Spare Parts List ( , , , , , ,

Transcription

1 Spare Parts List ( , , , , , , , , , , , , , ) Chariot 2 iscrub 20 From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer M 07/30/15

2 How to Use The Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF column refers to the reference number on the parts illustration. PART NO. column lists the part number for the part. QTY column lists the quantity of the part used in that area of the machine. DESCRIPTION column is a brief description of the part. SERIAL NO. FROM If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower right corner of the front cover. 2

3 Table of Contents How to Use The Spare Parts List Bumper Bumper - Deluxe & Cylindrical Console Control Panel Control Panel Decals - Disk Decals - Orbital Decals - Deluxe & Cylindrical Drive - Lower Drive - Chain Drive Mounting Frame & Rear Wheels On Board Battery Charger - Disk On Board Battery Charger - Deluxe & Cylindrical. 30 Pedal Platform Pedal Platform Mounting Recovery Tank Scrub Brush - Pad Driver Scrub Brush Deck - Disk Scrub Brush Deck Mounting - Disk Scrub Brush Deck - Orbital Scrub Brush Deck Mounting - Orbital Scrub Deck Drive Assembly - Cylindrical Scrub Deck - Cylindrical Scrub Deck Linkage - Cylindrical Scrub Brush Deck Mounting - Cylindrical Scrub Deck Lift Solution Tank Solution Tank Solution Tank - Deluxe Solution Tank - Deluxe Models with Chemical Metering Solution System w/chemical Metering - Disk Solution System w/chemical Metering - Cylindrical.. 66 Squeegee - Disk Squeegee - Cylindrical Squeegee Linkage - Cylindrical Steering Vacuum Wiring - Battery Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Wiring Diagram Serial Numbers

4 Bumper

5 Bumper REF PART NO. QTY DESCRIPTION BUMPER, TRIM, BLACK SCREW 5/16-18 X 2 HHCS SS WASHER 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 SS SERIAL NO. FROM NOTES 5

6 Bumper - Deluxe & Cylindrical

7 Bumper - Deluxe & Cylindrical REF PART NO. QTY DESCRIPTION BUMPER SCREW 5/16-18 X 2 HHCS SS WASHER 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 SS BRACKET, TIE DOWN SERIAL NO. FROM NOTES 7

8 Console A 3-B

9 Console REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCR, 1/4-20 X 1.25 CARRIAGE BZ WASHER, 1/4 ID FLAT BLK 3A CONSOLE, CS20 DISK 3B CONSOLE, CSX20 DELUXE & CYLINDRICAL SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 FLAT SS SCREW 1/4-20 X 1 PPHMS SS WASHER 1/4 ID X 5/8 OD SS DOME GASKET, DOME PIN, CLEVIS 5/16 X 4.0, PLTD BEARING,FLNGD,.314ID X.502OD CABLE TIE, 11.38" UL/CSA BRACKET, HINGE UPPER SWITCH, INTERLOCK NUT, U-TYPE SPEED SCR, X 3/4 PPHMS SS NUT, 5/16 PUSH-LOCK, PLTD BRACKET, HINGE LOWER SP HORN, 108DB MINATURE W/RING SCREW X 1/2 PHTR PLT PLATE, COVER GASKET, HINGE BRACKET GASKET, STEERING SHAFT FOAM, 1 X 1 X 20 DELUXE ONLY GASKET,.125 X.375 X.65 9

10 Control Panel 1 10 A TORQUE 4-5 FT-LBS 7 15 A A A 22B

11 Control Panel 1 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES PANEL, CONTROL, CS20 RE SPACER,.14ID X.25OD X.38, NYL RELAY, SPST-NO CLIP, RELAY PCB, RELAY OMRON II CONTROLLER, CS20 RE CONN, 8MM PITCH, 10 POSN NUT, 1/4-20 HEX W/STAR RELAY, 5A, 24V, 4PDT SCR, 4-40 X 1/2 PPHMS SCREW 6-32X STANDOFF, 1/4-20 X 1.0 HEX INS STANDOFF, 6-32 X 5/8 HEX NYL STANDOFF, 6-32 X 1.25 HEX, NYLON RELAY, 36VDC, 100A WASHER, 1/4 X 5/8 FLAT SS SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX NYLOCK SS WASHER #6 LOCK EXT STAR SS WASHER, #6 FLAT SAE PLTD SCREW 4-40 X 1/4 PPHMS 22A PCB, iscrub, PIC 22B PCB, PIC CS20 CM CHEMICAL METERING 11

12 Control Panel A 3B

13 Control Panel 2 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BOOT, CB 3/8-32 UNS BOOT, SEAL PUSH BUTTON 11MM 3A BREAKER, 12A, 250VAC, 32VDC DISK 3B BREAKER, 25A, 250VAC, 32VDC CYLINDRICAL SWITCH, ROTARY BREAKER, 18A, 250VAC, 32VDC METER, HOUR, LCD KNOB, SELECTION SWITCH, SPDT 3 POSN MOM, ARROW ASM, BUTTON, BLACK, W/BEZEL SWITCH,MICRO SWITCH, E-STOP AKW CHARIOT STANDOFF, 6-32 X 5/8 HEX NYL LED, BATTERY INDICATOR BREAKER, 1.5A CARLING MAGNETIC SWITCH, KEY 2 POSITION SCR, X 1.0 TORX SS BLK PLTD GASKET,.188 X.31 X BEZEL, ROTARY SWITCH O-RING, 4MM ID, 1.5MM THK, BUNA-N SCR, M4X12 FHMS, ISO7046 SS NP GASKET, ROTARY SWITCH SPRING ELEMENT IS INCLUDED WITH CONTROL PANEL HARNESS. 13

14 Decals - Disk

15 Decals - Disk REF PART NO. QTY DESCRIPTION LABEL, RIGHT, iscrub LABEL, LEFT, iscrub LABEL WINDSOR LOGO DOMED LABEL, SOLUTION LEVEL LABEL, CONTROL PANEL, CS LABEL, BATTERY WIRING SERIAL NO. FROM NOTES 15

16 Decals - Orbital 2 4 3A 3B

17 Decals - Orbital REF PART NO. QTY DESCRIPTION LABEL, SIDE ISCRUB 20 DLX ORB LABEL, WINDSOR DOMED LOGO 3A LABEL, CONTROL PANEL, CS20 CM 3B LABEL, CONTROL PANEL, CS LABEL, CHEMICAL RATE LABEL, BATTERY WIRING SERIAL NO. FROM NOTES 17

18 Decals - Deluxe & Cylindrical 1 2A 2B 3A 3B 4 3A 3B 18

19 Decals - Deluxe & Cylindrical REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES LABEL, WINDSOR DOMED LOGO 2A LABEL, CONTROL PANEL, CS20 2B LABEL, CONTROL PANEL, CS20 CM CHEMICAL METERING 3A LABEL, SIDE ISCRUB DLX DISK 3B LABEL, ISCRUB 22X SP CYLINDRICAL LABEL, BATTERY WIRING 19

20 Drive - Lower E A B B 11 D C * A TORQUE 15/18 FT-LBS B TORQUE 10 FT-LBS C TORQUE 15 FT-LBS D TORQUE 100 IN-LBS E TORQUE 100 IN-OZ A * AFTER B 20

21 Drive - Lower REF PART NO. QTY DESCRIPTION SERIAL NO. FROM KEY, 5 X 5 X WASHER, WHEEL SPACER AXLE, DRIVE WHEEL SLEEVE, BEARING MOTOR, TRACTION KIT, BRUSHES, DRIVE MOTOR BRAKE REPLACEMENT SMALL STAND ON SPROCKET, DRIVE, 14T CHAIN, ISO O8B, 12.7MM PITCH FRAME, LOWER DRIVE WHEEL, 8.00 X 2.00, GRAY X-GRV WASHER,.344IDX1.130ODX.09T PLT SCREW, M6 X 30MM, HEX FLANGE, PLTD WASHER, 5/16 X 3/4 SS FLANGE, BEARING PRESSED STEEL PIN, CLEVIS, 5/16 X 1.00 PLTD SCR, 5/16-18 X 3/4 CARRIAGE SS SCREW, 5/16 X 1.50, SHCS, SS, FT (*2) SCR, M8 X 20 HHMS NUT, WELD 5/16-18 X.38, TAB BASE, STL (*2) NUT, 5/16-18 HEX NYLOCK SS KEY, 1/4 SQ. X ROLLER, 1.1 OD BEARING, BALL 3/4 BORE SPHERED COTTER 5/16" RING LEVER DRIVE ENGAGEMENT NUT, CAP 1/4 DIA RETAINING PLT CHAIN MASTER LINK 12.7MM CABLE TIE.375 X CABLE TIE, 7" UL/CSA TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA SCREW, M6 X 12MM, HEX FLANGE, PLTD NOTES FOR INSTALLATION OF WITH BRAKE HARNESS AND LOWER HARNESS, ORDER KIT FOR CCL TRACTION MOTOR, USE BRUSH SET. FOR LINIX TRACTION MOTOR, USE BRUSH SET. BOTH SETS INCLUDED IN KIT 21

22 Drive - Chain A A A A TORQUE 78 IN/LBS

23 Drive - Chain REF PART NO. QTY DESCRIPTION CHAIN TENSIONER NUT, 1/4-20 X 7/8 HEX COUPLING SS PLATE, CHAIN GUARD WASHER, SHOULDER.48ID X 1.25OD NUT, 1/4-20 HEX NYLOCK SS BRACKET, CONNECTORS SCR, 1/4-20X2-1/4 HXHD CAP COLLAR, 12MM ID SPROCKET, STEERING, 14T PLATE, CHAIN RING SPACER NUT, 5/16-18 HEX NYLOCK SS PLATE, UPPER CLAMP PLATE, LOWER CLAMP BRACKET, BEARING CLAMP BRACKET, DRIVE MOUNT SHAFT, STEERING SPROCKET CHAIN, ISO O8B, 12.7MM PITCH BEARING, DRIVE SLEEVE, CHAIN TENSIONER WASHER, 12.5 ID X 26 OD X 2T FLAT WASHER, 3/8 X 1 FLAT NP WASHER, 1/4 SPLIT WASHER, 5/16 X 3/4 SS WASHER, 1/4 X 5/8 FLAT SS CLAMP, 5/8 OD CUSHIONED NUT, 1/4-20 HEX W/STAR NUT, 3/8-16 HEX NYLOCK SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, 3/8-16 X 1.25 HHCS SS SCR, X 1/2 PHTR PLT SCR, 1/4-20 X 1/2 HHCS SCR, 1/4-20 X 1.75 HHCS CHAIN MASTERLINK 12.7MM WASHER, 2.5OD X 1.25ID X.125THK, DELRIN WASHER.75IDX1.25ODX.125THK NY WASHER 1/4 ID X 1-1/4 OD PLT NUT, 1/4-20 SERFLG STL ZNPLT SERIAL NO. FROM NOTES 23

24 Drive Mounting

25 Drive Mounting REF PART NO. QTY DESCRIPTION BRACKET, LINKAGE MOUNT BRACKET, LINKAGE MOUNT, LEFT BRACKET, ROLLER GUIDE WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS SERIAL NO. FROM NOTES 25

26 Frame & Rear Wheels 1 2 3A 3B

27 Frame & Rear Wheels REF PART NO. QTY DESCRIPTION SERIALNO. FROM NOTES BRACKET, FRAME LEFT BRACKET, FRAME RIGHT 3A GRP, FRAME ASM, CS20, BLK INCLUDES ITEM 8 & 9 3B ASM, FRAME, CSX20 CM, BLK FOR MODELS WITH- CHEMICAL METERING SPACER, FLG.887ID x 1.055D x.345lg AXLE, 20mm x 562 mm WHEEL, 6.00 X 1.58, GRY W/BEARINGS RING, 20MM EXTERNAL SNAP WASHER 3/8 FLAT SCR, 3/8 X 1.5, LAG, PLTD 27

28 On Board Battery Charger - Disk

29 On Board Battery Charger - Disk REF PART NO. QTY DESCRIPTION CHARGER, DELTA Q, ASM, 36V NUT, 1/4-20 HEX NYLOCK SS BRACKET, CORD WRAP BRACKET, CHARGER WASHER, THRUST.51 ID X 1 ODBRO WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, X 1/4 PHTR PLTD SCR, 5/16-18 X 1.00 HHCS GR NUT, 5/16-18 HEX NYLOCK SS CORD ASM, 16/3 SJTX12FT IEC CLAMP, 5/16 DIA NYLON BEARING FLG.314IDX.5002OD WASHER, 1/4 ID X 5/8 OD SS CLAMP, 9/16 DIA NYLON SCR, 1/4-20 X 1 CARRIAGE SS CALL MANUFACTURER FOR PART REPLACEMENT SERIAL NO. FROM NOTES 29

30 On Board Battery Charger - Deluxe & Cylindrical

31 On Board Battery Charger - Deluxe & Cylindrical REF PART NO. QTY DESCRIPTION CHARGER, DELTA Q, ASM, 36V NUT, 1/4-20 HEX NYLOCK SS BRACKET, CORD STORAGE DELUXE BRACKET, CHARGER WASHER, THRUST.51 ID X 1 ODBRO WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCR, X 1/4 PHTR PLTD SCR, 5/16-18 X 1.00 HHCS GR NUT, 5/16-18 HEX NYLOCK SS CORD ASM, 16/3C SJTX12FT IEC CLAMP, 5/16 DIA NYLON BEARING FLG.314IDX.5002OD WASHER, 1/4 ID X 5/8 OD SS CLAMP, 9/16 DIA NYLON BRACKET, CHARGER CORD SCREW X 1/2 PPHMS SS NP CABLE TIE, 11.38" UL/CSA SCR, 1/4-20 X 1 CARRIAGE SS CALL MANUFACTURER FOR PART REPLACEMENT SERIAL NO. FROM NOTES 31

32 Pedal Platform

33 Pedal Platform REF PART NO. QTY DESCRIPTION SWITCH, 25A SPST V SNAP SCR, KA50X10, PT OHS, WN1412, PLTD CABLE TIE, 3.5" UL/CS BRKT, LINEAR POT PIN, DOWEL.25 X 2.75, STEEL PEDAL, HEEL, BLK PEDAL, ACCELERATOR, YEL PLATFORM, OPERATOR, BLK POTENTIOMETER ASM, LINEAR SPRING, COMP 18MM OD X 83 X WASHER, M5, FLAT, ISO7093, SS SERIAL NO. FROM NOTES 33

34 Pedal Platform Mounting 34

35 Pedal Platform Mounting REF PART NO. QTY DESCRIPTION SCR, KA50 X 16, WN1412 A2 SS CLAMP, 1/4 PLASTIC CABLE SCR, KA50X25, PT OHS, WN1412, PLTD WASHER, M5, FLAT, ISO7093, SS SERIAL NO. FROM NOTES 35

36 Recovery Tank 4 20 A A A TORQUE IN-LBS 36

37 Recovery Tank REF PART NO. QTY DESCRIPTION PLATE, INTAKE RETAINER HOSE ASM, 1.25 ID X 14.0, 4: SCR, KA50X25, PT OHS, WN1412, PLTD GASKET, REC TANK GASKET, VAC MOUNT LANYARD, 15.0 W/LOOP & EYE SCR, KA50X16, PT OHS, WN1412, A2 SS CLAMP, 1.5 DIA GASKET, VACUUM INTAKE FRAME, VACUUM MOTOR, BLK INTAKE, VACUUM PANEL, BACK B40RS BLK TRIM TANK, RECOVERY, BLK DRAIN HOSE, CMPS, YLW WASHER, M5, FLAT, ISO7093, SS SCR,KA40X16,PT OVAL,WN1412,PL CLAMP, 2.00 WORM GEAR X FLOAT ASM, DUAL BALL SCREEN LATCH, CONCEALED KEEPER GASKET, VAC MOTOR BRACKET, DRAIN HOSE SCREW 5/16-18 X 1.00 PTHMS SS SPACER,.438D X.317ID X.25L WASHER 5/16 FLAT SS NUT 5/16-18 HEX NYLOCK SS SERIAL NO. FROM NOTES 37

38 Scrub Brush - Pad Driver A 2B 2C A - 10F 38

39 Scrub Brush - Pad Driver REF PART NO. QTY DESCRIPTION PAD DRIVER, 20" SD 2A BRUSH, 20" POLYPROPYLENE SD 2B BRUSH, 20" NYLON SD 2C BRUSH, 20" NYLON POLISH SD LOCK, PAD CENTER SNAP, TWO STEP SCR, #12 X 1 PPHSMS SS SCR, 8-32 X 3/4 PTHMS SCR, #10 X 3/4 PTHSMS SS SPRING, EXT.31 D X 2.0 L X.03 W SS SOCKET, DRIVE BRUSH PLATE, BRUSH RELEASE 10A ROLLER BRUSH COMPLETE RED 10B ROLLER BRUSH COMPLETE WHITE 10C ROLLER BRUSH COMPLETE ORANGE 10D ROLLER BRUSH COMPLETE GREEN 10E ROLLER BRUSH COMPLETE BLACK 10F MICROFIBRE ROLL COMPLETE BR 55/ ROLL PAD BR55 SERIAL NO. FROM NOTES: 39

40 Scrub Brush Deck - Disk B A TORQUE 18 FT-LBS B TORQUE 20 FT-LBS A 40

41 Scrub Brush Deck - Disk REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES BREATHER VENT, THREAD MOTOR, 36VDC 180RPM RT-ANG INCLUDES BRUSH SET, SCRUB MTR BUSHNG, 30MM, BRNZ SUPPORT ASSY, MOTOR, BRUSH DECK WASHER, NYLON, 2.28ODX1.28IDX.12 THK NUT, 1/4-20 HEX NYLCK THIN SS NUT, 5/16-18 JAM SS C LINKAGE ARM ASSY, PIVOT SQUG WASHER 5/16 FLAT SS SCR, 5/16-18 X 1/2 LG, HHCS, BLK NYLON WASHER, M6 FLAT SCR, 1/4-20 X 2 HHCS SS SHROUD, 20" SCRUB DECK SCR, M8X1.25X25MM LG, BSHCS, SS SUPPORT PLATE, SHROUD BRIDGE BRKT, DECK LIFT BEARING,FLNGD,.314ID X.502OD SCREW 5/16-18X1.00 CARRIAGE SS BRKT, DECK LIFT, UPPER RIGHT BRKT, DECK LIFT, LOWER RIGHT SCR, 5/16-18 X 3/4 CARRIAGE SS BRKT, DECK LIFT, UPPER LEFT BRKT, DECK LIFT, LOWER LEFT NUT 5/16-18 HEX NYLOCK SS WASHER THRUST.51 ID X1ODX SCR, 5/16-18 X 3/4 BSHCS SS WASHER, 5/16 INT STAR, SS WASHER, 19MM X 34MM X 3MM FLAT SS DRIVER, BRUSH SD KEY, 1/4 SQ X WASHER,.344IDX1.13ODX.09T PLT WASHER 5/16 SPLIT LOCK PLTD SCR, M8X1.25X25MM LG, HHCS, SS NUT 5/16-18 HEX NYLOCK THIN SS SHOULDER BOLT, 5/16 X 5/8 LG SS WASHER 1/4 ID X 5/8 OD SS " BRUSH SKIRT FLEXIBLE STRIP BRUSH, 20" SKIRT PIVOT, SQUEEGEE LINKAGE SPACER,.41 ID X.73 OD X.105T SCREW #10B X 1/2 PHMS BLK WASHER, #10 X.75 ODX.040. NYL, BLK ACCESS COVER, BRUSH RELEASE 41

42 Scrub Brush Deck Mounting - Disk

43 Scrub Brush Deck Mounting - Disk REF PART NO. QTY DESCRIPTION SCR, 5/16-18X1.25 CARRIAGE S NUT 5/16-18 HEX NYLOCK SS WASHER 5/16 FLAT SS WASHER THRUST.51 ID X1ODX BEARING,FLNGD,.314ID X.502OD SCR, 5/16-18 X 1.00 CARRIAGE SS SERIAL NO. FROM NOTES 43

44 Scrub Brush Deck - Orbital A 15 A TORQUE 95 IN-LBS 44

45 Scrub Brush Deck - Orbital REF PART NO. QTY DESCRIPTION LINKAGE, SQUEEGEE PIVOT ASM RING, SQUEEGEE PIVOT ASM MOTOR, 36V.5HP 1750RPM BRUSH SET FOR MOUNT, DECK LINKAGE, DECK BRACKET, LIFT ASM, TOP SHROUD, 20 INCH ORBITAL PLATE, DIVERTER, ORB ECCENTRIC, ORBITAL DRIVE HOUSING, BEARING BEARING, 35 X 72 X 27MM BALL 2RS PLATE, BEARING MOUNT COUNTERWEIGHT, ORBITAL GASKET,.125 T X.18 W PAD DRIVER, ORBITAL, 20 INCH WASHER, 1/4 SS NUT, 1/4-20 HEX NYLOCK SS SPACER,.140 X.375 X.5 NYL CABLE TIE, 11.38" UL/CSA SCREW, 1/4-20 X.75 HHCS SS NP WASHER,.500 X 1 X.188 NPRN BUSHING, X 1.5 X.562 SNAP NYL BUSHING,.260 X.4 X.162 FLG NYL SCREW, 5/16-18 X 2.5 CARR SS WASHER,.260 X.625 X.03 FLT NYL BLK LABEL, HANDS CLEAR ICON, RND GASKET, HINGE BRACKET SCREW, 5/16-18 X.5 HHCS NYL BLK PIN, CLEVIS 1/4 X 2 STL ZNPLT SHOULDER BOLT, 5/16 X.625 SS SCREW, KA50 X 16 SS WN SCREW, 5/16-18 X 1.5 CARR SS SCREW, 5/16-18 X.625 SCHBTNHCS SS NUT, 1/4-20 HEXTHIN NYLOCK SS NUT, 5/16-18 HEX NYLOCK SS WASHER,.510 X 1 THR KEY, 3/16 X 3/16 X BUSHING,.314 X.502 X.625 FLG SPACER, 1 OD X.391 ID X WASHER, 5/16 FLT SS PIN, COTTER RING 1/4 X.041 X WASHER, 5/16 X 1 X.094 FLT PLSTC SERIAL NO. FROM NOTES NON CHEMICAL METERING ONLY 45

46 Scrub Brush Deck Mounting - Orbital

47 Scrub Brush Deck Mounting - Orbital REF PART NO. QTY DESCRIPTION SCREW, 5/16-18 X 1.5 CARR SS NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLT SS WASHER,.51 X 10 X.063 THR WASHER,.500 X 1 X.188 NPRN BUSHING,.314 X.502 X.625 FLG SCREW, 5/16-18 X 1.25 CARR SS WASHER, 3/8 SS SERIAL NO. FROM NOTES 47

48 Scrub Deck Drive Assembly - Cylindrical

49 Scrub Deck Drive Assembly - Cylindrical REF PART NO. QTY DESCRIPTION SCREW 5X16 -A2-70 (IN6RD) COVER GEAR TOOTHED BELT HTD-384-3M-20 CXPIII SHAFT GEAR RIGHT SHAFT GEAR LEFT CARRIER MOTOR WORKED R SCREW M6X R2R (IN6RD) WASHER 6-200HV-A2E ISO SCREW M6X R3R (IN6RD) SHEET METAL COMPONENT COVERING CAP INVER DRIVESHAFT COMPLETE SPACER SLEEVE LOCKING RING 32X1,2 -ST-PH DIN ROCKER BR-VS BELT PULLEY 56Z BALL BEARING RS -WAELZLAGST DIN 6 SERIAL NO. FROM NOTES 49

50 Scrub Deck - Cylindrical 50

51 Scrub Deck - Cylindrical REF PART NO. QTY DESCRIPTION LOCKING RING 12X1-RF-ST DIN SIDE PLATE RUBBER LIP RUBBER LIP SCREEN SUCTION LIPS LOCK WASHER 10-FST-A2E DIN SCREW M 5X 12-A2-70 (IN6RD) SET SIDE STRIP BRACKET SCRAPER LIP LEFT STRIP WATER DISTRIBUTOR BRUSHES RETAINER HOUSING BOTTOM PART R SWEEP TANK COUNTER ROTATION R SLEEVE BLOWER WHEEL MOULDED PART COVERING CAP HAND WHEEL BRUSHES LOCKING PART HOUSING TOP PART LOCKING PART SCREW 6X A2R (IN6RD) BOLT DEFLECTOR ROLL RIGHT KILLER DEFLECTOR ROLL WASHER WASHER 10 -A2 ISO LOCKING BAR SIDE PLATE BRACKET SCRAPER LIP RIGHT PRESSURE SPRING MOTOR WITH PLUG SERIAL NO. FROM NOTES 51

52 Scrub Deck Linkage - Cylindrical

53 Scrub Deck Linkage - Cylindrical REF PART NO. QTY DESCRIPTION NUT 5/16-18 HEX NYLOCK SS WASHER 5/16 FLAT SS WASHER THRUST.51 ID X1ODX BRACKET, LINKAGE, BOTTOM SPACER,.381D X.63OD X.50, AL BEARING,FLNGD,.314ID X.502OD COVER, CYL DECK, 22 IN SCREW 6X A2R (IN6RD) FRAME, LIFT ARM SCR, 5/16-18 X 1.5 CARRIAGE SS BRACKET, LINKAGE, TOP FLNG BRNG,.375 X.44, NYL WASHER 3/8 ID X 3/4 OD NYLON SHOULDER BOLT, 3/8OD X 3/8L SS CABLE TIE, 7" UL/CSA SERIAL NO. FROM NOTES 53

54 Scrub Brush Deck Mounting - Cylindrical

55 Scrub Brush Deck Mounting - Cylindrical REF PART NO. QTY DESCRIPTION SCR, KA50 X 16, WN1412 A2 SS BRACKET, LIFT FRAME SPACER, 3.8 ODX.257IDX.38L NYL SCR, KA50X25, PT OHS, WN1412, PLTD SCR, 5/16-18X1.25 CARRIAGE S NUT 5/16-18 HEX NYLOCK SS WASHER 5/16 FLAT SS WASHER THRUST.51 ID X1ODX BEARING,FLNGD,.314ID X.502OD WASHER 3/8 ID X 3/4 OD NYLON WASHER 7/16ID X1DX.08 FLT SS SERIAL NO. FROM NOTES 55

56 Scrub Deck Lift

57 Scrub Deck Lift REF PART NO. QTY DESCRIPTION ACT, 36VDC, 3.0" STK, 8.74 LNG SPACER,.81 X 1.06 X PIN, CLEVIS, 1/4 X 2.0 L WASHER, 1.00X.264X.070THK, NYL, BLK COTTER 1/4" RING SERIAL NO. FROM NOTES 57

58 Solution Tank A- -A

59 Solution Tank REF PART NO. QTY DESCRIPTION FITTING, ELBOW 3/4 BSP, O-RING HOSE, 3/4ID X.12W X 20"LG, CLR PIN, CLEVIS 1/4 X 1.13 SS SP CLAMP, 3/8 HOSE (D-SLOT) PLUG, SOLUTION FILL BRACKET, TANK BRACE HOSE, 3/8ID WIREBOUND X 18" TANK, SOLUTION, CS WASHER,.344IDX1.130ODX.09T PLT WASHER, 5/16 X 3/4 SS VALVE, 36VDC SOLENOID VALVE, BALL 3/8MPT X 3/8BARB, 90DEG STRAINER, 3/8 IN. NPT 60 MESH SCR, 5/16-18 X 1/2 HHCS GR SCR, 5/16-18 X 3/4 HHCS GR RING, SPLIT, ID.802" SS CLAMP, 1.00 WORM GEAR WASHER 1/4 ID X 5/8 OD SS CABLE TIE, 3.5" UL/CSA HOSE ASM, 1.25 ID X 14.0, 4: SCR POST, 1/4 X 1 BLK PLSTC LANYARD,.093X6", 1~LOOP-.26EYE SERIAL NO. FROM NOTES 59

60 Solution Tank - Deluxe A DISK DELUXE 12 CYLINDRICAL 7B 26 -A- 7A 26 60

61 Solution Tank - Deluxe REF PART NO. QTY DESCRIPTION FITTING, ELBOW 3/4 BSP, O-RING HOSE, 3/4ID X.12W X 20"LG, CLR SCR, KA50 X 16, WN1412 A2 SS NIPPLE, HEX 3/8NPT X 1.25LG, PE BLACK COVER METERING FRESH WATER BRACKET, TANK BRACE 7A HOSE, 3/8ID WIREBOUND X 18" 7B HOSE, 3/8ID WIRE BOUND X 12" TANK, SOLUTION, CSX WASHER,.344IDX1.130ODX.09T PLT WASHER, 5/16 X 3/4 SS VALVE, 36VDC SOLENOID VALVE, BALL 3/8MPT X 3/8BARB, 90DEG STRAINER, 3/8 IN. NPT 60 MESH SCR, 5/16-18 X 1/2 HHCS GR SCR, 5/16-18 X 3/4 HHCS GR HOSEBARB, 3/8MPT X 3/8HOSE CLAMP, 1.00 WORM GEAR HOSE ASM, 1.25 ID X 14.0, 4: SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK COVER, FILLPORT 4" Screw 8 X 3/4 PFHT/S BLK ZINC FLANGE, WITH O-RING GASKET, 5.5 ODX4.5 IDX.06W/PSA CHAIN,ASM, #10SS BD X 10" NUT, 8-32 HEX THIN NYLOCK SS SP CLAMP, 3/8 HOSE (D-SLOT) SERIAL NO. FROM NOTES 61

62 Solution Tank - Deluxe Models with Chemical Metering 62

63 Solution Tank - Deluxe Models with Chemical Metering REF PART NO. QTY DESCRIPTION FITTING, ELBOW 3/4 BSP, O-RING HOSE, 3/4ID X.12W X 20"LG, CLR HOSE, 1/4" OD, RETRACTABLE, CLEAR NIPPLE, HEX 3/8NPT X 1.25LG, PE BLACK COVER METERING FRESH WATER BRACKET, TANK BRACE SCREW 8 X 3/4 PFHT/S BLK ZINC TANK, SOLUTION, CSX20 CM WASHER,.344IDX1.130ODX.09T PLT WASHER, 5/16 X 3/4 SS VALVE, 36VDC SOLENOID VALVE, BALL 3/8MPT X 1/2BARB, 90DEG STRAINER, 3/8 IN. NPT 60 MESH SCR, 5/16-18 X 1/2 HHCS GR SCR, 5/16-18 X 3/4 HHCS GR HOSEBARB, 3/8MPT X 3/8HOSE CLAMP, 1.00 WORM GEAR HOSE ASM, 1.25 ID X 14.0, 4: ASM, CHEMICAL BOTTLE, CM COUPLER, BODY, 1/4 TUBE BULKHEAD, ELBOW, JG, 1/4TUBE FLANGE, MTG, CHEMICAL BOTTLE, YLW GASKET, 5.5 ODX4.5 IDX.06W/PSA SCR, 8-32 X 1.0, FHMS, PHLPS, SS, BLK BRKT, MTG, CHEMICAL BOTTLE SERIAL NO. FROM NOTES 63

64 Solution System w/chemical Metering - Disk 64

65 FOR MODELS: AND Solution System w/chemical Metering - Disk REF PART NO. QTY DESCRIPTION FLOWMETRE SCREW 1/4-20 X 1 PPHMS SS CONNECTOR, JG, 3/8 STEM X 3/8HB CONNECTOR, JG, 3/8 STEM X 1/2HB HOSE, 1/2ID WIREBOUND X 1.75" VALVE, 36VDC SOLENOID, 1/4TUBE HOUSING, 3-WAY SWITCH BRKT, MTG, CHEMICAL METERING LABEL, CHEMICAL RATE TUBE, NYL, 1/4 X 21 LG TUBE, NYL, 1/4 X 8.38 LG ELBOW, JG, 1/4 STEM X 1/4 TUBE TEE, RDCR, JG, 3/8 X 3/8 X 1/ VALVE, 36V DC SOLENOID WASHER,.315ID X.89OD X.215, NYL CLAMP,.75 DIA, FLEX LOOP, NYLON HOSE, 3/8ID WIRE BOUND X 21" SCR, #10 X 3/8 PH HI-LO PLT SCREW, X.375 PHPNHMS SS NUT, HEX NYLOCK SS SWITCH DPDT3-POSITION ROCKER CLAMP, 3/8 HOSE (D-SLOT) WASHER 1/4 SPLIT LOCK PLTD WASHER 1/4 ID X 5/8 OD SS ELBOW, JG, 3/8 STEM X 3/8 TUBE SERIAL NO. FROM NOTES 65

66 Solution System w/chemical Metering - Cylindrical 66

67 FOR MODELS: AND Solution System w/chemical Metering - Cylindrical REF PART NO. QTY DESCRIPTION FLOWMETRE SCREW 1/4-20 X 1 PPHMS SS CONNECTOR, JG, 3/8 STEM X 3/8HB CONNECTOR, JG, 3/8 STEM X 1/2HB HOSE, 1/2ID WIREBOUND X 1.75" VALVE, 36VDC SOLENOID, 1/4TUBE HOUSING, 3-WAY SWITCH BRKT, MTG, CHEMICAL METERING LABEL, CHEMICAL RATE TUBE, NYL, 1/4 X 21 LG TUBE, NYL, 1/4 X 8.38 LG ELBOW, JG, 1/4 STEM X 1/4 TUBE TEE, RDCR, JG, 3/8 X 3/8 X 1/ VALVE, 36V DC SOLENOID WASHER,.315ID X.89OD X.215, NYL CLAMP,.75 DIA, FLEX LOOP, NYLON HOSE, 3/8 ID WIRE BOUND X 18" SCR, #10 X 3/8 PH HI-LO PLT SCREW, X.375 PHPNHMS SS NUT, HEX NYLOCK SS SWITCH, DPDT3-POSITION ROCKER CLAMP, 3/8 HOSE (D-SLOT) WASHER 1/4 SPLIT LOCK PLTD WASHER 1/4 ID X 5/8 OD SS SERIAL NO. FROM NOTES 67

68 Squeegee - Disk ATTACHES TO FRAME

69 Squeegee - Disk REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES RIV-NUT, HEX, 5/16-18X.562, CLEAR CAD SQUEEGEE BLADE RETAINER ASSY PLATE, WEIGHT, SQUEEGEE SCR, 5/16-18 X 2.25 HHCS SS PIVOT SHAFT, LATCH SCR, 5/16-18 X 3.0 CARRIAGE SS SCR, 1/4-20 X 2.25 CARRIAGE SS BRACE, SQUEEGEE COVER CASTER, 1-5/8, 3/8-24 SHT STUD RECEIVER, LATCH PLATE, SQUEEGEE LIFT BRKT, BUMPER, SQUEEGEE SPRING, RUBBER RECEIVER, LATCH, SQUEEGEE BLADE, SQUEEGEE, REAR, DURO BLADE, SQUEEGEE, FRONT, DURO BLADE, SQUGE, FRONT, URTHN 38A OPTION BLADE, SQUGE, REAR, URTHN 38A OPTION VACUUM TUBE, SQUEEGEE COVER, SQUEEGEE-RH COVER, SQUEEGEE-LH WASHER,.324ID X.567OD X.057, SS BUSHING, SPANNER.435 X WHEEL, 3" DIA. CUSHION RUBBER WHEEL, 1.5 OD X.31 ID X.75 W GRY LIFT BRKT, DOUBLE SCRUB WASHER, 1/4 X 5/8 FLAT SS WASHER, 3/8 X 7/8 FLAT SS COTTER, 5/16 RING LANYARD ASSY, COILED CABLE PIN, CLEVIS 5/16 X 1.63 PLTD NUT, 5/16-18 HEX NYLOCK THN SS NUT, 1/4-20 HEX NYLOCK SS NUT, 3/8-24 HEX JAM, PLTD NUT, CAP, PUSH,.25" CLAMP, 1.75 X.5 WORM GEAR WING SS KNOB, 1.5 OD X 5/ SQUEEGEE ASM, KIT GUM RUBBER COMPLETE 69

70 Squeegee - Cylindrical

71 Squeegee - Cylindrical REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES NUT, 5/16 PUSH, HAT STYLE, PLTD BRACKET, CASTER, CYL SQG BRACKET, LATCH, CYL SQG PLATE, WEIGHT, CYL SQG BRACKET, WEIGHT MOUNT AXLE, CASTER, CYL SQG WHEEL 1.5OD X.31ID X.75W GRY BRACKET, DOUBLE SCRUB, CYL SQG WASHER, 5/16 INT STAR, SS SCR, M8x1.25x25MM LG, BSHCS, SS SCR, 5/16-18X1.00 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK THN SS WASHER, M5, FLAT, ISO7093, SS SCR, M5X12, SHCS, ISO4762, SS WHEEL, BUMPER STAR GRIP VA Ø50X BLADE, SQUEEGEE REAR 34 LINATEX NUT, M5 HEX NYLOCK, SS SLEEVE SUCTION BAR IN VA END PIECE RIGHT END PIECE LEFT SUCTION BAR PRE-ASSEMBLED CURVED VACUUM TUBE, SQUEEGEE SQUEEGEE ASM. 22SP LINATEX COMPLETE SCR, SET, M5 X 25MM, ISO4029, CP, SS BLADE, SQUEEGEE FRONT 30 LINATEX 71

72 Squeegee Linkage - Cylindrical

73 Squeegee Linkage - Cylindrical REF PART NO. QTY DESCRIPTION SPRING, TORSION.048, 180 DEGREE SHAFT, LATCH, SQUEEGEE BRACKET, LATCH, SQUEEGEE BRACKET, SWIVEL MOUNT BUSHING, 30mm, BRNZ PIVOT, SQUEEGEE LINKAGE WASHER, M6 FLAT SCR, 1/4-20 X 2.00 HHCS SS NUT, 1/4-20 HEX NYLOCK THIN SS NUT, CAP, PUSH,.25" WASHER, 1/4 X 5/8 FLAT SS NUT, 1/4-20 HEX NYLOCK SS BRKT, ADJ. SQUEEGEE MOUNT /16 X 5/8 LG SHOULDER BOLT, SS WASHER 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLCK THIN SS WASHER, 1.26ID X 1.70OD X.065 THK PAD, WEAR, ADJ SQUEEGEE LIFT WASHER,.260 X.625 X.031, NYL, BLK SP SCREW 5/16-18X1.00 CARRIAGE SS WASHER 7/16ID X1DX.08 FLT SS WASHER,.344IDX1.13ODX.09T PLT NUT 5/16-18 HEX NYLOCK SS BRKT, DECK ADJUSTMENT SQUEEGEE LINKAGE ASSEMBLY SERIAL NO FROM NOTES 73

74 Steering 2 6A 1A 4 2 6B B 5A 5B 74

75 Steering REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1A WHEEL STEERING 40 SPLINE HUB 1B STEERING WHEEL DELUXE & CYLINDRICAL NUT 5/8-18 HEX NYLOCK THN WASHER,.75IDX1.25ODX.125THK NY BEARING FLANGE.88ODX.75IDX.75 5A SHAFT, STEERING KIT CS20 5B SHAFT, STEERING ASM DELUXE & CYLINDRICAL 6A COVER, STEERING WHEEL 6B CAP STEERING WHEEL KARCHER DELUXE & CYLINDRICAL BEARING,.75ID X 1.0OD X.63 DELUXE & CYLINDRICAL 75

76 Vacuum See maintenance section for motor mounting details

77 Vacuum REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES SCREW, 1/4-20 X 1.75 PPHMS SS WASHER 1/4 ID X 5/8 OD SS CABLE TIE, 3.5" UL/CSA MOUNT, VIBRATION VAC MOTOR, 36VDC 2ST TD BRUSH SET, 24/36V VAC, WINDSOR ELBOW, VAC MUFFLER 90 DEG DELUXE ONLY CABLE TIE, 11.38" UL/CSA DELUXE ONLY MUFFLER, VACUUM FOAM 172 DELUXE ONLY 77

78 Wiring - Battery 1A 1B 2A 2B MAIN WIRING HARNESS 6 78

79 Wiring - Battery REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES 1A BATT, CBL, ASM, JUMPER 1B CBL, 6GA 5/16" RING 15" NOT SHOWN 2A BATT,CBL,ASM,W/ANDERSON 2B CBL, BATT RING W/ANDERSON NOT SHOWN BATTERY, 12V, 130AH BATTERY, 12V 114A/H AGM NOT SHOWN SP NUT, 6-32 HEX NYLOCK SS WASHER, #6 FLAT SAE PLTD SCR, 6-32 X 1.0 PPHMS NUT, 5/16-18 FLEXLOCK NOT SHOWN SCREW 5/16-18 X 1 HHCS SS NP NOT SHOWN 79

80 Wiring Diagram 1 10A or 10B 80

81 Wiring Diagram 1 REF PART NO. QTY DESCRIPTION HARNESS, OPERATOR PLATFORM HARNESS, MAIN ACTUATOR HARNESS, CS20 MAIN POT AND BRAKE HARNESS, CS20 MAINCHARGER HARNESS, CS20 MAIN TRACTION HARNESS, CS20 MAIN VACUUM HARNESS, CS20 MAIN BRUSH HARNESS, CS20 MAIN POWER HARNESS, CS20 MAIN HORN 10A JUMPER, CHARGER INHIBIT 10B HARNESS, CHARGER JUMPER HARNESS, LOWER BRAKE HARNESS, LOWER TRACTION HARNESS, LOWER, CHEMICAL METERING HARNESS, UPPER, CHEMICAL METERING HARNESS, PANEL, CHEMICAL METERING HARNESS, BRUSH/SOLENIOD SERIAL NO. FROM NOTES OPTIONAL ON- BOARD CHARGER FOR MODELS: , , , FOR MODELS: , , , FOR MODELS: , , , FOR MODELS: , , ,

82 Wiring Diagram 2 82

83 Wiring Diagram 2 REF PART NO. QTY DESCRIPTION HARNESS, PANEL CS20, DQ HARNESS, I-DRIVE GND HARNESS, ROTARY SWITCH SERIAL NO. FROM NOTES REF A1 A2 A3 F1 F2 F3 G1-G3 H1 H2 H3 H4 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 S0 S1 S2 S3 S4 S5 S8 S11 S-UP / S-DOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X0-X1-X2-X3-X4-X5-X12 X6-X7-X8-X11 X9-X10-X13-X16 X14 X15 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR REALYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER PROGRAM SWITCH CHARGER MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINALS RING TERMINAL BRAKE ELECTOVALVE WATER 83

84 Wiring Diagram 3 rt sw ws bn bl ge or gr gn vi rs WIRE COLOR red black white brown blue yellow orange gray green violet pink 84

85 Wiring Diagram 3 REF A1 A2 A3 F1 F2 F3 G1-G3 H1 H2 H3 H4 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 S0 S1 S2 S3 S4 S5 S8 S11 S-UP / S-DOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X0-X1-X2-X3-X4-X5-X12 X6-X7-X8-X11 X9-X10-X13-X16 X14 X15 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR REALYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER PROGRAM SWITCH CHARGER MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINALS RING TERMINAL BRAKE ELECTOVALVE WATER 85

86 Wiring Diagram 4 WIRE COLOR rt red sw black ws white bn brown bl blue ge yellow or orange gr gray gn green vi violet rs pink 86

87 Wiring Diagram 4 REF A1 A2 A3 F1 F2 F3 G1-G3 H1 H2 H3 H4 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 S0 S1 S2 S3 S4 S5 S8 S11 S-UP / S-DOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X0-X1-X2-X3-X4-X5-X12 X6-X7-X8-X11 X9-X10-X13-X16 X14 X15 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR REALYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER PROGRAM SWITCH CHARGER MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINALS RING TERMINAL BRAKE ELECTOVALVE WATER 87

88 Wiring Diagram 5 WIRE COLOR rt red sw black ws white bn brown bl blue ge yellow or orange gr gray gn green vi violet rs pink THROTTLE LOW REFERENZ THROTTLE HIGH REFERENZ i-drive i VDC/ 70A 88

89 Wiring Diagram 5 REF A1 A2 A3 F1 F2 F3 G1-G3 H1 H2 H3 H4 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 S0 S1 S2 S3 S4 S5 S8 S11 S-UP / S-DOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X0-X1-X2-X3-X4-X5-X12 X6-X7-X8-X11 X9-X10-X13-X16 X14 X15 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR REALYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER PROGRAM SWITCH CHARGER MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINALS RING TERMINAL BRAKE ELECTOVALVE WATER 89

90 Wiring Diagram 6 WIRE COLOR rt red sw black ws white bn brown bl blue ge yellow or orange gr gray gn green vi violet rs pink i-drive i VDC/ 70A 90

91 Wiring Diagram 6 REF A1 A2 A3 F1 F2 F3 G1-G3 H1 H2 H3 H4 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 S0 S1 S2 S3 S4 S5 S8 S11 S-UP / S-DOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X0-X1-X2-X3-X4-X5-X12 X6-X7-X8-X11 X9-X10-X13-X16 X14 X15 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR REALYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER PROGRAM SWITCH CHARGER MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINALS RING TERMINAL BRAKE ELECTOVALVE WATER 91

92 Wiring Diagram 7 92

93 Wiring Diagram 7 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-BRUSH F2 CIRCUIT BREAKER-VACUUM MOTOR F3 CIRCUIT BREAKER-DRIVE CONTROL G1-G3 BATTERY 12V/70Ah H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAYS VACUUM MOTOR K5 REALYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S-UP / S-DOWN MICROSWITCH P1 HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X0-X1-X2-X3-X4-X5-X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13-X16 PACKARD CONNECTOR X14 FASTON TERMINALS X15 RING TERMINAL Y1 BRAKE Y2 ELECTOVALVE WATER 93

94 Wiring Diagram 8 i-drive i VDC/ 70A S3 H1/H2 i-drive i VDC/ 70A WIRE COLOR rt red sw black ws white bn brown bl blue ge yellow or orange gr gray gn green vi violet rs pink 94

95 Wiring Diagram 8 REF DESCRIPTION A1 DRIVE CONTROL A2 RELAY BOARD A3 PROCESSOR F1 CIRCUIT BREAKER-BRUSH F2 CIRCUIT BREAKER-VACUUM MOTOR F3 CIRCUIT BREAKER-DRIVE CONTROL G1-G3 BATTERY 12V/70Ah H1 SIGNAL LAMPS REVERSE DIRECTION H2 SIGNAL LAMPS DIRECTION FORWARD H3 HORN H4 LED-BATT. K1 RELAYS-REVERSE DIRECTION K2 RELAYS DIRECTION FORWARD K3 RELAYS BRUSH MOTOR K4 RELAYS VACUUM MOTOR K5 REALYS ACTUATOR K6 RELAYS MAIN M1 BRUSH MOTOR M2 VACUUM MOTOR M3 TRACTION MOTOR M4 LINEAR ACTUATOR MOTOR BRUSH / SQUEEGEE S0 EMERGENCY SWITCH S1 KEYSWITCH S2 MICROSWITCH-PLATFORM S3 BUTTOM REVERSE FORWARD S4 HORN BUTTON S5 MICROSWITCH-COVER S8 PROGRAM SWITCH S11 CHARGER S-UP / S-DOWN MICROSWITCH P1 HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 X0-X1-X2-X3-X4-X5-X12 TERMINAL BLOCK ** X6-X7-X8-X11 DEUTSCH CONNECTOR * X9-X10-X13-X16 PACKARD CONNECTOR X14 FASTON TERMINALS X15 RING TERMINAL Y1 BRAKE Y2 ELECTOVALVE WATER 95

96 Serial Numbers REF. NO. 1 2 MODEL: SERIAL # , , , , , , , , , , , , , , , , , , , , , , , , , ,

97 Notes 97