 2000 RD - BLK FLAP, 2000 REAR DISCHARGE A 1 WELD, REAR BAFFLE, 52 RD - BLK B 1 BAFFLE, FRONT DISCHARGE, LH, S150XCE-RED B 1 BAFFLE, FRONT DISCHARGE, RH, S150XCE-RED X8 11 BOLT, 5/16-18 X 1, CARRIAGE B 1 PLATE, BRACKET, ANTI SCALP - RED X10 4 BOLT, 3/8-16 X 1-1/4 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 SAE Footnotes (IS1500ZXKAV2452RDCE) 67

68 52" & 61" Mower Deck - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 68

69 52" & 61" Mower Deck - Rollers REF NO PART NO. QTY. DESCRIPTION WASHER, 3/8 SAE NUT, 3/8-16 HEX SIDE LOCK SPACER,.38 X.50 X WASHER, 1/2 SAE X48 2 BOLT, 3/8-16 X 6 GD5 YZ SPACER,.51 X.75 X.56, CZ SPACER,.38 X.50 X WHEEL WIDE 3.88 DIA 0.531ID POLY X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ Footnotes (IS1500ZXKAV2452RDCE) (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2352 ANSI-EXP) 69

70 52" Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXKAV2352 ANSI-EXP) 70

71 52" Mower Deck - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION 1a DECK SHELL W/ DECALS, 52" (Domestic Models) 1b DECK SHELL W/ DECALS, 52" (ANSI Export Models) 1c DECK SHELL W/ DECALS, 52" (CE Models) B 1 PLATE, BRACKET, ANTI SCALP - RED A 1 PLATE, DEFLECTOR, 52" - BLK A 1 PLATE, SUPPORT - BLKV A 1 SUPPORT, DISCHARGE CHUTE - BLK ASSM, SPINDLE, LOW PROFILE ROD MOUNT, CHUTE B 1 GUARD, 52" DECK - RH - RED B 1 GUARD, 52" DECK - LH - RED B 1 WELD, FRAME, CHUTE, 61 - RED S 1 BLADE, 18 X.25 X 2.5, 1 X 3.5 (SET OF THREE) SAFETY WALK, 4.00 X CHUTE, DISCHARGE, BEND RUBBER FLAP, STRIPER, 61" DECK, IS3100, S200X BODY CLIP, 5/ GA MATERIAL BOLT, 5/16-18 X 1 1/4 FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/8 GRADE 8, YZ X14 3 BOLT, 5/8-11 X 1-3/4 GD X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE X10 4 BOLT, 3/8-16 X 1-1/4 GD5 YZ KIT, DISCHARGE CHUTE, FERRIS RED WASHER, 3/8 SAE X8 6 BOLT, 5/16-18 X 1 GD5 YZ X6 6 BOLT, 5/16-18 X 3/4 GD X6 1 BOLT, 5/16-18 X 3/4, CARRIAGE X8 1 BOLT, 5/16-18 X 1, CARRIAGE WASHER, 5/16 SAE NUT, 5/16-24 HEX NYLON LOCK BOLT, 5/16-18 X 3/4 FLANGE /16 PUSH-ON NUT RETAINER, STL, CZ SPRING, TORSION WASHER, 5/16 FENDER CAP, PROTECTOR,.120 ID X8 1 TUBE, 1/2 X 3/8 BLACK POLY, 8.00 LG X8 8 BOLT, 5/16-18 X 1, CARRIAGE B 1 BAFFLE, FRONT DISCHARGE, LH B 1 BAFFLE, FRONT DISCHARGE, RH Footnotes (IS1500ZXKAV2352 ANSI-EXP) 71

72 Spindle Service Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart (IS1500ZXB2861 ANSI-EXP) 72

73 Spindle Service Parts REF NO PART NO. QTY. DESCRIPTION ASSM, SPINDLE, LOW PROFILE (Includes Ref No. 2-10) FITTING NUT, 3/4-16 HEX WASHER, 3/4 BELLEVILLE SHIELD, TRASH BEARING,.98 X 2.44 X FITTING, RELIEF, 1-5 PSI HOUSING, SPINDLE SPACER SHAFT, SPINDLE Footnotes (IS1500ZXB2861 ANSI-EXP) 73

74 Electrical Schematic - Charging Circuit C (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 74

75 Electrical Schematic - Cranking Circuit R (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 75

76 Electrical Schematic - Ignition Grounding Circuit/Operator Presence I (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 76

77 Electrical Schematic - PTO Clutch Circuit P (IS1500ZXB2861 ANSI-EXP) (IS1500ZXKAV2452RDCE) (IS1500ZXKAV2352 ANSI-EXP) 77

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79 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4