Spare Parts List ( , , , , , ) Chariot 2 igloss 20

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Spare Parts List (1.002-031.0, 1.002-032.0, 1.002-033.0, 1.002-034.0, 1.002-035.0, 1.002-036.

1 Spare Parts List ( , , , , , ) Chariot 2 igloss 20 From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer G 10/15/15

2 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part.. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 2

3 Table of Contents How to Use this Spare Parts List Table of Contents Body Brace Body Lower Body Lower Mounting Bumper Burnishing Deck Burnishing Deck Mounting Burnishing Deck Lift Burnishing Deck - Pad Driver Console - Bag Enclosure Console - Hinge Control Panel Control Panel Charger - Optional Decals Drive-Chain Drive-Lower Drive Mounting Frame & Rear Wheels Pedal Platform Pedal Platform Mounting Steering Vacuum - Optional Wiring-Battery Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Serial Numbers

4 Body Brace ORIENT BREAKER AS SHOWN (SEE DETAIL A) (SEE DETAIL A) SEE WIRING DIAGRAM FOR P/NS DETAIL A 4

5 Body Brace REF PART NO. QTY DESCRIPTION SCREW 1/4-20 X 1.25 HHCS SS WASHER 1/4 ID X 5/8 OD SS COVER, PANEL MNT BREAKER SCR, 1/4-20 X.75 PPHMS PHIL BREAKER, 100A CIRCUIT SCR,1/4-20 X 5/8 CARR SS BLOCK, SHUNT MOUNT NUT W/STAR WASHER PLTD NUT, 6-32 HEX BRASS WASHER, #6 FLAT BRASS SHUNT, 50MV 70AMP SCR, 6-32 X 3/8 SRHMS BR NUT, 1/4-20 HEX NUT, 1/4-20 FLANGE LOCK BRACKET, CONTACTOR COVER RELAY 36VDC 100A HD NUT, 5/16-18 BRASS WASHER, 5/16 FLAT SS BRACKET, SOL TANK BRACE WASHER 3/8 ID X 3/4 OD NYLON WASHER, 5/16 X.583 X.078 SPL STL ZNPLT SERIAL NO. FROM NOTES 5

6 Body Lower A 10B 9 6

7 Body Lower REF PART NO. QTY DESCRIPTION SCREW X 3/4 PPHMS SS SP WASHER #10 X 9/16 OD CLAMP,.75 DIA, FLEX LOOP, NYLON WASHER 5/16 FLAT SS WASHER 5/16 SPLIT LOCK PLTD SCR, 5/16-18 X 3/4 HHCS SS BRACKET, SPRING, UPPER SPRING, EXTENSION BRACKET, SPRING, LOWER 10A MAIN BODY 10B MAIN BODY, NO OBC, GRAY, TRIM HOSE 1.5" X 49", 4:1 STRETCH CABLE TIE 11.38" UL/CSA SERIAL NO. FROM NOTES SHELF CHARGER MODELS ONLY,

8 Body Lower Mounting

9 Body Lower Mounting REF PART NO. QTY DESCRIPTION WASHER,.344IDX1.13ODX.09T PLT SCREW 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1/2 HHCS GR5 NP SERIAL NO. FROM NOTES 9

10 Bumper

11 Bumper REF PART NO. QTY DESCRIPTION BUMPER, TRIM, BLACK SCREW 5/16-18 X 2 HHCS SS WASHER 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 SS SP NUT 5/16-18 HEX NYLOCK THIN SS SCR, KA50X25, PT OHS, WN1412, PLTD STRAP, STATIC,.2T X 1W X 3L WASHER,.344IDX1.13ODX.09T PLT SCREW 5/16-18 X 3/4HHCSGR5PLTDL BRKT, STATIC STRAP SERIAL NO. FROM NOTES 11

12 Burnishing Deck B B 3 WIRE HARNESS A TORQUE 18 FT-LBS B TORQUE 65 IN-LBS A 12

13 Burnishing Deck REF PART NO. QTY DESCRIPTION MOTOR, 36VDC 3 HP 2000RPM BRUSH SET, BURNISHER MOTOR KEY, 3/16 SQ X 1.5 LONG BRACKET, MOTOR LIFT SHROUD, OUTER BRUSH, FLEXIBLE STRIP, 72" LONG SHROUD, INNER PLATE, SUPPORT, INNER SHROUD SCREW 3/8-16x HUB, PAD DRIVER WASHER.5 X 1.25 FLAT GR8 PLT SCREW 7/16-20 X 1 HHCS PLTD SCREW 5/16-18 X 1.00 BSHCS SS WASHER, 5/16 INT STAR, SS BEARING FLANGED.314IDX.502OD WASHER,.53 ID X 1.5 OD TEFLON SPRING EXT.31D X 2.0L X.03W BRACKET, MOTOR LOCK WASHER, 3/8 ID INT.LOCK NUT, 5/16-18 FLEXLOCK WASHER 5/16 FLAT SS SERIAL NO. FROM NOTES 13

14 Burnishing Deck Mounting A A A A TORQUE 8 FT-LBS A 14

15 Burnishing Deck Mounting REF PART NO. QTY DESCRIPTION BRACKET, LINKAGE ARM SCR, 5/16-18X1.25 CARRIAGE SS BEARING FLANGED.314IDX.502OD WASHER THRUST.51 ID X1ODX WASHER, WAVE 1/2ID X3/4D X WASHER, THRUST.51ID X 1 ODBRO WASHER 5/16 FLAT SS NUT 5/16-18 HEX NYLOCK SS SCR, 5/16-18 X 3/4 CARRIAGE SS SP NUT 5/16-18 HEX NYLOCK THIN SS BRACKET, LIFT ASSY, TOP WASHER 7/16ID X1DX.08 FLT SS BOLT SHOULDER, 3/8 OD X 1/4 L SS WASHER 3/8 ID X 3/4 OD NYLON BRACKET, SPRING LIFT SERIAL NO. FROM NOTES 15

16 Burnishing Deck Lift

17 Burnishing Deck Lift REF PART NO. QTY DESCRIPTION PIN, CLEVIS, 1/4 X 2.0 L WASHER, 1.00X.264X.070THK, NYL, BLK ACT, 36VDC, 3.0" STK, 8.74 LNG COTTER 1/4" RING SPACER,.81 X 1.06 X.125 SERIAL NO. FROM NOTES 17

18 Burnishing Deck - Pad Driver 1 2 A 8 4 B C 6 A TORQUE 6 IN-LBS B TORQUE IN-LBS C TORQUE IN-LBS 18

19 Burnishing Deck - Pad Driver REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HUB, PAD DRIVER GROMMET,.188ID x.438od x.188t SCR, KA40X16,PT OVAL,WN1412,PL RETAINER, PAD CENTER LOCK WASHER, M5, FLAT, ISO7093, SS SCR, KA50X25, PT OHS, WN1412, PLTD PAD DRIVER, FACE 20" SCREW, 6-19 X.5 PHPNH HL STL ZNPLT ASM, PAD DRIVER igloss 20 NOT SHOWN 19

20 Console - Bag Enclosure A 24B

21 Console - Bag Enclosure REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, KA40X16,PT OVAL,WN1412,PL CATCH CONCEALED KEEPER COVER, BAG ENCL, BLK SHAFT,.25 X 7.3, SS SCR, X 1 PPHMS BLK SP WASHER #10 X 9/16 OD NUT HEX NYLOCK BRKT, HINGE BEARING FLANGE.88ODX.75IDX GASKET,.188X.31X SCR, 1/4-20 X 1.25 CARRIAGE BZ WASHER, 1/4 ID FLAT BLK BUMPER, 7/8OD X 13/32H, RUBBER SCREW #10 X 3/4 PPHST TYPE B SS WASHER, 1.5ID SINK, RUBBER FILTER BAG (10 PACK) SCREW 5/16-18X1 THUMB SS TYPE P WASHER,.315ID X.89OD X.215, NYL SWITCH, INTERLOCK BRACKET, BAG MOUNT GASKET, BAG MOUNT SP NUT 5/16-18 HEX NYLOCK THIN SS GASKET, BAG COVER, 43.6" 24A CONSOLE, igloss 20 TRIMMED GRAY ACTIVE DUST CONTROL 24B CONSOLE, PASSIVE, TRIMMED PASSIVE DUST CONTROL SPACER,.314 X.59 X.36 NYLON WASHER, 1.5 ID X 1.7 PD X.19, RUBBER 21

22 Console - Hinge BLACK WIRE FROM CONTROL PANEL

23 Console - Hinge REF PART NO. QTY DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS WASHER 5/16 FLAT SS NUT, 5/16 PUSH-LOCK, PLTD NUT, U-TYPE SPEED SCR, X 3/4 PPHMS SS SWITCH, INTERLOCK BRACKET, HINGE UPPER BEARING,FLNGD,.314ID X.502OD PIN, CLEVIS 5/16 X 4.0, PLTD BRACKET, HINGE LOWER CATCH CONCEALED KEEPER SCR, KA40X16,PT OVAL,WN1412,PL PANEL, BACK TRIMMED, BLK BOOT, RUBBER TERM. ISOLATOR SERIAL NO. FROM NOTES 23

24 Control Panel 1 A TORQUE IN-LBS ACTIVE MODELS ONLY A

25 Control Panel 1 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, 4-40 X 1/2 PPHMS CONN, 8MM PITCH, 10 POSN PANEL, CONTROL igloss STANDOFF, 1/4-20 X 1.0 HEX INS SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX W/STAR WASHER, #6 FLAT SAE PLTD STANDOFF, 6-32 X 1.25L, NYL CONTROLLER, igloss SCREW 6-32 X WASHER #6 LOCK EXT STAR SS RELAY, SPST-NO CLIP, RELAY RELAY, 5A, 24V, 4PDT STANDOFF, 6-32 X 5/8 HEX NYL PCBA, RELAY OMRON II NUT, 1/4-20 HEX NYLOCK SS ACTIVE MODEL QTY 2 PASSIVE MODEL QTY WASHER, 1/4 X 5/8 FLAT SS ACTIVE MODEL QTY 2 PASSIVE MODEL QTY RELAY, 36VDC, 100A ACTIVE MODEL ONLY SPACER,.14ID X.25OD X.38, NYL PCB, ROTARY SWITCH SCR, 4-40 X 1/4 PPHMS 25

26 Control Panel 2 ACTIVE MODELS ONLY

27 Control Panel 2 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BOOT, SEAL PUSH BUTTON 11MM ACTIVE MODEL ONLY BOOT, CB 3/8-32 UNS LED, BAG FULL INDICATOR LED, BATTERY INDICATOR KNOB, SELECTION SPRING ELEMENT ASM, BUTTON, BLACK, W/BEZEL SWITCH, SPDT 3 POSN MOM, ARROW SWITCH, E-STOP AKW CHARIOT SWITCH,MICRO SWITCH, KEY 2 POSITION SCR, M4X12 FHMS, ISO7046 SS NP STANDOFF, 6-32 X 5/8 HEX NYL SWITCH, ROTARY BEZEL, ROTARY SWITCH METER, HOUR, LCD GASKET, SCE42B W/5008B PSA BREAKER, 1.5A, CARLING MAGNETIC BREAKER, 18A, 250VAC, 32VDC ACTIVE MODEL ONLY SCR, PAN HD #10-32 X 1.0 TORX, SS NP O-RING, 4MM ID, 1.5MM THK, BUNA-N 27

28 Charger - Optional

29 Charger - Optional REF PART NO. QTY DESCRIPTION SCR, 1/4-20 X 3/4 HHCS SS NP WASHER 1/4 SPLIT LOCK PLTD WASHER 1/4 ID X 5/8 OD SS SP CORD ASM, 16/3 SJTW X 2M IEC CHARGER, 36V 21A, OBC, 4 PROFILE GROMMET, CHARGE PLUG SCR, KA40X16,PT OVAL,WN1412,PL CABLE TIE, 11.38" UL/CSA SERIAL NO. FROM NOTES 29

30 Decals A 2B 5 30

31 Decals REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES LABEL, WINDSOR LOGO DOMED 2A LABEL, PANEL, igloss 20, DLX ACTIVE MODELS 2B LABEL, PANEL igloss 20 PASSIVE MODELS LABEL, igloss 20 LEFT LABEL, igloss 20 RIGHT LABEL, BURNISHER SHROUD 31

32 Drive-Chain A A A A TORQUE 6-7 FT-LBS

33 Drive-Chain REF PART NO. QTY DESCRIPTION CHAIN TENSIONER NUT, 1/4-20 X 7/8 HEX COUPLING SS WASHER, SHOULDER.48ID X 1.25OD NUT, 1/4-20 HEX NYLOCK SS SCR, 1/4-20X2-1/4 HXHD CAP COLLAR, 12MM ID SPROCKET, STEERING, 14T PLATE, CHAIN RING SPACER NUT, 5/16-18 HEX NYLOCK SS PLATE, UPPER CLAMP PLATE, LOWER CLAMP BRACKET, BEARING CLAMP BRACKET, DRIVE MOUNT SHAFT, STEERING SPROCKET CHAIN, ISO O8B, 12.7MM PITCH BEARING, DRIVE SLEEVE, CHAIN TENSIONER WASHER, 12.5 ID X 26 OD X 2T FLAT WASHER, 3/8 X 1 FLAT NP WASHER, 1/4 SPLIT WASHER, 5/16 X 3/4 SS WASHER, 1/4 X 5/8 FLAT SS NUT, 1/4-20 HEX W/STAR NUT, 3/8-16 HEX NYLOCK SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, 3/8-16 X 1.25 HHCS SS SCR, 1/4-20 X 1.75 HHCS CHAIN MASTERLINK 12.7MM WASHER, 2.5 OD X 1.25 ID X.125 THK, DELRIN WASHER.75IDX1.25ODX.125THK NY NUT, 1/4-20 SERFLG STL ZNPLT SERIAL NO. FROM NOTES 33

34 Drive-Lower E NOTE: TERMINAL HARDWARE INSTALLED, 2 LOCATIONS A B B 31 D C * A TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C TORQUE 15 FT/LBS D TORQUE 100 IN/LBS E TORQUE 100 IN/OZ A * AFTER B 34

35 Drive-Lower REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES KEY, 5 X 5 X WASHER, WHEEL SPACER AXLE, DRIVE WHEEL SLEEVE, BEARING MOTOR, TRACTION KIT, BRUSHES, DRIVE MOTOR NOT SHOWN BRAKE REPLACEMENT SMALL STAND ON NOT SHOWN SPROCKET, DRIVE, 14T CHAIN, ISO O8B, 12.7MM PITCH FRAME, LOWER DRIVE WHEEL, 8.00 X 2.00, GRAY X-GRV WASHER,.344IDX1.130ODX.09T PLT NUT, M4-.7 HEX STL CL8 ZNPLT WASHER, 5/16 X 3/4 SS FLANGE, BEARING PRESSED STEEL PIN, CLEVIS, 5/16 X 1.00 PLTD SCR, 5/16-18 X 3/4 CARRIAGE SS WASHER,SPRNG LK,M4,DIN127B,SST SCR, M8 X 20 HHMS WASHER, EXT TOOTH STAR NUT, 5/16-18 HEX NYLOCK SS KEY, 1/4 SQ. X ROLLER, 1.1 OD BEARING, BALL 3/4 BORE SPHERED COTTER 5/16" RING CABLE TIE.375 X CHAIN MASTER LINK 12.7MM NOT SHOWN TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA CABLE TIE, 7" UL/CSA SCREW, M6 X 12MM, HEX FLANGE, PLTD NUT, WELD 5/16-18 X.38, TAB BASE, STL (*2) SCREW, 5/16 X 1.50, SHCS, SS, FT (*2) SCREW, M6 X 30MM, HEX FLANGE, PLTD LEVER, DRIVE ENGAGEMENT NUT, 1/4 PAL STL ZNPLT For installation of with brake harness and lower harness, order kit For CCL traction motor, use brush set. For Linix traction motor, use brush set. Both sets included in kit. 35

36 Drive Mounting

37 Drive Mounting REF PART NO. QTY DESCRIPTION BRACKET, LINKAGE MOUNT BRACKET, LINKAGE MOUNT, LEFT BRACKET, ROLLER GUIDE WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS SCR, 1/4-20 X 1/2 HHCS CLAMP, 5/8 OD CUSHIONED PLATE, CHAIN GUARD WASHER 1/4 ID X 1-1/4 OD PLT SERIAL NO. FROM NOTES 37

38 Frame & Rear Wheels

39 Frame & Rear Wheels REF PART NO. QTY DESCRIPTION SERIALNO. FROM NOTES BRACKET, FRAME LEFT BRACKET, FRAME RIGHT FRAME ASM, BLK INCLUDES ITEM 8 & SPACER, FLG.887ID X 1.055D X.345LG AXLE, 20MM X 562 MM WHEEL, 6.00X1.58, GRY W/ BEARINGS RING, 20MM EXTERNAL SNAP WASHER 3/8 FLAT SCR, 3/8 X 1.5, LAG, PLTD 39

40 Pedal Platform

41 Pedal Platform REF PART NO. QTY DESCRIPTION SWITCH, 25A SPST V SNAP SCR, KA50X10, PT OHS, WN1412, PLTD CABLE TIE, 3.5" UL/CS BRKT, LINEAR POT PIN, DOWEL.25 X 2.75, STEEL PEDAL, HEEL, BLK PEDAL, ACCELERATOR, YEL PLATFORM, OPERATOR, BLK POTENTIOMETER ASM, LINEAR SPRING, COMP 18MM OD X 83 X WASHER, M5, FLAT, ISO7093, SS SERIAL NO. FROM NOTES 41

42 Pedal Platform Mounting 42

43 Pedal Platform Mounting REF PART NO. QTY DESCRIPTION SCR, KA50 X 16, WN1412 A2 SS CLAMP, 1/4 PLASTIC CABLE SCR, KA50X25, PT OHS, WN1412, PLTD WASHER, M5, FLAT, ISO7093, SS CLAMP, 9/16 DIA NYLON SERIAL NO. FROM NOTES 43

44 Steering

45 Steering REF PART NO. QTY DESCRIPTION WHEEL STEERING 40 SPLINE HUB NUT 5/8-18 HEX NYLOCK THN WASHER,.75IDX1.25ODX.125THK NY ASM, SHAFT, STEERING, CHARIOT COVER, STEERING WHEEL SERIAL NO. FROM NOTES 45

46 Vacuum - Optional

47 Vacuum - Optional REF PART NO. QTY DESCRIPTION SCREW 1/4-20 X 1.75 PPHMS SS WASHER 1/4 ID X 5/8 OD SS BRKT, VAC MOTOR GASKET, VAC MOTOR VAC MOTOR, 36VDC 2ST TD CABLE TIE, 11.38" UL/CSA MOUNT, VIBRATION CLAMP, 2.0" WORM GEAR X.312W HOSE ASM, 1.5 BLK VAC X HOSE, 1.5" X 7.75", 4:1 STRETCH SCR, KA40X16,PT FLAT,WN1413,SS CLIP, 1-3/4", PLASTIC MOTOR FILTER U FRAME, FILTER SCREW 1/4-20 X 3/4 PTHMS SS SERIAL NO. FROM NOTES 47

48 Wiring-Battery 1 2 3A 3B 3C 3D

49 Wiring-Battery REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BATT, CBL, ASM, JUMPER CABLE, ASM, BATTERY 3A BATTERY, 12V, 130AH 3B BATTERY, 12V 114A/H AGM NOT SHOWN 3C BATTERY, 12V, 225AH (J185H-AC) NOT SHOWN 3D BATTERY, 12V AGM 234AH NOT SHOWN TRAY, BATTERY LINER, CB20 REQD. WITH & TAPE, 1/16" T X 6.0" SQ. 2 SIDE ADH 49

50 Wiring Diagram 1 50

51 Wiring Diagram 1 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HARNESS, PANEL IGLOSS HARNESS, IGLOSS20 OPERATOR PLATFORM HARNESS, ROTARY SWITCH HARNESS, MAIN ACTUATOR HARNESS, IGLOSS20 MAIN POT AND BRAKE HARNESS, IGLOSS20 MAIN CHARGER HARNESS, IGLOSS20 MAIN TRACTION HARNESS, IGLOSS20 BRUSH HARNESS, IGLOSS20 MAIN POWER HARNESS, CS20 MAIN HORN HARNESS, IGLOSS20 BAG PRESENT HARNESS, igloss20 SHUNT SENSE JUMPER HARNESS, igloss20 SHUNT SENSE HARNESS, CS20 MAIN VACUUM OPTIONAL HARNESS, SHUNT JUMPER WIRE, BRAIDED HARNESS, SHUNT JUMPER WIRE HARNESS, LOWER BRAKE HARNESS, LOWER TRACTION 51

52 Wiring Diagram 2 52

53 Wiring Diagram 2 REF PART NO. QTY DESCRIPTION HARNESS, I-DRIVE GND SERIAL NO. FROM NOTES REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6-V7- V8-V9-V10-V11-V12 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 53

54 Wiring Diagram 3 54

55 Wiring Diagram 3 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6-V7- V8-V9-V10-V11-V12 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 55

56 Wiring Diagram 4 56

57 Wiring Diagram 4 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11- DIODE V12 V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 57

58 Wiring Diagram 5 58

59 Wiring Diagram 5 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11- DIODE V12 V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 59

60 Wiring Diagram 6 60

61 Wiring Diagram 6 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11- DIODE V12 V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 61

62 Wiring Diagram 7 62

63 Wiring Diagram 7 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11- DIODE V12 V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 63

64 Wiring Diagram 8 64

65 Wiring Diagram 8 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-DRIVE CONTROL F2 CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL F3 CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. H5 LED H6 LED K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAY VACUUM MOTOR - OPTIONAL K5 RELAYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR - OPTIONAL M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTON REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S12 BAG PRESENT R1 SHUNT P1 HOURS METER V1-V2-V3-V4-V5-V6- V7-V8-V9-V10-V11- DIODE V12 V-UP & V-DOWN DIODE-MOTOR M4 X3 TERMINAL BLOCK X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13 PACKARD CONNECTOR X14 FASTON TERMINAL X15 RING TERMINAL Y1 BRAKE 65

66 Serial Numbers REF. NO. 1 2 MODEL: SERIAL # , , , , , , , , , ,

67 Notes 67

Operating instructions (ENG) CBPS MODELS: CBPSC CBPL CBPLC CBAL CBALC

Operating instructions (ENG) CBPS MODELS: CBPSC CBPL CBPLC CBAL CBALC Operating instructions (ENG) MODELS: CBPS20 10020310 CBPSC20 10020320 CBPL20 10020330 CBPLC20 10020340 CBAL20 10020350 CBALC20 10020360 Read these instructions before using the machine. 86356230-W 09/19/12