Guide to CKD CAD data

Transcription

1 Guide to CKD CD data How to use CKD s CD data CKD s CD data is provided for your use in CD design. 2D CD data Types of compatible CD DXF Dedicated CD types 3D CD data Types of compatible CD DXF IGES ST Parasolid Dedicated CD types Home page CKD Components TOP page General Catalog Download Service CKD Components TOP page 2D/3D CD Data Library CD/DVD CD CKD CD Data Digital Catalog DVD 2D/3D CD Data Library How to obtain CD data To use the CD-ROM or DVD versions, consult with your nearest CKD branch or dealer. To use the website, access the following address: URL: If the CD data you need is not listed, consult with your nearest CKD branch or dealer. Intro 1

2 Guide to the model selection system How to use the model selection system The CKD system supports selection of the following items. For your use during model selection and design. vailable systems Cylinder selection Rotary/oscillating cylinder selection Shock absorber selection Clean air (F.R.L.) component selection Dryer selection Technical calculations Selection results are linked with catalog PDFs and CD data! Selection results Catalog PDF 2D CD Registration is not required-available at any time! variety of services such as CKD product catalogs, PDF, CD data and model selection are available. Feel free to try them. Intro 2

3 I N D E X Guide for CKD Electronic Catalog Intro Page 1 3, 4, 5-port valve User s Guide Intro Page 5 1 Search by product name/model No. Product name Model No. index in alphabetic order 2 Search by product series Select from external appearance and product description of each series. Master valve Serial transmission system Recommended alternative products New products 3 4 Intro Page 3 Ending Page 38 Intro Page 7 Intro Page 13 Intro Page 14 Intro Page 15 Intro Page 16 Search by flow characteristics C Intro Page 17 Search by specifications and variation Intro Page 29 System selection Intro Page 39 "Select by cylinder bore size and operating speed" or "Select by load value and operating time". 2, 3-port valve Safety precautions Intro Page 59 * For cautions for individual products, read the cautions for the corresponding series. Flow characteristics display method Systems Ozone proof components International System of Units (SI units) JIS symbol list CE Marking CKD RoHS Compliance ISO9001/ISO14001 Certification Index (alphabetic order) Intro Page 58 Ending Page 1 Ending Page 5 Ending Page 18 Ending Page 19 Ending Page 30 Ending Page 32 Ending Page 34 Ending Page 38 Explosionproof Manual selector valve CTLOG EXPRESS Catalogs and CD data (2D/3D-CD) can be downloaded from the CKD website. Related products Intro 3

4 Product group Product name Page Search Selection Caution 3, 4, 5-port valve 2, 3-port valve Explosion-proof Manual selector valve Related products Pilot operated 3, 5-port valve D E D 4G /4G /MN4G /MN4G Small pilot operated 3, 4-port valve MN3E0/MN4E0 3, 5-port pilot operated valve (plug-in block manifold) W4G2/MW4G2/MW4G2/MW4GZ2 Pilot operated 5-port valve (plug-in manifold) W4G4/W4GZ4/MW4G4/MW4GZ4 Pilot operated 4, 5-port valve 4T Pilot operated 5-port valve (pneumatic valve) 4L2-4/LMFO Pilot operated 3, 4-port valve (pneumatic valve) MN3SO/MN4S0 Pilot operated 5-port valve (small pneumatic valve) 4S0/4S0 Pilot operated 3, 4, 5-port valve (pneumatic valve) 4K/4K Pilot operated 5-port valve (pneumatic valve) 4F Pilot operated 5-port valve (ISO valve) PV5G/PV5/GMF/PV5S Direct acting 3-port valve 3QR/3QR/3Q QR negative pressure switching unit MV3QR/MV3QR Direct acting 3-port valve (small pneumatic valve) 3M0/3M0 Direct acting 3-port valve (pneumatic valve) 3P/3P Pilot operated 2, 3, 5-port valve (miniature pneumatic valve) P/M/ Large flow rate 3-port valve NP/NP/NVP Manual selector valve HMV/HSV Shock absorbing valve SKH Solenoid valve 3, 4, 5-port valve PCD E Pilot operated explosion-proof 5-port valve 4F**0EX Pilot operated explosion-proof 5-port valve (pneumatic valve) 4F**0E Quick valve 2QV/3QV Silencer Total air systems , 4, 5-port valve 2, 3-port valve Explosion-proof Manual Related products 4G/ M4G/ MN4G/ 4G/ (master) 4GD/E M4GD/E MN4GD/E 4G4/4 MN3E/MN4E W4G/2 W4G4 4T 4L2-4/LMF0 MN3S0/MN4S0 4S/0 4K/ 4K/ (master) 4F Ending 4F (master) PV5G/GMF PV5/GMF PV5S-0 (master) 3QR/3Q MV3QR 3M/0 3P/ P/M/ NP/NP/NVP 4F*0EX 4F*0E HMV/HSV 2QV/3QV SKH PCD Silencer Total air systems (Total ir) Total air systems (Gamma) Intro 4

5 User's Guide (How to browse/use the catalog) Quickly search for and select a desired product using methods 1to 4. 1 If Search by product name/model No. the product name/model No. are already determined, the desired series page can be found. From INDEX From page side indices I N D E X Product group Product name Page Search Selection Caution Pilot operated 3, 5-port valve 4G/ 3, 4, 5-port valve 3, 4, 5-port valve Guide for CKD Electronic Catalog Intro Page 1 4G D/4G E/MN4G D/MN4G 1 E M4G/ Small pilot operated 3, 4-port valve MN3E0/MN4E0 763 MN4G/ User s Guide Intro Page 5 3, 5-port pilot operated valve (plug-in block manifold) 4G1 to 3/4G1 W4G2/MW4G2/MW4G2/MW4GZ2 to G/ (master) 4GD/E Search by product name/model No. Pilot operated 5-port valve (plug-in manifold) 1 W4G4/W4GZ4/MW4G4/MW4GZ M4GD/E Product name Intro Page 3 Pilot operated 4, 5-port valve MN4GD/E Model No. index in alphabetic order Ending Page 38 4T G4/4 Pilot operated type 5-port valve (pneumatic valve) 2 Search by product series Intro Page 7 4L2-4/LMFO 1147 MN3E/MN4E Select from external appearance and product description of each series. Pilot operated 3, 4-port valve (pneumatic valve) W4G/2 Master valve Intro Page 13 MN3SO/MN4S W4G4 Serial transmission system Intro Page 14 Pilot operated type 5-port valve (small pneumatic valve) 4S0/4S T Recommended alternative products Intro Page 15 Pilot operated type 3, 4, 5-port valve (pneumatic valve) 4L2-4/LMF0 New products Intro Page 16 4K/4K 1231 MN3S0/MN4S0 Pilot operated type 5-port valve (pneumatic valve) Pilot 3 Search by operated flow characteristics C Intro Page 17 3, 5-port valve Metal base 4F S/0 Pilot operated type 5-port valve (ISO valve) 4K/ 4 Search by specifications and variation Intro Page 29 PV5G/PV5/GMF/PV5S K/ (master) Direct acting 3-port valve 2, 3-port valve 3QR/3QR/3Q F System selection Intro Page 39 3QR negative pressure switching unit 4F (master) "Select by cylinder bore size and operating speed" or 2, 3-port valve MV3QR/MV3QR 1525 "Select by load value and operating time". PV5G/GMF Direct acting 3-port valve (small pneumatic valve) 3M0/3M PV5/GMF Safety precautions Intro Page 59 Direct acting 3-port valve (pneumatic valve) PV5S-0 (master) * For cautions for individual products, read the cautions for the 3P/3P 1557 corresponding series. 3QR/3Q Pilot operated type 2, 3, 5-port valve (miniature pneumatic valve) Flow characteristics display method Intro Page 58 P/M/ 1583 MV3QR Systems Ending Page 1 Large flow rate 3-port valve 3M/0 Ozone proof components Ending Page 5 NP/NP/NVP P/ International System of Units (SI units) Ending Page 18 Pilot operated type explosion-proof 5-port valve Explosion-proof 4F**0EX 1655 P/M/ JIS symbol list Ending Page 19 Explosionproof Pilot operated type explosion-proof 5-port valve (pneumatic valve) CE Marking Ending Page 30 NP/NP/NVP 4F**0E F*0EX CKD RoHS Compliance Ending Page 32 Manual selector valve ISO9001/ISO14001 Certification Ending Page 34 Manual selector valve HMV/HSV F*0E Index (alphabetic order) Ending Page 38 Quick valve Manual selector HMV/HSV valve 2QV/3QV QV/3QV Shock absorbing valve Related products SKH 1723 SKH CTLOG EXPRESS Solenoid valve 3, 4, 5-port valve PCD PCD 1743 Related products Silencer Catalogs and CD data (2D/3D-CD) can be downloaded Silencer 1745 Total air systems (Total ir) from the CKD website. Total air systems Total air systems 1767 (Gamma) Ending Intro 3 Intro 4 Page 3, 4, 5-port valve 2, 3-port valve Explosion-proof Manual Related products Recorded position and range are displayed by shading the model number and grid 4G/ M4G/ MN4G/ 4G/ (mastr) 4GD/E M4GD/E MN4GD/E 4G4/4 MN3E MN4E W4G/2 W4G4 4T 4L2-4/ LMF0 MN3S0 MN4S0 3e G/ M4G/ MN4G/ 4G/ (mastr) 4GD/E M4GD/E MN4GD/E 4G4/4 MN3E MN4E W4G/2 W4G4 4T 4L2-4/ LMF0 MN3S0 MN4S0 4S/0 4K/ 4K/ (mastr) 4F 4F (mastr) PV5G GMF PV5 GMF PV5S-0 3QR 3Q MV3QR 3M/0 4S/0 Intro 5 3 If Search by flow characteristics C Intro Pages 17 to 28 4F CONTENTS 4F flow characteristics C have been decided, the desired series page can be found. 3 Search Port 2-port 3-port Single valve Horizontal axis: Search by flow characteristics ody piping (3G1 C to 3/4G1 to 3) 12 Effective cross-sectional area Ideal model with flow characteristics C can be selected. ase piping (3G1 to 2/4G1 to 3) 60 Series Pilot operated 2-port miniature pneumatic valve P512* 512* M512* *P512* N*P512* Vertical axis: Series/variation name Direct acting 3-port small pneumatic valve 3M Series Pilot operated 3-port miniature pneumatic valve P513* 513* M513* *P513* N*P513* Direct acting 3-port valve 3QR Series Direct acting 3-port valve MV3QR Series Direct acting 3-port pneumatic valve 3P Series 3QR method Q *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples. Wiring method Flow characteristics Manifold C [dm Model No. Port size 3 /(bar)] Page Eff. X-sectional ody piping area (mm 2 )(M3G to 33/M4G14to 3) P512* - 512* ase M5, Rc1/8 piping (M3G1 to 2/M4G1 to 3) port 3-port 4, 5-port Related products M512* M *P512* Reduced M5, Rc1/8 wiring manifold φ4 Push-in N*P512* fitting φ4 arbed 3M0 ody fitting piping (M3) (M3G1 to 3-T *(D)/M4G1 to 3-T *(D)) 3M0 M3 φ4 arbed M3M0 Common terminal block/d sub-connector/flat cable connector/ fitting (M5) M3, M5 M3M0 Serial φ4 Push-in transmission fitting φ4, φ6 arbed fitting P513* - ase piping (M3G1 to 2-T*(D)/M4G1 to 3-T*(D)) 513* M5 0.8, Rc1/8 Page M513* Common M5 terminal block/d sub-connector/flat cable connector/ *P513* M5, Rc1/8 Serial transmission φ4 Push-in N*P513* fitting 3QR1 M5 Single unit Series variation 8 Electrical connections list (wire connections/circuit) 11 Product introduction 2 Individual wiring Reduced wiring Individual wiring manifold 3QR1 M5 M3QR1 M5, Rc1/8 M5 MV3QR1 φ4, φ6 Push-in fitting M5 MV3QR1 φ4, φ6 Push-in fitting M5 3P1 φ4, φ6 Push-in fitting Rc1/8 3P2 φ6, φ8 Push-in fitting 3P1 Rc1/8 2-port 3-port 4, 5-port Related products Search method *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Related products (in-stop valve spacer/air supply spacer/ exhaust M3QR1 M5, spacer/pilot Rc1/8 check valve/silencer/plug/din rail) 186 Related parts 196 Manifold specifications sheet 204 Technical data (1) Pneumatic system selection guide P2 Rc1/8, Rc1/ (2) M5 M3P1Notes on wiring 717 φ4, φ6 Push-in fitting Rc1/8 M3P2 φ6, φ8 Push-in fitting (3) Exhaust check valve 751 Rc1/8, M3P1 φ4, φ6 Push-in fitting Rc1/8, (4) M3P2How φ6, φ8 Push-in to fittingexpand reduced wiring manifold 736 Intro 17 Intro 18 Safety precautions 750 lways read the precautions in the Introduction and on page 750 before use Search K/ 4K/ (mastr) (mastr) PV5G GMF PV5 GMF PV5S-0 Search MV3QR 3M/0 3P/ P/M/ NP/NP/ NVP To 4F*0EX the front page/index 4F*0E Series variation HMVPage HSV 2QV 3QV SKH PCD Silencer TotirSys (Total ir) TotirSys (Gamma) Ending 7

6 Flow characteristic C Effective cross-sectional area [dm 3 /(s bar)] Page Model No. Ports No. Specifications/port size Page Page Page Page Page Model No. Ports No. Specifications/port size Page Page Model No. Ports No. Specifications/port size Page In alphabetical order Model No. [index in alphabetical order] Model No. Model Catalog Page V**7 ir operated valve for high vacuum Flow valves Ending Page VP**2 ir operated valve for high vacuum Flow valves Ending Page Z Tube cutter ux comp 814 ooster Cylinder Ending Page 136 *P51* I Pilot operated 2, 3, 5-port valve/metal base Pneu Val to 820-W racket/for Rotary actuator F.R.L./Standard White Series ux comp Regulator ux comp * S Pilot operated 2-port valve/ sub-base Pneu Val * S Pilot operated 3-port valve/ sub-base Pneu Val S Pilot operated 5-port valve/ sub-base Pneu Val Relief valve ux comp F.R. unit ux comp 338 S- alancer unit, automatic pressure adjustment Cylinders II 1216 S-O alancer unit, fixed pressure adjustment Cylinders II 1228 H Compact cross roller parallel hand Cylinders II 1506 H-FC Mechanical hand Cylinders II 1735 H-LN Hand with length measuring sensor/ cross roller parallel hand with sensor Cylinders II 1444 Centering hand Cylinders II 1624 HE HE-LN Hand with length measuring sensor/centering hand with sensor Cylinders II 1444 Compact cross roller parallel hand with rubber cover Cylinders II 1506 HG HG-LN Hand with length measuring sensor/rubber covered cross roller parallel hand with sensor Cylinders II 1444 Miniature cross roller parallel hand Cylinders II 1496 S2 C C1000 to 8000-P6 F.R.L. combination/copper and PTFE free series ux comp 238 C1000 to 8000-W F.R.L. combination/standard White Series ux comp 32 C1010 to 8010-W W.L. combination/standard White Series ux comp 40 C1020 to 8020-W F.R. combination/standard White Series ux comp 46 C1030 to 8030-W F.M.R. combination/standard White Series ux comp 52 Ending Ending 42 Model No. Catalog name (bbreviation) Page Ending Page 38 to 63 C1040 to 8040-W W.M. combination/standard White Series ux comp 58 C1050 to 8050-W R.M. combination/standard White Series ux comp 64 C1060 to 8060-W F.M. combination/standard White Series ux comp 70 C25N- Governor for medium pressure gas Flow valves 972 C3070 to 8070-W F.F.M. combination/standard White Series ux comp 76 CC4 Clamp cylinder/double acting/single rod Cylinders II 992 CC4-G4 Clamp cylinder/double acting anti-spatter adherence Cylinders II 1004 CC-N32/40 Lightweight clamp cylinder/ double acting/single rod Cylinders II 1030 Cartridge cylinder/single acting, push Cylinders I 1322 CT type CU30 Clean air unit ux comp 832 CV2 Cylinder with valve/double acting lubrication with valve Cylinders I 694 CV2-N Cylinder with valve/double acting no-lubrication with valve Cylinders I 694 Coolant check valve Flow valves 860 CCH CG Fiber tube push-in fitting (clean-room) ux comp 802 CH ir operated 2-port ball valve (compact rotary valve)/double acting Flow valves 662 CHF ir operated 2-port ball valve (compact rotary valve)/double acting/full bore Flow valves 662 CHF-R* ir operated 2-port ball valve (compact rotary valve)/single acting/full bore Flow valves 662 CHF-V* ir operated 2-port ball valve (compact rotary valve)/with solenoid valve/double acting/full bore Flow valves 676 CHF-X* ir operated 2-port ball valve (compact rotary valve)/with solenoid valve/single acting/full bore Flow valves 676 CH-R* ir operated 2-port ball valve (compact rotary valve)/single acting Flow valves 662 CH-V* ir operated 2-port ball valve (compact rotary valve)/with solenoid valve/double acting Flow valves 676 CH-X* ir operated 2-port ball valve (compact rotary valve)/with solenoid valve/single acting Flow valves 676 CHC uto hand changer Cylinders II 1724 CHG ir operated 3-port ball valve (compact rotary valve)/double acting Flow valves 670 CHG-R* ir operated 3-port ball valve (compact rotary valve)/single acting Flow valves 670 CHG-V* ir operated 3-port ball valve (compact rotary valve)/with solenoid valve/double acting Flow valves 682 CHG-X* ir operated 3-port ball valve (compact rotary valve)/with solenoid valve/single acting Flow valves 682 Check valve with push-in fitting ux comp 710 CHL 2 If Search by product Intro Pages 7 to 14 seri Select the from product s external series appearance name is already and product determined, description of each s the desired series page can be found. Search by product series 3, 4, 5-port valve (pilot operated 2 indicates Small/medium valve (10/15/18 Search mm) by product series Product group Select from external appearance and product description of each series. Cylinders up to φ100 Power consumption: 0.6 W NEW 3, 4, 5-port valve (pilot operated type) P.1 to Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Large valve (24 mm) Cylinders up to φ160 Power consumption: 1.0 W Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W NEW P.7 on NEW P.221 on NEW P.339 on 3, 5-port valve equipped with safety function 3, 5-port valve equipped with safety function 3, 5-port valve equipped with safety function 4G/4G MN4G/MN4G 4GD/4GE Model No. Ports No.Specifications/port size Page Single valve Manifold/block type (individual wiring/reduced wiring) Single valve 3G1 to 3 3 ody piping MN3G 3 ody piping Individual wiring 226 3GD1 to 3 3 ody piping G1 to 3 5 φ4 to φ10, M5, Rc1/8, 1/4 MN4G 5 φ4 to Rc1/8 Reduced wiring 242 4GD1 to 3 5 φ4 to φ10, M5, Rc1/8, 1/4 3G1 to 2 3 ase piping MN3G 3 ase piping Individual wiring 234 3GE1 to 2 3 ase piping G1 to 3 5 Rc1/8 to Rc3/8 MN4G 5 φ4 to φ8 Reduced wiring 258 4GE1 to 3 5 Rc1/8 to Rc3/8 Manifold/metal base (individual wiring/reduced wiring) * G screws and NPT screws are also compatible. Manifold/metal base (individual wiring/reduced wiring) M3G1 to 3 3 ody piping Individual wiring 96 M3GD1 to 3 3 ody piping Individual wiring 410 M4G1 to 3 5 φ4 to φ10, M5, Rc1/8, 1/4 Reduced wiring 136 M4GD1 to 3 5 φ4 to φ10, M5, Rc1/8, 1/4 Reduced wiring 436 M3G1 to 2 3 ase piping Individual wiring 112 M3GE1 to 2 3 ase piping Individual wiring 422 M4G1 to 3 5 φ4 to Rc1/4 Reduced wiring 158 M4GE1 to 3 5 φ4 to Rc1/4 Reduced wiring 456 * G threads and NPT threads are also compatible. 3, 5-port valve equipped with safety function 4G/4G Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Model No. Ports No. Specifications/port size Page Single valve 3G1 to 3 3 ody NEW piping P.511 on 4G1 to 3 5 3, 5-port valve equipped with safety function φ4 MN4GD/MN4GE to φ10, M5, Rc1/8, 1/4 3G1 to 2 3 Model No. Ports No.Specifications/port size Page Manifold/block type (individual wiring/reduced wiring) MN3GD 3 ody Individual wiring 516 ase piping MN4GD 5 φ4 to Rc1/8 Reduced wiring 532 MN3GE 3 ase piping Individual wiring 524 MN4GE 5 φ4 φ8 Reduced wiring 548 4G1 to 3 5 Rc1/8 to Rc3/8 Model No. Manifold/metal base (individual wiring/reduced wiring) M3G1 to 3 3 ody piping M4G1 to 3 5 Intro 7 φ4 to φ10, M5, Rc1/8, 1/4 M3G1 to 2 M4G1 to ase piping φ4 to Rc1/4 Page P.7 on P.599 on Large flow rate 5-port valve 12 4G4/4G4 Model No. Ports No.Specifications/port size Page Single valve ody piping 4G φ8 to φ12, Rc3/8 ase piping 60 4G Rc3/8, Rc1/2 Manifold/metal base (individual wiring/reduced wiring) Page ody piping Individual wiring 630 M4G4 5 φ8 to φ12, Rc3/8 Reduced wiring 662 ase piping Individual wiring 644 M4G4 5 φ8 to φ12, Rc1/4 to Rc1/2 Reduced wiring 678 * G threads and NPT threads are also compatible. Individual wiring 96 Reduced wiring 136 Individual wiring 112 Reduced wiring 158 * G threads and NPT threads are also compatible. Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0 NEW models added to the 9th edition. NEW 3, 5-port valve equipped with safety functio MN4G/MN4G Small valve (7.0/10 mm) Cylinders up to φ32 Power consumption: 0.4 W and up Manifold/block type (individual wiring/reduced w Model No. Ports No. Specifications/port size Pa MN3G 3 ody piping Individual 5 φ4 to Rc1/8 Reduced P.763 on 3, 4-port valve with valve height of 40 mm or less MN3E/MN4E MN4G lock manifold (reduced wiring) MN3E00 MN3G 3 M3 to φ4 772 MN4E00 4 lock manifold (individual wiring/reduced wiring) MN4G MN3E0 3 M5 to φ6 796 MN4E0 4 Page P.22 * G screws and NPT screws are also compatib 3 ase piping Individual 5 φ4 to φ8 Reduced 4 If Search by specifications and variation Intro Page 29 to 38 the variation format is already determined, the desired product can be found. Icons (marks) cations and 4 variation ld model No. ort valve Flow characteristic C [dm 3 /(s bar)] 0.5 to to to to 2.3 Intro to Search by specifications and lso variation known as... Individual wiring manifold Series name Manifold model No. (mm 2 ) Remarks Page 4, 5-port valve One-sided MN4E0 Series MN4E0 0.5 to solenoid type 4S0 Series M4S (small pneumatic valve) M4S to M4G D 96/ to 8.0 M4G E 112/422 4G Series - MN4G D 226/ to 2.3 MN4G E 234/524 MW4G2 One-sided 874 W4G2 Series MW4G2 1.7 to solenoid/ 878 MW4GZ2 plug-in type 878 Effective Pilot cross-sectional operated area W4G4 Series MW4G4 6.4 to Plug-in type 1010 soft spool valve (mm 2 ) Remarks Page MN4S0 Series MN4S0 One-sided 0.57 to (pneumatic valve) MT4S0 solenoid type M4K K Series M4K 0.60 to (pneumatic valve) MN4K 1304 One-sided ()M4F F Series M4F1 to M4F to (pneumatic valve) M4F4 to 7 (4F7) 1404 solenoid M4F**E type To the Explosion-proof 1694 PV5G/PV5/CMF Series GMF to (ISO valve) GMF , 3-port valve 1218 MN3E0 Series MN3E One-sided 796 M3G 0.70 to G Series - Pilot operated MN3G 0.71 to soft spool valve MN3S0 Series MN3S0 96/410 One-sided (pneumatic valve) MT3S0 solenoid type 3K Series M3K (pneumatic valve) 112/422-3M Series M3M0-0.1 to (small pneumatic valve) M3M0 226/516 Direct acting poppet M3QR 3QR Series 0.30 to valve M3QR 3P Series M3P 234/ to (pneumatic valve) M3P Pilot operated P/M/ Series *P to poppet valve (Miniature One-sided pneumatic valve) N*P512/3/ Two 3-port valves integrated MN3E0 solenoid/ Series MN3E One-sided 796 M3G D 96/410 Pilot operated M3G E 112/422 3G Series plug-in type 0.66 to soft spool valve MN3G D 226/516 Vertical axis: MN3G E 234/524 MN3S0 Series MN3S0 One-sided (pneumatic valve) MT3S0 solenoid type to Series name to Plug-in type M4F to to 18 Note: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. 160 One-sided solenoid type corresponding page For easier use of the catalog, each item is Small/medium valve (10/15/18 mm) Large valve (24 mm) marked Cylinders up and to φ100 compatible Power consumption: items 0.6 W are indicated in the text. NEW Cylinders up to φ160 Power consumption: 1 3, 5-port valve equipped with safety function MN4GD/MN4GE Large flow rate 5-port valve 4G4/4G4 Model No. Ports No. Specifications/port size Page Model No. Ports No. Specifications/port size Manifold/block type (individual European wiring/reduced Standards wiring) compliant Single valve MN3GD 3 ody piping Individual wiring 516 Ending Page ody 30piping products. 4G4 5 MN4GD 5 φ4 to Rc1/8 Reduced wiring 532 φ8 to φ12, Rc3/8 MN3GE MN4GE Intro 7 Mark 3 5 ase piping φ4 to φ8 Meaning CD data is available for items with CD marks in dimensions. Page P.511 on Individual wiring 524 Reduced wiring 548 ase piping 4G4 5 Rc3/8, Rc1/2 Manifold/metal base (individual wiring/reduced wiring) M4G4 5 Details Intro Page 1 ody piping φ8 to φ12, Rc3/8 Page P.59 ase piping Individual w RoHS-compliant products. M4G4 Ending 5 Page 32 φ8 to φ12, Rc1/4 to Rc1/2 Reduced w * G threads and NPT threads are also compat Intro 6 Pa Individual w Reduced w

7 2 indicates Search by product series Select from external appearance and product description of each series. NEW models added to the 9th edition. 3, 4, 5-port valve (pilot operated) P.1 to Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W NEW 3, 5-port valve equipped with safety function 4G/4G Model No. No. of Ports Specifications/port size Page Single valve 3G1 to 3 4G1 to 3 3G1 to 2 4G1 to ody piping φ4 to φ10, M5, Rc1/8, 1/4 ase piping Rc1/8 to Rc3/8 Manifold/metal base (individual wiring/reduced wiring) M3G1 to 3 M4G1 to 3 M3G1 to 2 M4G1 to ody piping Individual wiring 96 φ4 to φ10, M5, Rc1/8, 1/4 Reduced wiring 136 ase piping φ4 to Rc1/4 Page P.7 on Individual wiring 112 Reduced wiring 158 * G threads and NPT threads are also compatible. NEW 3, 5-port valve equipped with safety function MN4G/MN4G Model No. No. of Ports Specifications/port size Page Manifold/block (individual wiring/reduced wiring) MN3G MN4G MN3G MN4G ody piping φ4 to Rc1/8 ase piping φ4 to φ8 Page P.221 on Individual wiring 226 Reduced wiring 242 Individual wiring 234 Reduced wiring 258 * G screws and NPT screws are also compatible. NEW 3, 5-port valve equipped with safety function 4GD/4GE Model No. No. of Ports Specifications/port size Page Single valve 3GD1 to 3 4GD1 to 3 3GE1 to 2 4GE1 to ody piping φ4 to φ10, M5, Rc1/8, 1/4 ase piping Rc1/8 to Rc3/8 Manifold/metal base (individual wiring/reduced wiring) M3GD1 to 3 M4GD1 to 3 M3GE1 to 2 M4GE1 to ody piping Individual wiring 410 φ4 to φ10, M5, Rc1/8, 1/4 Reduced wiring 436 ase piping φ4 to Rc1/4 Page P.339 on Individual wiring 422 Reduced wiring 456 Small/medium valve (10/15/18 mm) Cylinders up to φ100 Power consumption: 0.6 W Large valve (24 mm) Cylinders up to φ160 Power consumption: 1.0 W Small valve (7.0/10 mm) Cylinders up to φ32 Power consumption: 0.4 W and up NEW 3, 5-port valve equipped with safety function MN4GD/MN4GE Model No. No. of Ports Specifications/port size Page Manifold/block (individual wiring/reduced wiring) MN3GD MN4GD MN3GE MN4GE ody piping φ4 to Rc1/8 ase piping φ4 to φ8 Page P.511 on Individual wiring 516 Reduced wiring 532 Individual wiring 524 Reduced wiring 548 Large flow rate 5-port valve 4G4/4G4 Model No. No. of Ports Specifications/port size Page Single valve 4G4 5 ody piping φ8 to φ12, Rc3/ G4 5 ase piping Rc3/8, Rc1/2 618 Manifold/metal base (individual wiring/reduced wiring) M4G4 5 ody piping φ8 to φ12, Rc3/8 Page P.599 on Individual wiring 630 Reduced wiring 662 ase piping Individual wiring 644 M4G4 5 φ8 to φ12, Rc1/4 to Rc1/2 Reduced wiring 678 * G threads and NPT threads are also compatible. Page P.763 on 3, 4-port valve with valve height of 40 mm or less MN3E/MN4E Model No. No. of Ports Specifications/port size Page lock manifold (reduced wiring) MN3E00 3 M3 to φ4 772 MN4E00 4 lock manifold (individual wiring/reduced wiring) MN3E0 3 M5 to φ6 796 MN4E0 4 Intro 7

8 Search method , 4, 5-port valve (pilot operated) 3-port valve (direct acting) 2, 3-port valve (pilot operated) Explosion-proof 2, 3-port valve (for air blow) Master valve Manual selector valve Related products Serial transmission system Medium valve (manifold pitch 16 mm) Cylinders up to φ80 Power consumption: 0.6 W Large valve (manifold pitch 25 mm) Cylinders up to φ125 Power consumption: 1.2 W One-sided solenoid/reduced wiring valve Cylinders up to φ180 Power consumption: 1.9 W IP65 compatible plug-in block manifold 3, 5-port valve W4G2 Page Model No. No. of Ports Specifications/port size Single valve W4G2 5 ase piping Rc1/4 Individual wiring manifold MW3G2-R1 3 ody piping MW4G2-R1 5 Rc1/8, φ4 to φ8 MW4G2-R1 5 ase side piping φ4 to φ8 MW4GZ2-R1 5 ase bottom piping φ4 to φ8 Reduced wiring manifold MW3G2-T* 3 ody piping MW4G2-T* 5 Rc1/8, φ4 to φ8 MW4G2-T* 5 ase side piping φ4 to φ8 MW4GZ2-T* 5 ase bottom piping φ4 to φ8 P.863 on Page Page P.1003 on IP65 equivalent plug-in manifold 5-port valve W4G4 Model No. Specifications/port size Page Single valve W4G4 ase piping Rc1/4, Rc3/ W4GZ4 ase piping Rc1/4, Rc3/ Individual wiring manifold MW4G4-R1 ase side piping φ8 to φ12, Rc1/4, Rc3/ MW4GZ4-R1 ase bottom piping Rc1/4, Rc3/ Reduced wiring manifold MW4G4-T* ase side piping φ8 to φ12, Rc1/4, Rc3/ MW4GZ4-T* ase bottom piping Rc1/4, Rc3/ * G screws and NPT screws are also compatible. Plug-in type block manifold 4, 5-port valve 4T Model No. No. of Ports Specifications/port size Single valve 4T3 4T4 MN4T1 MN4T2 M4T3 M4T4 5 Sub-plate piping Rc1/4 to Rc1/2 Reduced wiring manifold 4 DIN rail φ4 to φ10 5 Direct mounting method Rc1/4 to Rc1/2 Page P.1079 on Page Reduced wiring valve Cylinders up to φ80 Power consumption: 1.8 W One-sided solenoid/reduced wiring valve Cylinders up to φ40 Power consumption: 0.6 W Small (valve width 10 mm) Cylinders up to φ25 Power consumption: 0.6 W Page P.1147 on Plug-in type 5-port valve 4L2-4/LMFO (pneumatic valve) Model No. Specifications/port size Page Single valve 4L2-4 Sub-plate piping Rc1/ Reduced wiring manifold LMF0 Sub-plate piping φ4 to Rc1/ lock manifold 3, 4-port valve pneumatic MN3S0/MN4S0 Valve Model No. No. of Ports Specifications/port size Page lock manifold (individual wiring/reduced wiring) MN3S0 MN4S0 MT3S0 MT4S DIN rail M5 to φ6 Direct mounting M5 to φ6 Page P.1165 on ( ) 1170 Miniature/space saving 5-port valve 4S0/4S0 (small pneumatic valve) Model No. Specifications/port size Page Single valve 4S0 ody piping M3, φ S0 Sub-plate piping M5 Manifold (individual wiring/reduced wiring) M4S0 ody piping Individual wiring 1218 M3, φ4 M4S0 Sub-plate piping M5, φ4 to φ6 Page P.1205 on Individual wiring 1218 Reduced wiring 1222 Intro 8

9 2 indicates Search by product series Select from external appearance and product description of each series. NEW models added to the 9th edition. 3, 4, 5-port valve (pilot operated) P.1 to Small/medium/large valve (valve width 15/18/23/29 mm) Cylinders up to φ160 Power consumption 1.8 W Small/medium/large valve Cylinders up to φ250 Power consumption: 1.8 to 6 W ISO Standards compliant valve Cylinders up to φ160 Power consumption: 1.0, 1.2 W Compact 3, 4, 5-port valve 4K/4K (pneumatic valve) Model No. No. of Ports Specifications/port size Page Single valve 3K1 4K 3 5 ody piping M5 to φ12 4K 5 Sub-plate piping Rc1/8 to Rc1/2 Individual wiring manifold/metal base M3K1 M4K 3 5 M4K 4 5 ody piping M5 to φ12 Sub-plate piping M5 to φ12 Individual wiring manifold/block MN4K 5 Sub-block piping φ4 to φ10 Page P.1231 on series lined-up / 5-port valve 4F (pneumatic valve) Model No. Specifications/port size Page Single valve 4F0 to 3 4F4 to 7 ody piping M5, Rp1/8 to Rp3/8 Sub-plate piping Rc1/4 to Rc1 Page P.1337 on Individual wiring manifold M4F0 to 3 ody piping 1376 M5, Rp1/8 to Rp3/8 M4F4 to 7 Sub-plate piping 1404 Rc1/4 to Rc3/4 * 4F0... Model No. for the 4F0 single type. Page P.1437 on Valve width 38 to 50 mm / 5-port valve PV5G/GMF (DIN terminal box) Model No. Specifications/port size Page Single valve (sub-plate piping) PV5G-6 ISO size 1 Rc1/4, Rc3/ PV5G-8 ISO size 2 Rc3/8 to Rc3/ Individual wiring manifold GMF1 ISO size 1 Rc1/4, Rc3/ GMF2 ISO size 2 Rc3/8, Rc1/ Mix manifold GMFZ ISO sizes 1/2 Mix manifold 1458 ISO Standards compliant valve Cylinders up to φ160 Power consumption: 1.2 W ISO compliant master valve Cylinders up to φ160 Page P.1465 on Valve width 38 to 50 mm / 5-port valve PV5/GMF (I/O connector) Model No. Specifications/port size Page Single valve (sub-plate piping) PV5-6R ISO size 1 Rc1/4, Rc3/ PV5-8R ISO size 2 Rc3/8 to Rc3/ Individual wiring manifold GMF1 ISO size 1 Rc1/4, Rc3/ GMF2 ISO size 2 Rc3/8, Rc1/ Mix manifold GMFZ ISO sizes 1/2 Mix manifold 1486 Valve width 38 to 50 mm / 5-port valve PV5S-0 (ISO compliant master valve) Model No. Specifications/port size Page PV5S-6-0 Rc1/4, Rc3/8 PV5S-8-0 Rc3/8, Rc1/2, Rc3/4 Page P.1493 on 1494 Intro 9

10 Search method , 4, 5-port valve (pilot operated) 3-port valve (direct acting) 2, 3-port valve (pilot operated) Explosion-proof 2, 3-port valve (for air blow) Master valve Manual selector valve Related products Serial transmission system 3-port valve (direct acting) P.1505 to Small valve (valve width 10mm) Cylinders up to φ25 Power consumption: 2.0 to 2.4 W Small valve (valve width 10mm) Cylinders up to φ25 Power consumption: 2.0 to 2.4 W Small valve (valve width 10mm) Cylinders up to φ16 Power consumption: 0.6 W Poppet type 3-port valve 3QR/3QR Model No. Specifications/port size Page Single valve 3QR 3QR ody piping M5 Sub-plate piping M5 Individual wiring manifold M3QR ody piping M5 to Rc1/8 M3QR Sub-plate piping M5 to Rc1/8 Page P.1505 on NEW Page P.1525 on Poppet type 3-port valve MV3QR/MV3QR Model No. Specifications/port size Page MV3QR1 ody piping M5Nφ6 MV3QR1 Sub-plate piping 1528 M5Nφ6 Poppet type 3-port valve 3M0/3M0 (small pneumatic valve) Model No. Specifications/port size Page Single valve 3M0 3M0 ody piping φ4 Sub-plate piping M3 Individual wiring manifold M3M0 ody piping φ4 M3M0 Sub-plate piping φ4, φ6, M3, M5 Page P.1541 on , 3-port valve (pilot operated) P.1583 to Small valve (valve width 15/22 mm) Cylinders up to φ40 Power consumption: 1.8 W Small valve (valve width 15 mm) Port size M5, Rc1/8, φ4 Power consumption 1.8 W Large flow rate Port size Rc3/8 to Rc2 Power consumption 4 to 8 W / DC Pressure balance poppet valve 3P/3P (pneumatic valve) Model No. Specifications/port size Page Single valve 3P 3P ody piping M5 to Rc1/8 Sub-plate piping Rc1/8 to Rc1/4 Individual wiring manifold M3P ody piping M5 to Rc1/4 M3P Sub-plate piping Rc1/8 to Rc1/4 Page P.1557 on Page P.1583 on Poppet type 2, 3, 5-port valve P/M/ (miniature pneumatic valve) Model No. Specifications/port size Page W2P513 Two 3-port valves integrated M5 P512* P513* No sub-base P5142 M512* Sub-base 1588 M513* M5 512* 513* Sub-base M Individual wiring manifold *P51** Sub-base M5, Rc1/ lock manifold N*P51** Sub-block φ Page P.1623 on 3-port pneumatic/low-vacuum valve NP/NP/NVP Model No. Specifications/port size Page NP13/14 Internal pilot solenoid valve Rc3/8 to Rc NP11 Internal pilot air operated Rc3/8 to Rc NVP11 External pilot solenoid valve Rc3/8 to Rc Intro 10

11 2 indicates Search by product series Select from external appearance and product description of each series. NEW models added to the 9th edition. Explosion-proof P.1655 to Pilot operated 5-port valve Cylinders up to φ250 Power consumption: 4 to 4.5 W Pilot operated 5-port valve Cylinders up to φ250 Power consumption: 4 to 4.5 W NEW Explosion proof performance ExdIIT4 4F**0EX (pneumatic valve) Model No. Specifications/port size Page Single valve 4F3*0EX 4 4F *0EX to 7 Manifold M4F3*0EX 4 M4F *0EX to 7 ody piping Rp1/4 to Rp3/8 Sub-plate piping Rc1/4 to Rc1 ody piping Rp1/4 to Rp3/8 Sub-plate piping Rc1/4 to Rc3/4 Page P.1655 on Pressure and explosion proof enclosure d2g4 type 4F**0E (pneumatic valve) Model No. Specifications/port size Page Single valve 4F3*0E 4 4F *0E to 7 Manifold M4F3*0E 4 M4F *0E to 7 ody piping Rp1/4 to Rp3/8 Sub-plate piping Rc1/4 to Rc1 ody piping Rp1/4 to Rp3/8 Sub-plate piping Rc1/4 to Rc3/4 Page P.1679 on Explosion-proof 2, 3-port valve General Purpose Valves Direct acting poppet type 2, 3-port valve Power consumption: 6.7 to 17 W (60 Hz) Pilot operated poppet type 2-port valve Power consumption: 6.7 to 17 W (60 Hz) Poppet type 2-port valve Power consumption: 7 W (60 Hz) Pressure and explosion proof enclosure d2g4/d2g2 type /G (general purpose valve) Model No. Port size Page 2-port valve 4*E4 Rc1/4, Rc3/8 General Purpose 41E2 Rc1/4, Rc3/8 Valves 41E4-Z Rc1/4, Rc3/8 3-port valve G4*E4 Rc1/4, Rc3/8 General Purpose G4*E4-Z Rc1/4, Rc3/8 Valves Pressure and explosion proof enclosure d2g4/d2g2 type D/P (general purpose valve) Model No. Port size Page P**E4 Rc 1/2 to 50 flange D**E4 Rc 1/2 to 50 flange General Purpose DK**E4 Rc1/2 to Rc1 Valves P**E2 Rc 1/2 to 50 flange Pressure and explosion proof enclosure d2g4 type for air blow PDVE4 (pulse-jet valve) Model No. Port size Page PDVE4 Rc3/4 to Rc2 General Purpose Valves Intro 11

12 2, 3-port valve (air blow type) Search method , 4, 5-port valve (pilot operated) 3-port valve (direct acting) 2, 3-port valve (pilot operated) Explosion-proof 2, 3-port valve (for air blow) Master valve Manual selector valve Related products Serial transmission system General Purpose Valves Compact poppet valve Power consumption: 3 to 11.5 W/DC Compact poppet valve Power consumption: 3 to 11.5 W/DC Compact poppet valve Power consumption: 3.8 to 11 W (60 Hz) Direct acting 2-port valve by target fluid F/FG/FV (special purpose valve) Model No. Working fluid/port size Page Single valve F For compressed air M5 to Rc1/2 FG For dry air Rc1/8 to 1/2 FV For medium vacuum Rc1/8 to 1/2 Manifold GF GFG GFV For compressed air M5 to Rc3/8 For dry air M5 to Rc3/8 For medium vacuum M5 to Rc3/8 General Purpose Valves General Purpose Valves Direct acting 3-port valve by target fluid F/FG (special purpose valve) Model No. Working fluid/port size Page Single valve FG For compressed air M5 to Rc3/8 FGG For dry air Rc1/8 to 3/8 Manifold GFG GFGG For compressed air M5 to Rc1/4 For dry air Rc1/8 to 1/4 General Purpose Valves General Purpose Valves General purpose direct acting 2, 3-port valve /G (general purpose valve) Model No. Port size Page Single valve/2-port valve Rc1/8 to Rc1/2 Manifold/2-port valve G Rc1/4 Single valve/large bore size 2-port valve 71 Rc1/2 to Rc1 Single valve/3-port valve G Rc1/8 to Rc3/8 Manifold/3-port valve GG Rc1/8 to Rc3/8 General Purpose Valves Large poppet type Power consumption: 3.8 to 48W (60 Hz) Miniature poppet valve Power consumption 0.6 W (DC) Medium poppet type Power consumption: 3.4 to 10W (60 Hz) General purpose pilot operated 2-port valve D/P (general purpose valve) Model No. Port size Page Piston drive P11/12 8 to 25 P21/22 Rc1 1/4 to 50 flange Diaphragm drive General D11/12 8 to 25 Purpose D21/22 Rc1 1/4 to 50 flange Valves Pilot kick piston drive PK11/21 Rc 1/4 to 50 flange Pilot kick diaphragm drive DK11/12/21 Rc 1/4 to 50 flange 2-port valve for air blow EX Model No. Port size Page Pilot operated EX φ6 to φ12 General Purpose Valves Pilot operated 2-port valve for large flow rate air blow PD/PDV (pulse-jet valve) Model No. Port size Page ir operated valve PD3 Rc3/4 to Rc3 PD2 Rc2 Solenoid valve General PDV3 Rc3/4 to Rc3 Purpose PDV2 Rc2 Valves Multiple-series solenoid valve for PD3 operation (direct acting) PJV Rc1/8, Rc1/4 Controller for pulsejet valve OMC2 Output step No.: 6, 10 Intro 12

13 2 indicates Search by product series Select from external appearance and product description of each series. NEW models added to the 9th edition. Master valve 3, 5-port valve Cylinders of φ20 to φ100 3, 5-port valve Cylinders of φ20 to φ160 5-port valve Cylinders of φ10 to φ250 NEW Page P.315 on Page P.1323 on Page P.1419 on 4G Model No. Specifications/port size Page Single valve 3G 4G 4G Manifold M3G M4G M4G ody piping φ4 to Rc1/4 ase piping Rc1/8 to Rc3/8 ody piping φ4 to Rc1/4 ase piping φ4 to Rc1/ K (pneumatic valve) Model No. Specifications/port size Page Single valve 3K1 4K 4K Manifold M3K1 M4K M4K ody piping M5 to φ12 Sub-plate piping Rc1/8 to Rc1/2 ody piping M5 to φ12 Sub-plate piping M5 to φ F (pneumatic valve) Model No. Specifications/port size Page Single valve 4F0 to 3 ody piping 4F4 to 7 Sub-plate piping 1420 Manifold ()M4F0 to 3 ody piping M4F4 to 7 Sub-plate piping 1420 Manual selector valve Related products Manual override switching 4-port valve Cylinders of φ20 to φ160 With push-in fitting φ25 to φ125 cylinder Slide valve, manual switching valve HMV/HSV Model No. Port size Page HMV HSV Miniature Rc1/4 Standard Rc1/4 to 3/4 Page P.1705 on Quick valve 2QV/3QV Model No. Port size Page 2QV 3QV 2-way valve 3-way valve Page P.1713 on 1714 Shock absorbing valve SKH Model No. Specifications Page SKH Variable speed unit SKH Deceleration unit 1726 SKH Single-side deceleration unit Solenoid valve 3, 4, 5-port valve PCD Page P.1723 on Page P.1743 on Model No. Specifications Page PCD Pilot operated poppet 3, 4, 5-port valve 1744 Intro 13

14 Related products Search method , 4, 5-port valve (pilot operated) 3-port valve (direct acting) 2, 3-port valve (pilot operated) Explosion-proof 2, 3-port valve (for air blow) Master valve Manual selector valve Related products Serial transmission system Page P.1745 on Silencer Series Piping bore size Page Metering valve with silencer SMW2 R1/8, 1/ FMS M5 SMW R3/8, 1/ Small bore size SL M Resin body SLW R1/8, 1/4, 3/8, 1/ SLW-*-H R1/4, 3/8, 1/ Large flow rate/small bore size/resin body SLW-*L R1/4, 3/ High noise reduction/compact SLW-*S R1/8, 1/ R3/ Push-in SLW-H R1/4, 3/8, 1/ Miniature SLM M3, M luminum body SL R1/4 to Exhaust cleaner F*31 Rc3/8 to Total air systems [Total air systems] Model No. Specifications/port size Page Detector (mechanical valve) MS Small Rc1/8, φ4 MM Medium Rc1/8, φ4 MVL Large Rc1/4 Circuit device (logic valve) φ Total air systems [Gamma system] PLC components Signal control components Serial transmission system Page 1811 NEW NEW Model No. Specifications Page OPP2 Degree of protection (IP64) OPP3 Flat cable compatible slave unit OPP4 Thin shape OPP5 Degree of protection (IP65) I/O block compatible Intro Page 31 OPP6 Miniature 32 point compatible OPP7 Thin 32 point compatible OPP8 Thin 32 point compatible [Serial transmission system] Model No. Specifications UNIWIRE R SYSTEM UW Serial parallel transmission system SVE NET CSN High speed transmission system Intro 14

15 Recommended alternative products Production of the series below has been discontinued. Select recommended alternative products instead. Discontinued 3, 5-port pilot operated valve (small pneumatic valve) 4S1/4S1 Series Direct acting 3, 5-port valve FS/FD Series Pilot operated 5-port valve (ISO valve) CMF Series Pilot operated 3, 5-port valve 4G Series Recommended alternative product Pilot operated 3, 5-port valve 4G R Series Pilot operated 5-port valve 4F Series Pilot operated 5-port valve (ISO valve) GMF Series Pilot operated 3, 5-port valve 4G R Series Intro 15

16 New products The new series below are now available. Pilot operated 3, 5-port valve 4G//4GD/ER Series 3QR negative pressure switching unit MV3QR1/MV3QR1 Series Pilot operated explosion-proof 5-port valve 4F**0EX Series Intro 16

17 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Wiring method Manifold Single unit Individual wiring Reduced wiring Model No. Port size Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) port Pilot operated 2-port miniature pneumatic valve P512* 512* M512* *P512* N*P512* P512* - 512* M5, Rc1/8 M512* M5 *P512* M5, Rc1/8 Direct acting 3-port small pneumatic valve 3M Series N*P512* 3M0 3M0 M3 M3M0 φ4 Push-in fitting φ4 arbed fitting (M3) φ4 arbed fitting (M5) M3M0 M3, M5 φ4 Push-in fitting φ4, φ6 arbed fitting Pilot operated 3-port miniature pneumatic valve P513* 513* M513* *P513* N*P513* P513* - 513* M5 0.8, Rc1/8 M513* M5 *P513* M5, Rc1/8 N*P513* φ4 Push-in fitting 3-port Direct acting 3-port valve 3QR Series 3QR1 M5 3QR1 M5 M3QR1 M5, Rc1/8 M3QR1 M5, Rc1/8 Direct acting 3-port valve MV3QR Series Direct acting 3-port pneumatic valve 3P Series MV3QR1 MV3QR1 3P1 3P2 M5 φ4, φ6 Push-in fitting M5 φ4, φ6 Push-in fitting M5 φ4, φ6 Push-in fitting Rc1/8 φ6, φ8 Push-in fitting 3P1 Rc1/8 3P2 Rc1/8, Rc1/4 M3P1 M3P2 M3P1 M3P2 M5 φ4, φ6 Push-in fitting Rc1/8 φ6, φ8 Push-in fitting Rc1/8, φ4, φ6 Push-in fitting Rc1/8, φ6, φ8 Push-in fitting Intro 17

18 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Page Intro 18

19 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Wiring method Manifold Single unit Individual wiring Reduced wiring Model No. Port size Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) Pilot operated 3-port valve MN3E Series MN3E00 MN3E0 M3 φ1.8, φ3, φ4 M5 φ1.8, φ4, φ6 Push-in fitting Two 3-port valves integrated MN3E0 M5 φ1.8, φ4, φ6 Push-in fitting Pilot operated 3-port pneumatic valve 4K Series 3K1 M3K1 M5 φ4, φ6 Push-in fitting M5 φ4, φ6 Push-in fitting Pilot operated 3-port pneumatic valve MN4S0 Series Pilot operated 3-port valve 4G Series MN3S0 MT3S0 Two 3-port valves integrated MN3SO MT3SO 3G 1 D 3G 2 D M5 φ4, φ6 Push-in fitting M5 φ4, φ6 Push-in fitting M5 φ1.8, φ4, φ6 Push-in fitting Rc1/8,1/8NPT,G1/8 φ4, φ6, φ8 Push-in fitting 3-port 3G 3 D M3G 1 D Rc1/4, 1/4NPT, G1/4 φ6, φ8, φ10 Push-in fitting M5 φ1.8, φ4, φ6 Push-in fitting M3G 2 D Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting M3G 3 D Rc1/4, 1/4NPT, G1/4 φ6, φ8, φ10 Push-in fitting MN3G 1 D M5 φ1.8, φ4, φ6 Push-in fitting MN3G 2 D Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting Pilot operated 3-port valve W4G2 Series MW3G2 Rc1/8 φ4, φ6, φ8 Push-in fitting Poppet type 3-port valve PCD Series PCD Rc1/4 to Rc1/2 Large flow rate 3-port valve NP Series NP13 NP14 NP11 NVP11 Rc3/8 to Rc2 Intro 19

20 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Page Intro 20

21 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Pilot operated 5-port miniature pneumatic valve P514* 514* W2P513* *P514* N*P514* Wiring method Manifold Single unit Individual wiring Reduced wiring Model No. W2P513* M5 P5142 _ 5142 M5 *P5142 M5 Rc1/8 Port size N*P5142 φ4 Push-in fitting Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) Pilot operated 5-port small pneumatic valve 4S0 Series 4S0 M3 φ4 arbed fitting 4S0 M5 M4S0 M3 φ4 arbed fitting 4, 5-port valve Pilot operated 4-port valve MN4E Series Pilot operated 4-port pneumatic valve MN4S0 Series Pilot operated 5-port valve 4G Series M4S0 MN4E00 MN4E0 M5 φ4 Push-in fitting φ4, φ6 arbed fitting M3 φ1.8, φ3, φ4 M5 φ1.8, φ4, φ6 Push-in fitting MN4S0 M5 φ4, φ6 Push-in MT4S0 fitting 4G 1 D 4G 2 D 4G 3 D 4G 4 D M4G D 1 M4G D 2 M4G D 3 M4G4 4G 1 E 4G 2 E 4G 3 E 4G4 M4G 1 E M4G 2 E M4G 3 E M4G4 M5 φ1.8, φ4, φ6 Push-in fitting Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting Rc1/4, 1/4NPT, G1/4 φ6, φ8, φ10 Push-in fitting Rc3/8, 3/8NPT, G3/8 φ8, φ10, φ12 Push-in fitting M5 φ1.8, φ4, φ6 Push-in fitting Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting Rc1/4, 1/4NPT, G1/4 φ6, φ8, φ10 Push-in fitting Rc3/8, 3/8NPT, G3/8 φ8, φ10, φ12 Push-in fitting Rc1/8, 1/8NPT, G1/8 Rc1/4, 1/4NPT, G1/4 Rc1/4, 1/4NPT, G1/4 Rc3/8, 3/8NPT, G3/8 Rc3/8, 3/8NPT, G3/8 Rc1/2, 1/2NPT, G1/2 M5 φ1.8, φ4, φ6 Push-in fitting Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting Rc1/4, 1/4NPT, G1/4 φ6, φ8, φ10 Push-in fitting 1/4(RC, NPT, G), 3/8(RC, NPT, G), 1/2(RC, NPT, G) φ8, φ10, φ12 push-in fitting Intro 21

22 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Page Intro 22

23 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Pilot operated 5-port valve 4G Series Wiring method Manifold Model No. Single unit Individual wiring Reduced wiring MN4G 1 D MN4G 2 D MN4G 1 E MN4G 2 E Port size M5 φ4, φ6 Push-in fitting Rc1/8, 1/8NPT, G1/8 φ4, φ6, φ8 Push-in fitting φ4, φ6 Push-in fitting φ4, φ6, φ8 Push-in fitting Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) Pilot operated 5-port valve W4G2 Series Pilot operated 5-port valve W4G4 Series W4G2 Rc1/4 MW4G2 MW4G2 MW4GZ2 Rc1/8 φ4, φ6, φ8 Push-in fitting φ4, φ6, φ8 Push-in fitting φ4, φ6, φ8 Push-in fitting W4G4 Rc1/4, Rc3/8 *3 W4GZ4 Rc1/4, Rc3/8 *3 4, 5 -port valve Pilot operated 5-port pneumatic valve 4K Series MW4G4 4K1 4K2 4K3 4K4 M4K1 M4K2 M4K3 M4K4 Rc1/4, Rc3/8 φ8, φ10, φ12 push-in *3 M5 φ4, φ6 Push-in fitting Rc1/8 φ6, φ8 Push-in fitting Rc1/4 φ8, φ10 Push-in fitting Rc3/8 φ10, φ12 Push-in fitting M5 φ4, φ6 Push-in fitting Rc1/8 φ6, φ8 Push-in fitting Rc1/4 φ8, φ10 Push-in fitting Rc3/8 φ10, φ12 Push-in fitting 4K1 Rc1/8 4K2 Rc1/8, Rc1/4 4K3 Rc1/4, Rc3/8 4K4 Rc3/8, Rc1/2 M4K1 M4K2 M4K3 M4K4 MN4K1 MN4K2 M5, Rc1/8 φ6 Push-in fitting Rc1/8, Rc1/4 φ6, φ8 Push-in fitting Rc1/4, Rc3/8 φ8, φ10 Push-in fitting Rc3/8, Rc1/2 φ10, φ12 Push-in fitting φ4, φ6, φ8 Push-in fitting φ6, φ8, φ10 Push-in fitting Intro 23

24 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples. *3: G threads and NPT threads are also compatible Page Intro 24

25 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Wiring method Manifold Single unit Individual wiring Reduced wiring Model No. Port size Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) Pilot operated 4, 5-port valve 4T Series (Plug-in type) MN4T1 φ4, φ6, φ8 Push-in fitting MN4T2 φ6, φ8, φ10 Push-in fitting 4T3 Rc1/4, Rc3/8 4T4 Rc3/8, Rc1/2 M4T3 Rc1/4, Rc3/8 M4T4 Rc3/8, Rc1/2 Pilot operated 5-port pneumatic valve 4F Series 4F0 M5, Rp1/8 4F1 Rp1/8, Rp1/4 4F2 Rp1/4 4F3 Rp1/4, Rp3/8 4F4 Rc1/4, Rc3/8 4F5 Rc3/8, Rc1/2 4F6 Rc1/2, Rc3/4 4, 5 -port valve 4F7 Rc3/4, Rc1 M4F0 M5, Rp1/8 M4F1 Rp1/8, Rp1/4 M4F2 Rp1/4 M4F3 Rp1/4 Rp3/8 M4F4 Rc1/4 M4F5 Rc3/8 M4F6 Rc1/2 M4F7 Rc3/4 Pilot operated 5-port pneumatic valve 4L2-4/LMFO Series (Plug-in type) Pilot operated 5-port ISO valve PV5G/ PV5/ GMF Series 4L2-4 Rc1/4 LMF0 Rc1/8, Rc1/4 φ4, φ6 Push-in fitting PV5G-6, PV5-6 Rc1/4, Rc3/8 PV5G-8, PV5-8 Rc3/8 to Rc3/4 GMF1 Rc1/4, Rc3/8 GMF2 Rc3/8, Rc1/2 Intro 25

26 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Page Intro 26

27 3 Ideal Search by flow characteristics C model with flow characteristics C can be selected. Port Series Wiring method Manifold Single unit Individual wiring Reduced wiring Model No. Port size Flow characteristics C [dm 3 /(bar)] Eff. X-sectional area (mm 2 ) Explosion proof 5-port pneumatic valve 4F**0EX Series 4F3*0EX Rp1/4, Rp3/8 4F4*0EX Rc1/4, Rc2/8 4F5*0EX Rc3/8, Rc1/2 4F6*0EX Rc1/2, Rc3/4 4F7*0EX Rc3/4, Rc1 M4F3*0EX Rp1/4, Rp3/8 M4F4*0EX Rc1/4 M4F5*0EX Rc3/8 M4F6*0EX Rc1/2 M4F7*0EX Rc3/4 4, 5 -port valve Explosion proof 5-port pneumatic valve 4F**0E Series 4F3*0E Rp1/4, Rp3/8 4F4*0E Rc1/4, Rc2/8 4F5*0E Rc3/8, Rc1/2 4F6*0E Rc1/2, Rc3/4 Related products Intro 27 Pilot operated 4-port valve PCD Series Manual override switching 4-port valve HMV/HSV Series Shock absorbing valve SKH Series 4F7*0E Rc3/4, Rc1 M4F3*0E Rp1/4, Rp3/8 M4F4*0E Rc1/4 M4F5*0E Rc3/8 M4F6*0E Rc1/2 M4F7*0E Rc3/4 PCD HMV Rc1/4 Rc1/4, Rc3/8, Rc1/2 HSV Rc1/4 to Rc3/4 2 SKH3 3 0 Rc3/8 / Rc1/2 2 SKH4 3 0 Rc3/8 / Rc1/2 2 SKH5 3 0 Rc3/8 / Rc1/2 2 SKH SKH4 3 8 SKH318 SKH Rc1/4 / Rc3/8 / Rc1/2 Rc1/4 / Rc3/8 / Rc1/2 Rc1/4 / Rc3/8 / Rc1/2 Rc1/4 / Rc3/8 / Rc1/2

28 Search method port 3-port 4, 5-port Related products Search *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: The port sizes listed are representative examples Page Intro 28

29 4 Search by specifications and variation Individual wiring manifold Pilot operated soft spool valve Flow characteristic C Effective cross-sectional area Series name Manifold model No. [dm 3 /(s bar)] (mm 2 ) Remarks Page 4, 5-port valve MN4E0 Series MN4E0 0.5 to One-sided solenoid type 796 4S0 Series M4S0-0.9 (small pneumatic valve) M4S to G Series M4G D 96/ to 8.0 M4G E 112/422 - MN4G D 226/ to 2.3 MN4G E 234/524 MW4G2 One-sided 874 W4G2 Series MW4G2 1.7 to solenoid/ 878 MW4GZ2 plug-in type 878 W4G4 Series MW4G4 6.4 to Plug-in type 1010 MN4S0 Series (pneumatic valve) 4K Series (pneumatic valve) 4F Series (pneumatic valve) PV5G/PV5/CMF Series (ISO valve) MN4S0 One-sided 0.57 to MT4S0 solenoid type 1170 M4K 1272 M4K 0.60 to MN4K 1304 ()M4F M4F1 to M4F to 18 M4F4 to 7 (4F7) 1404 M4F**E Explosion-proof 1694 GMF to GMF , 3-port valve MN3E0 Series MN3E One-sided 796 Pilot operated soft spool valve Direct acting poppet valve Pilot operated poppet valve 3G Series MN3S0 Series (pneumatic valve) 3K Series (pneumatic valve) 3M Series (small pneumatic valve) 3QR Series 3P Series (pneumatic valve) P/M/ Series (Miniature pneumatic valve) M3G 0.70 to MN3G 0.71 to MN3S0 One-sided MT3S0 solenoid type M3K M3M0 M3M0-0.1 to M3QR M3QR 0.30 to M3P M3P 0.31 to *P to N*P512/3/ Two 3-port valves integrated Pilot operated soft spool valve MN3E0 Series MN3E One-sided 796 3G Series MN3S0 Series (pneumatic valve) Note: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. M3G D 96/410 M3G E 112/ to MN3G D 226/516 MN3G E 234/524 MN3S0 One-sided MT3S0 solenoid type 1170 Intro 29

30 Search method Individual wiring manifolds, reduced wiring manifolds, reduced wiring slave units, reduced wiring blocks, copper and PTFE free, ozone-proof specifications, rechargeable batteries, clean-room specifications, coolant proof products, manual switching valves Search Reduced wiring manifolds Pilot operated soft spool valve Pilot operated soft spool valve Pilot operated soft spool valve Flow characteristic C Series name Manifold model No. [dm 3 /(s bar)] Remarks Page 4, 5-port valve MN4E Series MN4E One-sided 772 MN4E to 0.54 solenoid type 796 4S0 Series (small pneumatic valve) M4S to G Series M4G D 136/ to 8.0 M4G E 153/456 MN4G D 242/ to 2.3 MN4G E 258/548 MW4G2 One-sided 884 W4G2 Series MW4G2 1.7 to 2.3 solenoid/ 906 MW4GZ2 plug-in type 906 W4G4 Series MW4G4 6.4 to 7.4 Plug-in type 1020 MN4S0 Series (pneumatic valve) 4T Series 4L2-4/LMF0 Series (pneumatic valve) MN4S0 MT4S0 MN4T1 MN4T2 M4T3 M4T4 LMF0 1.8 to to 0.80 One-sided solenoid type 0.51 to 1.6 One-sided 2.1 to 2.8 solenoid/ 4.9 to 8.8 plug-in type 9.6 to 13.8 Plug-in type port valve MN3E Series MN3E One-sided 772 MN3E solenoid type 796 3G Series M3G D 0.70 to /436 MN3G D 0.71 to /532 W3G2 Series MW3G2 1.7 One-sided solenoid type 884 MN3S0 Series (pneumatic valve) MN3E Series 3G Series MN3S0 Series (pneumatic valve) MN3S0 MT3S0 Two 3-port valves integrated 0.80 One-sided solenoid type 1170 MN3E One-sided 772 MN3E solenoid type 796 M3G D 136/436 M3G E 153/ to 1.7 MN3G D 242/532 MN3G 250/548 MN3S0 MT3S0 Note: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. E 0.50 One-sided solenoid type 1170 Intro 30

31 4 Search by specifications and variation Reduced wiring slave unit PLC manufacturer Communication system Wiring block model No. Slave unit series Incorporated valve CC-Link Partner ssociation Mitsubishi Electric Corporation ODV OMRON Corporation OMRON Corporation Japan Profibus ssociation SIEMENS Corporation OMRON Corporation eckhoff utomation ODV TG JPN CC-Link (ver1.10) DeviceNet Compous/S PROFIUS-DP EtherCT EtherNet/IP T6G1 OPP2 Series MW4G4, MN4T, M4T, LMF0 T6G1 OPP3 Series MN4S0, MN4E, MN4G, M4G T7G1 OPP4 Series MN4G T8G1/2/7 OPP5 Series MW4G2 T7G1/2 OPP6 Series MN4E T8G1/2 T8GP1/2 OPP7 Series M4G, MN4G T6D1 OPP2 Series MW4G4, MN4T, M4T, LMF0 T7D1 OPP4 Series MN4G T8D1/2/7 OPP5 Series MW4G2 T7D1/2 OPP6 Series MN4E T6C0/1 OPP2 Series MW4G4, MN4T, M4T, LMF0 T6C0/1 OPP3 Series MN4S0, MN4E, MN4G, M4G T7C0/1 OPP4 Series MN4G T8C1/6 OPP5 Series MW4G2 T8P1/2 T8PP1/2 T8EC1/2 T8ECP1/2 T7EC1/2 T7ECP1/2 T8EN1/2 T8ENP1/2 OPP7 Series OPP7 Series OPP8 Series OPP7 Series M4G, MN4G M4G, MN4G MW4G M4G, MN4G OPP2 Series MW4G4, MN4T, M4T, LMF0 CKD UNIWIRE SYSTEM T60/1 OPP3 Series MN4S0, MN4E, MN4G, M4G KUROD Pneumatics Ltd. UNIWIRE H OPP2 Series MW4G4, MN4T, M4T, LMF0 T6J0/1 SYSTEM OPP3 Series MN4S0, MN4E, MN4G, M4G T6E0/1 OPP3 Series MN4S0, MN4E, MN4G, M4G S-LINK SUNX T7E0/1 OPP4 Series MN4G S-LINK V T7N1/2 OPP6 Series MN4E Ontec SVENET T7L1 OPP4 Series MN4G Japan S-i ssociation S-i T8M/6 OPP5 Series MW4G2 Contact CKD for information on compatibility with other networks. *1 When making arrangements for a reduced wiring manifold, the wiring block model No. will be displayed in the following manner. (Example) MN4G210- Port size - T7D1 Option - Station No. - Voltage M: Manifold MN: lock manifold Wiring block model No. *2 The shape of the slave unit is as follows. OPP2 Degree of protection (IP65) OPP3 Flat cable compatible slave unit OPP4 Thin shape OPP5 OPP6 Degree of protection (IP65), connector connections Miniature 32 point compatible Intro 31

32 Search method Individual wiring manifolds, reduced wiring manifolds, reduced wiring slave units, reduced wiring blocks, copper and PTFE free, ozone-proof specifications, rechargeable batteries, clean-room specifications, coolant proof products, manual switching valves Search Reduced wiring slave unit (serial transmission) Serial transmission (OPP4) Thin slave unit Easily connected/detached with the slot-in system. Serial transmission (OPP3) The valve and slave unit can be easily connected with connectors. Low-profile slave unit with height kept low. (t assembly) Serial transmission (OPP2) protective structure equivalent to IP65 rating has been prepared. It is possible to identify valve operations with the slave unit display. Serial transmission (OPP5) Dust-proof/jet-proof protective structure (IP65). Power supply wires and communication wires can be easily connected with connectors. Serial transmission (OPP6) Compact close contact type Low-profile slave unit with height kept the lowest in the series, compatible with up to 32 points. Serial transmission (OPP7) Thin slave unit Easily connected/detached with the slot-in system. Serial transmission (OPP8) High speed EtherCT communication supported protective structure equivalent to IP65 rating has been prepared. Intro 32

33 4 Search by specifications and variation Reduced wiring block Wiring method Wiring block model No. Incorporated valve model No. Remarks Incorporated valve Page D sub-connector T30/R (24-pin) MN4E 763 T50/R (with power supply terminal 16 points) MN4G, M4G *1) MW4G2 is not compatible with 1 MW4G2 (*1) T50 and T52. T51/R (18-pin) 863 *2) MN4SO and MN4T are Flat cable connector T52/R (8-pin) MN4SO (*2) not compatible with T T53/R (24-pin) MN4T (*2) and T T50 (16-pin) MN4T mplification circuit embedded 1079 Multi-connector T20 (16-pin) MW4G2 863 MN4G, M4G MW4G2 (*2) Common terminal T10/R (M3 screw system) MW4G4 (*2) *2) MW4G2, MW4G4, MN4T, 1003 and M4T are not T11/R (clamping system) MN4SO compatible with T MN4T (*2) M4T (*2) Intermediate wiring block TM1 (10-pin) TM1C (5-pin) TM52 (8-pin) MN4E TM**: RITS connector TM52: Flat cable connector 763 Reduced wiring block D sub-connector (T3*) Quick connections using cables with connectors Processing of relay terminal block and common wiring is not required Flat cable connector (T5*) Quick connections using cables with connectors Processing of relay terminal block and common wiring is not required n amplification circuit embedded is also available Common terminal block (T1*) Valve wiring only requires signal wires and a single common wire relay terminal block is not required Intermediate wiring block (TM*) Reduced wiring connection to the center of the manifold is possible. 10P flat cable connector and 6P RITS connectors are available. No more trouble with insufficient control points. Intro 33

34 Search method Individual wiring manifolds, reduced wiring manifolds, reduced wiring slave units, reduced wiring blocks, copper and PTFE free, ozone-proof specifications, rechargeable batteries, clean-room specifications, coolant proof products, manual switching valves Search Copper and PTFE free Copper-based materials are not used. Flow characteristics C Effective cross-sectional area Series name Variation model No. [dm 3 /(s bar)] (mm 2 ) Remarks Page 4, 5-port valve W2P513*-*-P to 0.15 P/M/ Series P5142-*-P Pilot operated (Miniature pneumatic 5142-*-P poppet valve valve) *P5142-*-P N*P5142-*-P T3*-*-P6 4.9 to 7.8 One-sided solenoid/ 4T4*-*-P6 9.8 to 14.6 plug-in type 4T Series M4T3*-*-P6 4.9 to 8.8 Note) 4T3 and 4T4 - are standard M4T4*-*-P6 9.6 to 13.8 specifications with DC. MN4T1*-*-P to 1.6 (Model P6 will 1079 MN4T2*-*-P6 2.1 to 2.8 not be required.) Pilot operated 4K*-*-P to 11 soft spool valve 4K*-*-P6 063 to 13 4K Series M4K*-*-P to (pneumatic valve) M4K*-*-P to 9.4 MN4K*-*-P to 3.1 4F Series 4F*-*-P6 (M)4F0 is not 1.5 to (4F7) (pneumatic valve) M4F*-*-P6 supported Shock absorbing valve SKH*-*-P6 4.1 to , 3-port valve Pilot operated 3K Series 3K1*-*-P soft spool valve (pneumatic valve) M3K1*-*-P P512/3*-*-P6 0.1 P/M/ Series M512/3*-*-P6 0.1 Pilot operated (Miniature pneumatic 512/3*-*-P6 0.1 poppet valve valve) *P512/3*-*-P to N*P512/3-*-P to 0.15 *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. *2: Other series are compatible as well. Contact CKD separately. Intro 34

35 4 Search by specifications and variation Ozone-proof specification product Main rubber parts used are ozone proof items Pilot operated soft spool valve Flow characteristics C Effective cross-sectional area Series name Variation model No. [dm 3 /(s bar)] (mm 2 ) Remarks Page 4, 5-port valve MN4E0 Series MN4E0*-*--* 0.50 to One-sided solenoid type 763 4S0*-*-P S0 Series 4S0*-*-P to (small pneumatic valve) M4S0*-*-P M4S0*-*-P to G D *-*--* 0.70 to 8.0 4G E *-*--* 1.1 to 11 4G Series M4G D*-*--* 0.70 to 8.0 M4G E *-*--* 0.70 to MN4G D *-*--* 0.71 to 2.3 MN4G E *-*--* 0.71 to 2.2 W4G2 Series W4G2*-*--* 2.1 to 2.5 One-sided MW4G2*-*--* 1.7 to solenoid MW4G2*-*--* 1.7 to 2.3 type MW4GZ2*-*--* 1.7 to W4G4*-*--* 6.4 to 7.3 W4G4 Series W4GZ4*-*--* MW4G4*-*--* 6.4 to 7.4 MN4S0 Series MN4S0*-*-P11 One-sided 0.57 to (pneumatic valve) MT4S0*-*-P11 solenoid type K*-*-P to 11 4K*-*-P to 13 4K Series M4K*-*-P to 11 (pneumatic valve) M4K*-*-P to MN4K*-*-P to 3.1 Ozone-proof components are available as a custom order. (However, the MN4E0 series, 4G series, W4G2 series, and W4G4 series are available as options.) Note: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. Intro 35

36 Search method Individual wiring manifolds, reduced wiring manifolds, reduced wiring slave units, reduced wiring blocks, copper and PTFE free, ozone-proof specifications, rechargeable batteries, clean-room specifications, coolant proof products, manual switching valves Search Ozone-proof specification product Main rubber parts used are ozone proof items Pilot operated soft spool valve Direct acting poppet valve Pilot operated soft spool valve Flow characteristics C Effective cross-sectional area Series name Variation model No. [dm 3 /(s bar)] (mm 2 ) Remarks Page 3-port valve MN3E0 Series MN3E0*-*--* 0.54 One-sided solenoid type 763 3G D *-*--* 0.70 to 3.9 3G Series M3G D *-*--* 0.66 to MN3G D *-*--* 0.68 to 2.3 W3G2 Series MW3G2*-*--* 1.7 to One-sided solenoid type 863 MN3S0 Series MN3S0-*-*-P11 One-sided (pneumatic valve) MT3S0-*-*-P11 solenoid type K Series 3K*-*-P (pneumatic valve) M3K*-*-P M0*-*-P11 3M Series 3M0*-*-P11 (small pneumatic valve) M3M0*-*-P to M3M0*-*-P11 3P*-*-P to 1.1 3P Series 3P*-*-P to 1.0 (pneumatic valve) M3P*-*-P to M3P*-*-P to 0.93 Two 3-port valves integrated MN3E0 Series MN3E0*-*--* One-sided solenoid type 763 3G D *-*--* 0.66 to 1.8 3G E *-*--* 0.92 to 1.7 3G Series M3G D *-*--* 0.66 to 1.7 M3G E *-*--* 0.67 to MN3G D *-*--* 0.68 to 1.6 MN3G *-*--* 0.66 to 1.6 E Ozone-proof components are available as a custom order. (However, the MN4E0 series, 4G series, and W4G2 series are available as options.) Note: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 x C. Intro 36

37 4 Search by specifications and variation Specifications for rechargeable battery Pilot operated soft spool valve Pilot operated soft spool valve Pilot operated soft spool valve Series name 4G Series W4G2 Series W4G4 Series Clean-room specifications Pneumatic components exclusively for materials which can be used in the rechargeable battery manufacturing process. Variation model No. Flow characteristics C [dm 3 /(s bar)] Remarks Page 4, 5-port valve 4G D *-*-P to 4.0 4G E *-*-P4 1.0 to 4.2 M4G D *-*-P to 3.3 CC- M4G E *-*-P to MN4G D *-*-P to 2.3 MN4G E *-*-P to 2.2 W4G2*-*-P to 2.5 One-sided MW4G2*-*-P to 2.3 CCsolenoid MW4G2*-*-P to 2.3 plug-in type 1226 MW4GZ2*-*-P to 2.3 W4G4*-*-P to 7.7 MW4G4*-*-P to 8.3 Plug-in type MW4GZ4*-*-P to port valve 3G D *-*-P to 3.9 3G Series M3G D *-*-P to 3.3 MN3G D *-*-P to 2.3 W3G2 Series MW3GZ*-*-P One-sided solenoid type 3G Series Two 3-port valves integrated 3G D *-*-P to 2.2 3G E *-*-P4 1.0 to 2.1 M3G D *-*-P to 1.7 M3G E *-*-P to 1.6 MN3G D *-*-P to 1.6 MN3G *-*-P to 1.6 *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: Refer to Catalog No. CC-947 Components for rechargeable battery production P4* Series. Pilot operated soft spool valve Pilot operated soft spool valve Pilot operated soft spool valve CC CC CC nti-dust generation pneumatic components usable in clean rooms. Series name Variation model No. Flow characteristics C [dm 3 /(s bar)] Remarks Page 4, 5-port valve MN4E Series MN4E*-*-P to 0.54 One-sided solenoid type 763 4G D *-*-P7* 0.66 to 4.0 4G Series M4G D *-*-P7* 0.66 to 3.3 4G E *-*-P7* 1.0 to M4G E *-*-P7* 0.67 to port valve MN3E Series MN3E*-*-P to 0.54 One-sided solenoid type 763 3G Series 3G D *-*-P7* 0.70 to 3.9 M3G D *-*-P7* 0.66 to Two 3-port valves integrated MN3E Series MN3E*-*-P to,0.50 One-sided solenoid type 763 3G D *-*-P7* 0.66 to 2.2 3G E *-*-P7* 1.0 to 2.1 3G Series M3G D *-*-P7* 0.66 to 1.7 M3G E *-*-P7* 0.67 to MN3G D *-*-P7* 0.68 to 1.6 MN3G *-*-P7* 0.66 to 1.6 *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: Refer to Catalog No. C-033S Pneumatic components for clean room specifications. Intro 37 E E

38 Search method Individual wiring manifolds, reduced wiring manifolds, reduced wiring slave units, reduced wiring blocks, copper and PTFE free, ozone-proof specifications, rechargeable batteries, clean-room specifications, coolant proof products, manual switching valves Search Coolant proof product Pilot operated soft spool valve Pilot operated soft spool valve Series name 4G Series W4G2 Series W4G4 Series 4T Series 4K Series (pneumatic valve) PV5G/PV5 Series (ISO valve) Variation model No. 4, 5-port valve Pneumatic components using valve materials with excellent oil resistance and water resistance. Flow characteristics C [dm 3 /(s bar)] Remarks Page 4G D *-*--* 0.70 to 8.0 4G E *-*--* 1.1 to 11 M4G D *-*--* 0.70 to 8.0 M4G E *-*--* 0.70 to MN4G *-*--* D 0.71 to 2.3 MN4G E *-*--* 0.71 to 2.2 W4G2*-*--* 2.1 to 2.5 MW4G2*-*--* 1.7 to 2.3 One-sided solenoid/ MW4G2*-*--* 1.7 to 2.3 Plug-in type 863 MW4GZ2*-*--* 1.7 to 2.3 W4G4*-*--* 6.4 to 7.3 MW4G4*-*--* 6.4 to 7.4 Plug-in type 1003 MN4T1*-*--* 0.51 to 1.6 *2 MN4T2*-*--* 2.1 to 2.8 One-sided CC-N-375 solenoid/ M4T3*-*--* 4.9 to 8.8 Plug-in type Guide to M4T4*-*--* 9.6 to 13.8 pneumatic devices 4K*-* to 11 compatible 4K*-* to 13 with cutting oil PV5G-*-*-*--* PV5-*-*--*-TC 2.8 to port valve 3G D *-*--* 0.70 to 3.9 3G Series M3G D *-*--* 0.66 to MN3G D *-*--* 0.68 to 2.3 W3G2 Series MW3G2*-*--* 1.7 One-sided solenoid type 863 *2 3K Series CC-N-375 3K1*-* Guide to pneumatic (pneumatic valve) devices compatible with cutting oil Two 3-port valves integrated 3G D *-*--* 0.66 to 1.8 3G E *-*--* 0.92 to 1.7 Pilot operated M3G D *-*--* 0.66 to 1.7 3G Series soft spool valve M3G E *-*--* 0.67 to MN3G D *-*--* 0.68 to 1.6 MN3G E *-*--* 0.66 to 1.6 *1: Effective cross-sectional area S and sonic conductance C are converted as S 5.0 C. *2: Refer to Catalog No. CC-N-375 Guide to pneumatic devices compatible with coolants. Manual selector valve Series name Model No. Flow characteristic C[dm 3 /(s bar)] Eff. X-sectional area (mm 2 ) Remarks Page 4-port valve Miniature HMV 1.5 to Standard HSV 7.2 to port valve Compact mechanical valve MS to 2.5 Detector Medium mechanical valve MM to 2.5 total air 1767 Large mechanical valve MVL - 31 system Quick valve 3QV - - φ4 to φ port valve Quick valve 2QV - - φ4 to φ Intro 38

39 System selection System selection Even beginners can easily make a model selection. How to make a system selection n overview of the selection is available with the following two conditions. When selecting peripheral pneumatic components, having determined cylinder bore size and operation speed Operation speed ore size Workpiece To Intro Page 40 When selecting peripheral pneumatic components, having determined bore size from cylinder load and operating time Operation time Load conditions ore size Workpiece To Intro Page 51 Intro 39

40 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selecting from cylinder bore size and operation speed Selection [Confirming conditions] Check cylinder tube bore size and cylinder operation speed Select the theoretical reference speed From Table 1 Whether the cylinder bore size and cylinder being used are driven with relative high or low speed is determined as a condition. Using Table 1 as a reference, select the theoretical reference speed of the cylinder. (1) ore size φ (2) Operation speed Low speed/medium speed/ high speed/ultra-high speed Select appropriate fluid control components from bore size and theoretical reference speed, and select [required flow rate] From to Table 2 Refer to Table 2 and select appropriate fluid control components (valve, speed controller, silencer, piping) and [required flow rate] for corresponding cylinder bore size and theoretical reference speed. Select the clean air system components From to Table 3 Refer to Table 3, and select a component with a [max. flow rate] higher than the [Required flow rate] value. When controlling multiple cylinders with a set of clean air system components, select the clean air system component having a [max. flow rate] higher than the [total of required flow rates]. * The relationship of the cylinder bore size and speed for the valve (4G Series/4K Series) is shown in a graph. " combination of the valve and the cylinder's standard system" (Example) Intro Pages 49 to 50 (1) The cylinder average speed is obtained from the combination of the valve and piping system. It is expressed as the cylinder's piston speed calculated by dividing the stroke length by the time that the piston rod takes from start to end of movement with the cylinder rod installed facing upward. When the load factor is 50%, the average speed should be approximately the cylinder's piston speed multiplied by 0.5. (Refer to Intro Page 53 for the relation of load factor and theoretical reference speed. ) (2) The cylinder theoretical reference speed is the value of when one cylinder moves independently. (3) The valve's effective cross-sectional area used in the calculation for Table 2 is the 2-position value. (4) This selection guide is for reference. With the CKD sizing program, confirm conditions to be actually used. Intro 40

41 System selection STEP1 Conditions confirmation/theoretical reference speed selection s a condition, it is predetermined whether bore size and cylinder are to be operated at a relatively high speed or at a relatively low speed. Table 1 Degree of cylinder speed Theoretical reference speed (mm/s) Low speed Medium speed High speed Ultra high speed 1,000 STEP2 Fluid control components selection Select appropriate fluid control components (valve, speed controller, silencer, piping) and [required flow rate] for bore size and theoretical reference speed selected from Table 1. Table 2 ore size (mm) Theoretical reference speed (mm/s) Note) Required flow rate (l/min) (NR) Required composite effective cross-sectional area (mm 2 ) φ φ φ Valve Single solenoid MN4E010 4S010/4S010 MN4E010 4S010/4S010 MN4E010 4S010/4S010 4K110/4K110 4G110R/4G110R φ , K110/4K110 4G110R/4G110R K110/4K110 φ G110R/4G110R K110/4G110R 1, K210/4G210R φ , K110/4K110 4G110R/4G110R 4K210/4K210 4G210R/4G210R Note) The above table indicates theoretical reference speed at cylinder bore size. Refer to the individual specifications of each model for the working piston speed range. Intro 41

42 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selection Suitable control components Pneumatic auxiliary components Piping *1 Double solenoid Speed controller Silencer Piping (between valve and cylinder) MN4E020 4S020/4S020 SC3W-M5-4 SLM-M5,SLM-M3 φ4 x φ2.5 nylon tube MN4E020 4S020/4S020 SC3W-M5-4 SLM-M5,SLM-M3 φ4 x φ2.5 nylon tube MN4E020 4S020/4S020 SC3W-M5-4 SLM-M5,SLM-M3 φ4 x φ2.5 nylon tube 4K120/4K120 4G120R/4G120R SC3W-6-6 SCL2-06-H66 SLM-M5,SLW-6 *1: Refer to Intro Page 57 for piping specifications. φ6 x φ4 nylon tube 4K120/4K120 SC3W-6-6 4G120R/4G120R SCL2-06-H66 SLM-M5,SLW-6 φ6 x φ4 nylon tube 4K120/4K120 SC3W-6-6 SLM-M5,SLW-6 φ6 x φ4 nylon tube 4G120R/4G120R SCL2-06-H66 4K120/4G120R SC1-6 SLW-6,SL-M5 φ8 x φ5.7 nylon tube 4K220/4G220R SCL2-08-H88 SLW-6S,SLW-6 φ8 x φ5.7 nylon tube 4K120/4K120 4G120R/4G120R SC3W-6-6 SCL2-06-H66 SLM-M5,SLW-6 φ6 x φ4 nylon tube 4K220/4K220 SC1-6 4G220R/4G220R SCL2-08-H88 SLW-6S,SLW-6 φ8 x φ5.7 nylon tube Intro 42

43 System selection ore size (mm) Theoretical reference speed (mm/s) Note) Required flow rate (l/min) (NR) Required composite effective cross-sectional area (mm 2 ) Valve Single solenoid φ K210/4K210 4G210R/4G210R 1, φ K210/4K210 4G210R/4G210R G310R/4G310R 1, G310R/4G310R 4F310/4F410 4K210/4K210 4G310R/4G310R φ G310R/4G310R K310/4K310 4F310/4F410 1,000 1, F K210/4F φ80 φ , ,000 1, , , F410-10/4F K K F G410-10/4G F410-10/4F K G K410-15/4F ,000 2, F Note) The above table indicates theoretical reference speed at cylinder bore size. Refer to the individual specifications of each model for the working piston speed range. Intro 43

44 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time *1: Refer to Intro Page 57 for piping specifications. Selection Suitable control components Pneumatic auxiliary components Piping *1 Double solenoid Speed controller Silencer Piping (between valve and cylinder) SC3W-6-6 SCL2-06-H66 SLM-M5,SLW-6 φ6 x φ4 nylon tube 4K220/4K220 4G220R/4G220R SC1-6 SCL2-08-H88 SLW-6S,SLW-6 φ8 x φ5.7 nylon tube SC1-8 SLW-8,SLW-6 φ10 x φ7.2 nylon tube SC1-8 SLW-8,SLW-8S φ10 x φ7.2 nylon tube 4K220/4K220 4G220R/4G220R SC1-6 SCL2-08-H88 SLW-6,SLW-6S φ8 x φ5.7 nylon tube SC1-8 SLW-8,SLW-6 φ10 x φ7.2 nylon tube 4G320R/4G320R SCL2-10-H1010 SLW-8,SLW-8S φ10 x φ7.2 nylon tube 4G320R/4G320R 4F320/4F420 SC1-10 SLW-10 φ15 x φ11.5 nylon tube or Rc3/8 steel pipe 4K220/4K220 4G320R/4G320R SC1-6 SCL2-08-H88 SLW-6S,SLW-6 φ8 x φ5.7 nylon tube 4G320R/4G320R SC1-8 SCL2-10-H1010 SLW-8,SLW-8S φ10 x φ7.2 nylon tube 4K320/4K320 4F320/4F420 SC1-10 SLW-10 φ15 x φ11.5 nylon tube or Rc3/8 steel pipe 4F520 SC1-15 SLW-15 Rc1/2 steel pipe 4K220/4F SC1-8 SCL2-10-H1010 SLW-8,SLW-8S φ10 x φ7.2 nylon tube 4F420-10/4F K SC1-10 SLW-10 φ15 x φ11.5 nylon tube or Rc3/8 steel pipe 4K F SC1-15 SLW-15 Rc1/2 steel pipe SC-20 SLW-15 Rc1/2 steel pipe 4G420-10/4G F420-10/4F K SC1-10 SLW-10 φ15 x φ11.5 nylon tube or Rc3/8 steel pipe 4G K420-15/4F SC1-15 SLW-15 Rc1/2 steel pipe SC-20 SLW-15 Rc1/2 steel pipe 4F SC-20 SL-20,SLW-20S Rc3/4 steel pipe Intro 44

45 System selection ore size (mm) Theoretical reference speed (mm/s) Note) Required flow rate (l/min) (NR) Required composite effective cross-sectional area (mm 2 ) Valve Single solenoid φ125 φ , , , ,000 4, , , , G K410-15/4F F G K410-15/4F F ,000 5, F , G K410-15/4F φ , F , F ,000 7, , K F φ , F , F ,000 9, , F φ , F , ,000 11, , F φ , F , ,000 17, Intro 45

46 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time *1: Refer to Intro Page 57 for piping specifications. Suitable control components Pneumatic auxiliary components Piping *1 Double solenoid Speed controller Silencer Piping (between valve and cylinder) Selection 4G K420-15/4F F G K420-15/4F SC1-15 SLW-15 Rc1/2 steel pipe SC-20 SLW-15 Rc1/2 steel pipe SC-20 SL-20,SLW-20S Rc3/4 steel pipe SC-20 SL-20 Rc3/4 steel pipe SC1-15 SLW-15 Rc1/2 steel pipe 4F SC-20 SL-20,SLW-20S SL-20 Rc3/4 steel pipe Rc3/4 steel pipe 4F SC-20 SL-25 Rc1 steel pipe 4G K420-15/4F SC-20 SLW-15 Rc1/2 steel pipe 4F SC-20 SL-20 Rc3/4 steel pipe 4F SC-20 SL-20 Rc3/4 steel pipe K F SC-20 SLW-15 Rc1/2 steel pipe 4F SC-20 SL-20 Rc3/4 steel pipe 4F SC-25 SL-25 Rc1 steel pipe F SC-20 SL-20,SLW-20S Rc3/4 steel pipe 4F SC-25 SL-25 Rc1 steel pipe F SC-20 SL-20 Rc3/4 steel pipe 4F SC-25 SL-25 Rc1 steel pipe Intro 46

47 System selection STEP 3 Clean air system components selection Select a component with a max. flow rate equal to or higher than the [required flow rate] value in Table 2. When controlling multiple cylinders with a single set of clean air system components, select the clean air system component with [max. flow rate] higher than [total required flow rates]. Table 3 F.R.L kit F.R. unit Model No. Port size Max flow l/min Model No. Port size Max flow l/min tm press conv value tm press conv value C W Rc1/8 450 W W Rc1/8 800 ( ) ( ) C W Rc1/4 630 W W Rc1/4 1,150 C W Rc1/4 1,200 W W Rc1/4 1,500 C W Rc3/8 1,700 W W Rc3/8 2,000 C W Rc1/4 1,200 W W Rc1/4 2,150 C W Rc3/8 1,700 W W Rc3/8 2,430 C W Rc1/4 1,280 W W Rc1/4 2,500 C W Rc3/8 1,750 W W Rc3/8 4,350 C W Rc1/4 1,430 W W Rc1/2 4,750 C W Rc3/8 2,400 W W Rc3/4 10,000 C W Rc1/2 3,000 W W Rc1 10,000 C W Rc3/4 4, C Rc1/8 500 C W Rc1 5, C Rc1/4 900 C W Rc3/4 7,000 C W Rc1 7,500 K C-G Rc1/8 200 K C-G Rc1/4 300 Explanation of technical terms [Theoretical reference speed]: indicates degree of cylinder speed, expressed as the following formula. (This value coincides with speed at no load. When load is applied, speed drops considerably.) S S VO =1920 =2445 D (1) 2 VO : Theoretical reference speed (mm/s) : Cylinder sectional area (cm 2 ) S: Composite effective cross-sectional area of circuit (exhaust air side) (mm 2 ) D: Cylinder bore size (cm) When expressed as a graph, the theoretical reference speed is the speed within the range where the cylinder moves at a uniform speed VO = (mm/s) t3 t1: Time until movement starts t2: Time of primary delay t3: Operating time with constant velocity : Stroke length Stroke l * Note/t1 and t2 differ depending on load. t no load, this can be ignored to no ill effect. Time Intro 47

48 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selection F.R.L. kit, unit, regulator Primary pressure 0.7 MPa, set pressure 0.5 MPa, pressure drop 0.1 MPa ir filter Primary pressure 0.7 MPa, pressure drop 0.02 MPa Lubricator Primary pressure 0.5 MPa, pressure drop 0.03 MPa ir filter (F) Regulator (R) Lubricator (L) Model No. Port size Max flow l/min tm press conv Model No. Port size Max flow l/min tm press conv Model No. Port size Max flow l/min tm press conv ( ) ( ) ( ) F W Rc1/8 460 R W Rc1/8 770 L W Rc1/8 550 F W Rc1/4 610 R W Rc1/4 1,350 L W Rc1/4 700 F W Rc1/4 1,300 R W Rc1/4 1,750 L W Rc1/4 1,100 F W Rc3/8 1,700 R W Rc3/8 2,500 L W Rc3/8 2,250 F W Rc1/4 1,230 R W Rc1/4 2,000 L W Rc1/4 1,000 F W Rc3/8 1,500 R W Rc3/8 2,600 L W Rc3/8 1,700 F W Rc1/4 1,320 R W Rc1/4 2,500 L W Rc1/2 2,700 F W Rc3/8 2,140 R W Rc3/8 4,400 L W Rc3/4 6,300 F W Rc1/2 3,000 R W Rc1/2 5,000 L W Rc1 10,000 F W Rc3/4 5,600 R W Rc3/4 7, C Rc1/8 100 F W Rc1 6,200 R W Rc1 7, C Rc1/4 400 F W Rc3/4 6,400 R W Rc3/4 14, E-6C Rc3/4 3,500 F W Rc1 6,800 R W Rc1 11, E-8C Rc1 4, C Rc1/ C Rc1/ C Rc1/ C Rc1/ C-E Rc3/8 5, C Rc3/4 14, C-E Rc1 7, C Rc1 14, C Rc1 1/4 14,000 [Required flow rate]: indicates instantaneous flow rate for operating a cylinder with velocity VO, expressed with the following formula. Values in the table are when P = 0.5 MPa. The required flow rate is a value necessary to select clean air system components. vo(p+0.101) 60 Q (2) Q: Required flow rate ( /min) (NR) P: Supply pressure (MPa) [Required effective sectional area]: indicates composite effective cross-sectional area for the exhaust circuit required for moving the cylinder at speed VO. (Composite effective cross-sectional area of valve, speed controller, silencer or piping) [Proper standard system]: indicates the most appropriate combination of valve, speed controller, silencer and bore size for operating a cylinder with velocity VO. The combination in the table is for a pipe length of 1 m. Intro 48

49 System selection combination of the valve and the cylinder's standard system (example) (1) The cylinder average speed is obtained from the combination of the valve and piping system. It is expressed as the cylinder's piston speed calculated by dividing the stroke length by the time that the piston rod takes from start to end of movement with the cylinder rod installed facing upward. When the load factor is 50%, the average speed should be approximately the cylinder's piston speed multiplied by 0.5. (Refer to Intro Page 51 for the relation of load factor and theoretical reference speed. ) (2) The cylinder's average speed is that when one cylinder is operated independently. (3) The effective cross-sectional area of the solenoid valve used for the calculation below is the 2-position value. (4) This selection guide is for reference. Check the selection with actual conditions using a sizing program. (5) Graph for the 4G and 4K Series valve (2-position single, base piping) is shown as an example. 4G Series (With internal exhaust check valve) (Example) The connection component system No. is 2 for the 4G1 with a C6 port size. Series 4G1 4G2 4G3 Model No. M4G110R M4G110R M4G210R M4G210R M4G310R M4G310R Solenoid valve port size Speed controller ase piping Silencer Piping (1 m) Composite effective cross-sectional area (mm 2 ) Pipe length (1 m) System No. C4 SC3W-6-4 SLW-6S φ4 φ C6 SC1-6 SLW-6S φ6 φ C6 SC1-8 SLW-8S φ6 φ C8 SC1-10 SLW-8S φ8 φ C10 SC1-10 SLW-10L φ10 φ C10 SC1-15 SLW-10L φ12 φ (mm/s) 1000 * The system No. is indicated in the following graph. Cylinder average speed (Example) When using system 2 with φ40 cylinder diameter, the cylinder's average speed is about 450 mm/s. (Note that this differs with working conditions.) (mm) Cylinder bore size (φ) Intro 49

50 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selection MN4G Series (With internal exhaust check valve) Series Solenoid valve port size Speed controller Piping (1 m) Common exhaust piping Composite effective X-sectional area (mm 2 ) System No. MN4G1 MN4G2 (mm/s) 1000 C4 SC3W-M5-4 φ4 φ2.5 φ6 φ4 3 m C4 SC3W-6-4 φ4 φ2.5 φ6 φ4 3 m C6 SC1-6 φ6 φ4 φ8 φ5.7 3 m C6 SC1-6 φ6 φ4 φ8 φ5.7 3 m C8 SC1-8 φ8 φ5.7 φ10 φ7.2 3 m * The system No. is indicated in the following graph. * This graph applies to common exhaust. Cylinder average speed (mm) Cylinder bore size (φ) 4K Series Series Solenoid valve port size Speed controller Silencer Piping (1 m) Composite effective X-sectional area (mm 2 ) System No. 4K110 C6 SC1-6 SLW-6S φ6 φ K210 C8 SC1-8 SLW-8S φ8 φ K310 C10 SC1-10 SLW-10L φ10 φ K410 C15 SC1-15 SLW-15 φ12 φ (mm/s) * The system No. is indicated in the following graph. Cylinder average speed (mm) Cylinder bore size (φ) Intro 50

51 System selection Selecting from the load value and operation time How to select When load (N) and cylinder required operation time (S) are already decided, use [System selection 2] to select an appropriate model. Follow the following procedures. STEP 1 Confirming conditions [Confirming conditions] Load value (N), Required operation time (S) Selecting cylinder bore size From Graph 1 (1) Load F= (N) (2) Required operation time t = (s) (3) Stroke L= (mm) (4) Pressure P= (MPa) M : Weight of body (kg) μ : Friction coefficient (normally μ 0.3) F : Load (N) g : 9.8 m/s 2 Vertical Selecting theoretical reference speed From Graph 2 F=Mg Horizontal Selecting a suitable system From Graph 3 F=μMg Selecting suitable components From Table 1 Intro 51

52 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selection STEP 2 Selecting cylinder bore size ccording to the nomogram for cylinder bore size, select the cylinder bore size and read the load factor at the same time. (Normally, for value F of Step 1 Confirming conditions, read the cylinder bore size whose load factor is close to 50% ) Cylinder bore size D = φ (Example) When F = 800N, P = 0.5 MPa, cylinder bore size is φ63 at Load factor 50%. Graph 1 Nomogram to find cylinder bore size 800 Load factor Load factor Load factor Intro 52

53 System selection STEP 3 Selecting theoretical reference speed ccording to t-vo graph, read vo value to obtain the required operation time t (sec). vo= (Example) When Load factor 50% and Stroke length of 200mm cylinder operate with 1.0sec, theoretical reference speed is 450 mm/s. Graph 2 t-vo graph Load factor 0% Load factor 25% Pipe length 1 m Pipe length 1 m Operation time t (s) Operation time t (s) Stroke length Stroke length Cylinder theoretical reference speed Cylinder theoretical reference speed Intro 53

54 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Load factor 70% Operation time t (s) Operation time t (s) Selection Load factor 50% Pipe length 1 m Pipe length 1 m Stroke length Stroke length Cylinder theoretical reference speed 450 Cylinder theoretical reference speed Intro 54

55 System selection STEP 4 Selecting a suitable system In the system selection table, find the cross point of vo obtained in [STEP 3 Selecting theoretical reference speed] and φd obtained in [STEP 2 Selecting cylinder bore size], and from the cross point, trace a line extended straight up to read the system code. System code (Example) In order to operate φ63 cylinder at theoretical reference speed 450 mm/s, C1 system is ideal. Graph 3 System selection table C system D system Cylinder theoretical reference speed V 0 (mm/s) 450 Composite effective cross-sectional area of circuit S (mm 2 ) Intro 55

56 Selecting from cylinder bore size and operation speed Selecting from the load value and operation time Selection STEP 5 Selecting suitable components ccording to the standard system table, confirm the model No. of proper system components with the code found in [STEP 4 Selecting a suitable system]. Valve Speed controller Silencer Piping (Example) CI system Valve: Single 4K or 4G310R-08 Double 4K or 4G320R-08 Speed controller: SCI-8 Silencer: SLW-8 Piping: φ10 x φ7.2 nylon tube 1 m Table 1 Standard system table Standard system No. Single solenoid Valve Double solenoid Speed controller Silencer Piping Composite eff X-sect area (mm 2 ) pipe 1 m 4S010-M5 4K110-GS4 4S020-M5 4K120-GS4 SC3W-M5-4 (SC-M5) SLM-M5 φ4 φ2.5 Nylon tube K110-GS6 4K K120-GS6 4K SC3W-6-6 SCL2-06-H66 SLM-M5 SLW-6 φ6 φ4 Nylon tube K G110R-06 4K SC1-6 SCL2-08-H88 SL-M5 SLW-6 φ8 φ5.7 Nylon tube G210R-06 4K K SC1-6 SCL2-08-H88 SLW-6 SLW-6S φ8 φ5.7 Nylon tube G210R-08 4K G220R-08 4K SC1-8 SCL2-10-H1010 SLW-6 SLW-8 φ10 φ7.2 Nylon tube 6.4 C1 4G210R-08 4K F G220R-08 4K F SC1-8 SCL2-10-H1010 SLW-8 SLW-8S φ10 φ7.2 Nylon tube 7.8 4G310R-10 4G320R-10 φ10 φ7.2 C2 4F F SC1-10 SLW-10 Nylon tube or Rc3/8 12 4K K steel pipe 4G G C3 4F F SC1-15 SLW-15 Rc1/2 steel pipe 27 4K K G G C4 4F F SC-20 SLW-15 Rc1/2 steel pipe 38 4K K D1 4F F SC-20 SL-20 Rc3/4 steel pipe 64 D2 4F F SC-20 SL-20 Rc3/4 steel pipe 80 D3 4F F SC-25 SL-25 Rc1 steel pipe 112 Intro 56

57 System selection Supplemental materials Effective cross-sectional area for steel pipes and nylon tubes, and recommended max. flow rate for gas pipes Effective cross-sectional area of steel pipe Effective cross-sectional area of nylon tube Effective cross-sectional area (mm 2 ) Effective cross-sectional area (mm 2 ) ore size (mm) φ10 φ9 φ8 φ7.5 φ7 φ6.5 φ6 φ5.5 φ5 φ4.5 φ4 φ3 φ2.5 φ2 φ1.8 Pipe length (m) Tube length (m) Recommended max. flow rate table of gas tube Nominal size 1 /8 1 /4 3 /8 1 /2 3 / /4 1 1 /2 Pressure drop MPa (*1) Inlet pressure MPa Recommended max. flow rate (l/min) ,465 2,460 3,870 5, ,690 2,828 4,460 5, ,076 1,885 3,150 4,960 6, ,180 2,060 3,450 5,430 7, ,360 2,375 3,900 6,300 8, ,520 2,660 4,450 7,000 9, ,030 1,660 2,920 4,875 7,700 10, ,110 1,800 3,140 5,250 8,300 11, ,185 1,920 3,350 5,620 8,870 11, ,260 2,035 3,560 5,970 9,430 12, ,325 2,140 3,745 6,290 9,900 13, ,395 2,250 3,930 6,600 10,400 13, ,510 2,450 4,280 7,150 11,250 15, ,625 2,624 4,590 7,700 12,100 16, ,680 2,710 4,740 7,930 12,550 16,780 *1: Inlet pressure = 0.5 MPa Gas pipe length: 10 m (Remarks) In the main line where the piping distance tends to increase, it is necessary to consider a pressure drop occurring at the end of the main line when air passes. The recommended max. flow rate refers to the max. flow rate that can be recommended in the range of allowable pressure drop with respect to piping length, determined from actual use. This does not mean that a higher flow is not possible, but rather that the pressure will further decrease if the flow exceeds this value. Intro 57

58 Flow characteristics display method Selection 1. Flow characteristics display The catalog specifications indicate the flow rate as follows. Components Display Unit Standards New JIS compliant indication C,b ISO 6358:1989 Pneumatic fluid power - Components using compressible fluids - Determination of flow-rate characteristics JIS 8390:2000 (ISO 6358 translation) Pneumatic JIS 8373:1993 Pneumatic 2-port solenoid valves JIS 8374:1993 Pneumatic 3-port solenoid valves components S Conventional indication JIS 8375:1993 Pneumatic 4, 5-port solenoid valves JIS 8379:1995 Pneumatic noise reduction device Cv NSI(NFP)T : Explanation The flow characteristics of the solenoid valves were conventionally indicated with the effective cross-sectional area S. However, JIS was revised (JIS 8390:2000), and these are now indicated with the sonic conductance C and critical pressure ratio b. Sonic conductance C: Value obtained by dividing the passage weight flow of the component in the choke flow by the sum of the upstream absolute pressure and standard state density. (sonic conductance) S 5.0 C (Conventional sizing is possible with C.) Critical pressure ratio b: Pressure ratio at which choked flow results if smaller than this value (downstream pressure/upstream pressure) (critical pressure ratio) Effective cross-sectional area S (mm 2 ): The value of the ideal restricted cross-sectional area without friction or compressed flow, calculated from the pressure changes inside the air tank when the choke flow is released from the components mounted on the air tank. * Choke flow: Flow at which upstream pressure is higher than downstream pressure, and speeds at certain sections of components reach acoustic velocity. The fluid s mass flow rate is proportional to the upstream pressure, and is not dependent on downstream pressure. (Choked flow) Flow rate formula Mass flow rate Subsonic flow Critical pressure ratio b Choked flow Fig. 1 Mass flow characteristics for upstream pressure Depending on the actual unit, they are shown as follows. P2+0.1 Choked flow when b P Q=600 C(P1+0.1) 273+t P2+0.1 Subsonic flow when > b P1+0.1 (1) Q : ir flow rate [dm 3 /min(nr)], SI unit dm 3 (cubic decimeter) can also be expressed with l (liter). 1dm 3 = 1l C : Sonic conductance [dm 3 /(s bar)] b : Critical pressure ratio [-] P1 : Upstream pressure [MPa] P2 : Downstream pressure [MPa] t : Temperature ( C) Q=600 C(P1+0.1) 1- P2+0.1 P b -b t (2) To calculate effective cross-sectional area S, substitute the value C obtained with C = S/5 above in the above formula. For subsonic flow, substitute b = 0.5 in formula (2). Intro 58

59 Safety Precautions e sure to read this section before use. When designing and manufacturing equipment using CKD products, the manufacturer is obligated to ensure that the safety of the mechanism, pneumatic control circuit and/or water control circuit and the system that runs the electrical controls are secured. It is important to select, use, handle and maintain CKD products appropriately to ensure their safe usage. Observe warnings and precautions to ensure device safety. Check that device safety is ensured, and manufacture a safe device. WRNING 1 This product is designed and manufactured as a general industrial machine part. It must be handled by an operator having sufficient knowledge and experience. 2 Use this product in accordance with specifications. This product must be used within its stated specifications. In addition, never modify or additionally machine this product. This product is intended for use in general industrial machinery equipment or parts. It is not intended for use outdoors (except for products with outdoor specifications) or for use under the following conditions or environments. (Note that this product can be used when CKD is consulted prior to its usage and the customer consents to CKD product specifications. The customer should provide safety measures to avoid danger in the event of problems.) 1 Use for applications requiring safety, including nuclear energy, railways, aircraft, marine vessels, vehicles, medical devices, devices or applications in contact with beverages or foodstuffs, amusement devices, emergency cutoff circuits, press machines, brake circuits, or safety devices or applications. 2 Use for applications where life or assets could be significantly affected, and special safety measures are required. 3 Observe organization standards and regulations, etc., related to the safety of the device design and control, etc. ISO4414, JIS 8370 (General rules for pneumatic systems) JFPS2008 (Principles for pneumatic cylinder selection and use) Including the High Pressure Gas Safety ct, Industrial Safety and Health ct, other safety rules, organization standards and regulations, etc. 4 Do not handle, pipe, or remove devices before confirming safety Inspect and service the machine and devices after confirming safety of the entire system related to this product. Note that there may be hot or charged sections even after operation is stopped. When inspecting or servicing the device, turn OFF the energy source (air supply or water supply), and turn OFF power to the facility. Discharge any compressed air from the system, and pay enough attention to possible water leakage and leakage of electricity. When starting or restarting a machine or device that incorporates pneumatic components, make sure to secure system safety, such as pop-out prevention measures. 5 Observe the warnings and cautions on the following pages to prevent accidents. Precautions are ranked as DNGER, WRNING, and CUTION in this section. DNGER: WRNING: CUTION: In the case where the product operation is mishandled and/or when the urgency of a dangerous situation is high, it may lead to fatalities or serious injuries. dangerous situation may occur if handling is mistaken, leading to fatal or serious injuries. dangerous situation may occur if handling is mistaken, leading to minor injuries or property damage. Note that some items indicated with CUTION may lead to serious results depending on the conditions. ll items contain important information and must be observed. Intro 59

60 Limited warranty and disclaimer 1 2 Warranty period This warranty is valid for one (1) year after delivery to the customer s designated site. Scope of warranty In case any defect clearly attributable to CKD is found during the warranty period, CKD shall, at its own discretion, repair the defect or replace the relevant product in whole or in part and at no cost, according to its own judgment. Caution Note that the following failures are excluded from the warranty scope: (1) Failures due to use outside the conditions and environments set forth in the catalog or these specifications. (2) Failures resulting from factors other than this product (3) Failures caused by improper use of the product. (4) Failures resulting from modifications or repairs made without CKD consent. (5) Failures caused by matters that could not be predicted with the technologies in practice when the product was delivered. (6) Failures resulting from natural disasters or accidents for which CKD is not liable. 3 1 The warranty covers the actual delivered product, as a single unit, and does not cover any damages resulting from losses induced by malfunctions in the delivered product. Compatibility check The customer is responsible for confirming the compatibility of CKD products with the customer s systems, machines and equipment. Precautions for export Security Trade Control The products in this catalog and their related technologies may require approval before export or provision. For the sake of maintaining world peace and safety, there may be cases in which approval under the Foreign Exchange and Foreign Trade Control Law is required in advance, depending on the country to where the product or related technology is being exported or provided. The scope of products and related technologies requiring approval are listed in the Export Trade Control Order ppendix Table 1 or Foreign Exchange Order ppendix Table. The Export Trade Control Order ppendix Table 1 and Foreign Exchange Order ppendix Table contain the following two types of information. List controls specified for items 1 to 15 Catch-all controls that do not indicate specifications by item, but restriction by application (Section 16) List control, which is specified in item 1 to 15 ( When product could be used for weapons of mass destruction or for development of regular arms, etc.) Listed in the Export Trade Control Order ppendix Table 1 or Products that require Foreign Exchange Order ppendix Table authorization or the range of relevant technology Catch-all control restricted by application (item 16) Listed in the Export Trade Control Order ppendix Table 1 or Foreign Exchange Order ppendix Table n application for approval is received by the Security Export Licensing Division of the Ministry of Economy, Trade and Industry or local bureaus of the Ministry of Economy, Trade and Industry. 2 3 Products and related technologies in this catalog The products and related technologies in this catalog are subject to the catch-all control of the Foreign Exchange and Foreign Trade Control Law. When exporting or providing the products or related technologies in this catalog, ensure that they are not used for arms or weapons. Contact Contact your local CKD Sales Office for information on the Security Trade Control of products and related technologies in this catalog. Intro 60

61 Design/selection 1. Checking the specifications WRNING Use the product in the range of conditions specified for the product. The product in this catalog is designed for use only in a compressed air system. Use with pressure or temperature exceeding the specifications range may result in damage or operation faults. (Refer to specifications) Contact CKD when using fluids other than compressed air. 2. Safety design WRNING Understand the characteristics of compressed air before designing a pneumatic circuit. The same functions as the mechanical, hydraulic, and electrical methods cannot be anticipated if instantaneous stopping and holding are required during an emergency stop. Pop-out, air discharge, or leakage due to air compression and expansion may occur. The supply and exhaust of the valve must operate simultaneously. When the supply is operated in advance, the actuator switching will be delayed. When the exhaust is operated in advance, the actuator speed will be uncontrollable, causing the popping out phenomenon. Make sure that the switching signals of the 2-position and 3-position double solenoids are never energized at the same time. When using a 3-position all ports closed valve with a custom stroke, the properties of compressed air make it impossible to brake at an accurate position. In addition, as valves and cylinders, etc., are designed to allow small volumes of air leakage, pressure retention applications are not available, as they may cause the stop position to change or cause a pressure drop. Pay attention to the electric circuit during emergency stop and to the cylinder operation during power outages. If the 2-position double solenoid is started and then switched, it will hold that status unless a reverse operation electrical signal is input. Install a pressure switch and shut-off valve on the device s compressed air supply side. The pressure switch will disable operation until the set pressure is reached. The shut-off valve releases compressed air into the pneumatic pressure circuit to prevent accidents caused by operation of pneumatic components under residual pressure. Compressor Shut-off valve Pressure switch Valve Cylinder Take measures to prevent physical harm or property damage in the event of failure of this product. CUTION Check for leakage current to avoid malfunction caused by leakage current from other fluid control components. When using a programmable controller, leakage current may affect the solenoid valve and cause malfunction. Note that the values that are affected by leakage current depend on the solenoid valve. Using 100 VC 3.0 m or less (*1) Using 200 VC 1.5 m or less Using 12 VDC 1.5 m or less (*2) Using 24 VDC 1.8 m or less (*2) *1: 1.2 m or less for the 4G Series. *2: 1.0 m or less with the MN4S0 series, 4S0 series, and 3M0 series. Observe the following precautions when using nylon tubes or urethane tubes for piping material. Use flame-resistant tubes or metal steel pipes in an environment where spattering may occur. Use hydraulic hose when piping is for both hydraulic and pneumatic use. When using the standard push-in fitting on the spiral tube, fix the base of the tube with a hose clamp. Rotation may occur, causing a reduction in holding force. Use a fastening fitting in a high-temperature atmosphere. The push-in fitting cannot be used. 3. Working environment WRNING Programmable controller Confirm before use that the product will withstand the working environment. This product cannot be used in an atmosphere containing corrosive gas, chemical liquids, solvents, water or steam. If water, oil, or metal chips (spatter or cutting chips, etc.) could come in contact with the product, provide appropriate protection. Consult with CKD if ozone is generated in the supplied air. (Ozone-proof products are available.) Products other than explosion-proof solenoid valves cannot be used in an atmosphere containing explosive gas. Install the product where it will not be exposed to rain, water, direct sunlight, or high temperatures. (The explosion-proof 4F ** OE series and outdoor 4F-W series are available for outdoor use.) Do not constrict the air supply piping. drop in pressure due to simultaneous operation of multiple stations may cause malfunctions. Intro 61 Do not use this product in a corrosive environment. Use in such an environment could lead to damage or operation failure.

62 CUTION Use clean air. If compressed air contains chemicals, synthetic oils containing organic solvents, salt, or corrosive gas, do not use as it can cause damage and/or operation failure. Use dry compressed air that does not cause moisture inside the piping. Caution 4. Durability WRNING Decide on a method of lubricating pneumatic components, and provide correct maintenance. Is it a no-lubrication? Is it a lubrication? Specify either of the above for control of lubricant. Ultra dry air is not suitable for pneumatic components. Ultra dry compressed air will shorten the life of pneumatic components. For use, be sure to use a solenoid valve for DC voltage drive. Continuous energizing during use may accelerate degradation of the solenoid valve. Contact CKD when using the solenoid valve under such conditions. When using a product with continuous energization, be sure to use items with DC voltage specifications or fluoro rubber specifications. 5. Pneumatic source CUTION Install a pneumatic filter just before the pneumatic component in the circuit. Dryer ir filter (5 μm or less) Moisture will occur if the temperature drops in the pneumatic piping or pneumatic components. Operation faults could occur if moisture enters the air flow path of pneumatic components and temporarily blocks passage. Moisture could cause rust, making the pneumatic components fail. The drain will flush the lubricant oil and cause a lubrication defect. Use compressed air that does not contain oil oxides, tar, carbon, etc., from the air compressor. If oil oxides, tar, or carbon enter the pneumatic components and solidify, resistance at the sliding section will increase, leading to operation failure. If the supplied lubricant mixes with oil oxides, tar, carbon, etc., the sliding section of the pneumatic component could be worn down. Use compressed air that does not contain solid foreign matter. ny solid foreign matter in the compressed air can enter the pneumatic components and cause wear or locking in the sliding parts. ir filter (5 μm or less) Do not supply anything other than compressed air. Use clean compressed air that does not contain corrosive gases. Intro 62

63 6. Usage method 8. Clearly indicated in the instruction manual WRNING Do not narrow the exhaust port of the manifold valves. There may be cases where other cylinders are subject to unintended operation due to back pressure generated from the exhaust of the switching valve. In this case, individually install a manifold two-sided exhaust type or a single exhaust spacer equipped type with the valve causing the situation. CUTION Make sure that the instantaneous energizing/ manual override of the double solenoid 2 position valve is 0.1 seconds or more. However, as the cylinder may malfunction due to secondary side load conditions, it is recommended that energizing/manual override is performed until the cylinder reaches the stroke end position. CUTION Indicate the maintenance conditions in the device s instruction manual. The product's performance may drop too low to maintain an appropriate safety level depending on usage conditions, working environment and maintenance status. With correct maintenance, the product functions can be used to the fullest. For manual override of the push type, push the manual override straight. Do not use the product with the air supply port throttled or released to atmospheric pressure. Do not restrict the air supply port! With the internal pilot, the supply pressure may drop lower than the specified range and cause malfunctioning. In this case, use the external pilot. Continuous energizing for long periods may accelerate degradation of the solenoid valve. Consult with CKD when energizing this device continuously. Furthermore, use caution under the following working conditions, as with continuous energization: - When performing continuous energizing for a long period of time or when the energized time in a single day will be longer than the non-energized time Install with an eye to heat dissipation. With the internal pilot solenoid valve, turn the power on after applying the supply pressure. The main valve may stop at an unintended position and prevent proper switching. 7. Securing of space CUTION Secure sufficient space around the solenoid valve for installation, removal, wiring, and piping work. Intro 63

64 Mounting, installation and adjustment 1. Installation 2. Pre-operation confirmation Caution WRNING When mounting a valve, do not use a mounting method that relies on support from the piping. Mount and fix the valve body. fter mounting, do not clean or paint with water or solvent. Otherwise some resin parts may be damaged. Paint could plug the pilot exhaust port and result in malfunctions. Do not narrow the exhaust port to a smaller one than the bore size of the piping connection port. (The pilot exhaust port is also included as an exhaust port) Either attach a silencer or install a solenoid valve so that the exhaust port is facing downwards. n inhale effect may be generated at the exhaust port due to valving element operations and cause the intake of foreign matter near the exhaust port. If the exhaust port is facing upwards, foreign matter may fall into it. The actuator will not operate correctly if the exhaust air is not discharged smoothly. With the manifold, the exhaust air may prevent the correct operation of other solenoid valves. Do not block the pilot exhaust port (PR port). Pilot pressure will not be discharged and will fail to operate. Remove the valve packaging and dust-proof seal of the piping port just before starting piping. Removing the dust-proof seal of the piping port before the piping work starts could allow foreign matter to enter the valve from the piping port and cause failure or misoperation. Check that tubing is not worn or damaged. Tubing could collapse, rupture, or become dislocated. CUTION When supplying compressed air after connecting pipes, do not suddenly apply high pressure. The pipe connection could dislocate, causing the pipe tube to fly out, leading to accidents. Caution: If compressed air is supplied too slowly, sealing pressure may not be generated depending on the internal sealing mechanism of the solenoid valve and may cause air leakage. s air leakage may occur when compressed air is supplied with the two 3-port valves integrated (differential pressure return) without piping to the output port, be sure to supply the compressed air after piping the output port. efore supplying compressed air after connecting pipes, check that there are no air leaks at any pipe connections. pply a leakage detection agent to pipe connections with a brush and check for air leaks. 3. djustment WRNING When the manual operation device of the solenoid valve has been operated, always be sure to operate the device after reset to the origin (default position). e sure to check that the non-locking has automatically returned or that the locking is in a state where the lock is released (OFF state). [Example] ON OFF ON OFF When locked Unlocked Note: s this varies depending on the model, refer to the pages of each model for operation methods. The solenoid valve will operate as soon as the pneumatic source power is turned ON, which is hazardous. When the manual override device is used for operation at the operating position, abnormal operation is a risk. Intro 64

65 4. Piping CUTION When connecting pipes, wrap sealing tape in the opposite direction from the threading, from the inside position to within 2 mm from the pipe end. If sealing tape protrudes from the pipe threads, it could be cut when screwing the bolts in. This could cause the tape to enter the solenoid valve, causing failures. Solid liquid sealant Solid liquid sealant Connect piping so that connections are not dislocated by equipment movement, vibration, or tension. Control of actuator speed will be disabled if piping on the exhaust side of the pneumatic circuit is disengaged. When using the chuck holding mechanism, the chuck may be released, creating a hazardous state. Cut the push-in fitting tube at right angles with a dedicated tool. Confirm that the tube has been inserted properly, and make sure that there is no tension during use. The tube could be dislocated or damaged if there is any tension. Make sure that there is no torsion, tension or moment load applied to the fitting or the tube. OK OK Use the designated tube. Particularly in the case of super-flexible urethane tubes, attach insert sleeves for use. lways flush just before piping pneumatic components. ny foreign matter that has entered during piping must be removed so it does not enter the pneumatic components. Securely insert the tube to the tube end, and make sure that the tube cannot be pulled off. Cut the tube with a dedicated cutter and always at a right angle. Removing foreign matter Use appropriate torque to tighten the pipes when connecting them. The purpose is to prevent air leakage and damage to bolts. First tighten the bolts by hand to ensure that the threads are not damaged, then use a tool. Port thread Tightening torque N m M3 0.3 to 0.6 M5 1.0 to 1.5 Rc 1/8 3 to 5 Rc 1/4 6 to 8 Rc 3/8 13 to 15 Rc 1/2 16 to 18 Rc 3/4 19 to 40 Rc 1 41 to 70 When piping to the product Properly connect pipes by confirming the piping port position with the display, etc., on the product. Incorrect piping may cause irregular operation of the actuator. Intro 65

66 Use/maintenance 1. Maintenance and inspection 2. Removal Caution WRNING When the manual operation device of the valve has been operated, always be sure to operate the device after reset to the origin (default position). e sure to check that the non-locking has automatically returned or that the locking is in a state where the lock is released (OFF state). [Example] ON OFF ON OFF WRNING efore conducting maintenance, turn the power OFF, stop the supply of compressed air and make sure that there is no residual pressure. Observe the conditions to ensure safety. Power supply OFF When locked Unlocked Note: s this varies depending on the model, refer to the pages of each model for operation methods. The solenoid valve will operate as soon as the power is turned ON, which is hazardous. When the manual override device is used for operation at the operating position, abnormal operation is a risk. Conduct daily inspections and regular inspections to ensure that maintenance control is done correctly. If maintenance is not correctly managed, the product's functions could deteriorate markedly and lead to a shortened service life, faults and accidents. 1. Pressure management of supplied compressed air pressure Is the set pressure supplied? Does the pressure gauge indicate the set pressure while the equipment is operating? Min. Max. 2. Control of pneumatics filter Is the drain correctly discharged? Is the bowl or element clean enough to use? 3. Control of compressed air leaks from piping connections Is the state of the connection, especially at movable sections, normal? 3. Disassembly/assembly WRNING Read the relevant product s instruction manual thoroughly and fully familiarize yourself with the task before disassembling or assembling the solenoid valve. Personnel must be fully familiar with solenoid valve structure and operational principles and safety requirements. Pneumatic Pressure Skill Test Class 2 or higher level is required. 4. Pneumatic source CUTION The no-lubrication function cannot be maintained once lubrication has been applied to a nolubrication valve. Once lubrication has been applied, it will be necessary to continue lubricating the valve. Decide on lubrication or no-lubrication for the pneumatic components and ensure that implementation of the corresponding method is properly managed. With the lubrication method, lubricants other than class 1 turbine oil ISO VG32 (no additives) cannot be used. 4. Valve operational status control re operations delayed? Is exhaust normal? 5. Control of pneumatic actuator operation Is operation smooth? Is the end stop state normal? Is coupling with the load normal? 6. Lubricator control Is the oil volume adjustment normal? 7. Lubricant control Is the lubricant that is being supplied an official item? Intro 66

67 / R 1P b b a Reduced wiring valve / product-specific cautions (MN4E, M(N)4G, MW4G2, MW4G4, MN4S0, M(N)4T Series) CUTION Install the wiring while sufficiently checking the polarity, voltage, and terminal numbers. Voltage drop may occur due to simultaneous energizing or cable length. Confirm that the voltage drop for the solenoid is within 10% of the rated voltage. (1) Serial transmission (with T6*, T7*, and T8*) These models are dedicated for use with a working voltage of 24 VDC. If operation may be affected by noise, wire the power supply independently for each manifold solenoid valve when possible. Keep the power supply cable as short as possible. Do not share power with an inverter or components causing motor noise, etc. Do not lay the power wire, signal wire, and other power cables in parallel. The slave units are dedicated for each manufacturer. There is no compatibility. For how to wire the slave unit, follow the instructions provided from the PLC manufacturer. The terminal numbers of the slave unit are displayed on the attachment side of the slave unit. For information regarding the PLC, please contact the corresponding PLC manufacturer. Contact CKD for inquiries regarding the UNIWIRE system and SVE NET. When installing a manifold solenoid valve vertically, install the slave unit at the top end. With the T8* series, be sure to use waterproof caps and waterproof plugs on connectors of the I/O slave units that will not be used. b a b a PUSH ON PUSH ON (2) Connector (T50, T50) s it is necessary to match the signal arrangement of the PLC output unit with the signal arrangement on the valve side, direct connections with a PLC are currently limited. Establish connections with wiring connection examples (MN4E series: page 834, M4G /MN4G series: page 722, MN4S0 series: page 1194, M4T/MN4T series: page 1128) as a reference. For the cables, use dedicated cables for each PLC manufacturer. These models are dedicated for use with a working voltage of 12 and 24 VDC. When connecting the T50, T50 type to a general output unit, use the + terminal (20, 10) of the 20P connector as the + side common, and use the NPN transistor output open collector type for the drive circuit. Contact CKD when using the PNP transistor output. When wiring of the T50, T50 has been installed according to the wiring connection examples (M4T, MN4T series: page 1128), supply the power supply from the terminal included as an accessory. In this case, be sure not to make a mistake with the polarity. Making a mistake will cause a short circuit. (embedded fuse will blow) Do not connect this solenoid valve to the input unit as major faults could occur in this device and in peripherals. Connect this solenoid valve to the output unit. lthough common connectors are employed with the input units and output units of the relay terminal series by OMRON and Panasonic Electric Works Co., Ltd., the pin arrangement and polarity of the power supply are different. The pin arrangement of the T50 type of this solenoid valve is the same pin arrangement as the above output unit. CKD N4S020 T6* CKD N4S020 T7* (4G Series) CUTION Install so that no force is applied to the connector section. The fixing screws may loosen if force is applied to the connector section. The connector rotates upwards and sideways. Further fasten the fixing screws after installation of the solenoid valve can fix the connectors. Make sure that the tightening torque of the fixing screws is 0.3 to 0.36 N m. a PUSH ON PUSH ON CKD N4S020 CKD N4S020 T7* (MN4E Series) T8* (W4G2 Series) Fixing screw Intro 67