Call Joseph Industries Today for all your Genuine Carraro Spare Part Needs

Transcription

1 Fnal Drves Authorzed Dstrbutor (P): (F): Call Joseph Industres Today for all your Genune Carraro Spare Part Needs

2

3 O&K Antrebstechnk Drves and gearboxes for Constructon Equpment applcatons When t comes to advanced modular powertran components, O&K Antrebstechnk s acknowledged to be foremost. Decades of experence n engneerng sophstcated drves & gearboxes have benefted a wde range of customers. Today O&KA s one of the world s leadng producers of planetary drves. As a competence centre wthn the Carraro Group, the company develops fnal drves, slew drves, cutter drves for moble applcatons as well as drves for wnd generators, walkways and escalators. (0) -993 Ever shrnkng dmensons enable the unts to be nstalled wherever space s of the essence. The vast array of standard reductons and add-on hydraulc motors allows O&K Antrebstechnk to provde ndvdual product confguratons, whle remarkable flexblty allows customer wshes to be met n a very short tme. Ths s the result of an oustandng & deep knowlegde n terms of Research & Development. O&KA means qualty & technology from Germany.

4 Travel Drves Fnal Drves Small Proven applcatons Track drves Specal executons on request echancal dsconnect devce Hgh performance Chan drves 3-7 Planetary wheels per stage Wheel drves Notchless ground tooth root Road cutter drum drves TRAVEL 3 F F0A F3A FD F F K 0 7 (9) () 0 7 Output torque m 0 3 Rato 3 93 () (9) () 0 7 Capacty of bearng C-dynamc Co-statc Wegh ult-dsk brake Reel and wnchdrves Dfferent ratos Integrated dsc-brake Hgh avalablty by hghest teeth and producton qualty Lockng torque (; 00) 0 (; 00) Release pressure mn. 7 7 (; ) (; ) Hydraulc motor plug n fxed 0 plug n varable L L (7) 3 (7) D Qty. D D 9 (0) -993 D Dmensons ) -stage ) Stated torques are peak values for short duraton 3) Other ratos on demand ) Optonal brake torques ) Wthout Hydraulc motor

5 Travel Drves TRAVEL F0 Fnal Drves edum Specal executons on request F0A F 0 F A F B Output torque m 0 Rato (9) () () () 0 7 (9) () () () 0 7 () (9) 7 () 9 () 7 () (9) 7 () 9 () 7 () (9) 7 () 9 () 7 C-dynamc Co-statc Weght Capacty of bearng Proven applcatons Track drves Hgh performance Chan drves 3-7 Planetary wheels per stage Wheel drves Reel and wnchdrves Lockng torque Notchless ground tooth root Road cutter drum drves (3; ) (3; ) (3; ) Release pressure mn. (; ) (; ) (; ) plug n fxed 0 0 plug n varable 07 echancal dsconnect devce Dfferent ratos Park Brake Hydraulc motor Integrated dsc-brake Hgh avalablty by hghest teeth and producton qualty L D Dmensons L () 7 (7) 3 () 399 (3) (3) D x. x. x. x. x. x. x. Qty. D D 9 ) -stage ) Stated torques are peak values for short duraton 3) Other ratos on demand (0) -993 ) Optonal brake torques ) Wthout Hydraulc motor

6 Travel Drves Fnal Drves edum Proven applcatons Track drves Hgh performance Chan drves 3-7 Planetary wheels per stage Wheel drves Notchless ground tooth root Road cutter drum drves Specal executons on request echancal dsconnect devce Reel and wnchdrves TRAVEL 7 FA FB F 00 F 00B Output torque m Rato (9) C-dynamc 0 0 Co-statc 70 Weght Lockng torque 0 (; 0; 000) Release pressure mn. plug n fxed plug n varable 3 77 () () 9 () () () 9 () (; 0; 000) 0 (; 0; 000) 0 (0) 0 (0) (; 9; ) (; 9; ) (; 9; ) 3 (3) 3 (3) (9) (9) Capacty of bearng Park Brake Hydraulc motor Dfferent ratos Integrated dsc-brake Hgh avalablty by hghest teeth and producton qualty Dmensons D F L D Qty. D D 9 L x x x x x (0) -993 ) -stage ) Stated torques are peak values for short duraton 3) Other ratos on demand ) Optonal brake torques ) Wthout Hydraulc motor

7 Travel Drves Fnal Drves Large TRAVEL Output torque Rato 3 F F m 9 7 () 7 () (7) 7 () 7 Verson Specal executons on request echancal dsconnect devce 9 F F F 3 F 0 F (70) 7 () 7 (7) (3) 7 () 7 () 7 (7) CC CC CC CC CC Capacty of bearng C-dynamc Co-statc Hgh performance Weght Planetary wheels per stage Park Brake Notchless ground tooth root Lockng torque 70 (0) (0) (000)* 0 Dfferent ratos Release pressure mn. 7 () () (7.)* Integrated dsc-brake Hydraulc motor Dfferent hydraulc motors plug n fxed 07 plug n varable L Hgh avalablty by hghest teeth and producton qualty Standard nput verson L D Dmensons Crawler Crane verson CC L D x x 7x 33x. 7x x x x. x Ø33 x x. 3x3 x 3x. x Qty. D D 9 (0) -993 * Park brake ntegrated n hydraulc motor ) -stage on demand ) Stated torques are peak values for short duraton 3) Other ratos on demand ) Optonal brake torques ) = Standard CC= Crawler Crane ) Wthout hydraulc motor 7) In combnaton wth nput bevel drve r

8 Travel Drves Fnal Drves XLarge TRAVEL F F 700 F 700A F 0 F 0 F 0 F 0 F 0 F 00 Output torque m Rato CC CC CC CC Verson 3 Capacty of bearng C-dynamc Co-statc Lockng torque * Release pressure mn. *7. (x) 0 (x) 0 (x) 0 (x) 0 (x) (x) 0 (x) (3x) 0 Specal executons on request Weght echancal dsconnect devce Park Brake Hgh performance 3-7 Planetary wheels per stage Notchless ground tooth root Dfferent ratos Hydraulc motor Integrated dsc-brake Dfferent hydraulc motors Hgh avalablty by hghest teeth and producton qualty D 0 L Crawler Crane verson CC 0 L (x) 0 (x) (x) 0 (x) (x) 0 varable (x) 0 (x) (x) (x) 0 (x) (x) 0 (x) L D x 3x. x. 3x. 3x. x 3 3 x x3 x Dmensons Standard nput verson fxed Qty. 7 ) Stated torques are peak values for short duraton ) Other ratos on demand 3) = Standard CC= Crawler Crane ) Wthout hydraulc motor (0) -993

9 Travel Drves Fnal Drves Speed A = for hydraulc motors: Sauer C Rexroth AVE07 A = 9 for hydraulc motors: Sauer C0 Lnde HV7 Rexroth AVE 9 "A " 3 Techncal features Applcatons Two gear shftng transmsson Road pavng machnes Wet dsc clutch unt Constructon machnes Power shft capablty Cranes Hydraulc controlled shftng Drllng machnes Integrated park & emergency brake Wnches Optonal coolng flow to nput stage and clutch unt Agrcultural machnes Forestry machnes Dfferent hydraulc motors 3 Wde varety of rato combnatons TRAVEL 7. bearng center lne Project related nstallaton drawngs can be avalable on request. Dmensons and techncal data are subject to change due to contnuous product development Total Statc load ratng C =70 [] Dynamc load ratng C=39 [] Ø Ø 0 Ø Ø Ø 0 Ø 9 93 (Base of bearng) 0 Hydraulc motor screw engagement depth 7 Output torque max Input speed max. RP 00 Applcable hydraulc motors Port Pressure Functon 3 0 Small clutch pston pressurzed T rato lowgear 0 Large clutch pston pressurzed T rato hghgear 3& 0 Large & small clutch engaged, T n park break poston Rato combnatons x. stud s or bores. 3 Techncal data Bosch-rexroth AVE ~ 07 range Lnde HV ~ 7 range Sauer danfoss C 0 ~ 0 range 0 holes Shftng stage versons Shftng stage rato SS *.. 3. an stage versons Shftng stage rato S A 9. B * C. All ratos SS combnable wth all ratos s Fnal rato f = SS*S * Preferred ratos Ol fllng plug. Ol dranng plug. 3 Low speed clutch port "G acc. DIN3 X 0 Ø3 Hgh speed clutch port "G acc. DIN3 X 0 holes Flushng ol nput port. DIN3 X Flushng ol output port. DIN3 X Brake torque at nput shaft 0 Brake torque at output mn Clutch operatng pressure 0 ~ Ol quantty l 3.3 Weght (0) -993

10 Travel Drves Fnal Drves wth Servce Brakes TRAVEL FR FR 0 FR Output torque (ax) m 0 Output torque (Nomnal) m 3 Rato A B A Verson Capacty of bearng Proven applcatons Towless arcraft tractor Hgh performance Straddle carrers 3-7 Planetary wheels per stage Agrcultural machnes Specal executons on request echancal dsconnect devce C-dynamc 9 0 Co-statc 3 7 Input torque max. 7 0 Weght 9 73 Hydraulc motor 3 07 ult-dsk brake ult-dsk brake ult-dsk brake varable operatng pressure max. p Forklfts Notchless ground tooth root 0 Servce brake Pressure max. 00 Dfferent ratos Lockng torque dyn Integrated dsc-brake Park brake ult-dsk brake ult-dsk brake ult-dsk brake Hgh avalablty by hghest teeth and producton qualty Release pressure max. Release pressure max. 0 0 Lockng torque max. stat Dmensons D Verson A L D Verson B L (0) L f7-0. f 9 D 70f f f x x (x) (x) 0xx 0x x. xx. x ) Stated torques are peak values for short duraton ) Other ratos on demand 3) Other hydraulc motors on request ) Wthout hydraulc motor

11 Slew Drves Slew Drves SLEW 9 S S7 S0 S 3 S 7 S S 3 S S S S Output torque m Rato Hydraulc motor 3 ccw 0 Electrc ult-dsc brake Brakng torque Release pressure mn. 3 Hgh performance Notchless ground tooth root Output pnon zm B Integrated dsc-brake Dfferent hydraulc motors Hgh avalablty by hghest teeth and producton qualty Weght wthout otor (appr.) Dmensons D B L e (0) L (7) D x7. x7. x7. x7. x7. x x x x x 3x e () zm (0) ) Stated torques are peak values for short duraton ) Other ratos on demand 3) Other hydraulc motors on request ) Output Pnon executon acc. to requrement ) Optonal ) Hydraulc motor connecton on demand

12 Cutter Drves Cutter Drves edum CUTTER ax. cuttng torque 33 m FA FA0 FA FA FA00. 3 Input power kw 0 0 Rato Verson I I I Capacty of bearng C-dynamc Co-statc Weght Notchless ground tooth root 0 Dfferent ratos L D Ø 7. x. Ø 7. x. Ø 7. x. Ø x. Ø x Ø x Ø Ø Specal executons on request Dmensons Hgh performance Sutable for varous hydraulc motors Hgh avalablty by hghest teeth and producton qualty D Standard Input verson L Qty. echancal Input verson I L (0) -993 D 0 3 Qty. 3 ) Other ratos on demand ) Standard Input I echancal Input (Hydraulc otor)

13 Cutter Drves 3 Cutter Drves Large CUTTER ax. cuttng torque m FA0 FA3 FA0 3 7 Input power kw 00 0 Rato Verson FA I I Capacty of bearng Specal executons on request C-dynamc Co-statc Hgh performance Weght Notchless ground tooth root Dmensons Dfferent ratos 00 9 L ) ) D Ø Ø x Ø x Ø x x Sutable for varous hydraulc motors Hgh avalablty by hghest teeth and producton qualty D Standard Input verson L Qty. 0 (0) -993 k k 3 L Qty. 3 D 0 3 echancal Input verson I 0 ) Other ratos on demand ) Standard Input I echancal Input (Hydraulc otor)

14 Cutter Drves 3 CUTTER -Speed Cutter Drves FA - S FA0 - S ax. cuttng torque m 3 7 Input power kw 00 0 Verson Rato Rotatng drecton nput ccw ccw Capacty of bearng Proven applcatons Two speed shftng transmsson Road rehabltaton an drve from proven cutter standard range (FAFA0) Surface mnng Cutter man drve & shftng unt modular concept for easy mantenance SHIFTING PORT 0 3 FLUSHING PORT OIL OUT 0 D L Co-statc 0 Weght 0 00 mn. max L optonal D UNC.-7 UNC 9. Dmensons FLUSHING PORT OIL IN (0) -993 Shftng pressure Hydraulc shftng unt for gear change C-dynamc Qty. Qty optonal optonal optonal UNC - UNC 3 optonal UD - UNF UD - UNF Qty. 3

15 Wnch Drves 0 WINCH Classfcaton of crane Torque converson factors k accordng to FE.00 3rd edton, Secton Hostng Slewng Boom Actvaton Trolley Travellng Crane Travellng Erecton cranes Loadng brdges hook Loadng brdges grab or magnet Workshop cranes Overhead travellng cranes, ram cranes, scrap yard cranes Unloadng brdges, contaner gantry cranes Other gantry cranes (wth trolley andor lve rng) Unloadng brdges, contaner gantry cranes (wth trolley andor lve rng) Berth cranes, shpyard cranes, dsmantlng cranes Docksde cranes (slewable, gantry type, ), floatng cranes, floatng sheerlegs Docksde cranes (slewable, gantry type, ), floatng cranes, floatng sheerlegs Floatng cranes and floatng sheerlegs for very hgh loads (normally above 00 t) grab or magnet hook or spreader hook grab or magnet hook hook grab or magnet Shpboard cranes hook Shpboard cranes grab or magnet Tower cranes for constructon stes 3 3 Derrck tower gantry Ralroad cranes, approved for servce n trans Vehcle-mounted cranes hook T T3 T T T T7 T Average usage per day [h] about Total servce lfe [h] Duty cycle load class achne class & torque converson factor K lght medum. heavy L extremely heavy Defnton of Nomnal Torque T Nom Drum output speed rpm FE class T Torque calculaton T eff for alternatve FE class Teff = K T Nom K: torque converson factor Addtonal check condtons For all machne classes > (-): to be checked, whether drum output speed rpm must be reduced. Refer to Carraro Sales or Applcaton engneerng. Brake torque safety must be checked upon formula : T Brake v = >. T eff T Brake: brake torque at drve nput : drve rato If brake safety <. refer to Carraro Sales or Applcaton engneerng. (0) -993

16 Wnch Drves Wnch Drves WINCH 3 FW 0 FW 3 FW FW K Nomnal torque TNom ( T ) m Rato Capacty of bearng C-dynamc 9 9 Robust layout of planetary gear unt Co-statc 3 3 Weght Robust taper roller bearngs for drum support and cable pull ult-dsk brake Integrated dsc-brake Lockng torque verson Easy ol change from front sde Release pressure mn. 7 7 Easy drum mountng Hydraulc motor Hgh varety of ratos and hydraulc motors plug n fxed 0 plug n varable L D D 9 Verson A D 9 Verson B Dmensons D L Flange verson B Detal Z Flange verson A Z (0) -993 Qty. D D 9 ) Other ratos on demand ) Wthout Hydraulc motor 3) Optonal brake torques on demand

17 Wnch Drves Wnch Drves WINCH FW 0 FW 0A FW FW A FW B FW FW A FW B Nomnal torque TNom ( T ) m Rato Capacty of bearng C-dynamc Robust layout of planetary gear unt Co-statc Weght Robust taper roller bearngs for drum support and cable pull ult-dsk brake Integrated dsc-brake Lockng torque verson Easy ol change from front sde Release pressure mn. Easy drum mountng Hydraulc motor Hgh varety of ratos and hydraulc motors plug n fxed plug n varable Dmensons D Z Detal Z Flange verson A Flange verson B L (0) L D x. x. x. x. x. x x x D 9 Verson A x. x. x. x. x. x x x D 9 Verson B Qty. D D 9 ) Other ratos on demand ) Wthout Hydraulc motor 3) Optonal brake torques on demand

18 Wnch Drves Wnch Drves WINCH 7 FW 00 FW 00B FW FW FW FW FW 3 Nomnal torque TNom ( T ) m Rato C-dynamc Co-statc Weght Lockng torque verson Release pressure mn plug n fxed plug n varable L 3 Capacty of bearng Robust layout of planetary gear unt Robust taper roller bearngs for drum support and cable pull ult-dsk brake Integrated dsc-brake Easy ol change from front sde Hydraulc motor Easy drum mountng Hgh varety of ratos and hydraulc motors D x x x x x x D 9 Verson A x x x x x x D 9 Verson B Dmensons D Z Detal Z Flange verson A Flange verson B L (0) -993 Qty. D D 9 33 ) Other ratos on demand ) Wthout Hydraulc motor 3) Optonal brake torques on demand

19 Our Solutons Carraro Drve Tech Our solutons Drvelnes & Drves Carraro Drve Tech & Joseph Industres Drvelnes & Drves Carraro the drvelnes Carraro Group desgnng, Carraro Drve Drve Tech Tech s s the the Busness Busness Unt Unt managng Carraro havecore beenbusness: optmsed manufacturng and marketng drvelnes, and travelof & applcacutter drves and electronc managng the Carraro Group core bus- axlesfor thetransmssons, ndvdual markets control unts. manufacturng ton, to guarantee the very best effness: desgnng, and marketng drvelnes, axles and cency and most practcal vehcle Wherever theretravel s a need for ntegrated transmsson layout. systems for off- and on-hghway vehcles, Carraro transmssons, & cutter drves Drve Tech has control the soluton, and electronc unts.wth a complete, dversfed product range for agrculture, constructon equpment, mnng, and materal handlng. All ths s possble thanks to the wde range of combnatons of rgd and Wherever there s a need for ntegrated Carraro drvelnes havefor been ndvdual markets of applcaton, steerng axles and mechancal, auto-to guarantee the very transmsson systems off-optmzed and on- for the best effcency andcarraro most practcal vehcle layout. matc or sem-automatc transmssons. hghway vehcles, Drve Tech The Carraro systems have been dehas the soluton, wth a complete, dall ths s possble thanksfor to agrculture, the wde range ofsgned combnatons of rgd ntegraton and steerng axles and mechancal, for the optmal versfed product range automatc or sem-automatc transmssons. The Carraro systems have beenunder de-sgned of mechancs and hydraulcs, the for the optmal constructon equpment, mnng, and ntegraton of mechancs and hydraulcs, under the supervson of an advanced electronc control unt. supervson of an advanced electronc materal handlng. Ths can best manage the whole drvelne whle montorng andcan dagnosng the vehcle control unt. Ths best manage the functons. whole drvelne whle montorng and Carraro Spare Parts, a dvson of Carraro Drve Tech, has the made sparefunctons. parts and components avalable for dagnosng vehcle ther constructon and agrcultural drvelne unts through ther leadng dstrbutor Joseph Industres, Inc. Joseph Industres offers a wde varety of genune repar parts, components and rebuld kts for Carraro axles, transmssons and fnal drve unts. When t comes tme to make repars to your powertran, whether t s a drve axle, steer axle, torque converter, transaxle, transmsson or fnal drve; Joseph Industres wll have the parts n stock ready to shp. Front & Rear Axles, modular or monolthc structure, steerng or rgd, wth or wthout ntegrated ndpendent suspenson; materal handlng powertrans As your premer Carraro Dstrbutor, Joseph Industres can supply genune replacement parts, components and kts for drve tran assembles counally used n: Agco, Argo, Astec, Caterpllar, CNH, Case, Claas, Doosan-Daewoo, Dtch Wtch, Eagle Tug, Farmtrac, Fat, Ford, Gehl, Gradall, Grove, Harlo, Hyster, Ingersoll Rand, Internatonal Harvester, JCB, JLG, John Deere, Komatsu, Lull, ccormck, assey Ferguson, antou, New Holland, Pettbone, Renault, Sellck, Steyr, Terex, Valtra, Volvo, Xtreme, Yale, Zetor. (0) -993 Electronc Control Unts for Transmssons & Powertrans anagement Travel, Slew & Cutter Drves Synchro Shuttle, Power Synchro & Power Shft transmssons for Constructon Equpment, transaxles for Agrcultural tractors, also wth VaryT verson