CAT.ES A. Pin Clamp Cylinder. Positioning and clamping at one time! Construction. Guide pin. Clamp arm (When unclamped) 10 mm.

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1 C.ES2- in Clamp Cylinder Clamp! ositioning and clamping at one time! Construction Guide pin (When unclamped) 1 mm Series CKQ/CLKQ

2 Multiple combinations are possible. position can be selected from 4 different positions, depending on the installation condition. M 2 types of guide pins are available. ort side G 1 H 2 Round Diamond Clamp position height can be adjusted by selecting an appropriate shim. djustable from.5 to 2 mm 4 body shape options are available which offer extensive installation flexibility. Shim Mounting tap: M1 x 1.5 in hole: øh Mounting tap: M1 x 1.5 in hole: øh One 1 mm and two.5 mm are attached. (single side: /both sides: ) ossible to select the lock mechanism Mounting tap: M1 x 1.5 in hole: ø1h Mounting tap: M x 1.5 in hole: ø1h Maintains the clamp position even when the air supply is cut off. Lock mechanism Work Work in Clamp Cylinder Series CKQ/CLKQ ø5 LOCK Feature 1

3 in Clamp Cylinder Series CKQ/CLKQ ø5 How to Order lock ore size 5 5 mm CKQ SF CLKQ SF 5 5 Guide pin diameter a lock at the clamp side ody shapes and mounting positions Note) Symbol q ody shape wmounting side position (From top) 5 Symbol Dimension (mm) ody shapes and mounting Symbol Mounting positions Mounting tap: M1 x 1.5 allarel side to port Mounting side in diameter: øh 145 ort 14 C : Mounting tap Mounting side : in diameter Front side to port 155 Mounting hole: points ort 15 Mounting side: 2 sides Mounting side Mounting side 15 Mounting tap: M1 x 1.5 allarel side to port Mounting side 1 in diameter: øh ort 15 : Mounting tap Mounting side 1 : in diameter Front side to port 245 Mounting hole: 4 points ort Mounting side: 2 sides Mounting side Mounting side 24 S E ort thread type Nil Rc N N F G 1 1 pplicable uto Switch / Refer to est neumatics for detailed auto switch specifications. ype Solid state switch lock Mounting tap: M1 x 1.5 in diameter: ø1h C a side ( side) b side ( side) : Mounting tap : Mounting tap : in diameter : in diameter D Mounting hole: Mounting hole: 4 points 4 points Mounting side: Mounting side: F 2 sides 2 sides Mounting tap: M x 1.5 in diameter: ø1h C a side ( side) b side ( side) : Mounting tap : Mounting tap : in diameter : in diameter D Mounting hole: Mounting hole: 4 points 4 points Mounting side: Mounting side: 2 sides 2 sides Special function Magnetic field resistant (2-color display) E E F Electrical entry Grommet (In-line) a side ort ort b side b side ort ort a side a side ort ort b side b side a side ort ort Note) o compose a model number, combined the body shape number and mounting side position number. Example) CKQSF5-1R-5DWLS Indicator light Yes b side a side a side b side b side a side a side b side Wiring (output) 2-wire voltage DC 24 V Model Rail maunting 5DW 5DWSC R R Guide pin diameter Guide pin Hole diameter diameter of the work in shape.5 For ø. Round (R) 14.5 For ø For ø For ø1 1. Round (R) Diamond (D) 1.5 For ø For ø Contact / for diamond shaped models with a guide pin of ø.5 to ø15. Contact / for models with guide pins that are different from those shown above. Dimension ody (mounting side) Lead wire length (m) 5 (Z) Guide pin shapes R Round D Diamond he diamond shape is for pin diameter of 1.5 or over. 5DWL 5DWL uto switch type auto switch Nil (Cylinder built-in magnet) Select an applicable auto switch model from the table below. uto switch is not mounted and are supplied loose. Nil S he positions of the mounting taps and pin holes are different depending on the body shape. Refer to ody shapes and positions of mounting sides. positioin (clockwise from top) Same direction as port ort from port ort Mounting tap in hole ort Guide pin Guide pin C D Number of auto switches 2 1 (Unclamp side) S S D-5DW type is different side mounting. (Refer to page 15.) Shim Nil No shim S 2 mm 1 from port ort Guide pin 2 from port ort Note) Shim When a model includes, one 1mm shim and two.5 mm are attached. Guide pin rewired connector pplicable load Relay, LC Note) 5DWSC is standard. Lead wire length symbol m L (Example) 5DWL (5DW only) 5 m Z (Example) 5DWZ For details about auto switches with pre-wire connector, refer to pages of est neumatics Vol.,,,1,,. uto switch for CDQ2 5 except above auto switches can be mounted. esides the models in the above table, there are some other auto switches that are applicable. For more information, refer to page 15. Solid state switches marked with are produced upon receipt of order. 1

4 Series CKQ/CLKQ asic Specifications ction ore size mm Fluid roof pressure Maximum operating pressure Double acting 5 ir 1.5 Ma 1. Ma Minimum operating pressure CKQ:.1 Ma CLKQ ( lock):.15 Ma mbient and fluid temperature Cushion Lubrication iston speed (Clamp speed) ort size 1 to C (No freezing) None Non-lube 5 to mm/sec 1/4 (Rc, N, G) Minimum operating pressure when cylinder part and locking part use same piping is.2 Ma. Lock Specifications Clamp Specifications Locking action Unlocking pressure Lock starting pressure Locking direction Maximum operating pressure Unlocking port size Holding force (N) (Maximum static load) Spring locking (Exhaust locking).2 Ma or more.5 Ma or less Lock at extended direction (unclamp direction) 1. Ma 1/ (Rc, N, G) 2 shim shim Clamp stroke 1.5 mm 1 mm to mm 1 pc. Guide pin shape Round, Diamond Refer to Selection in page 22 regarding detailed specifications of the clamping force, etc. Weight CKQ (without lock) type Model Guide pin CKQC diameter (mm) ø.5 1. ø. 1. ø ø ø ø ø ø1. 1. ø ø ø ø CKQE CKQS Unit: kg CKQ CLKQ (with lock) type Model Guide pin CLKQC diameter (mm) ø ø. 2.4 ø ø ø ø ø ø ø ø ø ø CLKQE CLKQS Unit: kg CLKQ

5 in Clamp Cylinder Series CKQ/CLKQ Construction CKQ 5 e w o r!2!1 i q @!5!4 n enlarged drawing of the shim part arts List No. Description Material No. Description Material 1 ody luminum alloy 1 Cylinder tube luminum alloy 2 Guide pin 1 iston luminum alloy Carbon steel 1 iston rod 4 Seat Structural steel 1 Collar luminum alloy 5 in Carbon steel 2 ype C snap ring ool steel in Carbon steel 21 ushing Lead-bronze casted Cover assembly 22 lastic magnet Magnet Spatter cover Copper 2 iston seal NR Hexagon socket head cap screw Structural steel 24 Rod seal NR 1 Hexagon socket head cap screw Structural steel 25 ube gasket NR Spring washer Steel wire 2 Coil scraper ronze Spring pin ool steel 2 Seal E Cotter pin 14 Shim 15 Shim

6 Series CKQ/CLKQ Construction CLKQ 5 uto switch!1! e r i y $ # # $ $2!! w!2 t # $1 #5 # # Section - arts List 4 No Description ody Guide pin Seat in in Cover assembly Spatter cover Hexagon socket head cap screw Hexagon socket head cap screw Spring washer Spring pin Cotter pin Shim Shim Cylinder tube Lock body Intermediate collar Lock ring rake spring Collar iston rod n enlarged drawing of the shim part Material luminum alloy Carbon steel Structural steel Carbon steel Carbon steel Copper Structural steel Structural steel Steel wire ool steel luminum alloy luminum alloy luminum alloy ool steel Steel wire luminum alloy No Description Lever ivot pin ivot key Dust cover Dust cover holding bolt Unit holding bolt iston ushing ype C snap ring lastic magnet Rod seal Rod seal Rod seal C iston seal iston seal ube gasket Scraper Hexagon socket countersunk head screw Spring pin arallel pin Coil scraper Seal Material Carbon steel Carbon steel Steel wire Structural steel Carbon steel luminum alloy Lead-bronze casted ool steel Magnet NR NR NR NR NR NR NR Structural steel ool steel ronze E

7 in Clamp Cylinder Series CKQ/CLKQ Dimensions CKQC5 CKQC5 (he angle of the cylinder port position against the mounting side is ) Refer to How to Order on page1 for the mounting side and a port position relationship. 5 ±.5 5 ± (he effective length of ød section) -.5 ød (he effective length of ød -.5 section) ød -.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (Clamp stroke) ø5 ø4 1 (when the are attached) ( clamp stroke) 2 1 (H) sides x 4 x M1 x 1.5 Depth 15 2 sides x 2 x øh Depth (he unclamp side port) 4 ± ±.5 (ø) 4 (M1) (he clamp side port) 2 15 (H) (t=1 x 1, t=.5 x 2) 4 (when the are attached) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø24. (he radius of the tip of the guide pin) H (in height) (rm length) 15.5 (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4 5

8 Series CKQ/CLKQ Dimensions CKQ5 CKQ5 (he angle of the cylinder port position against the mounting side is ) Refer to How to Order on page1 for the mounting side and a port position relationship. 5 ±.5 5 ± (he effective length of ød section) -.5 ød 1 (he effective length of ød -.5 section) -.5 ød -.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (H) (Clamp stroke) ø5 ø4 (H) 1 (when the are attached) ( clamp stroke) sides x 2 x øh Depth 2 sides x 2 x M1 x 1.5 Depth 15 4 ±.5 (ø) 4 (M1) 4 ±.5 (ø) 4 (M1) 4 ±.5 (ø) 4 (M1) 2 15 (t=1 x 1, t=.5 x 2) 4 (when the are attached) (he unclamp side port) 4 (he clamp side port) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø24. (he radius of the tip of the guide pin) H (in height) (rm length) 15.5 (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4

9 in Clamp Cylinder Series CKQ/CLKQ Dimensions CKQSC5 (he mounting side and the port position of CKQSD5 is.) (he mounting side and the port position of CKQSE5 is.) (he mounting side and the port position of CKQSF5 is.) Refer to How to Order on page1 for the mounting side and a port position relationship. ±.5 ±.5 ±.5 ± (he effective length of ød section) -.5 ød 1 (he effective length of ød -.5 section) -.5 ød-.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (H) (Clamp stroke) ø5 ø4 (H) 1 (when the are attached) ( clamp stroke) sides x 2 x ø1h Depth 4 sides x 2 x M1 x 1.5 Depth 4 ±.5 (ø1) 4 (M1) 45 ±.5 (ø1) 45 (M1) ±.5 (ø1) (M1) 2 15 (t=1 x 1, t=.5 x 2) 4 (when the are attached) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 2 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø (he unclamp side port) (he radius of the tip of the guide pin) H (in height) 4 (he clamp side port) L (otal length) (rm length) (rm thickness) (ort thread size) Nil F N Rc1/4 G1/4 N1/4

10 Series CKQ/CLKQ Dimensions CKQEC5 (he mounting side and the port position of CKQED5 is.) (he mounting side and the port position of CKQEE5 is.) (he mounting side and the port position of CKQEF5 is.) Refer to How to Order on page1 for the mounting side and a port position relationship. ±.5 ±.5 ±.5 ± (he effective length of ød section) -.5 ød 1 (he effective length of ød -.5 section) -.5 ød-.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (Clamp stroke) ø5 ø4 1 (when the are attached) ( clamp stroke) (H) (H) 4 sides x 2 x ø1h Depth 4 sides x 2 x M x 1.5 Depth 4 ±.5 (ø1) 4 (M) 45 ±.5 (ø1) 45 (M) ±.5 (ø1) (M) 2 15 (t=1 x 1, t=.5 x 2) 4 (when the are attached) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 2 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø (he unclamp side port) (he radius of the tip of the guide pin) H (in height) 4 (he clamp side port) L (otal length) (rm length) (rm thickness) (ort thread size) Nil F N Rc1/4 G1/4 N1/4

11 in Clamp Cylinder Series CKQ/CLKQ Dimensions CLKQC5 CLKQC5 (he angle of the cylinder port position against the mounting side is ) Refer to How to Order on page1 for the mounting side and a port position relationship. 5 ±.5 5 ± (he effective length of ød section) -.5 ød 1 (he effective length of ød -.5 section) -.5 ød-.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (H) (Clamp stroke) 2 sides x 4 x M1 x 1.5 Depth 15 2 sides x 2 x øh Depth ø5 ø4 ± Lock at extended direction LOCK 4 ±.5 (ø) 4 (M1) 1 (when the are attached) ( clamp stroke) 2 15 (H) (t=1 x 1, t=.5 x 2) (when the are attached) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 2 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø24. 1 (he unclamp side port) (he radius of the tip of the guide pin) H (in height) 4 (rm length) (lock release port) (he lock is released when pressure is applied.) (he clamp side port) (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4 1 (Lock release port thread size) Nil F N Rc1/ G1/ N1/

12 Series CKQ/CLKQ Dimensions CLKQ5 CLKQ5 (he angle of the cylinder port position against the mounting side is ) Refer to How to Order on page1 for the mounting side and a port position relationship. 5 ±.5 5 ± (he effective length of ød section) -.5 ød (he effective length of ød -.5 section) ød -.5 Round shape Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes 5 1 (H) (Clamp stroke) 2 sides x 2 x øh Depth 2 sides x 2 x M1 x 1.5 Depth 15 ø5 ø4 4 ±.5 (ø) 4 (M1) 4 ±.5 (ø) 4 (M1) Lock at extended direction LOCK 4 ±.5 (ø) 4 (M1) 2 15 (H) 1 (when the are attached) ( clamp stroke) (t=1 x 1, t=.5 x 2) 4 (when the are attached) (lock release port) (he lock is released when pressure is applied.) 2 1 (he unclamp side port) 4 (he clamp side port) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø24. (he radius of the tip of the guide pin) H (in height) (rm length) 15.5 (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4 1 (Lock release port thread size) Nil Rc1/ F G1/ N N1/

13 in Clamp Cylinder Series CKQ/CLKQ Dimensions CLKQSC5 (he mounting side and the port position of CLKQSD5 is.) (he mounting side and the port position of CLKQSE5 is.) (he mounting side and the port position of CLKQSF5 is.) Refer to How to Order on page1 for the mounting side and a port position relationship. ±.5 ±.5 ±.5 ± (he effective length of ød section) -.5 ød -.5 ød-.5 Round shape 1 (he effective length of ød -.5 section) Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (H) (Clamp stroke) ø5 ø4 (Unclamp direction) Lock at extended direction 1 (when the are attached) ( clamp stroke) (H) sides x 2 x ø1h Depth 4 sides x 2 x M1 x 1.5 Depth 45 ±.5 (ø1) 4.5 (ø1) 45 (M1) 4 (M1) LOCK ±.5 (ø1) (M1) 15 2 (t=1 x 1, t=.5 x 2) 4 (when the are attached) (lock release port) (he lock is released when pressure is applied.) 2 1 (he unclamp side port) 4 (he clamp side port) pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø24. (he radius of the tip of the guide pin) H (in height) (rm length) 15.5 (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4 1 (Lock release port thread size) Nil Rc1/ F G1/ N N1/

14 Series CKQ/CLKQ Dimensions CLKQEC5 (he mounting side and the port position of CLKQED5 is.) (he mounting side and the port position of CLKQEE5 is.) (he mounting side and the port position of CLKQEF5 is.) Refer to How to Order on page1 for the mounting side and a port position relationship. ±.5 ±.5 ±.5 ± (he effective length of ød section) -.5 ød -.5 ød-.5 Round shape 1 (he effective length of ød -.5 section) Diamond shape (Only for models with a guide pin greater than ø1.5) Guide pin shapes (H) 1-.5 (Clamp stroke) ø5 ø4 (Unclamp direction) Lock at extended direction 1 (when the are attached) ( clamp stroke) (H) sides x 2 x ø1h Depth 4 sides x 2 x M x 1.5 Depth 4.5 (ø1) 4 (M) 45 ±.5 (ø1) 45 (M) LOCK ±.5 (ø1) (M) 2 15 (t=1 x 1, t=.5 x 2) 1 4 (when the are attached) 4 pplicable hole diameter ø ø15 ø1 ø1 ø2 ø25 2 ød (Guide pin diameter) ø.5 ø. ø14.5 ø14. ø15.5 ø15. ø1.5 ø1. ø1.5 ø1. ø24.5 ø (he unclamp side port) (he radius of the tip of the guide pin) H (in height) 4 (rm length) (lock release port) (he lock is released when pressure is applied.) (he clamp side port) (rm thickness) L (otal length) (ort thread size) Nil F N Rc1/4 G1/4 N1/4 1 (Lock release port thread size) Nil Rc1/ F G1/ N N1/

15 in Clamp Cylinder Series CKQ/CLKQ How to Mount the uto witches (1) For D-, D-, D-F and D-J models Slide a mounting nut into the auto switch groove and align it to where the auto switch will be mounted. Insert a spacer into the auto switch groove directly on top of the mounting nut. lign the auto switch s mounting bracket with the depressed part of the spacer until both parts interlock. Insert a mounting screw into the auto switch s mounting bracket and loosely tighten the screw. Slide the auto switch to the desired detection position and securely tighten the auto switch with the screw. When tightening the mounting screw, use a watchmaker s screwdriver with a 5 to mm handle diameter and tighten with a torque of.5 to. N m. (Refer to Figure 1.) Switch mounting screw spring washer, M x.5 x 1 L uto switch Switch spacer Switch mounting nut Mounting bracket kit number Q-2 Items and number of each item Switch mounting screw x 1 Switch spacer x 1 Switch mounting nut x 1 Figure 1 (2) For D-, D-F W and D-M models Insert the front of the auto switch into the auto switch groove and slide the switch to the desired detection position. Securely tighten the mounting screw on the auto switch. When tightening the mounting screw, use a watchmaker s screwdriver with a 5 to mm handle diameter and tighten with a torque of.1 to.2 N m. s a guide, an acceptable tightening level is reached by tightening the screw an additional degrees (1/4 turn) from the point at which the screw is snug. (Refer to Figure 2.) Watchmaker s screwdriver Switch mounting screw uto switch Figure 2 () For D-5DW models Insert the front side of the auto switch into the auto switch groove and slide the switch to the desired detection position. Securely tighten the mounting screw on the auto switch. When tightening the mounting screw, use a watchmaker s screw driver with a 5 to mm handle diameter and tighten with a torque of.1 to.2 N m. s a guide, an acceptable tightening level is reached by tightening the screw an additional degrees (1/4 turn) from the point at which the screw is snug. (Refer to Figure.) Mounting bracket kit number Items and number of each item Switch mounting bracket x 1 Switch mounting nut x 1 Q1-5 Round head hillips screw x 1 Hexagon socket head cap screw x 2 Spring washer x 4 Round head hillips screw spring washer, M x.5 x 1 L Magnetic field resistant auto switch Switch mounting nut Hexagon socket head cap screw spring washer, M x.5 x 14 L Switch mounting fitting Figure

16 Series CKQ/CLKQ roper uto Switch Mounting osition and Its Mounting Height roper uto Switch Mounting osition tmosphere General use Welding Mounting Rail mounting Direct mounting Rail mounting D-W D-2 D- D- D-F W D-FL D-M V D-M D-5DWL D- D- V D-F WV D-5DWSC Model CKQ CLKQ Model or more 4 2 or more 4 2 or more D- H D-H D-C D-C D-F WV D-FL D-FVL D-F W D-JW D-FNL,D-FF or more D-F V D-JC D-F D-J or more 1 45 or more or more or more or more 54 or more uto Switch Mounting Height tmosphere General use Welding Mounting Rail mounting Direct mounting Rail mounting D-W D- D-C D-JC D- V D-FL D-5DWL D- D-C D-5DWSC D- H D-H D-FL D-F W D-JW D-FNL D-FF D-F D-J D-F WV D-FVL D-F V D-F WV D-F V D-M V 42 1 or more 52 or more CKQ U Rail mounting type pplicable auto switch: D-W D- D- D- H D-H D-C D-C D-F WV D-FL D-FVL D-F W D-JW D-FNL D-FF D-F V D-JC D-F D-J [For CKQ] [For CLKQ] U U Direct mounting type pplicable auto switch: D- D- V D-F WV D-FL D-M V D-F W [For CKQ] D-, D-F W D- V, D-M V D-F WV U D-F U [For CLKQ] D-, D-F W D- V, D-M V D-F WV U D-F U 14

17 in Clamp Cylinder Series CKQ/CLKQ roper uto Switch Mounting osition and Its Mounting Height Direct mounting type pplicable auto switch: D-M [For CKQ] [For CLKQ] Rail mounting type pplicable auto switch: D-5DWL D-5DWSC (Different side) [For CKQ] [For CLKQ] U U esides the models listed in How to Order, the following auto switches are applicable. Refer to page 21 of est neumatics Vol. 2 for detailed auto switch specifications. uto switch type Reed switch Model D- D- H D-C D- D-H D-C D- D- D- D-V D-V D-V D-W Electrical entry Grommet (erpendicular) Connector (erpendicular) Grommet (erpendicular) Connector (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Features indicator light indicator light indicator light indicator light 2-color display uto switch type Solid state switch Model D-F D-F V D-F W D-FF D-J D-JC D-JW D-F WV D-FL D-FLV D-FNL D-F W D-F WV D-FL D-M D-M V Electrical entry Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Grommet (erpendicular) Features 2-color display 2-color display 2-color display 2-color display timer 2-color display 15

18 Series CKQ/CLKQ uto Switch Specifications uto Switches Common Specifications ype Leakage current Operating time Impact resistance Insulation resistance stand voltage mbient temperature Enclosure Reed switch Solid state switch None -wire: 1 µ or less, 2-wire:. m or less 1.2 ms 1 ms or less 2) m/s 2 1 m/s 2 5 MΩ or more at 5 M VDC (etween lead wire and case) 15 VC for 1 minute 1) (etween lead wire and case) 1 VC for 1 minute (etween lead wire and case) 1 to C IEC5 Standard I, Immersible construction (JIS C 2) Note 1) Note 2) Electrical entry: Connector type (C/C) and / V type: 1 VC/min. (etween lead wire and the case) Except magnetic resistant 2-color indication type solid state switch (D- 5DWL/5DWSC). Lead Wire Length Lead wire length indication (Example) (Example) D-FWL- 1 D-M L Lead wire length Nil.5 m L m Z 5 m N None pplicable for the connector type (D- C) only. Note 1) pplicable auto switch with 5 m lead wire ( Z ) Reed switch: D-(C)(H)/C Solid state switch: Manufactured upon receipt of order as standard. Note 2) Lead wire lengths of m and 5 m are standard for magnetic field resistant 2-color indication type solid state switches. (.5 m is not available.) Note ) For solid state switches with flexible wire specification, add -1 at the end of the lead wire length. Flexible lead wire specifications uto Switch Hysteresis art No. of Lead Wires with Connectors (pplicable only for connector type) Model Lead wire length D-LC5.5 m D-LC m D-LC5 5 m Hysteresis is the distance between the position at which piston movement operates an auto switch to the position at which reverse movement turns the switch off. his hysteresis is included in part of the operating range (one side). Contact rotection ox: CD-, CD- <pplicable switch types> D-/ V, and D- (H) type, D- (H) (C) he above auto switches do not have internal contact protection circuits. 1. Operating load is an inductive load. 2. he length of wiring to the load is 5 m or more.. he load voltage is 1 or 2 VC. contact protection box should be used in any of the above conditions, Unless using a contact protection box, the contact life may be shortened. (Due to permanent energizing conditions.) D-2(H) must be used with the contact protection box regardless of load styles and lead wire length. Contact rotection ox Specifications art no. CD- voltage Max. load current 1 VC 25 m 2 VC.5 m Lead wire length Switch connection side.5 m connection side.5 m Contact rotection ox Internal Circuit CD- CD- Surge absorber Zener diode Choke coil Choke coil OU ~ OU OU (+) OU ( ) CD- 24 VDC 5 m Contact rotection ox/dimensions Hysteresis Switch operating position (ON) Reed switch: 2 mm or less Solid state switch: 1 mm or less Note) 1 Switch operating position (OFF) Note) Hysteresis may fluctuate due to the operating environment. lease contact / if hysteresis causes an operational problem. Contact rotection ox Connection o connect a switch unit to a contact protection box, connect the lead wire from the side of the contact protection box marked SWICH to the lead wire coming out of the switch unit. Keep the switch as close as possible to the contact protection box, with a lead wire length of no more than 1 meter.

19 asic Wiring Series CKQ/CLKQ uto Switches Connection and Example Solid state -wire, NN Solid state -wire, N Solid state 2-wire Reed switch 2-wire Main curcuit of switch lack Main curcuit of switch lack Main curcuit of switch Indicator protection circuit, etc. ~ (ower supply for switch and load are separate) Main curcuit of switch lack Main curcuit of switch Indicator protection circuit, etc. ~ Example of Connection with LC (rogrammable Logic Controller) Sink input specifications -wire, NN lack Input Source input specifications -wire, N lack Input Connect according to the applicable LC input specifications, as the connection method will vary depending on the LC input specifications. Switch Switch 2-wire COM Input LC internal circuit 2-wire COM Input LC internal circuit Switch Switch COM LC internal circuit COM LC internal circuit Example of ND (Series) and OR (arallel) Connection -wire ND connection for NN output (Using relays) Switch 1 Switch 2 lack Relay lack Relay Relay contact ND connection for NN output (erformed with switches only) Switch 1 Switch 2 lack lack OR connection for NN output Switch 1 Switch 2 lack lack he indicator lights will light up when both switches are turned ON. 2-wire with 2-switch ND connection Switch 1 Switch 2 When two switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. he indicator lights will light up when both of the switches are in the ON state. voltage at ON = ower supply voltage Internal voltage drop x 2 pcs. = 24 V 4 V x 2 pcs. = 1 V Example: ower supply is 24 VDC Internal voltage drop in switch is 4 V. 2-wire with 2-switch OR connection Switch 1 Switch 2 (Solid state switch) When two switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. voltage at OFF = Leakage current x 2 pcs. x impedance = 1 m x 2 pcs. x kω = V Example: impedance is kω. Leakage current from switch is 1 m. (Reed switch) ecause there is no current leakage, the load voltage will not increase when turned OFF. However, depending on the number of switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the dispersion and reduction of the current flowing to the switches. 1

20 Magnetic Field Resistant 2-color Indication ype Solid State Switch: Rail Mounting Style D-5DWL Grommet It is possible to use in an environment which generates a magnetic field disturbance (C magnetic field). Caution recautions For single-phase C welding machines Not applicable for DC inverter welding machines (including rectifying type), arc welding, and or condenser type welding. uto Switch Specifications D-5DW () uto switch model Wiring type pplicable load voltage current Internal voltage drop Leakage current Operating time Indicator light uto switch model.5 5 LC: bbreviation of rogrammable Logic Controller D-5DWL 2-wire (non-polar) 24 VDC relay, LC 24 VDC (2 to 2 VDC) to 4 m or less 5 V or less 1 m or less at 24 VDC 4 ms or less Operating position Red LED lights when ON. Optimum operating position Green LED lights when ON. Lead wire Oil resistant vinyl heavy-duty cord, ø,.5 mm 2, 2 cores (, ), m Note 1) Regarding the common specifications of the solid state switches, refer to page 1. Note 2) Regarding the lead wire length, refer to page 1. Weight Lead wire length (m) D-5DW Unit: g Magnetic Field Resistance uto Switch Internal Circuit If the current of the C welding machine is 1, or lower, the switch can be used, even if the distance between the welding conductor (gun cable) and the cylinder or switch is mm. Contact / when the C welding current exceeds 1,. Main circuit of switch OU (±) OU ( ) ± Dimensions Indicator light Indicator light/display method Operating range OFF ø Indication Red Green Red 2-ø.5 mounting hole Optimum operating position Most sensitive position 1

21 Magnetic Field Resistant 2-color Indication ype Solid State Switch: Rail Mounting Style D-5DWSC Grommet It is possible to use in an environment which generates a magnetic field disturbance (C magnetic field). Caution recautions For single-phase C welding machines Not applicable for DC inverter welding machines (including rectifying type), arc welding, and or condenser type welding. uto Switch Specifications D-5DW () uto switch model pplicable load voltage current Internal voltage drop Leakage current Operating time Indicator light LC: bbreviation of rogrammable Logic Controller D-5DWL 24 VDC relay, LC 24 VDC (2 to 2 VDC) to 4 m or less 5 V or less 1 m or less at 24 VDC 4 ms or less Operating position Red LED lights when ON. Optimum operating position Green LED lights when ON. Lead wire Flexible fluorine resin heavy-duty cable, ø,.5mm 2, 2 cores, mm Impact resistance Switch part : 1 m/s 2, Connector part : m/s 2 Insulation resistance 5 MΩ or more at 5 VDC (between lead wire and case) stand voltage 1 VC for 1 minute (between lead wire and case) mbient temperature 1 to C Enclosure IEC5 standard I, JIS 2 Watertight structure Magnetic Field Resistance If the current of the C welding machine is 1, or lower, the switch can be used, even if the distance between the welding conductor (gun cable) and the cylinder or switch is mm. Contact / when the C welding current exceeds 1,. Dimensions uto Switch Internal Circuit Indicator light NO.4 NO Indicator light/display method 1 ON 2 ø14 Main circuit of switch ø.2. 2-ø.5 mounting hole Operating range Indication Red Green Red OFF Most sensitive position Optimum operating position Connector pin 1

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