Spare Parts List ( , , , , , , , ) Chariot 3 iscrub 26

Transcription

1 Spare Parts List ( , , , , , , , ) Chariot 3 iscrub 26 From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer K 09/04/15

2 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 2

3 Table of Contents How to Use this Spare Parts List Table of Contents Bumper Console Console Mounting Control Panel - Upper Control Panel-Lower Control Panel Mounting Decals Drive Mounting Frame Platform Platform Footbox & Rear Wheels Rear Cover Scrub Deck - Disk Scrub Deck - Cylindrical Scrub Deck Lift - Disk Scrub Deck Lift - Cylindrical Scrub Deck Skirts Scrub Deck Mounting - Disk Scrub Deck Mounting - Cylindrical Scrub Brush/Pads Driver - Disk Scrub Brush/Pads Driver - Cylindrical Solution System - Disk Solution System - Cylindrical Squeegee - Disk Squeegee - Cylindrical Squeegee Lift Squeegee Swing - Disk Squeegee Swing - Cylindrical Steering Tank Vacuum Wiring-Batteries Wiring-Components Wiring Wiring 2 Disk Wiring 2 Cylindrical Wiring Wiring Wiring Wiring Options Chemical Metering Solution System - Disk Chemical Metering Solution System - Cylindrical. 88 Control Panel - Chemical Solution Metering Onboard Charger Battery Exchange Battery Exchange Battery Exchange Serial Numbers

4 Bumper

5 Bumper REF PART NO. QTY DESCRIPTION SCR, 5/16-18 X 3.0 PTHMS SS SCR, 5/16-18 X 2.0 PTHMS SS BUMPER, LEFT, BLK BUMPER, RIGHT, BLK SCREW 5/16-18X3/4 PTHMS SS SERIAL NO. FROM NOTES 5

6 Console A 9B 9C 9D

7 Console REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES NUT, 1/4-20 X.962 WELL FLOAT SCREEN CAGE ASSY (SLIP) NUT, 8-32 HEXTHIN NYLOCK SS WASHER, 1/4 SAE FLAT SS SCR, 1/4-20 X 1.25 CARRIAGE SS GASKET, SIGHT GLASS DOME BRKT, RECOVERY TUBE GASKET,.188 X.37 X A CONSOLE, GRAY, CS26 9B CONSOLE, GRAY, MC, CS26 OPTIONAL -CSM26 9C CONSOLE, GRAY, OBC, CS26 OPTIONAL-CSC26 9D CONSOLE, GRAY, OBC/MC, CS26 OPTIONAL-CSCM SCR, 1/4-20 X 1 PPHMS SS SHAFT,.25 X 15.80, SS BRKT, LID HINGE GASKET, FLOAT SCREEN ADAPTER GASKET, LID, 48.5" LID, RECOVERY, BLK ADAPTER, FLOAT SCREEN DOME, SIGHT GLASS BASKET, FILTER, RECOVERY TANK SCR, 1/4-20 X 5/8 BHCS BLK WASHER, 1/4" RUBBER WASHER, SEAL 1/4X5/8OD SS LATCH, CONCEALED KEEPER SCR, 8-32 X.5 HHCS SS SCR, 1/4-20 X 5/8 HHCS SS WASHER, #10 X 9/16 OD SCR, X 1.0 TORX SS BLK PLTD 7

8 Console Mounting

9 Console Mounting REF PART NO. QTY DESCRIPTION BRKT, CONSOLE MT LT SCREW 5/16-18 X 5/8 HHCS SS WASHER 5/16 FLAT SS BRKT, CONSOLE MT RT SCR, 5/16-18 X 1.38 HHCS SS WASHER,.344ID X 1.13OD X.09T SS SERIAL NO. FROM NOTES 9

10 Control Panel - Upper

11 Control Panel - Upper REF PART NO. QTY DESCRIPTION SWITCH, SPDT 3 POSN MOM, ARROW PANEL, CONTROL UPPER, CS O-RING, 4MM ID, 1.5MM THK, BUNA-N SCR, M4X12, FHMS, ISO7046, SS NP SWITCH, ROTARY GASKET, ROTARY SWITCH BEZEL, ROTARY SWITCH KNOB, SELECTION METER, HOUR, LCD ASM, BUTTON, BLACK, W/BEZEL SWITCH,MICRO SWITCH, E-STOP AKW CHARIOT STANDOFF, 6-32 X 5/8 HEX NYL CLAMP, 5/8 NYLON METER, 36V BATTERY SWITCH, KEY DPST NUT, HEX NYLOCK SPRING ELEMENT LED, WATER INDICATOR SERIAL NO. FROM NOTES 11

12 Control Panel-Lower A 16 2B

13 Control Panel-Lower REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES PANEL, LOWER. CS26 2A KIT, PICDUO CONTROLLER DISK 2B PICDUO ASSEMBLY, MC, CS26SP CYLINDRICAL CONTROLLER, I-DRIVE CS CLIP, CABLE ENTRY HINGE, PANEL GASKET,.125 X.31 X COVER, CONTROL BOARD BREAKER, 60A 2 - POLE SCREW, 6-32 X 1/4 PPHMS SS NUT, 6-32 HEX NYLOCK SS SCR, 4-40 X 1/2 PPHMS STANDOFF, 1/4-20 X 1.0 HEX INS STANDOFF, 6-32 X 5/8 HEX NYL SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX W/STAR NUT, HEX NYLOCK SCREW, 5/16-18 X.75 HHCS GR5 ZNPLT NP BRKT, CABLE ATTACHMENT NUT, 5/16-18 FLEX LK STL GRA CDPLT 13

14 Control Panel Mounting

15 Control Panel Mounting REF PART NO. QTY DESCRIPTION SCR, X.75 TMS SS BLK SCR, KA50X10,PT OHS,WN1412,PLTD SERIAL NO. FROM NOTES 15

16 Decals 16

17 Decals REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES LABEL, CS26, CONTROL, LEFT LABEL, CS26 CONTROL, RIGHT 3A LABEL, CS26, SIDE, LEFT DISK 3B LABEL, CS26SP, SIDE, LEFT CYLINDRICAL 4A LABEL, CS26, SIDE, RIGHT DISK 4B LABEL, CS26SP, SIDE, RIGHT CYLINDRICAL LABEL WINDSOR LOGO DOMED LABEL, CHEMICAL METERING OPTIONAL LABEL, BATTERY CABLING 17

18 Drive Mounting 18

19 Drive Mounting REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES M10 X 25MM, FLANGE HH BOLT, GR /8-16 X 1, FLANGE HH BOLT, GR ASM, SHAFT DRIVE MOTOR BRKT, WIRING, DRIVE UNIT GROMMET, 3/4 ID X 7/8 GROOVE ASM, BEARING BLOCK, FRT DRIVE COMPLETE HUB, DRIVE WHEEL MOTOR, 36V COMPLETE NUT, HEX NYLOCK SS CABLE TIE, 11.38" UL/CSA BRAKE WHEEL DRIVE WHEEL MOTOR BEARING, SEALED BALL, 25MM X 52MM CARBON BRUSH SET 19

20 Frame

21 Frame REF PART NO. QTY DESCRIPTION ASSY, MAIN SUPPORT, CS ASM, WHEEL GUARD GLIDE, BATTERY TRAY PAD, TIP SCR, 5/16-18 X 5/8 CARRIAGE SS SCREW 5/16-18X3/4 PTHMS SS SCREW 5/16-18 X 5/8 HHCS SS WASHER 5/16 FLAT SS SCREW, 1/4-20 X.75 PHFLHMS SS NUT,5/16-18, FLGNYLOCK,SS SCR, 3/8-16 X SHCS NUT 3/8-16 HEX NYLOCK SCREW 5/16-18 X 1/2 SHCS NP NUT 5/16-18 HEX NYLOCK SS FOAM, ADH BACKED 1-SIDE, 6X1.5 X1.5 SERIAL NO. FROM NOTES 21

22 Platform

23 Platform REF PART NO. QTY DESCRIPTION PLATFORM, OPERATOR, BLK PEDAL, HEEL, BLK PEDAL, ACCELERATOR, YEL PIN, DOWEL,.25D X 3.125", STEEL WASHER, #10 X 1.0 FLAT SCR, KA50X10,PT OHS,WN1412,PLTD SPRING, COMP 18MMOD X 83 X SCR, KA50 x 16, WN1412 A2 SS CLAMP, 1/4 PLASTIC CABLE CABLE TIE, 3.5" UL/CSA BRKT, POT. ACCEL PEDAL POTENTIOMETER ASM, LINEAR NUT 1/4-20 HEX NYLOCK SS SCREW 1/4-20 X 3 1/4 HHCS PLT SCR, KA50X25, PT OHS, WN1412, PLTD SWITCH, 25A SPST V SNAP PLATE, SWITCH COVER CABLE TIE, 11.38" UL/CSA SERIAL NO. FROM NOTES 23

24 Platform Footbox & Rear Wheels 24

25 Platform Footbox & Rear Wheels REF PART NO. QTY DESCRIPTION PLATE, PLATFORM SUPPORT NUT 5/16-18 HEX NYLOCK THIN SS SPACER, 1.50 X.625OD X.065" WALL FOOTBOX, OPERATOR PLATFORM COLLAR, SHFT 1"ID X 1-5/8"OD X 5/8" AXLE, REAR CAP 2.75 ID X 1.0 L BLK VINYL WHEEL, 10 X 2.5, PLSTC HUB, W/BEARINGS SCR, 5/16+18 X 3.0 CARRIAGE, SS PLATE, TANK SUPPORT SPACER,.63 OD X.385ID X.64L RING 3/4" EXT SNAP H-D SERIAL NO. FROM NOTES 25

26 Rear Cover

27 Rear Cover REF PART NO. QTY DESCRIPTION SCR, 8-32 X 1/2 HHCS SS LATCH & CONCEALED KEEPER PANEL, REAR COVER, BLK NUT, 8-32 HEX THIN NYLOCK SS SERIAL NO. FROM NOTES 27

28 Scrub Deck - Disk A TORQUE 84 IN/LBS 12 A 28

29 Scrub Deck - Disk REF PART NO. QTY DESCRIPTION SERIAL NO. FROM MOTOR ASM, 36VDC 300RPM GEAR BRUSH SET, MOTOR RING 3/4" EXT SNAP H-D PLATE, MOTOR MOUNT WASHER 3/8 SPLIT LOCK PLTD SCREW 3/8-16 X 3/4 HHCS WASHER.765IDX1.31ODX.09T SS DRIVER, BRUSH SD WASHER, WAVE, 3/4, STL ASM, SCR, TENSION, 5/ CABLE TIE 11.38" UL/CSA CABLE TIE.375 X SCREW, 5/16-18 X.75 HHCS SS (2*) WASHER, 5/16 X 1.13 X.09 FLT (2*) SPRING, 25 X 30 X 4.19mm WV (2*) NOTES * SEE SERIAL NUMBER PAGE 29

30 Scrub Deck - Cylindrical

31 Scrub Deck - Cylindrical REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: RETAINER PLATE TRANSMISSION SCREW M 6X16-A2-70 DIN WASHER 6-A2 ISO SPRING WASHER B 6FST-A3E DIN HOLDER-UP ROCKER BR-VS DRIVESHAFT BR 65/ PARALLEL KEY 5X5X16-C45R DIN LOCKING RING 15X1-FST-RF DIN BOLT HOLDER-UP COUNTERSUNK SCREW M8X16-A2-70 ISO BRUSH TRANSMISSION BR BELT PULLEY 57MM QUICK-FASTENER RIBBED V-BELT JOINT RING NILOSRING LOCKING PART BALL BEARING RS-WAELZLAGST DIN LOCKING RING 32X1,2-ST-PH DIN SCREW M6X16-ST-R3R (IN6RD) LOCKING PART COVERING CAP LEFT SCREW M5X10-ST-P2R (IN6RD) COVERING CAP RIGHT COVER PLATE ROLLER DECAL BRUSH HOUSING BR TANK REFUSE STRIP WATER DISTRIBUTOR MOTOR COMPLETE 24V/600W CARBON BRUSHES BLOWER WHEEL SPLASH GUARD RETAINER STRIP SPLASH GUARD BRACKET RIGHT SCRAPER LIP BRACKET LEFT SCRAPER LIP THREADED BOLT HAND WHEEL SPRING CLIP SPIRAL HOSE RED PLUG BLUE PLUG SCREW 5X P2R (K-IN6RD) SWITCH CONTACT HOSE COUPLING STAR GRIP M5X BRKT, DECK MOUNT, RH BRKT, DECK MOUNT, LH SCREW, 3/8-16 X 1.5 HHCS STL GR5 ZNPLT NUT, 3/8-16 HEX NYLOCK STL GR2 ZNPLT NUT, 3/8-16 HEX STL GRA ZNPLT HEXAGON NUT M10-8-A3E ISO KNURLED NUT M10- St-E2E DIN EYE SCREW LB-5.6 M10x TIE ROD SPACER,.319DX.75DX.75L,AL ADD-ON KIT, TENSION ROD BRUSH HEAD R 65 CM W/SIDE DECK, COMPLETE 31

32 Scrub Deck Lift - Disk

33 Scrub Deck Lift - Disk REF PART NO. QTY DESCRIPTION PIN, CLEVIS 5/16 X 2.25 PL COTTER 5/16" RING NUT 3/8-16 HEX NYLOCK THIN SS SPRING.96D X 4.0L X.135W SCREW 3/8-16 X 4.5" HHCS GR WASHER 7/16ID X1DX.08 FLT SS ACTUATOR, 36VDC 3.5 STRK SCREW 1/4-20 X 2 HHCS SS WASHER 1/4 SPLIT LOCK PLTD NUT 1/4-20 HEX NYLOCK SS PLATE, ACT SPG, DECK, CS SCR, 1/4-20 X 1/2 SHCS BRKT, ACT SPGS, DECK, CS CABLE TIE.375 X 24.7 SERIAL NO. FROM NOTES 33

34 Scrub Deck Lift - Cylindrical 34

35 Scrub Deck Lift - Cylindrical REF PART NO. QTY DESCRIPTION BRKT, SOLENOID CS26 SP PLATE, CYL DECK ATTACHMENT BRKT, LIFT MOUNT, RH BRKT, LIFT MOUNT, LH ASM, DECK LIFT BRKT, ACTUATOR MOUNT PIN, CLEVIS 1/4 X 2.75 STL ZNPLT NUT, 5/16-18 FLGNLOCK, SS WASHER,.344 X 1.13 X.09 SS ACTUATOR, 36 VDC, 3.0 STK, 8.74 LNG SCR, 1/4-20 X 3.4 CARRIAGE SS SCR, 5/16-18 X 5.8 HHCS SS PIN, CLEVIS 1/4 X STL ZNPLT NUT, HEX NYLOCK SS BEARING, FLG..88 OD X.75 ID X WASHER, 1/4 X 5/8 FLAT SS COTTER, 1/4 RING NUT,1/4-20 FLG SS NYL COTTER, 5/16 RING PIN, CLEVIS 5/16 X 1.5 STL ZNPLT SERIAL NO. FROM NOTES 35

36 Scrub Deck Skirts

37 Scrub Deck Skirts REF PART NO. QTY DESCRIPTION SKIRT, SCRUB DECK, 26" IN FLEX STRIP BRUSH, 26" SKIRT NUT 1/4-20 HEX NYLOCK SS SCREW, X 5/8, PH, CSKH, SS SCREW #10B X 1/2 PHSM BLK WASHER, #10 X.75ODX.040, NYL, BLK ACCESS COVER, DECK DECK, SCRUB, 26" IN SCREW, 1/4-20 X 1 HHCS SS MOUNT, AQUAMIZER, DECK, LH KNOB, HEX PRESS-LOC WING NUT HEX NYLOCK SS MOUNT, AQUAMIZER, DECK, RH BLADE, AQUAMIZER, RH BLADE, AQUAMIZER, LH SERIAL NO. FROM NOTES 37

38 Scrub Deck Mounting - Disk

39 Scrub Deck Mounting - Disk REF PART NO. QTY DESCRIPTION SCREW 3/8-16X WASHER,3/8IDX7/8ODSS SPACER,.500OD X.391ID X BEARING 1/2 ID X 11/32L NYLON NUT 3/8-16 HEX NYLOCK THIN SS LINKAGE, DECK, 1.00 X.25THK SCREW, 3/8-16 X 2.25 HHCS SS SPACER, 1 OD X.391 ID X SERIAL NO. FROM NOTES 39

40 Scrub Deck Mounting - Cylindrical

41 Scrub Deck Mounting - Cylindrical REF PART NO. QTY DESCRIPTION SCREW, 5/16-18 X 2.0, PNH, MS, SS SPACER,.32 ID X.75D X.75L, AL SCREW, 5/16-18 X.75 PHTRHMS SS NUT, 5/16-18, FLGNYLOCK,SS SCREW, 5x P2R (K-In6Rd) SERIAL NO. FROM NOTES 41

42 Scrub Brush/Pads Driver - Disk A 2B 2C

43 Scrub Brush/Pads Driver - Disk REF PART NO. QTY DESCRIPTION PAD DRIVER, 13" SD 2A BRUSH, 13" POLY SD 2B BRUSH, 13" NYLON SD 2C BRUSH 13" MILD GRIT SD LOCK PAD CENTER SNAP,TWO STEP SCR, #12X1 PPHSMS SS SCR, 8-32 X 3/4 PTHMS SS SCR, #10 X 3/4 PTHSMS SS SPRING EXT.31D X 2.0L X.03W SOCKET, DRIVE BRUSH PLATE BRUSH RELEASE SERIAL NO. FROM NOTES 43

44 Scrub Brush/Pads Driver - Cylindrical 44

45 Scrub Brush/Pads Driver - Cylindrical REF PART NO. QTY DESCRIPTION 1A ROLLER BRUSH RED-BR 65 1B ROLLER BRUSH WHITE-BR 65 1C ROLLER BRUSH ORANGE-BR 65 1D ROLLER BRUSH GREEN-BR 65 1E ROLLER BRUSH BLACK-BR 65 SERIAL NO. FROM NOTES: 45

46 Solution System - Disk

47 Solution System - Disk REF PART NO. QTY DESCRIPTION HOSE, 1/2ID WIREBOUND X 23" VALVE, 36V SOL, 1/2 BARB HOSE, 1/2ID WIREBOUND X 8.25" ELBOW, 1/4FPT X 1/2BARB 90 DEG NYL TEE, 1/4 MPT X 3/8 BARBS, NYL CABLE TIE 11.38" UL/CSA HOSE, 3/8ID WIREBOUND X 4" NUT, 3/8 NPT PLASTIC CABLE TIE, 11.38" UL/CSA CLAMP, 3/8 WORM GEAR HOSEBARB, 3/8 MPT X 1/2 HOSE SCR, 8-32 X 3/8 PPHMS SS HOSEBARB, 3/8MPT X 3/8HOSE 90 SERIAL NO. FROM NOTES 47

48 Solution System - Cylindrical

49 Solution System - Cylindrical REF PART NO. QTY DESCRIPTION HOSE, 1/2ID WIREBOUND X 17.25" VALVE, 36V SOL, 1/2 BARB HOSE, 1/2ID WIREBOUND X 14" CLAMP, 3/8 MPT X 1/2 HOSE HOSEBARB, 3/8 MPT X 1/2 HOSE SCR, 8-32 X 3/8 PPHMS SS HOSE STEM O-RING SEAL 11,3 X 2,4-NBR 70 SERIAL NO. FROM NOTES 49

50 Squeegee - Disk

51 Squeegee - Disk REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, 1/4-20 X 3.00 CARRIAGE SS SCR, 5/16-18 X 2.50 CARRIAGE, SS SCR, 1/4-20 X 2.00 CARRIAGE, SS SPRING, 2.5" X.66 OD COMP PLATE, SLIDE, SQUEEGEE BASE PIN, CLEVIS, 5/16 X 1.5 STL ZNPLT ROD, 1/4" OD 9.13 LG, SS HANDLE, 1/4-20 X 1" LG STUD CASTER, SWIVEL, 2" WHEEL NUT, 1/4-20 FLG SS NYL SCR, 1/4-20 X 1.75 CARRIAGE SS PLATE, BASE, SQUEEGEE PLATE, SQUEEGEE, BOTTOM HDLR PLATE, SQUEEGEE, BOTTOM PLATE, SQUEEGEE, TOP WHEEL,2.0ODX.31IDX.875 GRY BLADE, SQUEEGEE, FRONT BLADE, SQG, FRONT, 36 X URE OPTIONAL PART BLADE, SQUEEGEE, REAR BLADE, SQG, REAR, 40 X URE OPTIONAL PART SQUEEGEE FRAME, RH SQUEEGEE FRAME, LH TUBE, PASS THROUGH, SQUEEGEE WASHER,.324ID X.567OD X.057, SS WASHER, 3/8 X 7/8 FLAT SS SCR, 5/16-18 X 2.0 CARRIAGE NUT, 1/4-20 HEX NYLOCK THIN SS NUT, 5/16-18 HEX NYLOCK THN SS NUT, CAP, PUSH,.25" NUT, 1/4-20 HEX JAM SS NUT, 5/16-18 HEX NYLOCK SS KNOB, 1.5 OD X 5/ WHEEL, 3" DIA. CUSHION RUBBER BUSH, BRZ FLG.25 X.38 X COTTER, 5/16 RING NUT, 5/16-18 HEX NUT, 3/8-16 HEX NYLOCK THIN S BUSHING, SPANNER.435 X SQUEEGEE ASM, CS26 COMPLETE 51

52 Squeegee - Cylindrical A 2B 2C

53 Squeegee - Cylindrical REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES END PIECE LEFT / RIGHT SPARE PARTS SET 2A RUBBER LIP SET OIL RESISTANT BR-BD530,55 2B RUBBER LIP SET STANDARD 2C RUBBER LIP SET ANTI STRIPE OIL RESISTANT CYLINDER HEAD SCREW M 8X25-A4-70 ISO WASHER 8-A2 ISO SUCTION BAR SUPPORT PLATE SUCTION NIPPLE SUCTION BAR CURVED 850MM COMPLETE STAR GRIP VA Ø50X SLEEVE SUCTION BAR IN VA DEFLECTOR ROLL SUCTION BAR D WING SCREW M8X40 VA SLEEVE VA PLATE HEXAGON NUT M ISO STAR GRIP WITH INSCRIPTION VA Ø50x ROLLER SUCTION BAR ADDITIONAL WEIGHT SUCTION BAR 300 G SCREW M5x 35-A2-70 (IN6RD) LOCKING RING 8-A2 DIN WHEEL D PRESSURE SPRING BOLT ADDITIONAL WEIGHT SUCTION BAR 53

54 Squeegee Lift A 15B 22 SEE DETAIL 'A' 'A' 23 54

55 Squeegee Lift REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BUSH, PLN,.251 X.313 X.75L SCR, 1/4-20 X 2-1/4, GR-8, ZN SCR, 1/2 X 1-1/4 SSHLD, SS BUSH, PLN,.510 X.750 X.375L WASHER,.51 X.89 X.06, UHMW BUSH, PLN,.25I X.375 X.50L BUSH, FL,.313 X.438 X.375L SPACER,.196X.375X.438L NYL BUSH, PL,.250 X.500 X.625L PLATE, PULLEY, LIFT, UPPER ASM, ARM, LIFT PLATE, ACTUATOR MOUNT BRKT, ACTUATOR, MOUNT U-BRACKET, PULLEY 15A CABLE,.09 X 26.63, 0707, SS DISK 15B CABLE,.09 X 30.00, 0707, SS CYLINDRICAL ACTUATOR, 36VDC, 3.0" STK, 8.74 LNG PULLEY, 2 IN SCR, 1/4-20 X 1.00 HHCS SS SCR, 1/4-20 X 5/8 HHCS SS PIN, CLEVIS 1/4 X 1.13 PLTD PIN, CLEVIS 3/16 X.75 PLTD PIN, CLEVIS 1/4 X 2.44 PLTD NUT, 1/4-20 HEX NYLOCK THIN SS NUT, 1/4-28 HEX SS CABLE TIE, 7" UL/CSA WASHER, 1/4 X 5/8 FLAT SS COTTER, 1/4 RING SCR, 5/16-18 X 1.00 HHCS SS NUT, 3/8-16 HEX NYLOCK THIN SS 55

56 Squeegee Swing - Disk

57 Squeegee Swing - Disk REF PART NO. QTY DESCRIPTION CLAMP, RATCHET, 2.13D SCR, 5/16-18 X 3.50 HHCS, SS PLATE, SLIDE, SQUEEGEE PLATE, SLIDE, MID PLATE, SLIDE, SQUEEGEE PIN, CLEVIS, 1/4 X PLTD ROD, SQUEEGEE, DIA 1.50" ROD,THREADED,1/2-20,RH,ZINC ROD, SQUEEGEE PIVOT BRKT, ASM, ACTUATOR BASE, LIFT, SQUEEGEE SUCTION HOSE, 1.50" SCR, 1/4-20 X 1/2 HHCS SS SCR, 1/4-20 X 1.25 HHCS SS NUT, 5/16-18 HEX NYLOCK THN SS NUT, 1/2-20 HEX R.H. JAM NUT, 1/2-20 HEX NYLOCK CABLE TIE, 11.38" UL/CSA BUSHING,.313X.503X.703, PLAIN,BRZ WASHER, 5/16 X 3/4 SS WASHER, 1/4 X 5/8 FLAT SS BALL JOINT ASM, 1/ COTTER, 1/4 RING WASHER, THRUST,.51ID X 1 ODBRO SERIAL NO. FROM NOTES 57

58 Squeegee Swing - Cylindrical

59 Squeegee Swing - Cylindrical REF PART NO. QTY DESCRIPTION BRKT, SQUEEGEE MOUNT PLATE, SQUEEGEE PIVOT PLATE, CABLE PIN ARM, SQUEEGEE PIVOT WASHER,.344 X 1.13 X.09 SS ALL THREAD, 1/2-20 STL ZNPLT WASHER, 1/4 SAE FLAT SS PIN, CLEVIS 1/4 X STL ZNPLT SPACER,.311D X.75 OD X.56LG SCR, 5/16-18 X 1.5 CARRIAGE SS SCREW, 5/16-18 X.75 HHCS SS SCREW, 1/4-20 X.625 HHCS SS NP NUT, 1/2-20 HEX R.H. JAM NUT, 1/2-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK SS BEARING, FLG,.88 OD X.75 ID X JOINT, BALL PIN, COTTER RING 1/4 X.041 X SUCTION HOSE CLAMP, RATCHET, 2.13 D SERIAL NO. FROM NOTES 59

60 Steering

61 Steering REF PART NO. QTY DESCRIPTION ASM, TENSIONER PLATE SCR, 3/8-16 X SHCS SHAFT, LOWER STEERING SHAFT, UPPER STEERING CHAIN, 12.7MM PITCH, 118 ROLLER BEARING,.75ID X 1.0OD X CHAIN TENSIONER WASHER, 1/4 X 1-1/4 FLAT SCR, 5/16-18 X.625 CARR SS SCR, M6 X 20 HHMS PLTD RING, 3/4 KLIP NUT, 5/16-18 HEX NYLOCK THN SS NUT, 5/8-18 HEX NYLOCK THIN NUT, 5/16-18 HEX NYLOCK THIN SS BEARING, FLG,.88 OD X.75 ID X BEARING-BALL FLANGED SEALED ONE SPROCKET, DRIVE WHEEL STEERING SPROCKET, STEERING SHAFT SLEEVE, CHAIN TENSIONER KEY, 5MM SQ X 39MM L JOINT, UNIVERSAL FEMALE KEY, 3/16 SQ X 11/16 LG CRS WASHER, 1/4 SPLIT WASHER, 5/16 X 3/4 SS FLANGE, BEARING PRESSED STEEL NUT, 3/8-16 HEX NYLOCK THIN SS BEARING, BALL 3/4 BORE SPHERED COVER, STEERING KARCHER WHEEL, STEERING AKW WASHER 5/16 SPLIT LOCK PLTD BRKT, STEERING SCREW, 5/16-18 X 1.75 SCHSET CP SS NUT, 5/16-18 HEX NYLOCK SS WASHER,.344ID X 1.13OD X.09T SS SERIAL NO. FROM NOTES 61

62 Tank

63 Tank REF PART NO. QTY DESCRIPTION WASHER,.344IDX1.130ODX.09T SS GASKET, SOLUTION FILL ELBOW, PVC, 3/4M X SOC SCH TUBE ASM, RECOVERY INLET LANYARD, 12" SS WASHER, 1/4 SAE FLAT SS SCR, 1/4-20 X 1.25 CARRIAGE SS TANK, GRAY, CS BRKT, HOSE RETENTION GASKET, 3.30 X 2.45 X GASKET, MAIN TANK BULKHEAD FITTING CAP, FRESH WATER, YLW HOSE, RECOVERY DRAIN HOSE, SOLUTION DRAIN SCR, KA50X16, PT OHS, WN1412, A2 SS NUT, DRAIN FITTING SCR, 5/16-18X1/2 PTHMS SS SCR, 5/16-18 X 5/8 HHCS SS NUT, 1/4-20 ACORN SS WASHER, 5/16 X 3/4 SS STRAINER, 3/8 IN. NPT 60 MESH NUT, 1/4-20 X.962 WELL CLAMP, 1.75 WORM GEAR X CLAMP, 2.25 WORM GEAR WASHER, 5/16 SPLT STL ZNPLT SCREW, 5/16-18 X.75 HHCS SS SERIAL NO. FROM NOTES 63

64 Vacuum

65 Vacuum REF PART NO. QTY DESCRIPTION HOSE, 1.5 BLK VAC X SCR, SET 1/4-20X3 HEX SKT CUP PT SS NUT, 1/4-20 FLG SS NYL GASKET,.188 X.31 X VAC HOUSING, UPPER VAC HOUSING, LOWER VAC MOTOR, 36VDC 2ST PD MOUNT, VIBRATION BRUSH SET 24/36V VAC WINDSOR SCR, #8 X 3/4" PPHSMS TYPE AB GASKET, VAC MOTOR HOSE, VAC EXHAUST X SCR, 1/4-20 X 2.50 CARRIAGE NUT, 1/4-20 HEX CLAMP, 1.75 WORM GEAR X CLAMP, 2.25 WORM GEAR SERIAL NO. FROM NOTES 65

66 Wiring-Batteries A 1B 1C

67 Wiring-Batteries REF PART NO. QTY DESCRIPTION 1A BATTERY, 12V, 225AH 1B BATTERY, 12V AGM 234AH 2B BATTERY, 12V, 205AH (J185P-AC) SCR, X 3/4 PPHMS SS NUT, 5/16-18 FLEXLOCK NUT, HEX ACORN CABLE TIE,.375 X WIRE, 4X25RD CTERM X 3/8RG WIRE, 4X30BLK CTERM X 3/8RG WIRE, 4X14.5BLK 3/8RG X 3/8RG CLAMP, CABLE KIT SY WASHER, 5/16 X 3/4 SS WASHER, #10 X 9/16 FLAT INSULATOR-TERMINAL RUBBER BOOT-BLACK CONNECTOR 175 DCA GRY W/O TERMS TRAY, BATTERY CS ASM, BATTERY TRAY RING 1/2 EXT.SNAP H-D SPRING,COMP, 63ODX3.5LX.047W LATCH ROD, BATTERY TRAY PLATE, BATTERY STOP SERIAL NO. FROM NOTES 67

68 Wiring-Components

69 Wiring-Components REF PART NO. QTY DESCRIPTION CLAMP, PAN 3/4" CLAMP, PAN 1-1/4" CLAMP, 1.5 DIA CABLE TIE 11.38" UL/CSA HORN, 108DB MINATURE W/RING GROMMET,1.703IDX2.5.ODX.125GRV GROMMET 1.00 ID 3/16 GRIP SCREW, X.5 HHCS SS CLAMP, 5/8 NYLON UL/CSA SERIAL NO. FROM NOTES 69

70 Wiring 1 70

71 Wiring 1 REF PART NO. QTY DESCRIPTION HARNESS, PANEL, CS HARNESS, ROTARY, MAIN, CS LED, WATER INDICATOR SERIAL NO. FROM NOTES 71

72 Wiring 2 Disk 72

73 Wiring 2 Disk REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HARNESS, BRSH MTR LT, CS HARNESS, BRSH MTR RT, CS HARNESS, PLATFORM PNL, CS HARNESS, PLATFORM CS26 NOT SHOWN HARNESS, DRIVE & BRAKE ASM HARNESS, VACUUM, CS HARNESS, DECK ACT, CS HARNESS, HORN, CS HARNESS, SOLENOID, CS HARNESS, SQG LIFT, CS WIRE, 4X20 RD CTERM WIRE, 4X20 BK CTERM CONNECTOR, 175 DCA GRY NOT SHOWN HARNESS, MAIN, CS26 COMPLETE-INCLUDES 1-3 &

74 Wiring 2 Cylindrical 74

75 Wiring 2 Cylindrical REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES HARNESS, BRUSHES, CS26SP CONNECTOR, 175 DCA GRY NOT SHOWN HARNESS, PLATFORM PNL, CS HARNESS, PLATFORM CS26 NOT SHOWN HARNESS, DRIVE & BRAKE ASM HARNESS, VACUUM, CS HARNESS, DECK ACT, CS26SP HARNESS, HORN, CS HARNESS, SOLENOID, CS26SP HARNESS, SQG LIFT, CS26SP WIRE, 4X20 RD CTERM WIRE, 4X20 BK CTERM HARNESS, MAIN, CS26SP COMPLETE- INCLUDES 1, 3 &

76 Wiring 3 76

77 Wiring 3 REF A1 A2 G1-G3 M1 M2 M3 M4 M5 M6 S0 S1 S3 S4 S5 S6 S7 Q1 Q2 V8 Y1 Y2 U1 V10 V9 H1 H2 F1 F2 X12/X13/X14/X15 X9/X10/X11 IDRIVE CONTROL CPU CONTROL BATTERY 12V BRUSH MOTOR BRUSH MOTOR TRACTION MOTOR VACUUM MOTOR DECK ACTUATOR SQUEEGEE ACTUATOR E STOP KEY SWITCH F/R SWITCH PLATFORM SWITCH WATER SWITCH HORN SWITCH PRIME SWITCH MAIN ROTARY CHEM ROTARY HOUR METER BRAKE WATER SOLENOID CHEM PUMP OPTION FLOW METER OPTION TRUECHARGE WATER LED HORN PCB 60A - U2 IDRIVE 60A - U2 DEUTSCH CONNECTOR PACKARD CONNECTOR DESCRIPTION 77

78 Wiring 4 78

79 Wiring 4 REF A1 A2 G1-G3 M1 M2 M3 M4 M5 M6 S0 S1 S3 S4 S5 S6 S7 Q1 Q2 V8 Y1 Y2 U1 V10 V9 H1 H2 F1 F2 X12/X13/X14/X15 X9/X10/X11 IDRIVE CONTROL CPU CONTROL BATTERY 12V BRUSH MOTOR BRUSH MOTOR TRACTION MOTOR VACUUM MOTOR DECK ACTUATOR SQUEEGEE ACTUATOR E STOP KEY SWITCH F/R SWITCH PLATFORM SWITCH WATER SWITCH HORN SWITCH PRIME SWITCH MAIN ROTARY CHEM ROTARY HOUR METER BRAKE WATER SOLENOID CHEM PUMP OPTION FLOW METER OPTION TRUECHARGE WATER LED HORN PCB 60A - U2 IDRIVE 60A - U2 DEUTSCH CONNECTOR PACKARD CONNECTOR DESCRIPTION 79

80 Wiring 5 80

81 Wiring 5 REF A1 A2 G1-G3 M1 M2 M3 M4 M5 M6 S0 S1 S3 S4 S5 S6 S7 Q1 Q2 V8 Y1 Y2 U1 V10 V9 H1 H2 F1 F2 X12/X13/X14/X15 X9/X10/X11 IDRIVE CONTROL CPU CONTROL BATTERY 12V BRUSH MOTOR BRUSH MOTOR TRACTION MOTOR VACUUM MOTOR DECK ACTUATOR SQUEEGEE ACTUATOR E STOP KEY SWITCH F/R SWITCH PLATFORM SWITCH WATER SWITCH HORN SWITCH PRIME SWITCH MAIN ROTARY CHEM ROTARY HOUR METER BRAKE WATER SOLENOID CHEM PUMP OPTION FLOW METER OPTION TRUECHARGE WATER LED HORN PCB 60A - U2 IDRIVE 60A - U2 DEUTSCH CONNECTOR PACKARD CONNECTOR DESCRIPTION 81

82 Wiring 6 82

83 Wiring 6 REF A1 A2 G1-G3 M1 M2 M3 M4 M5 M6 S0 S1 S3 S4 S5 S6 S7 Q1 Q2 V8 Y1 Y2 U1 V10 V9 H1 H2 F1 F2 X12/X13/X14/X15 X9/X10/X11 IDRIVE CONTROL CPU CONTROL BATTERY 12V BRUSH MOTOR BRUSH MOTOR TRACTION MOTOR VACUUM MOTOR DECK ACTUATOR SQUEEGEE ACTUATOR E STOP KEY SWITCH F/R SWITCH PLATFORM SWITCH WATER SWITCH HORN SWITCH PRIME SWITCH MAIN ROTARY CHEM ROTARY HOUR METER BRAKE WATER SOLENOID CHEM PUMP OPTION FLOW METER OPTION TRUECHARGE WATER LED HORN PCB 60A - U2 IDRIVE 60A - U2 DEUTSCH CONNECTOR PACKARD CONNECTOR DESCRIPTION 83

84 Notes 84

85 Options Options 85

86 Chemical Metering Solution System - Disk

87 Chemical Metering Solution System - Disk REF PART NO. QTY DESCRIPTION FLOWMETRE PUMP, CHEMICAL DOSING HOSE KIT REPLACEMENT BRKT, CHEMICAL PUMP HOSE, 5/8ID X.12W CLR X 25" HOSE, 1/2ID WIREBOUND X 8.25" HOSE, 1/2ID WIREBOUND X 15" HOSE, 1/2ID WIREBOUND X PAD, CHEMICAL PUMP HOSE, 3/16ID X 5/16OD X 41, CLR HOSE, 3/16ID X 5/16OD X 47, CLR CAP, 70MM DISPENSING, FLTR, BLK ELBOW, 1/4FPT X 1/2BARB 90 DEG NYL TEE, 1/4 MPT X 3/8 BARBS, NYL O-RING,.86 ID X.14 W, BUNA-N FTG, 1/2 MPT X 1/2 CONDUIT, NYL HOSEBARB, 3/8MPT X 3/8HOSE VALVE, 36V SOL, 1/2 BARB, MC HOSE, 3/8ID WIRE BOUND X 4" SCR, 8-32 X 3/8 PPHMS SS CLAMP, PAN 3/ CHEMICAL BOTTLE NUT, 1/2 NPT PLASTIC NUT, 3/8 NPT PLASTIC CABLE TIE, 11.38" UL/CSA CABLE TIE, 3.5" UL/CSA CLAMP, 3/8 WORM GEAR HOSEBARB, 3/8 MPT X 1/2 HOSE SCR, 1/4-20 X 1/2 PPHMS SS DL GASKET, 2.66OD X.06 THICK CLAMP, HOSE,.38 BAND CAP, STORAGE, 70 MM KIT, CHEMICAL BOTTLE 3-PACK SERIAL NO. FROM NOTES 87

88 Chemical Metering Solution System - Cylindrical

89 Chemical Metering Solution System - Cylindrical REF PART NO. QTY DESCRIPTION FLOWMETRE PUMP, CHEMICAL DOSING HOSE KIT REPLACEMENT BRKT, CHEMICAL PUMP HOSE, 5/8ID X.12W CLR X 25" HOSE, 1/2ID WIREBOUND X PAD, CHEMICAL PUMP HOSE, 3/16ID X 5/16OD X 24, CLR HOSE, 3/16ID X 5/16OD X 47, CLR CAP, 70MM DISPENSING, FLTR, BLK O-RING,.86 ID X.14 W, BUNA-N FTG, 1/2 MPT X 1/2 CONDUIT, NYL VALVE, 36V SOL, 1/2 BARB, MC SCR, 8-32 X 3/8 PPHMS SS CLAMP, PAN 3/ CHEMICAL BOTTLE NUT, 1/2 NPT PLASTIC CABLE TIE, 3.5" UL/CSA CLAMP, 3/8 WORM GEAR HOSEBARB, 3/8 MPT X 1/2 HOSE SCR, 1/4-20 X 1/2 PPHMS SS DL HOSE, 1/2ID WIREBOUND X 9.25" HOSE, 1/2ID WIREBOUND X HOSE STEM O-RING SEAL 11,3 X 2,4-NBR GASKET, 2.66OD X.06 THICK CLAMP, HOSE,.38 BAND CAP, STORAGE, 70 MM KIT, CHEMICAL BOTTLE 3-PACK SERIAL NO. FROM NOTES 89

90 Control Panel - Chemical Solution Metering A 1B

91 Control Panel - Chemical Solution Metering REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1A KIT, PICDUO CONTROLLER DISK 1B PICDUO ASSEMBLY, MC, CS26SP CYLINDRICAL KNOB, SELECTION CONTROLLER, I-DRIVE CS CLIP, CABLE ENTRY HINGE, PANEL GASKET,.125 X.31 X COVER, CONTROL BOARD PANEL, LOWER, MC, CS BRKT, CONTROLLER O-RING, 4MM ID, 1.5MM THK, BUNA-N SCR, M4X12, FHMS, ISO7046, SS NP SWITCH, ROTARY GASKET, ROTARY SWITCH BEZEL, ROTARY SWITCH BREAKER, 60A 2-POLE SCREW, /4 PPHMS SS ASM, BUTTON, BLACK, W/BEZEL SWITCH,MICRO SPRING ELEMENT SCR, 4-40 X 1/2 PPHMS NUT, HEX NYLOCK NUT, 6-32 HEX NYLOCK SS STANDOFF, 1/4-20 X 1.0 HEX INS STANDOFF, 6-32 X 5/8 HEX NYL SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX W/STAR SCREW, 5/16-18 X.75 HHCS GR5 ZNPLT NP BRKT, CABLE ATTACHMENT NUT, 5/16-18 FLEX LK STL GRA CDPLT 91

92 Onboard Charger

93 Onboard Charger REF PART NO. QTY DESCRIPTION STANDOFF, X 1.0, NYL CORD ASM, 16/3 SJT X 6FT BLK STRAP, CORD BRKT, CORD PLATE, OBC MOUNT METER, SPE CHARGER CHARGER, SPE 36V 20A CBHF WIRE, 10", GRN/ X SCR, 1/4-20 X 3/4 PTHMS SS STRAIN RELIEF, 1/2 NPT (.48ID) NUT, 1/4-20 HEX W/STAR NUT, HEX W/STAR NUT, 1/2 NPT CONDUIT NUT, HEX NYLOCK COVER, OBC VENT NUT, 1/4-20 HEX NYLOCK SS PLATE, OBC LOCK SCREW, 1/4-20 X 1.5 HHCS SS FUSE, SPE CHRGR, 250VAC, 15A SERIAL NO. FROM NOTES 93

94 Battery Exchange DETAIL A SEE DETAIL A

95 Battery Exchange - 1 REF PART NO. QTY DESCRIPTIONB BRACKET, SPRING COVER, CART BRKT, TRAY CATCH BRACKET, BACK, CART ASM, FRAME, BATTERY CART GLIDE, BATTERY TRAY SCR, 5/16-18 X 1.5 CARRIAGE SS SCR, 5/16-18 X 1.75 HHCS SS SCR, 5/16-18 X 2.0 CARRIAGE SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS WASHER, THRUST.51 ID X 1 ODBRO SPRING, EXT,.50D X 4.0L CASTER, PT BUMPER, RUBBER 5/16" ID X BEARING, FLANGED.313IDX.502OD CASTER, SWIVEL 4 250# CPCTY PLATE, CASTER SPACER HANDLE, BATTERY CART WHEEL, 3" DIA. CUSHION RUBBER WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.25 HHCS SS SCREW, 1/4-20 X.75 PHFLHMS SS GRIP, POLISHER HANDLE BUSHING, SPANNER.435 X LABEL, BATTERY CART OPERATION SERIAL NO. FROM NOTES 95

96 Battery Exchange

97 Battery Exchange - 2 REF PART NO. QTY DESCRIPTION BRACKET, PEDAL, CART PLATE, LATCH LINK, CART PLATE, PEDAL LINK, CART PLATE, LATCH, CART SCR, 5/16-18 X 1.5 CARRIAGE SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX WASHER, THRUST.51 ID X 1 ODBRO SPACER,1.00 OD X.32 ID X BEARING FLANGED.314IDX.502OD BEARING, FLANGED.313IDX.502OD SPRING, EXT OD X 4.O L WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.25 HHCS SS SCR, 5/16-18 X 1.00 HHCS SS SERIAL NO. FROM NOTES 97

98 Battery Exchange X EXISTING NUTS 7 10 (LEFT) 11 (RIGHT) (LEFT) 2 (RIGHT) 9 98

99 Battery Exchange - 3 REF PART NO. QTY DESCRIPTION BATTERY STOP, LEFT BATTERY STOP, RIGHT SLEEVE, BEARING PLATE, SHIM.030" THIC WASHER 5/16 FLAT SS SCREW, 5/16-18 X 1.25 HHCS SS NP WASHER, 10 FLT TYPEB FLT ZNPLT STANDOFF, RND, 3/8 OD, X3/ STANDOFF,.43 OD, 1/4-20 X.75 L BRKT, SPING MOUNT, LT BRKT, SPRING MOUNT, RT SPRING EXT,.50 D X 4.0 L WASHER 5/16 FLAT SS NUT, 5/16-18 HEX NYLOCK S SCREW, 1/4-20 X.75 HHCS SS NP SERIAL NO. FROM NOTES 99

100 Serial Numbers REF. NO. MODEL: SERIAL # , , , , , , , , , ,

101 Notes 101