Operating instructions (ENG) CBPS MODELS: CBPSC CBPL CBPLC CBAL CBALC
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1 Operating instructions (ENG) MODELS: CBPS CBPSC CBPL CBPLC CBAL CBALC Read these instructions before using the machine W 09/19/12
2 Machine Data Label Overview The Chariot igloss 20 burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use. This machine applies a high luster to hard floor surfaces. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register you product go to : For customer assistance:
3 Table of Contents Machine Data Label Overview Table of Contents How To Use This Manual Safety IMPORTANT SAFETY INSTRUCTIONS HAZARD INTENSITY LEVEL Operation How This Machine Works Components Components Pre-Run Machine Inspection Starting Machine Emergency Stop Procedure Operating the Machine Normal Burnishing Maintenance Service Schedule Changing Batteries Battery Charger Programming Burnishing Pad Burnisher Motor Carbon Brush Ring Replacement.32 Deck Actuator Removal / Replacement Body Assembly Removal Drive Unit Removal Vacuum - Optional Drive Motor Drive Motor Carbon Brush Replacement Drive Chain Tension Inclines Machine Tie-Downs Troubleshooting Parts Body Brace Body Lower Body Lower Mounting Bumper Burnishing Deck Burnishing Deck Mounting Burnishing Deck Lift Pad Driver Control Panel (Active Dust Control) Control Panel (Active Dust Control) Charger-Optional Hinge Decals Drive-Chain Drive-Lower Drive Mounting Console - Bag Enclosure Frame & Rear Wheels Pedal Platform Pedal Platform Mounting Steering Vacuum-Optional Wiring-Battery Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Suggested Spare Parts
4 Parts PARTS 45
5 Body Brace ORIENT BREAKER AS SHOWN (SEE DETAIL A) (SEE DETAIL A) SEE WIRING DIAGRAM FOR P/NS DETAIL A 46
6 Body Brace REF PART NO. QTY DESCRIPTION SCREW 1/4-20 X 1.25 HHCS SS WASHER 1/4 ID X 5/8 OD SS COVER, PANEL MNT BREAKER SCR, 1/4-20 X.75 PPHMS PHIL BREAKER, 100A CIRCUIT SCR,1/4-20 X 5/8 CARR SS BLOCK, SHUNT MOUNT NUT W/STAR WASHER PLTD NUT, 6-32 HEX BRASS WASHER, #6 FLAT BRASS SHUNT, 50MV 70AMP SCR, 6-32 X 3/8 SRHMS BR NUT, 1/4-20 HEX NUT, 1/4-20 FLANGE LOCK BRACKET, CONTACTOR COVER RELAY 36VDC 100 AMP HVY DUTY NUT, 5/16-24 HEX JAM PLTD WASHER 5/16 FLAT SS BRACKET, SOL TANK BRACE WASHER 3/8 ID X 3/4 OD NYLON SERIAL NO. FROM NOTES 47
7 Body Lower A 10B 9 48
8 Body Lower REF PART NO. QTY DESCRIPTION SCREW X 3/4 PPHMS SS SP WASHER #10 X 9/16 OD CLAMP,.75 DIA, FLEX LOOP, NYLON WASHER 5/16 FLAT SS WASHER 5/16 SPLIT LOCK PLTD SCR, 5/16-18 X 3/4 HHCS SS BRACKET, SPRING, UPPER SPRING, EXTENSION BRACKET, SPRING, LOWER 10A MAIN BODY, LB,OBC, TRIM 10B MAIN BODY, LB, NO OBC, TRIM HOSE 1.5" X 49", 4:1 STRETCH CABLE TIE 11.38" UL/CSA SERIAL NO. FROM NOTES SHELF CHARGER MODELS ONLY,
9 Body Lower Mounting
10 Body Lower Mounting REF PART NO. QTY DESCRIPTION WASHER,.344IDX1.13ODX.09T PLT SCREW 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1/2 HHCS GR5 NP SERIAL NO. FROM NOTES 51
11 Bumper
12 Bumper REF PART NO. QTY DESCRIPTION BUMPER, TRIM, GRAY SCREW 5/16-18 X 2 HHCS SS WASHER 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 SS SP NUT 5/16-18 HEX NYLOCK THIN SS SCR, KA50X25, PT OHS, WN1412, PLTD STRAP, STATIC,.2T X 1W X 3L WASHER,.344IDX1.13ODX.09T PLT SCREW 5/16-18 X 3/4HHCSGR5PLTDL BRKT, STATIC STRAP SERIAL NO. FROM NOTES 53
13 Burnishing Deck B B 3 WIRE HARNESS A TORQUE 18 FT-LBS B TORQUE 65 IN-LBS A 54
14 Burnishing Deck REF PART NO. QTY DESCRIPTION MOTOR, 36VDC 3 HP 2000RPM KEY, 3/16 SQ X 5/8 LONG BRACKET, MOTOR LIFT SHROUD, OUTER BRUSH, FLEXIBLE STRIP, 72" LONG SHROUD, INNER PLATE, SUPPORT, INNER SHROUD SCREW 3/8-16x HUB, PAD DRIVER WASHER.5 X 1.25 FLAT GR8 PLT SCREW 7/16-20 X 1 HHCS PLTD SCREW 5/16-18 X 1.00 BSHCS SS WASHER, 5/16 INT STAR, SS BEARING FLANGED.314IDX.502OD WASHER,.53 ID X 1.5 OD TEFLON SPRING EXT.31D X 2.0L X.03W BRACKET, MOTOR LOCK WASHER, 3/8 ID INT.LOCK NUT, 5/16-18 FLEXLOCK WASHER 5/16 FLAT SS SERIAL NO. FROM NOTES 55
15 Burnishing Deck Mounting A A A A TORQUE 8 FT-LBS A 56
16 Burnishing Deck Mounting REF PART NO. QTY DESCRIPTION BRACKET, LINKAGE ARM SCR, 5/16-18X1.25 CARRIAGE SS BEARING FLANGED.314IDX.502OD WASHER THRUST.51 ID X1ODX WASHER, WAVE 1/2ID X3/4D X WASHER, THRUST.51ID X 1 ODBRO WASHER 5/16 FLAT SS NUT 5/16-18 HEX NYLOCK SS SCR, 5/16-18 X 3/4 CARRIAGE SS SP NUT 5/16-18 HEX NYLOCK THIN SS BRACKET, LIFT ASSY, TOP WASHER 7/16ID X1DX.08 FLT SS BOLT SHOULDER, 3/8 OD X 1/4 L SS WASHER 3/8 ID X 3/4 OD NYLON BRACKET, SPRING LIFT SERIAL NO. FROM NOTES 57
17 Burnishing Deck Lift
18 Burnishing Deck Lift REF PART NO. QTY DESCRIPTION PIN, CLEVIS, 1/4 X 2.0 L WASHER, 1.00X.264X.070THK, NYL, BLK ACT, 36VDC, 3.0" STK, 8.74 LNG COTTER 1/4" RING SPACER,.81 X 1.06 X.125 SERIAL NO. FROM NOTES 59
19 Pad Driver 1 2 A 8 4 B C 6 A TORQUE 6 IN-LBS B TORQUE IN-LBS C TORQUE IN-LBS 60
20 Pad Driver REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HUB, PAD DRIVER GROMMET,.188ID x.438od x.188t SCR, KA40X16,PT OVAL,WN1412,PL RETAINER, PAD CENTER LOCK WASHER, M5, FLAT, ISO7093, SS SCR, KA50X25, PT OHS, WN1412, PLTD PAD DRIVER, FACE 20" SCR,KA40X10,PT OVAL,WIN1412,PL ASM, PAD DRIVER igloss 20 NOT SHOWN 61
21 Control Panel A TORQUE IN-LBS 1 2 ACTIVE MODELS ONLY A
22 Control Panel REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, 4-40 X 1/2 PPHMS CONN, 8MM PITCH, 10 POSN PANEL, CONTROL igloss STANDOFF, 1/4-20 X 1.0 HEX INS SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX W/STAR WASHER, #6 FLAT SAE PLTD STANDOFF, 6-32 X 1.25L, NYL CONTROLLER, igloss SCREW 6-32 X WASHER #6 LOCK EXT STAR SS RELAY, SPST-NO CLIP, RELAY RELAY, 5A, 24V, 4PDT STANDOFF, 6-32 X 5/8 HEX NYL PCBA, RELAY OMRON II * NUT, 1/4-20 HEX NYLOCK SS ACTIVE MODEL ONLY * WASHER, 1/4 X 5/8 FLAT SS ACTIVE MODEL ONLY RELAY, 36VDC, 100A ACTIVE MODEL ONLY SPACER,.14ID X.25OD X.38, NYL PCB, ROTARY SWITCH SCR, 4-40 X 1/4 PPHMS * QUANTITY OF 1 FOR PASSIVE MODEL 63
23 Control Panel ACTIVE MODELS ONLY
24 Control Panel REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BOOT, SEAL PUSH BUTTON 11MM ACTIVE MODEL ONLY BOOT, CB 3/8-32 UNS LED, BAG FULL INDICATOR LED, BATTERY INDICATOR KNOB, SELECTION SPRING ELEMENT ASM, BUTTON, BLACK, W/BEZEL SWITCH, SPDT 3 POSN MOM, ARROW SWITCH, E-STOP AKW CHARIOT SWITCH,MICRO SWITCH, KEY 2 POSITION SCR, M4X12 FHMS, ISO7046 SS NP STANDOFF, 6-32 X 5/8 HEX NYL SWITCH, ROTARY BEZEL, ROTARY SWITCH METER, HOUR, LCD GASKET, SCE42B W/5008B PSA BREAKER, 1.5A, CARLING MAGNETIC BREAKER, 18A, 250VAC, 32VDC ACTIVE MODEL ONLY SCR, PAN HD #10-32 X 1.0 TORX, SS NP O-RING, 4MM ID, 1.5MM THK, BUNA-N 65
25 Charger-Optional
26 Charger-Optional REF PART NO. QTY DESCRIPTION SCR, 1/4-20 X 3/4 HHCS SS NP WASHER 1/4 SPLIT LOCK PLTD WASHER 1/4 ID X 5/8 OD SS SP CORD ASM, 16/3 SJTW X 2M IEC CHARGER, 36V 21A, OBC, 4 PROFILE GROMMET, CHARGE PLUG SCR, KA40X16,PT OVAL,WN1412,PL CABLE TIE, 11.38" UL/CSA SERIAL NO. FROM NOTES 67
27 Hinge BLACK WIRE FROM CONTROL PANEL
28 Hinge REF PART NO. QTY DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS WASHER 5/16 FLAT SS NUT, 5/16 PUSH-LOCK, PLTD NUT, U-TYPE SPEED SCR, X 3/4 PPHMS SS SWITCH, INTERLOCK BRACKET, HINGE UPPER BEARING,FLNGD,.314ID X.502OD PIN, CLEVIS 5/16 X 4.0, PLTD BRACKET, HINGE LOWER CATCH CONCEALED KEEPER SCR, KA40X16,PT OVAL,WN1412,PL PANEL, BACK, TRIMMED BOOT, RUBBER TERM. ISOLATOR SERIAL NO. FROM NOTES 69
29 Decals A 2B 5 70
30 Decals REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES LABEL WINDSOR LOGO DOMED 2A LABEL, PANEL, igloss 20, DLX ACTIVE MODELS 2B LABEL, PANEL igloss 20 PASSIVE MODELS LABEL, igloss 20 LEFT LABEL, igloss 20 RIGHT LABEL, BURNISHER SHROUD 71
31 Drive-Chain A A A A TORQUE 78 IN-LBS
32 Drive-Chain REF PART NO. QTY DESCRIPTION CHAIN TENSIONER NUT, 1/4-20 X 7/8 HEX COUPLING SS WASHER, SHOULDER.48ID X 1.25OD NUT, 1/4-20 HEX NYLOCK SS SCR, 1/4-20X2-1/4 HXHD CAP COLLAR, 12MM ID SPROCKET, STEERING, 14T PLATE, CHAIN RING SPACER NUT, 5/16-18 HEX NYLOCK SS PLATE, UPPER CLAMP PLATE, LOWER CLAMP BRACKET, BEARING CLAMP BRACKET, DRIVE MOUNT SHAFT, STEERING SPROCKET CHAIN, ISO O8B, 12.7MM PITCH BEARING, DRIVE SLEEVE, CHAIN TENSIONER WASHER, 12.5 ID X 26 OD X 2T FLAT WASHER, 3/8 X 1 FLAT NP WASHER, 1/4 SPLIT WASHER, 5/16 X 3/4 SS WASHER, 1/4 X 5/8 FLAT SS NUT, 1/4-20 HEX W/STAR NUT, 3/8-16 HEX NYLOCK SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, 3/8-16 X 1.25 HHCS SS SCR, 1/4-20 X 1.75 HHCS CHAIN MASTERLINK 12.7MM WASHER, 12.5OD X 1.25ID X.125THK, NYL WASHER.75IDX1.25ODX.125THK NY SERIAL NO. FROM NOTES 73
33 Drive-Lower B B A B B 31 D C * A TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C TORQUE 15 FT/LBS D TORQUE 60 IN/LBS * AFTER B A 74
34 Drive-Lower REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES KEY, 5 X 5 X WASHER, WHEEL SPACER AXLE, DRIVE WHEEL SLEEVE, BEARING MOTOR, DRIVE WHEEL (2*) BRUSH SET, DRIVE MTR NOT SHOWN BRAKE REPLACEMENT SMALL STAND ON NOT SHOWN SPROCKET, DRIVE, 14T CHAIN, ISO O8B, 12.7MM PITCH FRAME, LOWER DRIVE WHEEL, PU 200MM X 50MM WASHER,.344IDX1.130ODX.09T PLT WASHER, M6 CONICAL WASHER, 5/16 X 3/4 SS FLANGE, BEARING PRESSED STEEL PIN, CLEVIS, 5/16 X 1.00 PLTD SCR, 5/16-18 X 3/4 CARRIAGE SS SCREW, M6-1.0 X 16 HCS 10.9Z SCR, M8 X 20 HHMS SCREW, M6-1.0 X 30 HCS 10.9Z NUT, 5/16-18 HEX NYLOCK SS KEY, 1/4 SQ. X ROLLER, 1.1 OD BEARING, BALL 3/4 BORE SPHERED COTTER 5/16" RING CABLE TIE.375 X CHAIN MASTER LINK 12.7MM NOT SHOWN TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA (1*) CABLE TIE, 7" UL/CSA (1*) SCREW, M6 X 12MM, HEX FLANGE, PLTD (3*) NUT, WELD 5/16-18 X.38, TAB BASE, STL (3*) SCREW, 5/16 X 1.50, SHCS, SS, FT (3*) SCREW, M6 X 30MM, HEX FLANGE, PLTD (3*) 75
35 Drive Mounting
36 Drive Mounting REF PART NO. QTY DESCRIPTION SERIAL NO. FROM BRACKET, LINKAGE MOUNT, RIGHT BRACKET, LINKAGE MOUNT, LEFT BRACKET, ROLLER GUIDE WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS SCR, 1/4-20 X 1/2 HHCS CLAMP, 5/8 OD CUSHIONED PLATE, CHAIN GUARD WASHER 1/4 ID X 1-1/4 OD PLT (1*) NOTES 77
37 Console - Bag Enclosure A 24B
38 Console - Bag Enclosure REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, KA40X16,PT OVAL,WN1412,PL CATCH CONCEALED KEEPER COVER, BAG ENCLOSURE SHAFT,.25 X 7.3, SS SCR, X 1 PPHMS BLK SP WASHER #10 X 9/16 OD NUT HEX NYLOCK BRKT, HINGE BEARING FLANGE.88ODX.75IDX GASKET,.188X.31X SCR, 1/4-20 X 1.25 CARRIAGE BZ WASHER, 1/4 ID FLAT BLK BUMPER, 7/8OD X 13/32H, RUBBER SCREW #10 X 3/4 PPHST TYPE B SS WASHER, 1.5ID SINK, RUBBER FILTER BAG (10 PACK) SCREW 5/16-18X1 THUMB SS TYPE P WASHER,.315ID X.89OD X.215, NYL SWITCH, INTERLOCK BRACKET, BAG MOUNT GASKET, BAG MOUNT SP NUT 5/16-18 HEX NYLOCK THIN SS GASKET, BAG COVER, 43.6" 24A CONSOLE, igloss 20, TRIMMED ACTIVE DUST CONTROL 24B CONSOLE, PASSIVE, TRIMMED PASSIVE DUST CONTROL SPACER,.314 X.59 X.36 NYLON WASHER, 1.5 ID X 1.7 PD X.19, RUBBER 79
39 Frame & Rear Wheels
40 Frame & Rear Wheels REF PART NO. QTY DESCRIPTION SERIALNO. FROM NOTES BRACKET, FRAME LEFT BRACKET, FRAME RIGHT FRAME ASM IGLOSS 20 INCLUDES ITEM 8 & SPACER, FLG.887ID X 1.055D X.345LG AXLE, 20MM X 562 MM WHEEL, PU 150MM X 40MM RING, 20MM EXTERNAL SNAP WASHER 3/8 FLAT SCR, 3/8 X 1.5, LAG, PLTD 81
41 Pedal Platform
42 Pedal Platform REF PART NO. QTY DESCRIPTION SWITCH, 25A SPST V SNAP SCR, KA50X10, PT OHS, WN1412, PLTD CABLE TIE, 3.5" UL/CS BRKT, LINEAR POT PIN, DOWEL.25 X 2.75, STEEL PEDAL, HEEL PEDAL, ACCELERATOR PLATFORM, OPERATOR POTENTIOMETER ASM, LINEAR SPRING, COMP 18MM OD X 83 X WASHER, M5, FLAT, ISO7093, SS SERIAL NO. FROM NOTES 83
43 Pedal Platform Mounting 84
44 Pedal Platform Mounting REF PART NO. QTY DESCRIPTION SCR, KA50 X 16, WN1412 A2 SS CLAMP, 1/4 PLASTIC CABLE SCR, KA50X25, PT OHS, WN1412, PLTD WASHER, M5, FLAT, ISO7093, SS CLAMP, 9/16 DIA NYLON SERIAL NO. FROM NOTES 85
45 Steering
46 Steering REF PART NO. QTY DESCRIPTION WHEEL STEERING 40 SPLINE HUB NUT 5/8-18 HEX NYLOCK THN WASHER,.75IDX1.25ODX.125THK NY ASM SHAFT, STEERING, CS COVER, STEERING WHEEL SERIAL NO. FROM NOTES 87
47 Vacuum-Optional
48 Vacuum-Optional REF PART NO. QTY DESCRIPTION SCREW 1/4-20 X 1.75 PPHMS SS WASHER 1/4 ID X 5/8 OD SS BRKT, VAC MOTOR GASKET, VAC MOTOR VAC MOTOR, 36VDC 2ST TD CABLE TIE, 11.38" UL/CSA MOUNT, VIBRATION CLAMP, 2.0" WORM GEAR X.312W HOSE ASM, 1.5 BLK VAC X HOSE, 1.5" X 7.75", 4:1 STRETCH SCR, KA40X16,PT FLAT,WN1413,SS CLIP, 1-3/4", PLASTIC MOTOR FILTER U FRAME, FILTER SCREW 1/4-20 X 3/4 PTHMS SS SERIAL NO. FROM NOTES 89
49 Wiring-Battery 1 2 3A 3B 3C 3D
50 Wiring-Battery REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BATT, CBL, ASM, JUMPER CABLE, ASM, BATTERY 3A BATTERY, 12V, 130AH 3B BATTERY, 12V 114A/H AGM NOT SHOWN 3C BATTERY, 12V, 225AH (J185H-AC) NOT SHOWN 3D BATTERY, 12V AGM 234AH NOT SHOWN TRAY, BATTERY LINER REQD. WITH & TAPE, 1/16" T X 6.0" SQ. 2 SIDE ADH 91
51 Wiring Diagram 1 92
52 Wiring Diagram 1 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HARNESS, PANEL IGLOSS HARNESS, IGLOSS20 OPERATOR PLATFORM HARNESS, ROTARY SWITCH HARNESS, MAIN ACTUATOR HARNESS, IGLOSS20 MAIN POT AND BRAKE HARNESS, IGLOSS20 MAIN CHARGER HARNESS, IGLOSS20 MAIN TRACTION HARNESS, IGLOSS20 BRUSH HARNESS, IGLOSS20 MAIN POWER HARNESS, CS20 MAIN HORN HARNESS, IGLOSS20 BAG PRESENT HARNESS, igloss20 SHUNT SENSE JUMPER HARNESS, igloss20 SHUNT SENSE HARNESS, CS20 MAIN VACUUM OPTIONAL HARNESS, LOWER BRAKE 93
53 Wiring Diagram 2 94
54 Wiring Diagram 2 REF PART NO. QTY DESCRIPTION HARNESS, I-DRIVE GND SERIAL NO. FROM NOTES REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 95
55 Wiring Diagram 3 rt sw ws bn bl ge or gr gn vi rs WIRE COLOR red black white brown blue yellow orange gray green violet pink 96
56 Wiring Diagram 3 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 97
57 Wiring Diagram 4 98
58 Wiring Diagram 4 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 99
59 Wiring Diagram 5 100
60 Wiring Diagram 5 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 101
61 Wiring Diagram 6 102
62 Wiring Diagram 6 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 103
63 Wiring Diagram 7 104
64 Wiring Diagram 7 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 105
65 Wiring Diagram 8 106
66 Wiring Diagram 8 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL Y1 BRAKE 107
67 Suggested Spare Parts PART NO. DESCRIPTION BEARING, BALL 3/4 BORE SPHERED BEARING,FLNGD,.314ID X.502OD BOOT, CB 3/8-32 UN BOOT, SEAL PUSH BUTTON 11MM BOOT, RUBBER TERM. ISOLATOR BREAKER, 100A CIRCUIT BREAKER, 1.5A, CARLING MAGNETIC BREAKER, 18A, 250VAC, 32VDC BRUSH, FLEXIBLE STRIP, 72" LONG BRUSH SET, BURNISHER MOTOR BRUSH SET, 24/36V VAC, WINDSOR CHAIN MASTERLINK 12.7MM FILTER BAG (10 PACK) GASKET,.188X.31X GASKET, BAG MOUNT GASKET, BAG COVER, 43.6" GASKET, VAC MOTOR KNOB, SELECTION NUT, 5/16 PUSH-LOCK, PLTD MOTOR FILTER U RING, 20MM EXTERNAL SNAP SPRING EXT.31D X 2.0L X.03W SWITCH, INTERLOCK SWITCH, KEY 2 POSITION SWITCH, SPDT 3 POSN MOM, ARROW WASHER, 1.5ID SINK, RUBBER WHEEL, PU 150MM X 40MM WHEEL, PU 200MM X 50MM SERIAL NO. FROM NOTES 108
68 Serial Numbers REF. NO MODEL: SERIAL # , , ,
69
Spare Parts List ( , , , , , ) Chariot 2 igloss 20
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Spare Parts List. ( , ) Chariot 2 ivac 24 ATV. From Serial Number (Ref No. 2*) * See Serial Number page or call manufacturer
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Spare Parts List ( , , , , , ,
Spare Parts List (1.006-125.0, 1.006-133.0, 1.006-137.0, 1.006-138.0, 1.006-130.0, 1.006-134.0, 1.006-170.0, 1.006-171.0, 1.006-172.0, 1.006-173.0, 1.006-181.0, 1.006-182.0, 1.006-183.0, 1.006-184.0) Chariot
CONTROL HANDLE 5-1 CUTTER 36V (SCE) /05/06
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CONTROL HANDLE 5-1 CUTTER 36V /01/07
CONTROL HANDLE 0 6 5 7 9 5- CONTROL HANDLE REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 670 07 HANDLE, LEFT 6570 705 SWITCH, SPST MOM NO W/LEVER 6590 705 SPRING, COMP.0D X.5 X.0 60 050 BUTTON,
Spare Parts List. ( , , , ) Saber Cutter - Euro - 24V - Deluxe
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PARTS CUTTER 36V (SCEX) /12/06
PARTS CUTTER 6V (SCEX) 860700 //06 CONTROL HANDLE 0 6 5 7 8 9 5- CUTTER 6V (SCEX) 860700 //06 CONTROL HANDLE REF PART NO. PRV. NO QTY DESCRIPTION SERIAL NO. FROM NOTES: 86870 807 HANDLE, LEFT 86570 705
Spare Parts List. ( , , , , , ) Saber Compact 20
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ivacuum 34 Operating instructions (ENG) CV34X Read these instructions before using the machine T 02/09/12
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Parts Manual STRIKER PN Striker 2010 Parts List - Printed in USA 03/20/08
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PARTS LIST CHARGER 2025 AB CHARGER 2025 DB
PARTS LIST CHARGER 2025 AB CHARGER 2025 DB 1 ITEM PART NO. DESCRIPTION QTY. 101 6495511 CONTROL FRAME WELDMENT 1 102 9121390 11/32 I.D. X 11/16 O.D. X.051/.080 THICK SAE FLAT WASHER (5/16) - PACK OF 10
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PARTS LIST CHARGER 2020 AB CHARGER 2020 DB 1 ITEM PART NO. DESCRIPTION QTY. 101 6495511 CONTROL FRAME WELDMENT 1 102 9121390 11/32 I.D. X 11/16 O.D. X.051/.080 THICK SAE FLAT WASHER (5/16) 2 103 9121450
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igloss Operating Instructions (ENG) Read these instructions before using the machine. CBCD MODELS: CB CBE
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PARTS LIST WRANGLER 2016 AE, AB, DB 1 ITEM PART NO. DESCRIPTION QTY. 101 2397081 MOTOR HOUSING 1 102 9120790 10 X 5/8 PAN HEAD PHILLIPS SHEET METAL SCREW [PACK OF 10] 4 103 2397991 WATER SOLENOID 24 VOLT
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Retriever 4600 SR 1600
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Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions
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