ivacuum 34 Operating instructions (ENG) CV34X Read these instructions before using the machine T 02/09/12

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1 ivacuum 4 Operating instructions (ENG) MODELS: CV CV4X Read these instructions before using the machine T 0/09/

2 Machine Data/Overview OVERVIEW The Chariot ivacuum 4 is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot ivacuum 4 brushes and vacuums debris from the floor and stores it in the debris tray and vacuum bags. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : For customer assistance:

3 Table of Contents Machine Data/Overview Table of Contents How to Use This Manual Safety IMPORTANT SAFETY INSTRUCTIONS Hazard Intensity Level Safety Label Location Operations Technical Specifications How This machine Works Components Drive Controls Deck Controls Pre-run Machine Inspection Emergency Stop Procedures Normal Vacuuming To Begin Vacuuming To Stop Vacuuming Changing Vacuum Bag Maintenance Service Schedule Batteries Battery Maintenance Checking Battery Specific Gravity Charging Batteries Changing Batteries Brush Deck Brush Removal Brush Installation To Replace Brush Motor Brush Motor Carbon Brush Replacement Circuit Breakers Vacuum Motor Carbon Brush Replacement To Remove Vacuum Motor Electric Parking Brake Engagement Drive Motor Carbon Brush Replacement Brake Removal Pushing Machine Machine Tie-downs Preparation for Loading/Unloading Trailer Troubleshooting Propel Circuit Board Troubleshooting Parts Brush Deck - Debris Tray Brush Deck Drive Brush Deck Brush Deck Linkage Brush Deck Mounting Brush Deck Linkage Mounting Brush Deck Lift Bumper Control Panel Control Panel Housing Decal Frame-lower Frame-Upper Hood Pedal Platform Pedal Platform Mounting Rear Cover Side Broom Steering Vacuum Wheel-Front Drive-Gear Wheel-Front Drive Brake Wheel-Rear Wiring-Batteries Wiring-Components Wiring-Control Panel Wiring-Drive Motor Wiring-Main Harness Wiring-Pedal Platform Wiring Diagram Suggested Spare Parts Back-Up Alarm-Option Battery Cart-Option Seat-Option Warning Light-Option Serial Numbers

4 Parts Chariot ivacuum

5 Brush Deck - Debris Tray NOTE : EXPOSED RAIL ORIENTATION 6 8

6 Brush Deck - Debris Tray REF PART NO. QTY DESCRIPTION CLIP, DEBRIS TRAY SPRING SCR, M5X40, SHCS, ISO476, SS GASKET, DEBRIS TRAY, END ASM, DEBRIS TRAY INLET MOUNT, DEBRIS TRAY, TRAY, DEBRIS, GASKET, DEBRIS TRAY, SCR, KA50X6, PT OHS, WN4, A SS WASHER, M5, FL, ISO7089, SST NUT, M5 HEX NYLOCK, SS SCR, M5X0, SHCS, ISO476, SS SERIAL NO. FROM NOTES 9

7 Brush Deck Drive

8 Brush Deck Drive REF PART NO. QTY DESCRIPTION HOUSING ASM, BRUSH DRIVE BELT, TWIN 5MM GT, 5W, 0T PULLEY, T 5MM GT, 5W PULLEY, 8T 5MM GT, 5W PULLEY ASM, T 5MM GT, 5W COVER, DRIVE HOUSING SPRING, TENSIONER SHAFT, 6. MM BRUSH DRIVE SCR,M4X8,ISO409,CP,BLK RING, 8MM INT SNAP PHOSPHATE RING, 0MM EXTERNAL SNAP BRKT, TENSIONER ARM WASHER, M5, FL, ISO7089, SST PLATE, SUPPORT SCR, M5X0, SHCS, ISO476, SS SHAFT ASM, BRUSH DRIVE SCR, M5X, SHCS, ISO476, SS SPACER, 5.9OD X 5.ID X L PLATE, BRUSH GUIDE SERIAL NO. FROM NOTES 4

9 Brush Deck A TORQUE 64 IN/LBS 5 9 A 7 4

10 Brush Deck REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES NUT 5/6-8 SERRATED FLG COUPLER, JAW, 5MM PLATE, COUNTERBALANCE SCR,SET,M6X8,SH,ISO409,SS GASKET, /6THKX/8WX.7L WASHER, /4 X 5/8 FLAT SS BRUSH, VACUUM, 4"OD, 8"L BRUSH, VACUUM, 4" OD, 8"L, SF SOFT FLOOR BRUSH, VACUUM 4" OD, 8"L, HF HARD FLOOR GASKET,.06 X.75 X BRKT, MOTOR MOUNT SPRING, DOOR CLIP CAP, BRUSH DOOR HINGE, REAR PIN, DOWEL, 6 X 06, SS EXTRUSION, DUAL 4" BRUSH, CAP, BRUSH DOOR HINGE, FRONT DOOR, BRUSH RELEASE SCR, 5/6-8X.00 CARRIAGE SS SCR, /4-0 X 5/8 HHCS SS NUT, 5/6-8 HEX NYLOCK SS COUPLER, SPIDER MOTOR, 6VDC WASHER, SPLIT LOCK, /4, SS SCR, M5X, SHCS, ISO476, SS SCR, M5X0, SHCS, ISO476, SS SHAFT ASM, DRIVE SHAFT ASM, BRUSH END CAP WASHER, 5/6 X /4 SS PLATE, WEIGHT, BRUSH DECK SCR, 5/6-8 X.5 CARRIAGE SS WASHER, M5, FLAT, ISO7089, SS SCR, M5X40, SHCS, ISO476, SS BRKT, SHAFT COVER (*) NIPPLE, GUARD ATV (*) ROD, GUARD ATV (*) 4

11 Brush Deck Linkage

12 Brush Deck Linkage REF PART NO. QTY DESCRIPTION BEARING FLANGED.77 ID X.50 OD X LG SPACER,.504 ID X.690 OD X BRKT, LINKAGE MOUNT SUPPORT BRACKET, LINKAGE MOUNT, LEFT BRACKET, LINKAGE MOUNT, RIGHT BRKT, BRUSH DECK LIFT BEARING FLG.4IDX.50OD ARM, BRUSH DECK LIFT WASHER, 5/6 X /4 SS WASHER, THRUST.5 ID X ODBRO SCR, 5/6-8X.00 CARRIAGE SS SCR, 5/6-8 X.75 CARR SS NUT, 5/6-8 HEX NYLOCK SS WASHER, THRUST.5 ID X ODBRO SERIAL NO. FROM NOTES 45

13 Brush Deck Mounting

14 Brush Deck Mounting REF PART NO. QTY DESCRIPTION NUT 5/6-8 HEX NYLOCK SS WASHER 5/6 FLAT SS WASHER, THRUST.5ID X ODBRO BRKT, BRUSH DECK PIVOT SCREW 5/6-8X.00 CARRIAGE SS BEARING,FLNGD,.4ID X.50OD SCR, 5/6-8 X.00 SERIAL NO. FROM NOTES 47

15 Brush Deck Linkage Mounting SEE BRUSH DECK LIFT 48

16 Brush Deck Linkage Mounting REF PART NO. QTY DESCRIPTION BRACKET, CABLE MOUNT BRACKET, SIDE PANEL SPRNG MNT SCR, 5/6-8 X /4 CARRIAGE SS NUT, 5/6-8 HEX NYLOCK SS FLATWASHER, / EYEBOLT, /4-0 X WASHER, 5/6 X /4 SS NUT, /4-0 HEX NYLOCK SCR, 5/6-8X.00 CARRIAGE SS PIN, CLEVIS SPRING, EXT,.0 OD X 8.5L BRKT, BRUSH DECK SPRING MNT COTTER /8 RING SERIAL NO. FROM NOTES 49

17 Brush Deck Lift

18 Brush Deck Lift REF PART NO. QTY DESCRIPTION GRIP, /6 X.00 BLUE HANDLE, SQUEEGEE LIFT SWITCH, DPDT, SNAP ACTION PLUNGER, SWITCH, OVERTRAVEL PIN, CLEVIS /4 X.6 PLTD NUT, 4-40 HEX NYLOCK SCR, 5/6-8 X.5 HHCS SS NP CABLE, BRUSH DECK LIFT NUT, 5/6-8 HEX NYLOCK SS CABLE ASM, SQUEEGEE TC PULLEY, PLASTIC.0 DIA BRKT, PULLEY RETAINER, SINGLE BUSHING FLANGE,.4 ID X.50 OD WASHER, 5/6 FLAT SS PLATE, PULLEY RETAINER, CORNER PLATE, PULLEY MOUNT, CORNER SCR, 5/6-8 X.5 BSHCS SS ASM, HANDLE RETAINER BRKT, SIDE CHANNEL R NUT, 5/6-8 HEX NYLOCK THIN SS SCREW 5/6-8 X.50 HHCS SS PLATE, PULLEY MOUNTING, CENTER SCR, 5/6-8 X 5/8 BSHCS SS WASHER, THRUST.5 ID X OD BRO SCR, 4-40 X.0 PPHMS WASHER, #6 FLAT SAE PLTD SPACER,.00 OD X. ID X SCR, 5/6-8 X.00 CARRIAGE SS SERIAL NO. FROM NOTES 5

19 Bumper

20 Bumper REF PART NO. QTY DESCRIPTION SCR, 5/6-8X/4 PTHMS SS SCR, 5/6-8 X.00 PPHMS SS BUMPER, LEFT BUMPER, RIGHT BRKT, FRONT BUMPER NUT, 5/6-8 HEX NYLOCK SS WASHER, 5/6 FLAT SS BRKT, BUMPER MOUNT, SIDE NUT, 5/6-8 HEX ACORN PLTD WASHER, 5/6 SPLIT LOCK PLTD RISER, BUMPER SERIAL NO. FROM NOTES 5

21 Control Panel

22 Control Panel REF PART NO. QTY DESCRIPTION SCR, 0- X /4 PPHMS SS SCR, /4-0 X.59 PPHMS SSC SCR, /4-0 X.5 HHCS SS SCR, 5/6-8 X / PTHMS SS CONN, 75 DCA GRY W/O TERMS NUT, /4-0 HEX NYLOCK SS BRKT, BATT CONN BASIC NUT, 5/6-8 HEX NYLOCK THIN SS RELAY, 6VDC 00 AMP HVY DUTY WASHER, 5/6 FLAT SS WASHER, 5/6 SPLIT LOCK PLTD NUT, 5/6-8 BRASS NUT, 0- W/STAR WASHER PLTD CONTROLLER, GEAR BASIC BOOT, SEAL-PUSH BUTTON 7/ BOOT, /8 CIRCUIT BREAKER METER, 6V LED BATTERY SWITCH, EMERGENCY STOP SWITCH KEY DPST SWITCH, DPDT -POSITION ROCKER SWITCH, PUSH BUTTON PANEL, VACUUM RELAY, 5A 6V MINI STANDOFF, 6- X 5/8 HEX NYL METER, -48 VDC LED HOUR SWITCH, 4PT FIXED POS ROCKER WASHER, #6 LOCK BREAKER, 0A 50VDC CIRCUIT BLOCK, SHUNT MOUNT SWITCH ASM, SEALED PB RND GRN BREAKER, AMP PLUG, DOME BREAKER, A 50VAC, 50VDC LIGHT, INDICATOR, RED SERIAL NO. FROM NOTES 55

23 Control Panel Housing

24 Control Panel Housing REF PART NO. QTY DESCRIPTION NUT, /4-0 HEX NYLOCK SS SCR, 0- X / TORX SS BLK NP SCR, 5/6-8 X/ PTHMS SS BRKT, LEFT CONSOLE MOUNT GASKET,.5T X.5W X L CONSOLE, BURNISHER BRKT, RIGHT CONSOLE MOUNT WASHER, RET, PUSHNUT, 5/6 BOLT TUBE, 5/8 OD X.57 ID X SCR, 5/6-8 X.5 PTHMS SS WASHER, /4 ID X 5/8 OD SS SERIAL NO. FROM NOTES: 57

25 Decal

26 Decal REF PART NO. QTY DESCRIPTION LABEL, WINDSOR LOGO DOMED LABEL, CHAR, IVAC 4, RIGHT LABEL, PANEL R VAC LABEL, PANEL BASIC LEFT LABEL, COVER PANEL LABEL, CHAR, IVAC 4 LEFT LABEL, HEPA FILTRATION SERIAL NO. FROM NOTES 59

27 Frame-lower

28 Frame-Lower REF PART NO. QTY DESCRIPTION FRAME, MAIN ASM TRAY, SLIDE, LEFT NUT, 5/6-8 HEX NYLOCK SS BRKT, BRACE, RGT FRONT BRKT, TIP BRACE, RIGHT, REAR WASHER, 5/6 FLAT SS PAD, TIPPING BAR BRKT, LINKAGE, RIGHT SCR, 5/6-8 X /4 CARRIAGE SS AXLE, REAR WELDMENT TRAY, SLIDE, RIGHT PLATE, PAD RETAINER BRKT, TIP BRACE, LEFT, REAR BRKT, LINKAGE, LEFT BRKT, BRACE, LEFT FRONT WASHER, 5/6 SPLIT LOCK PLTD NUT, 5/6-8 HEX ACORN PLTD PLATE, REAR COVER ADJ WASHER, /4 ID X 5/8 OD SS NUT, /4-0 HEX NYLOCK THIN SS SCR, /4-0 X /4 CARRIAGE SS SERIAL NO. FROM NOTES 6

29 Frame-Upper

30 Frame-Upper REF PART NO. QTY DESCRIPTION BRKT, HORIZ ELECT, BURNISHER NUT, 5/6-8 HEX NYLOCK SS WASHER, 5/6 FLAT SS SCR, 5/6 X /4 CARRIAGE SS BRKT, VERTICAL SUPPORT BRKT, SIDE CHANNEL R BRKT, SIDE CHANNEL L SCR, 5/6-8 X 5/8 BSHCS SS SERIAL NO. FROM NOTES 6

31 Hood

32 Hood REF PART NO. QTY DESCRIPTION LID, VACUUM HINGE, LID SCR, /4-0 X / HHCS SS NP BUSH, BRZ FLG.5 X.8 X NUT, /4-0 HEX NYLOCK SS HINGE, TANK WASHER, /4 ID X 5/8 OD SS SCR, /4-0 X FHCS PLTD TANK, VACUUM BODY COVER WASHER,.44 ID X. OD X.09 T PLT SCR, 5/6-8 X /4 HHCS GR5 PLTDL SCR, /4-0 X.5 HHCS SS PLUSNUT, /4-0 FLATHEAD SPACER,.00 OD X. ID X WASHER,.44 ID X. OD X.09 T PLT SCR, /4-0 X /4 HHCS SS NP SERIAL NO. FROM NOTES 65

33 Pedal Platform

34 Pedal Platform REF PART NO. QTY DESCRIPTION 8670 CLAMP, /8 NYLON UL/CSA CABLE TIE,.9 X 7 UL/CSA 8650 PEDAL, THROTTLE LINK, THROTTLE NUT, M5 HEX BRACKET, POT, SPEED NUT, M6 NYLOCK PLATED NUT, M.5 X.8 HEX PLUNGER, PLATFORM SWITCH ROD, PIVOT, 8.5MM X SCR, M6 X 6 PH SET SCR, M4 X 4MM NP SCR, M6 X 0 PH SCR, M5 X 0 SHCS SCR, M4.8 X 6 PHTF SCR, M.5 X 8 PH PLATFORM SWITCH, 5A SPST 5-50V SNAP SPRING, COMP,.48OD X.9L WASHER,M6 SPLIT LOCK DIN7B WASHER, M4 INT STAR WASHER, M5 INT STAR SPACER.7MMOD X.78W X 6L SPACER, 8MM X 6LG BUSHING, 8MM X 0 LG SS PLATE, PIVOT PLATE, COVER SPRING, COMP 8MM OD X 8 X WASHER, M5 SPLIT LOCK PLTD POTENTIOMETER 5K OHMS NOTE: Complete platform assembly is available, Part No SERIAL NO.FROM NOTES 67

35 Pedal Platform Mounting

36 Pedal Platform Mounting REF PART NO. QTY DESCRIPTION WASHER,.44ID X. OD X.09T PLT SCR, 5/6-8 X.5 HHCS GR5PLT CABLE TIE, 7" UL/CSA BUMPER, X.75 RUBBER WASHER, 5/6 FLAT SS M FLAT WASHER WASHER, 7/6ID XD.08 FLT SS NUT, 5/6-8 HEX NYLOCK SS STUB AXLE, M-.75 X 45MM SCR, 5/6 X HHCS SS STRAP, STATIC,.T X W X L PLATE, SWITCH BASE COTTER, /" RING SPRING, COMP.60D X.0L X.045W WASHER,.506 ID X.94D X.064 NYL WASHER, M SPRING LOCK NUT, M X.75 HEX DIN94 PLT PIN, CLEVIS / X.5 SERIAL NO. FROM NOTES: 69

37 Rear Cover

38 Rear Cover REF PART NO. QTY DESCRIPTION PLATE, COVER LATCH HANDLE, CAM LATCH PAD FLAT LEANING WASHER /4 ID X 5/8 OD SS NUT /4-0 HEX NYLOCK SS PAWL, HANDLE WASHER /4 SPLIT LOCK PLTD NUT, /4-0 ACORN SS SCR, 5/6-8 X /4 HHCS SS WASHER 5/6 SPLIT LOCK PLTD WASHER 5/6 FLAT SS SCREW 5/6-8 X HHCS SS NP BAR, COVER NUT /4-0 X MM HEX BARREL BEARING FLANGED.77IDX.505OD SCR, /4-0 X.5" PPHMS SS BRKT, REAR COVER LATCH COVER REAR DELUXE SERIAL NO. FROM NOTES: 7

39 Side Broom SIDE BROOM ASM

40 Side Broom REF PART NO. QTY DESCRIPTION SCR, 5/6-8 X HHCS SS NUT, 5/6-8 HEX NYLOCK THIN SS COVER, SIDE BROOM SCR, 0-4 X / PHTC -F BRACKET, MOUNT, SIDE BRUSH WASHER, THRUST.5 ID X OD X SCR, 5/6-8 X.00 CARRIAGE SS BEARING, FLANGED.4 ID X.50 OD BRACKET, SWIVEL, SIDE BRUSH ARM, MOUNTING, SIDE BRUSH SCR, M6 X X 6MM HHCS PLT SPRING, EXT.68D X.00 L X.098W MOTOR, 6VDC, 90 DEG. /6 HP BRUSH SET FOR CIM MOTOR NUT, /4-0 HEX NYLOCK THIN SS SHAFT, COLLAR ASSEMBLY PLATE WASHER, /4 ID X 5/8 OD SS BRUSH, ", NYLON BLACK, SIDE SCR, /4-0 X.5 HHCS SS SCR, /4-0 X HHCS SS BRKT, SIDE BROOM, CABLE MNT NUT, 5/6-8 HEX NYLOCK SS SCR, 5/6-8 X ¾ CARRIAGE SS WASHER, M6 SPLIT LOCK DIN7B WASHER, M6 FLAT SERIAL NO. FROM NOTES: 7

41 Steering

42 Steering REF PART NO. QTY DESCRIPTION NUT, 5/8-6 HEX NYLOCK THN COVER, STEERING WHEEL WHEEL, STEERING 40 SPLINE HUB SHAFT, UPPER STEERING BEARING, FLANGE.88ODX.75IDX BRKT, UPPER STEERING NUT, 5/6-8 HEX NYLOCK SS NUT, 7/8 DIA PUSHLOCK JOINT, UNIVERSAL FEMALE RING, /4" KLIP SHAFT, LOWER STEERING KEY, 5MM SQ X 9MM L BEARING, /4" BORE FLANGED SCR, 5/6-8 X /4 CARRIAGE SS SPROCKET, STEERING SHAFT WASHER, 5/6 FLAT SS KEY, /6 SQ X 5/8 LONG SCR, /8-6 X.5 HHCS SS FLANGE, BEARING PRESS STEEL BEARING, BALL /4 BORE SPHERED 8640 SPACER,.6 OD X.85ID X.64L SPROCKET, DRIVE WHEEL STEERING NUT, /8-6 HEX NYLOCK THIN SS CHAIN, ISO 08B,.7MM PITCH WASHER, /4 ID X -/4OD PLT WASHER, /4 SPLIT LOCK PLTD SCR, M6 X 0HHMS PLTD WASHER, 5/6 SPLIT LOCK PLTD SET SCR, M6 X 5 NP CHAIN, MASTERLINK.7MM SERIAL NO. FROM NOTES: 75

43 Vacuum TO VAC NOZZLE 76

44 Vacuum REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: SCR, /4-0 X /4 HHCS SS NP WASHER, /4 X.5 FENDER PLTD SCREEN, VAC INTAKE GASKET, VACUUM BOX LID COVER, VAC BOX NUT, - HEX THIN NYLOCK SS HOSE, GRY VAC,.5 X HINGE, ACCESS PLATE SENSEI SPACER, VAC BOX LID NUT, /4-0 HEX NYLOCK SS BOX, WAV VACUUM SCR, 8- X / HHCS SS CLAMP,.75" WORM GEAR STRAP, CHUTE VAC MOTOR, 6V ST TD BRUSH SET MOTOR BRACKET, VAC MOTOR MOUNT FITTING, OD MALE X MALE PVC MUFFLER, SOUND TUBE PLASTIC CABLE, TIE,.75 X HOSE, " VAC X BRACKET, VAC BOX MOUNT SCR, 5/6-8 X /4 HHCS SS NUT, 5/6-8 HEX NYLOCK SS WASHER, /4 SPLIT LOCK PLTD EDGING, 6" GRIP X 5.50" LG WASHER, 5/6 FLAT SS SCR, 5/6-8 X.75 HHCS PLTD COVER, VAC MOTOR WASHER, 5/6 SPLIT LOCK PLTD DEBRIS CHUTE, WAV BAG, CLOTH VACUUM BAG, HEPA (PACKAGE OF 5) BAG, PAPER WIDE AREA VAC OPTION SPACER, OD X.9 ID X GASKET, 4.5OD X.6ID X HOSE, GRAY VAC,.5 X GROMMET,.0 ID X.5 GROOVE RISER, BUMPER CUFF, " ID VAC-U-FLEX HOSE HOSEBARB, /8MPT X /8 PLASTIC HOSE, /8ID NYLOBRAID X CLAMP, /4 ID HOSE SWITCH, VACUUM 5" H0 NC/NO VACUUM LINT BRUSH NOT SHOWN 77

45 Wheel-Front Drive-Gear 4 GEAR REPLACEMENT KIT A 0B

46 Wheel-Front Drive-Gear REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: SCR, /8-6 X.5 HHCS SS WASHER, /8 SPLIT LOCK PLTD CABLE TIE,.75 X PIN, ROLL /8" X /4"L SEALED BALL BRNG, 5MM X 5MM HUB STEERING RING, 5MM INTERNAL SNAP SHAFT ASM, DRIVE PIVOT DRIVE MOTOR ASSEMBLY HELICAL 0A WHEEL 0X.5 PLSTC HUB W/ KEYWY,GRY,NT 0B WHEEL, 0 X. 5 W/KEYWAY, GRY OPTION SPACER, 5.5 ID X 45 OD X 9. L 8670 PLATE, BEARING RETAINERX WASHER, ANTI-ROTATION WASHER, M8 (THK X 6 OD) SCR, M8-.5 X 0 HHMS PLTD PLATE, BEARING COVER WASHER, M6 SPLIT LOCK BLK SCR, M6 X 5 HHCS BLK SEALED BALL BRNG,.5MM X 5MM SCR, M0 X 0 SHCS PLATE, DRIVE YOKE RH GEAR BOX DRIVE UNIT HELICAL WHEEL NOT INCLUDED AXLE, DRIVE KIT, DRIVE GEAR BRUSH SET MOTOR,

47 Wheel-Front Drive Brake

48 Wheel-Front Brake REF PART NO. QTY DESCRIPTION WASHER, /8 SPLIT LOCK PLTD SCR, /8-6 X.5 HHCS SS PIN, ROLL /8" X /4"L SS NUT, /4-0 HEX NYLOCK SS SCR, M0 X 0 SHCS CLAMP, /4 DIA CUSHION.406DIA NUT, /4-0 HEX W/STAR WASHER SCR, /4-0 X.50 HHCS BOOT, RUBBER TERM. ISOLATOR TERMINAL MOUNT SCR, /4-0 X FHCS PLTD WASHER, /4 ID X 5/8 OD SS SCR, 8- X /8 SHCS SS BRAKE, 6VDC W/CONNECTOR CABLE TIE,.5" UL/CSA SWITCH, 6V BRAKE SERIAL NO. FROM NOTES: 8

49 Wheel-Rear 8

50 Wheel-Rear REF PART NO. QTY DESCRIPTION WHEEL, 0X.5 W/BRNGS, GRY, NT RING, ¾" EXT SNAP H-D SERIAL NO. FROM NOTES: 8

51 Wiring-Batteries 4 0A 0B

52 Wiring-Batteries REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: A WIRE, 4X4.5BK /8 RING X /8 RING B CABLE ASM, BAT. JUMPER X BOOT, RUBBER TERM. ISOLATOR NUT, 5/6-8 FLEXLOCK WASHER, 5/6 FLAT SS 5s CABLE TIE,.75 X 4 6A WIRE, 4X5RD CTERM X /8RING 6B WIRE, 4X7 RD BCLAMP X CTERM 7A WIRE, 4X0 BK CTERM X /8RING 7B WIRE, 4X7 BK BCLAMP X CTERM CONN, 75 DCA GRY W/O TERMS BLOCK,.0 X.5 X TRAY, BATTERY LINER TRAY, BATTERY RING, ½ EXT. SNAP H-D LATCH ROD, BATTERY TRAY SPRING, COMP, 6ODX.5LX SHOULDER BOLT, 5/6 OD X.0 L WHEEL, BATTERY TRAY TRAY, STANDARD STOP SCR, 5/6-8 X ¾ CARRIAGE SS NUT, 5/6-8 HEX NYLOCK SS 0A BATTERY, V, 05AH 0B BATTERY, V, 5AH CHARGER, 6V, 0A, 5V, C75 NOT SHOWN NUT, ¼-0 HEX NYLOCK SS 8660 CLAMP, CABLE KIT SY NUT, ACORN WASHER, #0 X 9/6 OD SCREW, 0- X ¾ PPHMS S 85

53 4 6 4 Wiring-Components

54 Wiring-Components REF PART NO. QTY DESCRIPTION WASHER, /4 SPLIT LOCK PLTD SCR, /4-0 X / HHCS SS NP STANDOFF, /4-0 X.0 HEX INS NUT, /4-0 HEX W/STAR WASHER WASHER, /4 ID X 5/8 OD SS SET SCR, /4-0.5L BOOT, RUBBER TERM. ISOLATOR GROMMET,.70IDX.5ODX.5GRV SCR, 5/6-8 X /4 CARRIAGE SS HORN, 08DB MINIATURE PIEZO 8640 CLAMP, /4 DIA CUSHION.406DIA NUT, 5/6-8 HEX NYLOCK SS WASHER, 5/6 FLAT SS SERIAL NO. FROM NOTES: 87

55 Wiring-Control Panel 6/BLK 49/RED 6/BLK B C D E F G 47/DK GRN 6/RED 55/WHT-RED /ORG /ORG BLK WHT 7/RED 54/RED BAG FULL 8/RED 5A 7/RED 6/RED A 5/RED 0A 74/RED /LT BLU 4 J A 5/RED 4/GRN 4/YLW /RED 40/YLW 44/GRN 4/GRN 5A /RED 70/LT BLU 7/ORG 69/BLK 8/BLK INTERRUPT RELAY 68/RED 67/WHT-GRN 5A/WHT-RED 59/WHT-GRN 57/WHT-RED 68/RED 7/BLK 9/RED 0/WHT-GRN 58/WHT-ORG 5/WHT-RED BAG FULL RELAY 9/RED 85/GRN 57/WHT-RED 55/WHT-RED 6/BLK 7 BLK 64/RED /WHT 65/WHT 66/WHT 56/RED 50/RED 6/WHT-RED 5/RED 8/BRN 9/BRN 6/BLK 84/BLK 79/BLK 46/DK BLU 45/GRY /BLK K 6 4/RED BLK 9/BLK 87/BLK 75/BLK 8/BLK 9/BLK 76/BLK 4/BLK 60/BLK 69/BLK 6/BLK 8/BLK 64/RED 65/WHT 66/WHT /WHT-BLK 7/ORG 4/RED 5/LT BLU 8/RED 70/LT BLU 8/RED 85/GRN /RED 86/WHT-YLW A /WHT /BLK 75/BLK 74/RED BRUSH RELAY VAC RELAY 76/BLK I 4 6/RED 7/RED 7/RED 8/RED I 4 7 BLK STATUS LED WHT 5/RED H 5 MAIN RELAY 60/BLK 5/RED L 4 DIAGRAM A 40/YLW 45/GRY 78/RED 47/DK GRN 0/WHT-ORG 0/GRN 46/DK BLU /BLK 5/LT BLU 48/RED 7/BRN 5/ORG DIAGRAM B A B 8/RED 0/BLK DIAGRAM C B A /RED /BLK DIAGRAM D 67/WHT-GRN 87/BLK /WHT-BLK 6/RED 4/BLK /WHT-GRN 86/WHT-YLW 56/WHT-ORG 7/WHT-RED /BLK /ORG DIAGRAM E /LT BLU 4 4/RED 6 6/ORG 9/BRN 0/GRN DIAGRAM F 8/RED 4 80/RED 79/BLK 6 8/BLK 8/BLK 78/RED DIAGRAM G DIAGRAM H DIAGRAM I DIAGRAM J DIAGRAM K DIAGRAM L /WHT 8/BRN 97 MAIN RELAY /BLK 46/DK BLU 45/GRY 6769 /BLK MAIN RELAY 84/BLK 7/BRN

56 Wiring-Control Panel REF PART NO. QTY DESCRIPTION 8690 HARNESS, CONTROL PANEL WIRE, 4X RD C.TERM X 5/6RING WIRE, 4X0 BL CTERM X5/6RING DIODE ASM, 76008, DIODE ASM, FAST RECOVERY RESISTOR ASM, / WATT OHM LIGHT ASM, INDICATOR, COD SERIAL NO. FROM NOTES: 89

57 Wiring-Drive Motor RED WHT BLK BLK WHT BLK BLK WHT BLK CONTROL PANEL HARNESS 90

58 Wiring-Drive Motor REF PART NO. QTY DESCRIPTION 8690 HARNESS, CHARIOT PROPEL SERIAL NO. FROM NOTES: 9

59 Wiring-Main Harness DIAGRAM A 4/BLK 6/RED /WHT-BLK 87/BLK 67/WHT-GRN 7 6 /ORG /BLK 7/WHT-RED 58/WHT-ORG 86/WHT-YLW 60/WHT-GRN HEADLIGHT DIAGRAM B DIAGRAM C DRIVE MOTOR BRAKE HORN SIDE BROOM A B 0/BLK 8/RED A B /RED /BLK VAC MOTOR DIAGRAM D 84/BLK 7/BRN BRUSH MOTOR 4 /WHT 8/BRN DIAGRAM E 78/RED 8/BLK 8/BLK /RED 79/BLK 8/RED A B FLASHING LIGHT DIAGRAM F A/WHT-BLK 87A/BLK 6 67A/WHT-GRN 4 C D E F 60A/WHT-GRN 86A/WHT-YLW 58A/WHT-ORG BACKUP ALARM LEVER SWITCH G DIAGRAM G 60/WHT-GRN 86/WHT-YLW /WHT-BLK LEVER SWITCH FLASHING LIGHT 58/WHT-ORG 87/WHT-YLW 67/WHT-GRN DENOTES OPTIONAL EQUIPMENT 9

60 Wiring-Main Harness REF PART NO. QTY DESCRIPTION HARNESS, BRAKE HARNESS, LEVER SWITCH HARNESS, CHARIOT I VAC, MAIN SERIAL NO. FROM NOTES: 9

61 Wiring-Pedal Platform B A 8 BLU 9 RED DIAGRAM A ORG BRN GRN LT BLU RED DIAGRAM B GRN BRN ORG 94

62 Wiring-Pedal Platform REF PART NO. QTY DESCRIPTION HARNESS, PEDAL SERIAL NO. FROM NOTES: 95

63 96 Wiring Diagram WHT STATUS LED BLK WHT BLK K B+ B- M M CURTIS 8 MOTOR CONTROLLER 69A/BLK 45/GRY 40/YLW 78/RED 47/GRN 0/WHT-ORG 0/GRN 5/ORG 5/LT BLU 48/RED 46/BLU 7/BRN /WHT /BLK 84/BLK 7A/BRN 8A/BLK 78A/RED A/WHT 0A/GRN 0A/BLK 8A/RED 70/LT-BLU RUN/RESET RELAY BRUSH RELAY MAIN RELAY 60A/BLK 0/GRN 4/BLK 77A/RED A/ORG 59/RED 80A/RED HEADLIGHT SWITCH 9A/BRN 8/BRN 40/BLK 6A/ORG 00K 00K 6 PIN DEUTSCH 4/GRN 4/GRN 44/GRN 6/RED 40/RED BATTERY METER 8/RED 6 PIN DEUTSCH SPEED SWITCH 8A/RED 5A/RED /ORG HORN SWITCH E-STOP 5/RED FORWARD/REV SWITCH A/LT-BLUE RESET SWITCH KEY SWITCH 64/RED 66/WHT 65/WHT 4A/RED 4/RED 58A/BLK PIN DEUTSCH BRUSH A 79/BLK 46/BLU 45A/GRY VACUUM RELAY PIN PACKARD 4 PIN DEUTSCH 4 PIN DEUTSCH 5A/LT-BLU 7/ORG 7/RED 7/RED 54/RED 74/RED 5A/RED 7A/RED 7A/ORG 75A/BLK 74A/RED 4/RED 56/RED 50/RED 49/RED 0K PIN PACKARD 6 PIN DEUTSCH FULL BAG SWITCH VACUUM 0A SIDE BROOM A A/BLK A/RED VACUUM /BLK /RED MOTOR MOTOR BROOM 904 /RED /RED 9/BRN 8A/BRN 6A/BLK /WHT 84/BLK A/WHT A/BLK LIFT LEVER SWITCH 5A/RED A/BLK SIDE 8/RED 0/BLK BRUSH 6V 4A/BLK THROTTLE POT PLATFORM SWITCH OPERATION PRESENT SWITCH BACK UP ALARM REAR WARNING HEAD LIGHT 8/BLK 8/RED 8/RED 8/BLK 78/RED 79/BLK TRACTION /WHT 84/BLK 7/BRN 8/BRN 4/BLK /ORG 8A/BLK 87A/BLK 9A/RED 68/RED 68A/RED 7A/BLK 59/WHT-GRN 67/WHT-GRN R EQUIPMENT INDICATES OPTIONAL 57A/WHT 9A/BLK 58/WHT-ORG 8/BLK 6/BLK 55A/WHT-RED 9/RED 85/GRN 57A/WHT 57/WHT 76/WHT-RED A/BLK 6/RED 59/WHT-GRN 67/WHT-GRN 87/BLK 58A/WHT-ORG 6 PIN DEUTSCH 67/WHT-GRN 87/BLK 58/WHT-ORG /WHT-BLK 86/WHT-YLW 60/WHT-GRN 7/WHT-RED 7/RED 6A/RED 55/WHT-RED 86A/WHT-YLW 86/WHT-ORG 85A/GRN /RED /LT-BLUE 60/BLK 87/BLK 9/BLK 77/RED 56A/RED 0A/WHT-ORG 7A/WHT-RED A/WHT-BLK /BLK 0/BLK 9A/BLK 70A/LT-BLU 75/BLK 69/BLK 8/BLK 8/BLK 6/BLK 4/BLK /BLK 9/BLK 40A/YLW 66A/WHT 65A/WHT 64A/RED A/RED /RED 8/RED 6/RED 7/RED 7A/RED 5/RED 5A/RED 4A/RED /WHT-BLK 6/RED /ORG 5A/RED /BLK A/BLK 8A/RED 8/RED 8/RED 48A/RED FRONT WARNING LIGHT FLASHER UNIT 7/BLK 7/RED

64 Suggested Spare Parts PART NO. DESCRIPTION BREAKER, 0A 50VDC CIRCUIT BREAKER, AMP BOOT, /8 CIRCUIT BREAKER 860 CAP,.75 ID X.0 L BLACK VINYL KEY, SWITCH RELAY, 5A 6V MINI SWITCH, SPST -POSITION ROCKER SWITCH, DPST KEY BRAKE, 6 VDC W/CONNECTOR CHAIN, ISO 08B.7 MM PITCH 8600 BRUSH SET FOR MOTOR BRUSH SET FOR CIM MOTOR BRUSH SET FOR MOTOR 576 SERIAL NO. FROM NOTES: 97

65 Back-Up Alarm-Option 4 98

66 Back-Up Alarm-Option REF PART NO. QTY DESCRIPTION BRKT, BACK UP ALARM BUZZER, PIEZO 6-8VCD SCR, 5/6-8 X /4 HHCS SS NUT, 5/6-8 HEX NYLOCK THIN SERIAL NO. FROM NOTES: 99

67 Battery Cart-Option

68 Battery Cart-Option REF PART NO. QTY DESCRIPTION SCR, 5/6-8 X.00 BSHCS SS SPACER, 0D X.4ID,.5 LG NUT, 5/6-8 HEX NYLOCK SS HOUSING, BATTERY CART WASHER, 5/6 FLAT SS BEARING, FLANGED.4D X.50OD WASHER, THRUST,.5 ID X OD X WASHER, THRUST.5 ID X OD SPRING, EXT,.50D X 4.0L BRKT, TRAY CATCH BUMPER, RUBBER 5/6" ID X PLATE, BATTERY CART BACK HANDLE, BATTERY CART GRIP, POLISHER HANDLE SCR, 5/6-8 X.75 HHCS SS SCR, 5/6-8 X.75 CARR SS CASTER SWIVEL 4" 50# CPCTY PLATE, CASTER SPACER SCR, 5/6-8 X.00 CARRIAGE SS SP SCR, 5/6-8 X.5 HHCS SS NP CASTER, 4" HARD RUBBER RIGID BUSHING, SPANNER.45 X WHEEL, " DIA CUSHION RUBBER NUT, 5/6-8 HEX NYLOCK THIN SS SPACER, /8OD X.6W X.L, AL SCR, /4-0 X /4 SHCS PLTD BRKT, BATTERY LOCK MOUNT SPACER, LATCH GUIDE BRKT, BATTERY TRAY LOCK NUT, /4-0 HEX NYLOCK THIN SS SCR, 5/6-8 X /4 CARRIAGE SS SERIAL NO. FROM NOTES: 0

69 Battery Cart-Option

70 Battery Cart-Option REF PART NO. QTY DESCRIPTION PEDAL, BATTERY CART SCR, 5/6-8 X /4 CARRIAGE SS NUT, 5/6-8 HEX NYLOCK SS STIFFENER, PEDAL, BATTERY CART BEARING, FLANGED.4ID X.50OD WASHER, THRUST.5 ID X OD X SCR, 5/6-8 X HHCS SS NP LATCH, BATTERY CART SPRING, EXT.68D X.00L X.098W WASHER, 5/6 FLAT SS LABEL, BATTERY CAR OPERATION SCR, 5/6-8 X.5 CARR GR SPACER,.00 ODX.ID X BUSHING FLANGE,.4 X.50 OD WASHER, THRUST.5 ID X OD BRO SCR, 5/6-8 X.75 CARR SS LINKAGE, LATCH, BATT CART SERIAL NO. FROM NOTES: 0

71 Seat-Option

72 Seat-Option REF PART NO. QTY DESCRIPTION PAD, REAR REST PLATE, SEAT COVER SCR, 5/6-8 X /4 PTHMS SS WASHER, / SPLIT LOCK PLTD NUT, WING / NUT, /8-6 HEX NYLOCK SS WASHER, /8 ID X 7/8 OD SS BRKT, LEFT REAR SEAT BRKT, RIGHT REAR SEAT SCR, /8-6 X.75 HHCS SS COTTER, /4" RING LEVER, HANDLE LOCK PIN, CLEVIS /6 X.88 PLTD ROD, ARM HANDLE LOCK 4" LG WASHER,.4D X.OD NYLON SCR, 5/6-8 X /4 CARRIAGE SS SCR, /8-6 X 5.0 HHCS SS FT KNOB, /8-6 4 PRONG ALUM SPACER, SEAT LOCK SEAT MOUNT POST SCR, 5/6-8 X.0 CARRIAGE SS RECEIVER ASSY, SEAT MOUNT WASHER, 5/6 FLAT SS NUT, 5/6-8 HEX NYLOCK SS SERIAL NO. FROM NOTES: 05

73 Warning Light-Option 6 4 FRONT REAR 06

74 Warning Light-Option REF PART NO. QTY DESCRIPTION NUT, 0- HEX NYLOCK SS WASHER, #0 X 9/6 OD SCR, 0- X / PTHMS BLK NP BRKT, UPPER WARNING LIGHT NUT, 0- HEX NYLOCK SS LED AMBER LIGHT, V BRKT, LOWER WARNING LIGHT SERIAL NO.FROM NOTES: 07

75 Serial Numbers REF. NO , , MODEL: SERIAL # 08

PARTS CHARIOT VACUUM 12/16/06

PARTS CHARIOT VACUUM 12/16/06 PARTS 070 CHARIOT VACUUM //0 BRUSH DECK 070 CHARIOT VACUUM 0/0/07 0 0 0 7 7 0 7 0 - BRUSH DECK REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM 70 PIN, DOWEL GROOVE / X / L 0700 BRUSH, 7.7 X.0 OD 770