Spare Parts List. ( , , , , , ) Saber Compact 20

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Reynold Burns
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1 Spare Parts List ( , , , , , ) Saber Compact 0 From Serial Number (Ref No*) *See Serial Number Page or call manufacturer B 07/9/5

2 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns. NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

3 Table of Contents How to Use this Spare Parts List Table of Contents Control Handle - Non-Traction Control Handle - Traction Decal Electrical Panel - Non-Traction Electrical Panel - Traction Hour Meter Recovery Tank Scrub Brush & Pad Driver - 0 IN Scrubhead - Non-Traction Scrubhead - Traction Scrubhead Lift - Non-Traction Scrubhead Lift - Traction Solution Tank - Non-Traction Solution - Traction Squeegee Squeegee Lift Deluxe Squeegee Deluxe Squeegee Lift Vacuum Wheels & Frame - Non-Traction Wheels & Frame - Traction Onboard Charger Wiring - Battery Cables Wiring - Control Panel - Non-Traction Wiring - Control Panel - Non-Traction Battery Charger 5 Wiring - Schematic - Non-Traction Wiring - Schematic - Non-Traction & Onboard Charging Wiring - Schematic - Traction Wiring - Schematic - Traction & Onboard Charging.. 60 Wiring - Control Panel - Traction Wiring - Main Harness - Traction Options Emergency Stop Accessory Pump Serial Number

4 Control Handle - Non-Traction 4

5 Control Handle - Non-Traction REF PART NO. QTY DESCRIPTION CONSOLE, HANDLE NUT, 5/6-8 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 0- X / PPHMS BLK NP SET SCR, 5/6-8 X.5 CP SS DL WASHER, 5/6 FLAT SS SERIAL NO. FROM NOTES: 5

6 Control Handle - Traction 6

7 Control Handle - Traction REF PART NO. QTY DESCRIPTION 8650 CONSOLE, HANDLE PROPEL NUT, 5/6-8 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 0- X / PPHMS BLK NP SWITCH, SPST MOMENTARY SET SCR, 5/6-8 X.5 CP SS DL WASHER, 5/6 FLAT SS SERIAL NO. FROM NOTES: 7

8 Decal 6 4B 4A 5 8

9 Decal REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: LABEL, WINDSOR LOGO DOMED LABEL, SC0 SIDE LABEL, SOLUTION NON- TRACTION 4A LABEL, CONTROL PANEL (NON-TRACTION) NON- TRACTION 4B LABEL, CONTROL PANEL (TRACTION) TRACTION LABEL, CIRCUIT BREAKER.4L NON- TRACTION LABEL, CIRCUIT BREAKER W/ HM TRACTION 9

10 Electrical Panel - Non-Traction 0

11 Electrical Panel - Non-Traction REF PART NO. QTY DESCRIPTION BREAKER, 0A 50VDC CIRCUIT GASKET, ELECTRICAL PANEL METER,4V BATTERY CHARGE LEVEL NUT, /4-0 HEX W/STAR WASHER PLATE, ELECTRICAL PANEL SCR, 6- X /8 PPHMS SS SET SCR, /4-0X.5L SWITCH, SPST -POSITION ROCKER STANDOFF, /4-0 X.0 HEX INS STANDOFF, 6- X / HEX NYL BOOT, SEAL-PUSH BUTTON 7/ WASHER, #6 LOCK SERIAL NO. FROM NOTES:

12 Electrical Panel - Traction

13 Electrical Panel - Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: BREAKER, 0A 50VDC CIRCUIT BREAKER, 5A 50VDC CIRCUIT BREAKER, AMP BOOT, /8 CIRCUIT BREAKER CONTROLLER, CURTIS 0 4V 45A CIRCUIT BOARD, SOLUTION GASKET, ELECTRICAL PANEL KNOB,.06OD X.5ID W/SET SCR METER,4V BATTERY CHARGE LEVEL NUT, /4-0 HEX NYLOCK NUT, 0- W/STAR WASHER PLTD NUT, /4-0 HEX W/STAR WASHER NUT, 8- W/STAR WASHER PLTD NUT, 5/6-8 JAM PLATE, ELECTRICAL PANEL PLATE, ELECTRICAL MOUNT PLUG,.875 HOLE RELAY, 4VDC SOLENOID SCR, 6- X /8 PPHMS SS SET SCR, /4-0X.5L SWITCH, SPST -POSITION ROCKER SWITCH KEY TWO POSITION KEY, SWITCH NOT SHOWN SWITCH, MOMENTARY, DPST STANDOFF, /4-0 X.0 HEX INS DIODE ASM, X STANDOFF, 6- X / HEX NYL BOOT, SEAL-PUSH BUTTON 7/ WASHER, 5/6 SPLIT LOCK PLTD WASHER, #6 LOCK WASHER, #0 SPLIT LOCK PLTD POTENTIOMETER, 50K OHMS

14 Hour Meter 4

15 Hour Meter REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: METER, -48 VDC LED HOUR STANDOFF, 6- X / HEX NYL A WIRE, 4" RED/ X NON- TRACTION B WIRE, " RED/ X TRACTION 4A WIRE, 8" RED/8 760 X 760 NON- TRACTION 4B WIRE, 4" RED/ X TRACTION 5A WIRE, 6" BLK/8 760 X NON- TRACTION 5B WIRE, 4" BLK/8 760 X TRACTION 5

16 Recovery Tank NON-TRACTION B A 6

17 Recovery Tank REF PART NO. QTY DESCRIPTION CLAMP, WORM GEAR X.W CUFF, HOSE.5" BLK A TETHER, DRAIN PLUG CAP, INCH MPT HOSE,.5 X 4.0 DRAIN HOSEBARB,.5 DOUBLE MCHD NUT, 5/6-8 HEX NYLOCK PLUG, DRAIN HOSE SCR, 5/6-8 X /4HHCSGR5PLTDL SHOULDER BOLT, /8OD X /L TANK, RECOVERY 8640 CLAMP, /4 DIA CUSHION.406DIA SET SCR, 5/6-8 X.5 CP SS DL PLATE, TANK SUPPORT WASHER, 5/6 FLAT SS WLDMNT, HINGE PIN WELDMENT, HINGE HOSE ASM,.5 BLK VAC X SERIAL NO. FROM NOTES: 7

18 Scrub Brush & Pad Driver - 0 IN 8

19 Scrub Brush & Pad Driver - 0 IN REF PART NO. QTY DESCRIPTION PAD DRIVER, 0" SD A BRUSH, 0" POLYPROPYLENE SD B BRUSH, 0" NYLON SD C BRUSH, 0" NYLON POLISH SD D BRUSH, 0" MILD GRIT SD LOCK, PAD CENTER SNAP,TWO STEP SCR, -4 X.0 PPHMS SS SCR, 8- X /4 PTHMS SCR, 0- X /4 PTHMS SPRING, EXT.D X.0L X.0W SOCKET, DRIVE BRUSH PLATE, BRUSH RELEASE SERIAL NO. FROM NOTES: 9

20 Scrubhead - Non-Traction

21 Scrubhead - Non-Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: BRKT, DECK MOUNT CLAMP, WORM #HS DRIVER, BRUSH SD KEY, /4 SQ X MOTOR ASM, 4VDC 00 RPM GEAR BRUSH SET, BRUSH MOTOR NOT SHOWN NUT, /8-6 HEX NYLOCK THIN SS NUT, /8-6 HEX SCR, 5/6-8 X.5 HHCS SS SCR, /8-6 X " HHCSGR5PLT DL SCR, /8-6 X.0 HHCS GR5 PLT SKIRT,.5 X 57.5 EXT SHROUD, 0 IN SCRUB DECK CLIP, TREE.9 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X WASHER, /8 ID X 7/8 OD SS WASHER, 5/6 SPLIT WASHER,.44IDX.ODX.09T PLT WASHER,.78IDX.6ODX.5T PLT WHEEL, SQUEEGEE COTTER, 5/6" RING BRKT, BRUSH ASSIST WHEEL,.8ODX.4IDX.95W WASHER,.44X.69X.066 FLAT PLT PIN, CLEVIS 5/6 X.65 LG

22 Scrubhead - Traction

23 Scrubhead - Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: BRKT, DECK MOUNT CLAMP, WORM #HS DRIVER, BRUSH SD KEY, /4 SQ X MOTOR ASM, 4VDC 00 RPM GEAR BRUSH SET, BRUSH MOTOR NOT SHOWN NUT, /8-6 HEX NYLOCK THIN SS NUT, /8-6 HEX SCR, 5/6-8 X.5 HHCS SS SCR, /8-6 X " HHCSGR5PLT DL SCR, /8-6 X.0 HHCS GR5 PLT SKIRT,.5 X 57.5 EXT SHROUD, 0 IN SCRUB DECK CLIP, TREE.9 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X WASHER, /8 ID X 7/8 OD SS WASHER, 5/6 SPLIT WASHER,.44IDX.ODX.09T PLT WASHER,.78IDX.6ODX.5T PLT WHEEL, SQUEEGEE

24 Scrubhead Lift - Non-Traction 4

25 Scrubhead Lift - Non-Traction REF PART NO. QTY DESCRIPTION BEARING, FLANGED.4IDX.50OD BEARING,.4 ID X.50 OD X BRKT, LIFT LEVER HANDLE 4A BRKT, LIFT LEVER 4B BRKT, LIFT LEVER OBC BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, LINKAGE GRIP, /6X.0, YLW GROMMET.00 ID /6 GRIP NUT, /4-0 HEX NYLOCK NUT, 5/6-8 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, /4-0 X HHCS SS SCR, 5/6-8 X.5 HHCS GR5PLT SCR, 5/6-8 X.75 HHCS PLTD SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 5/6-8 X /4HHCSGR5PLTDL SCR, 5/6-8 X.5HHCS GR5PLT WASHER, 5/6 FLAT SS WASHER,.5 I.D. X.875 O.D.SS WASHER, WAVE /ID X/4D X WASHER, THRUST.5 ID X ODBRO WASHER, THRUST.5 ID XODX BRKT, TOWER SCR, 5/6-8 X / HHCS GR5 SERIAL NO. FROM NOTES: SCC0, SCC0T, SCXC0T 5

26 Scrubhead Lift - Traction 6

27 Scrubhead Lift - Traction REF PART NO. QTY DESCRIPTION BEARING, FLANGED.4IDX.50OD BEARING,.4 ID X.50 OD X BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, TENSIONER GRIP, /6X.0, YLW GROMMET.00 ID /6 GRIP NUT, /4-0 HEX NYLOCK NUT, 5/6-8 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, /4-0 X HHCS SS SCR, 5/6-8 X.5 HHCS GR5PLT SCR, 5/6-8 X.75 HHCS PLTD SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 5/6-8 X /4HHCSGR5PLTDL SCR, 5/6-8 X.5HHCS GR5PLT SPRING,COMP.687ODX4.5LX.4W WASHER, 5/6 FLAT SS WASHER,.5 I.D. X.875 O.D.SS WASHER, WAVE /ID X/4D X WASHER, RECTANGULAR HOLE WASHER, THRUST.5 ID X ODBRO WASHER, THRUST.5 ID XODX BRKT, TOWER SCR, 5/6-8 X / HHCS GR5 SERIAL NO. FROM NOTES: 7

28 Solution Tank - Non-Traction

29 Solution Tank - Non-Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: CLAMP, /8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET.00 ID /6 GRIP HOSE, / ID NYLOBRAID X 40" HOSE, / ID NYLOBRAID X HOSEBARB, /8MPTX/ 90D DL HINGE, SCRUBBER TANK NUT, 5/6-8 HEX NYLOCK SCR, 5/6-8 X /4HHCSGR5PLTDL SCR, 5/6-8 X /4 FHSCS BLKZC STRAINER, /8 IN. NPT 60 MESH TANK, SOLUTION TRIM CLAMP, /4 DIA CUSHION.406DIA VALVE, /8 FPT BALL WASHER, 5/6 FLAT SS NUT, /4-0 HEX NYLOCK SWIVEL, SOLUTION CABLE CABLE,.06 X 4 SS PUSH/PULL PLUG, 5/8" DRAIN HOSE SLEEVE.6 ID X.0 OD BUSHING, /8 X /8 NPT (F8-) TETHER, DRAIN PLUG CLAMP,.75" WORM GEAR X HOSE,.0 X 8.0 DRAIN VALVE, 4VDC SOL. /" HOSEBARB HOSE, / ID NYLOBRD X HOSEBARB, /8 MPT X / 90D DL SCR, 0-4 X / FHTC WASHER, #0 SPLIT LOCK PLTD WASHER, #0 X 9/6 OD LEVER, VALVE SPACER, VALVE STANDOFF, /4-0 X.0 HEX INS HOSEBARB, /8 MPT X / NYLON NUT, /4-0 JAM SS WASHER, /4 LOCK EXT STAR SS NUT, 5/6-8 HEX NYLOCK SCR, /4-0 X /8 PTHMS PL CLAMP, VALVE VALVE ASM, /8 FPT BALL INCLUDES ITEMS: , , , , , , , 86970, ,

30 Solution - Traction

31 Solution - Traction REF PART NO. QTY DESCRIPTION 8650 CLAMP, /8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET.00 ID /6 GRIP HOSE, / ID NYLOBRAID X 5" HOSE, / ID NYLOBRAID X HOSEBARB, /8MPTX/ 90D DL HINGE, SCRUBBER TANK NUT, 5/6-8 HEX NYLOCK SCR, 5/6-8 X /4HHCSGR5PLTDL SCR, 5/6-8 X /4 FHSCS BLKZC STRAINER, /8 IN. NPT 60 MESH TANK, SOLUTION TRIM CLAMP, /4 DIA CUSHION.406DIA VALVE, 4VDC SOL./"HOSEBARB WASHER, 5/6 FLAT SS PLUG, 5/8" DRAIN HOSE SLEEVE.6 ID X.0 OD HOSE,.0 X 8.0 DRAIN TETHER, DRAIN PLUG CLAMP,.75" WORM GEAR X. SERIAL NO. FROM NOTES:

32 Squeegee AB 5ABC 8 5B 4A 6

33 Squeegee REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: WELDMENT, SQUEEGEE MAIN WHEEL, BUMPER SHOULDER BOLT, /8 OD X.0 L SS GASKET, SQG. THK X 8.00 LG KNOB,.50 OD X 5/ COTTER, 5/6" RING WASHER, 5/6 FLAT SS SCR, 5/6-8 X /4HHCS SS WHEEL,.5OD X.ID X.75W GRY PIN, CLEVIS 5/6" X.50" PLTD BRKT, SQG WHEEL SPACER,.4 X.59 X.6 NYLON WASHER, SEAL 5/6 X /4 OD 4A STRAP, FRONT AND REAR STANDARD 4B STRAP, REAR CLOSED END HIGH VAC OPTIONAL 5A BLADE, RED REAR SOFT DURO 40 5B BLADE, BLU RIB FRT/REAR URETHAN OPTIONAL 5C BLADE, RED REAR MEDIUM DURO 60 OPTIONAL BLADE, RED FRONT 5 SLOT DURO SCR, 5/6-8 X.5 BSHCS SS NUT, 0-4 HEX NYLOCK SS

34 Squeegee Lift

35 Squeegee Lift REF PART NO. QTY DESCRIPTION BEARING, FLANGED.4IDX.50OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT, LIFT CABLE,.09X9, 0707,SS,LB,E-E GRIP, YLW NUT, 5/6-8 HEX NYLOCK SCR, 5/6-8 X.5HHCS GR5PLT COTTER, /4 RING COTTER, /8 RING PIN, CLEVIS /4 X5/8 PLTD PIN, CLEVIS /8 X 5.5 PLTD WASHER, /4 ID X 5/8 OD SS WASHER, THRUST.5 ID X ODBRO WASHER, THRUST.5 ID XODX WELDMENT, SQUEEGEE LINK SCR, 5/6-8 X.5 BSHCS SERIAL NO. FROM NOTES: 5

36 Deluxe Squeegee

37 Deluxe Squeegee REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: PLATE, SQUEEGEE TOP IN PLATE, SQG VERTICAL FILLER (F) PLATE, SQG VERTICAL FILLER (R) PLATE, SQUEEGEE BOTTOM IN SCR, 8- X /8 PHTC F PLTD VIAL, LEVEL KNOB, /8-6 4 PRONG ALUM SCR, /8-6 X.50 CARRIAGE SS NUT, /8-6 HEX NYLOCK THIN SS WASHER, /8ID X /4OD NYLON TUBE ASM, SQUEEGEE VAC BAND, REAR SQUEEGEE SPRING, COMP.60D X.0L X.045W SCR, /8-6 X.5 CARRIAGE SS LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR RIVET, 5/ OF X /8 GRIP BAND, REAR SQUEEGEE NUT, /4-0 HEX NYLOCK SS BLADE, SQUEEGEE REAR LINATEX / SCR, /4-0 X.75 CARRIAGE SS NUT, 5/6-8 HEX NYLOCK SS NUT, /8-6 HEX COUPLING SS SCR, 5/6-8 X HHCS SS SCR, /8-6 X HHCS SS NP NUT, 5/6-8 HEX WASHER, 5/6 FLAT SS BUSHING, SPANNER.45 X WHEEL, DIA CUSHION RUBBER BRACKET, SQG WHEEL PIN, CLEVIS 5/6 X.65 LG COTTER, 5/6 RING NUT, 5/6-8 CAPTIVE J PLTD SCR, 5/6-8 X THUMB SS TYPE P BLADE, SQUEEGEE FRONT (-SLOTS) BAND, SQUEEGEE FRONT LABEL, KNOB YELLOW SQUEEGEE ASSEMBLY COMPLETE 7

38 Deluxe Squeegee Lift

39 Deluxe Squeegee Lift REF PART NO. QTY DESCRIPTION BEARING, FLANGED.4IDX.50OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT/LIFT CABLE,.09X9, 0707,SS,LB,E-E GRIP, YLW NUT, 5/6-8 HEX NYLOCK THIN SS SCR, 5/6-8 X.00 CARRIAGE SS COTTER, /4 RING COTTER, /8" RING PIN, CLEVIS /4'X5/8" PLTD PIN, CLEVIS /8 X 5.5 PLTD WASHER, /4 ID X 5/8 OD SS WASHER, THRUST.5 ID X ODBRO WASHER, THRUST.5 ID XODX BRKT, CAMBER PIVOT BRKT, SQUEEGEE MOUNT NUT, /8-6 HEX NYLOCK THIN SS SCR, /8-6 X.50 CARRIAGE SS SPRING, COM.97 ODX.5LX.5W BEARING,FLANGED /8" ID /6" KNOB, /8-6 4 PRONG PIN, CLEVIS /8 X 4.6 PLTD WASHER, /8 FLAT SERIAL NO. FROM NOTES: 9

40 Vacuum

41 Vacuum REF PART NO. QTY DESCRIPTION HOSE ASM,.5 BLK VAC X CLAMP,.75" WORM GEAR X FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR KNOB,.6" DIA X 5/ VAC MOTOR ASM, 4VDC STAGE BRUSH SET, 4V/6V VAC WSDR PLATE, VAC RETAINER SET SCR, 5/6-8 X.5 CP SS DL SERIAL NO. FROM NOTES: 4

42 Wheels & Frame - Non-Traction

43 Wheels & Frame - Non-Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: BRKT, FRAME BOTTOM CASTER, SWIVEL.50 X WELDMENT, AXLE FRAME, MAIN NUT, 5/6-8 HEX NYLCK PLATE, TRANSAXLE SPACER SCR, /4-0 X / HHCS SS DL SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 5/6-8 X.5 HHCS GR5 PLTD WASHER, /4 ID X -/4 OD PLT WASHER, /4 LOCK EXT STAR SS WASHER, 5/6 FLAT SS WHEEL, 8 X X.6 ID PERFORMA BEARING, REPLACEMENT FOR NOT SHOWN 4

44 Wheels & Frame - Traction

45 Wheels & Frame - Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: BRKT, FRAME BOTTOM 8600 BRKT, TRANSAXLE MOUNT CASTER, SWIVEL.50 X FRAME, MAIN NUT, 5/6-8 HEX NYLCK NUT, 5/6-4 HEX NYLOCK PLTD PLATE, TRANSAXLE SPACER SCR, 5/6-8 X "HHCSGR5PLT DL SCR, 5/6-8 X.5 HHCS GR TRANSAXLE, 4VDC BRUSH SET, 4V TRANSAXLE NOT SHOWN HUB KIT, TRANSAXLE KEY, WOODRUFF.75ID HUB WASHER, 5/6 FLAT SS WHEEL, 7.87 X X.77 BLK 45

46 Onboard Charger 46

47 Onboard Charger REF PART NO. QTY DESCRIPTION CHRGR, 4V 9A, 0" LEAD ACID BRKT, CHARGER 0 INCH LOCK PLATE, 0" SPE CHARGER FOAM TAPE, /8T X /4 SDA SCR, /4-0 X / PHTR BLK DL SCR, 5/6-8 X /4 HHCS GR5 PLTDL NUT, /4-0 HEX W/STAR WASHER CORD ASM, 6/ SJTW X M IEC WASHER, 5/6 FLAT SS SERIAL NO. FROM NOTES: 47

48 Wiring - Battery Cables A 6B 4 48

49 Wiring - Battery Cables REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: SCR, 6- X.5 PPHMS SCR, 5/6-8 X /4HHCSGR5PLTDL 8640 CLAMP, /4 DIA CUSHION.406DIA WASHER, 5/6 FLAT SS NUT, 6- HEX NYLOCK SS 6A WIRE ASM,, 6G /4 RING NON-TRACTION 6B WIRE ASM, 6.5, 6G RING TRACTION BATT, CBL, ASM, JUMPER WIRE ASM X BATT W/ANDERSON BLOCK, FOAM,.5 X.5 X 4.0, TAPERED NOT USED WITH 05AH BATTERIES TRAY, BATTERY OPTIONAL 49

50 Wiring - Control Panel - Non-Traction 50

51 Wiring - Control Panel - Non-Traction REF PART NO. QTY DESCRIPTION HARNESS, MAIN WIRE, 4 RED/ X WIRE, 6 BLK/8 760 X SERIAL NO. FROM NOTES: 5

52 Wiring - Control Panel - Non-Traction Battery Charger VAC MOTOR BLK OPTIONAL ACCESSORY PUMP 5 RED BLK 6 4 BRUSH PRV NO VAC 0 RED BLK 5 SWITCH 7 RED 9 RED SWITCH RED RED BATTERY METER POSITIVE TERMINAL 0A 8 RED 0A HOUR METER OPTIONAL BLK BLK 4 RED BRUSH MOTOR 5 RED VAC MOTOR NEGATIVE TERMINAL BLK FROM CHARGER RED FROM CHARGER YLW FROM CHARGER POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE BATTERY CHARGER 7 AC INPUT 5

53 Wiring - Control Panel - Non-Traction Battery Charger REF PART NO. QTY DESCRIPTION HARNESS, MAIN WIRE, 4 RED/ X WIRE, 6 BLK/8 760 X WIRE, 4 RED/ X WIRE, 4 RED/ X WIRE, 4 RED/ X WIRE, YLW/ X 7609 SERIAL NO. FROM NOTES: 5

54 Wiring - Schematic - Non-Traction BRUSH MOTOR RED 4 - BLK PM VAC MOTOR RED 5 - BLK PM OPTIONAL ACCESSORY PUMP - 0 AMPS BRUSH CIRCUIT BREAKER 0 AMPS VAC CIRCUIT BREAKER RED HOUR METER OPTIONAL RED 6 RED 8 BRUSH SWITCH RED 7 VAC SWITCH RED 9 RED 0 4 RED BATTERY METER BLK BLK BLK BLK TERMINAL POST () TERMINAL POST (-) NOTES STANDARD WIRE OPTIONAL WIRE BATT CONN. BATT CONN. VOLTS BATTERY VOLTS BATTERY 54

55 Wiring - Schematic - Non-Traction REF PART NO. QTY DESCRIPTION WIRE, 4 RED/ X WIRE, 6 BLACK/8 760 X WIRE, 8 RED/8 760 X 760 SERIAL NO. FROM NOTES: 55

56 Wiring - Schematic - Non-Traction & Onboard Charging BLK /RED BLK BRUSH MOTOR PM VAC MOTOR PM OPTIONAL ACCESSORY PUMP SOLENOID RED 4 RED 5 0 AMPS BRUSH CIRCUIT BREAKER 0 AMPS VAC CIRCUIT BREAKER RED HOUR METER OPTIONAL RED 8 BRUSH SWITCH VAC SWITCH 6 RED 9 RED 0 4 RED BATTERY METER BLK BLK BLK BLK 8 RELAY TERMINAL POST () /BLK TERMINAL POST (-) BLK FROM CHARGER RED FROM CHARGER BLACK FROM CHARGER BATT CONN. BATTERY CHARGER BATT CONN. NOTES AC INPUT VOLTS BATTERY VOLTS BATTERY 56

57 Wiring - Schematic - Non-Traction Onboard Charging REF PART NO. QTY DESCRIPTION WIRE, 4 RED/ X WIRE, 6 BLK/8 760 X WIRE, 8 RED/8 760 X WIRE, 4 RED/ X WIRE, 4 RED/ X WIRE, 4 RED/ X RELAY, 4 VDC 40A WIRE, YLW/ X 7609 SERIAL NO. FROM NOTES: 57

58 F 9 Wiring - Schematic - Traction BLK 5 B B- M M CURTIS CONTROLLER NOTE: TERMINAL NOT USED BLK 4 SOLUTION CONTROLLER PM TRACTION MOTOR RED RED A 4A A 6A 4A 4A A A 5 7A 4A A 5.6K A 0 ADAPTER HARNESS 5B 5A PROPEL SWITCH M BLK 7 PROPEL SWITCH WHT 6 F M WHT 4 BLK RED 8660 DIODE RED RED PROPEL CIRCUIT BREAKER BLU 0 BLU 0 RED WHT 5 BRUSH SWITCH REVERSE BRUSH RELAY 0 AMPS BRUSH CIRCUIT BREAKER RED GRN RED WHT DIODE WHT 4 0 AMPS VAC CIRCUIT BREAKER VAC SWITCH PM VACUUM MOTOR BLK 7 BLK 7 (NOT USED) BLK 9 X X QUICK CONNECT RED 5 MAIN RELAY AMPS MAIN CIRCUIT BREAKER RED DIODE RED 4 VOLTS BATTERY VOLTS BATTERY SPEED CONTROL 50K ohms MOLEX J MOLEX RED 4 YEL 0 RED 9 YEL 0 BLK J GRN 8 BLU 9 BLK RED 7 RED 7 RED 4 RED 6 BLK 5 BATTERY METER BLK RED 8 RED 8 GRN 8 RED 0 RED 0 5 AMP RED HOUR METER SOLUTION VALVE RED BLK RED 9 RED 8 BLK 6 PM BRUSH MOTOR BLK 6 BLK BLK 5 BLK KEY SWITCH RED 6 RED 7 RED 4 BATT CONN BATT CONN RED 4 GROUND STUD BLK 5 RED 7 58

59 Wiring - Schematic - Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, ADAPTER SC DIODE ASM, X WIRE, RED/ X WIRE, 6 RED/8 STRIP X STRIP NOT SHOWN 59

60 Wiring - Schematic - Traction & Onboard Charging ADAPTER HARNESS BATTERY CHARGER AC INPUT BLK 5 B B- M M CURTIS CONTROLLER BLK 4 BLK FROM CHARGER - PM TRACTION MOTOR RED RED A 4A 6A A 4A A 0 5B 5A 6A 6 7A K A 4A 4A A SOLUTION CONTROLLER CONTROL RED FROM CHARGER PRV NO DIODE 5 AMP RED PROPEL CIRCUIT BREAKER OPTIONAL HOUR METER RELAY BRUSH SWITCH RED 0 AMPS BRUSH CIRCUIT BREAKER REVERSE 0 AMPS VAC CIRCUIT BREAKER VAC SWITCH VACUUM BLK PUMP RED MOTOR PRV NO X X BLK 9 (NOT USED) RED PRV NO BLK FROM CHARGER AMPS MAIN CIRCUIT BREAKER OPTIONAL NOTES PROPEL SWITCH BLK 7 PROPEL SWITCH WHT 6 4 J GRN 8 MOLEX BLU 9 J RED 4 YEL 0 RED 9 MOLEX YEL 0 BLK SPEED 50K ohms BLK WHT 5 GRN BLK BLK BLK 5 RED 7 RED 7 RED 4 RED 6 RED 4 BLK 5 BATTERY METER RED 8 RED 8 BLK RED RED GRN 8 RED 0 RED 0 RED SOLUTION VALVE BLU 0 BLU 0 BRUSH RED 4 RED RED RED WHT 5 RED WHT 4 RED 9 RED 8 OPTIONAL PM BLK 6 PM BRUSH MOTOR BLK 7 BLK 7 BLK 6 BLK BLK 5 QUICK CONNECT BLK BLK 5 RED 6 PRV NO. 95 DIODE RED 4 RED 7 RED 4 MAIN RELAY GROUND STUD KEY SWITCH RED 5 RED 7 BATT CONN EMERGENCY SWITCH RED 7 BATT CONN STANDARD WIRE OPTIONAL WIRE RED 7 VOLTS BATTERY VOLTS BATTERY 60

61 Wiring - Schematic - Traction & Onboard Charging REF PART NO. QTY DESCRIPTION WIRE, 6 RED/8 STRIP X STRIP 8660 DIODE ASM, X WIRE, RED/ X HARNESS, ADAPTER SC0 SERIAL NO. FROM NOTES: 6

62 Wiring - Control Panel - Traction BRUSH SWITCH REVERSE SWITCH POT 5 RED BLK 0 YLW 9 RED PROPEL SWITCH 9 BLU 0 BLU 4 WHT 4 WHT BLK GRN PROPEL SWITCH BLK 7 BLK 6 WHT PRV NO BLU 4 RED 0 YEL 9 RED 5 WHT GRN BLK BLK ADAPTER HARNESS PRV NO CONTROLLER 5.6K BRUSH RELAY 4 BLU 6 BLK WHT 5 RED GRN 7 BLU 4 ORG 8 WHT YLW 4 RED MAIN RELAY BLK 8660 PRV NO. 904 DIODE 5 WHT 0 BLU RED PRV NO

63 Wiring - Control Panel - Traction 6 RED VAC SWITCH KEY SWITCH 8 RED 9 RED SOLUTION CONTROL BOARD PRV NO RED BLK 8 GRN 7 RED 6 RED 5 BLK E-SWITCH OPTIONAL 7 RED RED 4 BATTERY METER HOUR METER OPTIONAL 7 RED 8660 PRV NO A 0A 0A A PROPEL BRUSH RED 4 RED VAC 5 RED MAIN RED RED 0 RED RED ACCESSORY PUMP OPTIONAL CONTROLLER B B- M M BLK RED / RED BRUSH RELAY 0 RED 5 BLK 4 BLK 5 RED MAIN RELAY RED 5/8 BLK /5 BLK 6/7/9 BLK //4 RED 7 RED GROUNDING POST X 9 BLK X NOT USED 8 BLK 6/8 RED NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE 6

64 Wiring - Main Harness - Traction 64

65 Wiring - Main Harness - Traction REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, SC0T MAIN 8660 DIODE ASM, X NOT SHOWN DIODE ASM, X NOT SHOWN 65

66 Notes 66

67 Options OPTIONS 67

68 Emergency Stop 68

69 Emergency Stop REF PART NO. QTY DESCRIPTION SWITCH, EMERGENCY STOP WIRE, 6" RED/8 STRIP X STRIP SERIAL NO. FROM NOTES: 69

70 Accessory Pump 70

71 Accessory Pump REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: CLAMP, /8 HOSE (D-SLOT) COUPLING, /4 ANCHOR W/" HEX CABLE TIE, 7" UL/CSA HOSE, /8" NYLOBRAID X 5" HOSE, / NYLOBRAID X 0" HOSEBARB, /8MPTX/ 90D DL HOSEBARB, /4MPT X /8 45D DL HOSEBARB, /8MPT X/8 90D HOSEBARB, / TEE WASHER, 5/6 SPLIT LOCK PLTD NIPPLE, /4 FPT QD NIPPLE, /4 CLOSE NUT, 0- HEX NYLOCK NUT, 5/6-8 CAPTIVE "J" PLTD PLATE, PUMP MOUNT PUMP ASM, 4V ACCESSORY SCR, 5/6-8 X /4HHCSGR5PLTDL SCR, 0- X.0 PPHMS WASHER, #0 X 9/6 OD WASHER, 5/6 FLAT SS HARNESS, PUMP NOT SHOWN 7

72 Serial Number REF. NO. MODEL: SERIAL # , , , , ,

73 Notes 7

PARTS SABER (SC) /30/09

PARTS SABER (SC) /30/09 PARTS SABER (SC) 860850 9/0/09 CONTROL HANDLE GROUP - NON-TRACTION 5 7 4 6 5- SABER (SC) 860850 0/9/07 CONTROL HANDLE GROUP NON TRACTION REF PART NO. PRV NO. QTY DESCRIPTION 860740 786 CONSOLE, HANDLE