Series C Helical Worm

Transcription

1 Seres C Helcal Worm Techncal p to - 45 Kw / 10,000 Nm Geared otors CC-2.01GB0 1

2 PRODCTS IN THE RANGE Seres A Worm Gear unts and geared motors n sngle & double reducton types Seres BD Screwjack worm gear unt Seres BS Worm gear unt Seres C Rght angle drve helcal worm geared motors & reducers Seres F Parallel shaft helcal geared motors & reducers Seres G Helcal parallel shaft & bevel helcal rght angle drve gear unts Seres H Large helcal parallel shaft & bevel helcal rght angle drve unts Seres J Shaft mounted helcal speed reducers Seres K Rght angle helcal bevel helcal geared motors & reducers Seres In-lne helcal geared motors & reducers Rolod Gear Pump Lubrcaton and flud transportaton pump Seres P Planetary Foot and flange mounted planetary unts Seres X Elgn Gear Torsonally rgd, hgh torque couplng Seres X Elflex Pn and bush elastomer couplng Seres X Nylcon Gear couplng wth nylon sleeve otors Full range of IEC motors We offer a wde range of repar servces and many years experence of reparng demandng and hghly crtcal transmssons n numerous ndustres. We can create custom engneered transmsson solutons of any sze and confguraton.

3 CONTENTS General Descrpton nt Desgnatons Explanaton and use of Ratngs and Servce Factors Load Classfcaton by Applcatons Selecton Procedure Optons otor Adaptors Lubrcaton ountng Postons nt Handngs OTORISED otor Performance Data and Standard otor Varants Avalable otor Detals Addtonal otor Features Addtonal Gearbox Features Selecton Tables - Geared otors Dmenson Sheets - Geared otors Dmensons Optons otorsed Backstop odule REDCER Overhung & Axal Loads on Shafts Ratngs - Input Power / Torque Dmenson Sheets - Speed Reducers Dmenson Sheet - nts ftted wth Feet Thermal Power Ratngs / Dmensons of nt wth Fan Reducer Backstop odule OTPT OPTIONS Dmensons of shaft Optons Dmenson Sheet - Torque Bracket Dmensons of B5 (D) Flange unts Dmensons of B14 (C) Flange unts Agtator nts Dmenson Sheet - Assembly / Dsassembly Shppng Specfcaton Product Safety Data

4 Seres C rght angle helcal worm geared motors and reducers provde a hghly effcent and compact soluton to meet most requrements up to 45 kw wth maxmum output torque capacty of 10,000Nm. Followng a long lne of power transmsson products, ths product adds to the growng famly of new drves whch has taken advantage of our many years of accumulated desgn expertse, together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng and geared motors offerng hgh load carryng capacty, ncreased effcency, quet runnng and relablty. The Range Includes Eght szes of unts wth a rato coverage of 8:1 to 250:1 n double reducton and 16000:1 n combned unts. Verson W - Standard nt (C03 - C06 Only) Verson B - Standard nt wth Base ounted Feet Verson E - Standard nt wth End ounted Feet Verson R - Standard nt wth Top ounted Feet Verson V - Standard nt wth Drywell and Flange for ountng Postons 2 & 3 (szes C07 - C10 only) Verson F/H - Standard nt wth Flange Verson G - Standard nt wth Flange Reduced Dameter (sze C03 only) Verson T/Q - Standard nt wth Torque Arm Verson - Verson A - nt Types: Standard nt Torque Arm Heavy Duty (C10 only) Agtator (s C07 - C10 only) nt type - otorsed wth IEC Standard otor nt type N - otorsed wth NEA Standard otor nt type H - otorsed wth Hgh Effcency otor (IE3) nt type E - otorsed wth NEA Hgh Effcency otor (PREI) nt type G - nt to Allow Fttng of Customers IEC otor nt type A - nt to Allow Fttng of Customers NEA otor nt type R - Reducer nt nt type S - Reducer nt wth Fan Kt nt type W - Reducer nt wth Backstop CCW Rotaton nt type X - Reducer nt wth Backstop CW Rotaton nt type Y - Reducer nt wth Fan and Backstop CW Rotaton nt type Z - Reducer nt wth Fan and Backstop CCW Rotaton As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. SERIES C Two stage reducton unt wth base mounted feet and hollow output shaft * C B R H Four stage motorsed unt wth end mounted feet and hollow output shaft * C E H - 1 A. 1 8 A - - * C W R H * C F R C * Typcal unt desgnatons GENERAL DESCRIPTION Four stage reducton unt wth hollow output shaft Two stage motorsed unt wth output flange and sngle extenson output shaft Desgn Features Include Four stage reducton unt Patented standard motor connecton (IEC or NEA). wth base mounted feet Ablty to ft double ol seals nput and output as requred. and hollow All unts are dmensonally nterchangeable wth other output shaft major manufacturers. Brake geared motors are avalable as standard. s 03, 04, 05 and 06 are lubrcated for lfe. * C B R H otorsed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. Two stage nts are manufactured and assembled from a famly of reducton unt modular kts for dstrbutor frendlness mnmsng nventory wth output and maxmsng avalablty. flange and sngle extenson output shaft 2

5 * Example 1 - Seres C Range C 2, 3 - of nt C Through No of Reductons Revson Verson C B C - 1 D. 1 8 A - - For s 03 to 10 6,7,8 - Nomnal Overall Raton eg. Gear codes otor codes No of otor Features 18 - No motor 50 Hz 60 Hz S Addtonal Gearbox Features Double Ol Seal, otorsed Backstop Etc eg - eg - A For Types Wthout otor Enter 4 Pole (Std) 1500 rpm 1800 rpm A 4 Pole (Hgh)1500 rpm 1800 rpm K 6 Pole (Std) 1000 rpm 1200 rpm C 6 Pole (Hgh)1000 rpm 1200 rpm 2 Pole 3000 rpm 3600 rpm E 8 Pole 750 rpm 900 rpm G F Addtonal otor Features Dual Speed or Specal otor - B L D N F H 9 - nt Verson W B E - Standard nt (C03 - C06 Only) - Standard nt wth Base ounted Feet - Standard nt wth End ounted Feet R - Standard nt wth Top ounted Feet V - Standard nt wth Drywell and Flange For ountng Poston 2 & 3 (s C07 - C10 only) Std nt wth Flange F on Left H on Rght G - Std nt wth Flange Reduced Da (C03 Only) Std nt wthtorque Arm T on Left Q on Rght - Std nt wthtorque Arm - Heavy Duty (C10 Only) 15, 16, 17 - Geared otor Powers otor Power Requred ountng Poston 13, 14 - eg 2 B 12 - eg 7 5 For Reducer or Non-Standard. otor Types Enter otor Adaptor For nt Types Column 10 Entres, N, H, E, G or A For All Other Types Enter Type of nt - otorzed wth IEC standard motor N- - otorzed wth NEA standard motor H - otorzed wth IEC hgh effcency motor E G A R S W - otorzed wth NEA hgh effcency motor - nt to allow fttng of IEC motor (customer own motor) - nt to allow fttng of NEA motor (customer own motor) - Reducer unt - Reducer unt wth fan kt - Reducer unt wth backstop CCW rotaton X Y Z - Reducer unt wth backstop CW rotaton - Reducer unt wth fan and backstop CW rotaton - Reducer unt wth fan and backstop CCW rotaton 11 - Shaft Standard Sngle Extenson C on Left E on Rght Standard Double Extenson D Standard Hollow Shaft H nt wth Hollow Shaft wth Reduced Bore Da Heavy Duty Sngle Extenson ( C06) Heavy Duty Double Extenson ( C06) * Ths page may be photocoped allowng the Customer to enter ther order Z J K 3

6 Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are based on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce Factors are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent Load = Actual Load x Servce Factor echancal ratngs and servce factor Fm EXPLANATION & SE OF RATINGS & SERVICE FACTORS echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Factor Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. Load characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Factor Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Factor Fs (table 2). Table 1. echancal Servce Factor (Fm) Prme over Electrc otor, Steam Turbne, or Hydraulc otor ult-cylnder nternal combuson engne sngle cylnder nternal combuston engne Duraton of servce hrs Per day nform mass acceleraton factor < 0.2 Load classfcaton- drven machne oderate mass acceleraton factor < 0.3 Heavy acceleraton factor< 10 < > < > < > ass acceleraton factor = all external moments of nerta * moment of nerta of drvng motor * calculated wth reference to the motor speed Table 2. Number of Starts Factor (Fs) Starts/ stops per hour < > 200 Factor FS Note: (1) Intermedate values are obtaned by lnear nterpolaton Thermal Ratng (For In-lne Reducers) The Thermal Ratng s the gearboxes ablty to dsspate heat. If exceeded, may cause the lubrcant to break down resultng n premature gear falure. A thermal check should be made n accordance wth the Thermal Ratng Proceedure 4

7 LOAD CLASSIFICATION BY APPLICATION Load Classfcatons - =nform Load =oderate Shock Load H =Heavy Shock Load =Consult our Engneers Agtators Pure lquds Lquds and solds Lquds varable densty Blowers Centrfugal Lobe Vane Brewng & dstllng Bottlng machnery Brew Kettles Cookers ash tubs Scale hopper Can fllng machnery Crane knfe Car dumper Car puller Clarfer Classfer Clay wokrng machnery Brck press Brquette machne Clay workng machnery Plug mll Compressors Centrfugal Lobe Recprocatng ult cylnder Sngle cylnder Conveyors- Lght duty unform load Apron Assembly Belt Bucket Chan Flght Oven Screw Conveyors - Heavy duty unform load Apron Assembly Belt Bucket Chan Flght Lve roll Oven Recprocatng Screw Shaker Cranes Crusher Ore Stone Sugar Dredger Cable reals Conveyors Cutter head drve Pumps Screen drve Stackers Wnches H H H H H H H H Elevators Bucket - nform load Bucket - Heavy load Bucket - Contnuous Centrfugal dscharge Escalators Freght Gravty dscharge Passenger lfts Fans Centrfugal Coolng towers Induced draft Forced draft Fan - Large dameter nduced draft Fan - Lght, small dameter Feeders Apron Belt Dsc Recprocatng Screw Food ndustry Cereal cooker Dough mxer eat grnder eat slcer Generators - not weldng Hammer mlls Hosts Heavy duty edum duty Skp host Laundry Tumbler Washer Lne shafts Heavy duty Lght duty Lumber ndustry Barkers Burner conveyor Chan/ Drag saw Chan transfer Chan way transfer De- barkng drum Edger feed Gang feed Green chan Lve roll Log deck Log haul Log turnng Log converyor Of bearng roll Planer feed chanes Planer host Re-saw conveyor Roll cases Slab conveyor Sortng table - trple host Trple host - Drve /conveyor Transfer converor Transfer roll Tray drve Trmmer feed Waster conveyor Small waste conveyor (belt) Small waste conveyor (chan) H H H H H H H H H H H H H H H achne Tools Bendng roll Punch press Notchng press Plate planer Other machne tools an drve Aux drve etal mlls Carrage/man drve Draw bench Dryer Flattenng machnery Pnch drve Reversng sltters Scrubber rolls Table conveyors Group drves Indvdual drves Table conveyors- reversng Wre draw Wre roll lls Cement kln Dryer, Cooler Kln (other) Rod plan Rod wedge bar Rotary/ Ball Tumblng barrel xers Concrete Cons densty Varable densty Ol ndustry Chller s Ol well pump Flter press Rotary kln Paper ndustry Agtator (mxer) Barker (hydraulc) Barker (mechancal) Barkng drum Beater & Pulper Bleacher Calednders Calenders- super Convertng machne Conveyors Couch Cutters - plates Cylnders Dryers Felt stretcher Felt whpper Jordans Log haul achne real Presses Stock chest Sucton roll Washers & thckeners Wnders Prntng presses Pullers Barge haul HH H H H H H H H H H H H H H H H H H H Pumps Centrfugal proportonng Proportonng Recprocatng Sngle actng 3+ cylnders Double actng 2+ cylnders Sngle actng 1 & 2 cylnders Double actng 1 cylnder Rotary- gear type Rotary- lobe type/ vane Sand muller Sewage treatment Bar screen Chemcal feeder Collector Dewaterng screw xers Scum breaker Thckness Vacuum f lters Screens Ar washng Rotary, stone or gravel Travelng water ntake Slab pushers Slewng Steerng gear Stokers Sugar ndustry Can knfe Crusher lls Textle ndustry Batchers Calenders Cards Dry cans Dryers Dyeng machnery Knttng machnery Looms angles Nappers Pads Range drve Slashers Soapers Spnners Tenter frame Washers Wnders Wndlass H 5

8 SELECTION PROCEDRE FOR OTORISED NITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 0.7 kw speed of gearbox or Input speed of machne = 68 rev/mn Applcaton = nformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 20ºC Runnng tme (%) = 100% Note! If you select a Seres C Reducer for use wthout TEFC motor, A thermal check must be made. 1 DETERINE ECHANICAL SERVICE FACTOR (Fm) Refer to Load Classfcaton by Applcaton, table 3, page 6 Applcaton = nformly loaded belt conveyor Conveyors-unformly loaded or fed apron assembly = nform load belt bucket chan Refer to mechancal servce factor (Fm) Duraton of servce (hours per day) = 24hrs Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servcers per day Load classfcaton nform nder < to Över > Therefore mechancal servce factor (Fm) = 1.25 If the unt s subject to frequent start/stops Fm must be multpled by factor Fs oderate 2 DETERINE REQIRED OTPT TORQE AT GEARBOX OTPTSHAFT Absorbed = Absorbed power x 9550 output torque Gearbox output speed 0.7 x 9550 = 98 Nm 68 3 SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 0.7 kw, therefore refer to 0.75 kw selecton table. Always select from 4 POLE selecton table n the frst nstance as ths offers a more economcal soluton. Requred output speed of gearbox = 68 rev/mn 0.75 kw N2 R/IN 2 Nm Fm N NIT DESIGNATION Kg 4 POLE Spedd Rato Torque Servce Factor Overhung Load Column Entry 1 Through - 20 Spaces to be flled when enterng order Weght of Base ount nt otor Frame C A A Go to pont 4 6

9 4 CHECK OTPT TORQE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = 98 Nm kw 4 POLE N2 R/IN SPEED Rato 2 Nm Torque Fm Servce Factor N Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION PROCEDRE FOR OTORISED NITS NIT DESIGNATION C A A Kg Weght of Base ount nt otor Frame However the output torque s only 84 aganst the requrement of 98 Nm, hence a unt ftted wth a 1.1 kw motor s requred 1.1 kw N2 R/IN 4 POLE SPEED Rato 2 Nm Torque Fm Servce Factor N Overhung Load Column Entry 1 Through C A S Selected unt s output torque (2) = 123 Nm, therefore the torque from a 1.1 kw motor s acceptable. NIT DESIGNATION Spaces to be flled when enterng order Kg Weght of Base ount nt otor Frame 5 CHECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = kw N2 R/IN 4 POLE SPEED Rato 2 Nm Torque Fm Servce Factor N Overhung Load Column Entry NIT DESIGNATION 1 Through 20 Spaces to be flled when enterng order C A S C A S C C C Kg Weght of Base ount nt otor Frame The servce factor (Fm) s only 0.82, therefore ths unt s not acceptable.and a larger C0421 unt must be selected wth a servce factor (Fm) of CHECK OVERHNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to Overhung Loads Procedure, and compare wth allowable overhung load (N) of selected unt Allowable overhung load (N) must be equal or more than calculated overhung load (P) 1.1 kw N2 R/IN 4 POLE Speed Rato 2 Nm Torque Fm Servce Factor N Overhung Load Column Entry NIT DESIGNATION 1 Through 20 Spaces to be flled when enterng order C A S Kg Weght of Base ount nt otor Frame NOTE: If any of the followng condtons occur then consult our Applcaton Engneers:- a) Inerta of the Drven achne (Referred to motor speed) >10 b) Ambent temperature s above 40ºC Inerta of Gear nt plus the otor 7

10 OTPT OPTIONS OTPTSHAFT OPTIONS, COLN 11 ENTRY Column 11 Entry Standard Sngle Extenson C on Left E on Rght L11 L12 t Standard Double Extenson D w L u Od Std Heavy Duty Sngle Extenson ( C06) Std Heavy Duty Double Extenson ( C06) Inch Sngle Extenson N on Left B on Rght Inch Double Extenson P J K * Inch shafts have open ended keyways, therefore no L11 dmenson s requred Inch Heavy Duty Sngle Extenson ( C06) L C03 C04 C05 C06 C07 C08 C09 C10 Type of Shaft etrc - Standard Inch etrc - Standard Inch etrc - Standard Inch etrc - Standard etrc - Heavy Duty Inch Inch - Heavy Duty etrc - Standard Inch etrc - Standard Inch Inch - Double Ext etrc - Standard Inch Inch - Double Ext etrc - Standard Inch Inch - Double Ext Column 11 Entry Dmensons n mm (Inch shaft n nches) ød L L11 L12 t u w C, E, D / x 1.0 x 16 N, B, P / * / 4 NF x 0.63 C, E,D / x 1.5 x 22 N, B, P / * / 4 NF x 0.63 C, E, D / x 1.5 x 22 N, B, P / * / 8 NF x 0.87 C, E, D / x 1.75 x 22 J, K / x 2.0 x 36 N, B, P / * / 2 NF x L / * / 8 NF x 1.44 C, E, D / x 2.0 x 36 N, B, P / * / 8 NF x 1.44 C, E, D / x 2.5 x 42 N, B / * / 4 NF x 1.75 P / * / 4 NF x 1.75 C, E, D / x 2.5 x 42 N, B / * / 4 NF x 1.75 P / * / 4 NF x 1.75 C, E, D / x 3.0 x 50 N, B / * NF x 2.25 P / * NF x

11 OTPTBORE OPTIONS OTPT BORE OPTIONS, COLN 11 ENTRY Column 11 Entry etrc Hollow Shaft H Inch Hollow Shaft A m1 m2 v3 etrc Hollow Shaft wth reduced bore dameter Z OD Om3 T m m C03 C04 C05 C06 C07 C08 C09 C10 Type of Bore Standard Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Standard Reduced Da Inch Column 11 Entry Dmensons n mm (Inch shaft n nches) ød m m1 m2 øm3 T v3 H / x 1.0 x 40 A / / 4 NF x 1 1 / 2 H / x 1.5 x 50 Z / x 1.5 x 50 A / / 8 NF x 2 H / x 1.75 x 55 Z / x 1.5 x 45 A / / 2 NF x 2 H / x 2.0 x 70 Z / x 2.0 x 70 A / / 8 NF x 2 3 / 4 H / x 2.5 x 80 Z / x 2.0, x 70 A / / 8 NF x 3 H / x 2.5 x 80 Z / x 2.5 x 80 A / / 4 NF x 3 H / x 3.0 x 110 Z / x 2.5, x100 A / / 4 NF x 4 1 / 4 H / x 3.0 x 110 Z / x 2.5 x 100 A / NF x 4 1 / 4 9

12 Double Reducton nts SERIES C OTOR ADAPTERS IEC AND NEA Standard otor IEC Flanges B14 - Column 12 Entry C0321 C0421 C0521 C0621 C0721 otor H H H H - H B K B K B K - G - G 90 D R D R D R Z J - J 100 E S E S E S B L B L 112 E S E S E S B L B L D N Standard otor IEC Flanges B5 - Column 12 Entry C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 otor F F F F - F - V G G G G - G - D A J A J A J W F - F - D - E C Q C Q C Q Y H - H - E - F A K A K A F - G - E A K A K A F - G - E N P C B G - H - F E P C H A J A G B K B H C L C J D D K NEA otor C Face - Column 12 Entry C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 otor c T T T - Q - Q /145TC V W V W V W - R - R - N /184TC X - X - X - S T S T J P - S - P 213/215TC V K Q - T - Q 254/256TC W - L P L R 284/286TC Q V S 324/326TC R W N T 10

13 Trple Reducton nts SERIES C OTOR ADAPTERS IEC AND NEA Standard otor IEC Flanges B14 - Column 12 Entry C0331 C0431 C0531 C0631 C0731 otor H H H H H H - H B K B K B K B K - G 90 D R D R D R D R Z J 100 E S E S E S E S B L B L Standard otor IEC Flanges B5 - Column 12 Entry C0331 C0431 C0531 C0631 C0731 otor F F F F F F - F - V 71 G G G G G G - G - D 80 A J A J A J A J W F 90 C Q C Q C Q C Q Y H A K A K N P NEA otor C Face - Column 12 Entry C0331 C0431 C0531 C0631 C0731 otor c T T T T - Q 143/145TC V W V W V W V W - R 182/184TC X - X - X - X - S T 213/215TC

14 Quadruple Reducton nts SERIES C OTOR ADAPTERS IEC AND NEA Standard otor IEC Flanges B14 - Column 12 Entry C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor All Ratos All Ratos All Ratos All Ratos All Ratos 71 H H H H H K K K K K - G - G - G 90 R R R R R - J - J - J 100 S S S S S B L B L B L B L B L B L D N Standard otor IEC Flanges B5 - Column 12 Entry C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor All Ratos All Ratos All Ratos All Ratos All Ratos 63 F F F F F - V - V G G G G G - D - D J J J J J W F W F - F 90 Q Q Q Q Q Y H Y H - H A K A K A K A K A K K K N P N P C E NEA otor C Face - Column 12 Entry C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor All Ratos All Ratos All Ratos All Ratos All Ratos 56c - Q - Q - Q 143/145TC W W W W W - R - R - R 182/184TC S T S T S T 213/215TC V

15 Lubrcant and Quantty nt szes C03, 04, 05 and 06 are factory flled wth a grade 6G lubrcant. nt szes C07, 08, 09 and 10 wll be despatched wthout ol ºC - 20ºC 0ºC - 35ºC 20ºC - 50ºC G 6G 8G 0> G 6G 7G > G 6G 6G G 6G 8G > G 6G 7G G 6G 8G < G 7G 9G > G 6G 8G G 7G 9G * For other ambent temperatures please refer to our Applcaton Engneers. 1 SERIES C Note: Catalogue ratngs are based on Polyglycol Synthetc lubrcant se wth mneral or alternatve lubrcants may requre a derate, please contact our Applcaton Engneers. The ol grade s stamped on the name plate and the ol level should be establshed by fllng untl the ol escapes va the level plug, The grade and level are determned from the operatng speed of the gear unt and the ambent temperature range, whch f not gven when orderng wll be assumed to be 1450 rev / mn nput and ambent temperature range 0 to 35ºC. Ol grades and ol level should always be checked before nstallaton, Consult the Installaton and antenance nstructons provded wth the gear unt. To determne the ol grade refer to table 1, and then refer to the Installaton and antenance structons to select an approved lubrcant To determne the ol capacty refer to approprate table 2 or 3. Ol capactes are only approxmate and unts should be flled untl ol escapes from the level plug holes. Do not overfll as excess wll cause overheatng and leakage. Always fll wth correct lubrcant as marked on the nameplate. Never mx lubrcant grades. See Installaton and antenance nstructons for for lsts of approved lubrcants wthn the grades. If not stated wth the order these are the operatng condtons that wll be assumed Table 1 Seres C ol grades Gear unt detals Type Gear unt detas Rato Doubles Quadruples Table 2 lubrcant quantty (Ltres) (double reducton and fnal stage quadruple reducton) ountng poston Level Level Input Speed (Rev/mn) Double, Trple & Fnal stage Quadruple Reducton C0321 C0331 C0421 C0431 C0521 C0531 C0621 C0631 C0721 C0731 C0821 C0921 C * * Level 1 * Level 2 * Level 1 * Level 2 * * se Level 1 for output speeds lower than 100 rpm * se Level 2 for output speeds of 100 rpm and hgher. Table 3 lubrcant quantty (Ltres) (prmary stage quadruple reducton) Ambent temperature range Prmary stage quadruple reducton C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 Secondary unt (Lubrcant quantty see table 2) C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 Prmary unt Prmary Quanttty 1 to (unt lubrcant) 5 & nt flled wth Grade 6E lubrcant sutable for all ambent temperatures between 0ºC to 35ºC and are lubrcated for lfe LBRICATION 13

16 SERIES C ONTING POSITIONS 6 * Colum 13 Entry 1 2 * ountng Poston 6 s not recommended for geared motors - Consult Applcaton Engneerng 5 Gear nts for use n mountng postons 5 and 6 3 Base ounted nts should only be selected wth overall ratos greater or equal to those shown n table below 4 Input speed (RP) >1800 C03-C08 All All All C09 18:1 18:1 25:1 C10 18:1 40:1 63:1 Consult applcaton engneerng 6 * Flange ounted nts 4 ountng Postons- Shown as otorsed - Apples also for Reducers 270 o Column 14 entry Termnal box poston COLN 14 ENTRY A 0º All motors B 90º C 180º D 270º 0o 180 o 90 o 14 Reducer or no motor ftted

17 NIT HANDINGS Column 9 entry Entry Left Rght Std nt wth Flange Std unt wth foutput flange F H Std nt wth Torque Bracket Std unt wth Torque bracket T Q Column 11 entry 11 Entry Left etrc Rght Left Inch Rght Sngle output shaft Shaft C E N B Double output shaft Shaft D P Hollow Shaft Hollow shaft H A 15

18 NOTES 16

19 OTORISED SERIES C 17

20 OTOR PERFORANCE DATA TEFC Squrrel Cage 3 Phase otors 4 poles = 1500 rpm 400V, 50Hz, S1 IP55, Class F TEFC Squrrel Cage 3 Phase otors 6 poles = 1000 rpm 400V, 50Hz, S1 IP55, Class F P (kw) I (A) Ist / I Tst / T J (kgm 2 ) S L L L S L L L S S S L Key Frame n RP P (kw) Frame I (A) Ist / I Tst / T J (kgm 2 ) S L L S L L L L S S L L I = Nomnal current Ist/I= Startng current factor Tst/T = Startng torque factor J= otor moment of nerta P= Rated output power n= otor speed T = Rated output torque n RP Recalculaton Factors Fv Recalculaton factors for current at rated voltages other than 400V, 50 Hz. 50 Hz Fv 220V V V 0,96 500V 0,80 660V 0,61 690V 0,58 60 Hz Operaton otors wound for a certan voltage at 50 Hz can be operated at 60 Hz, wthout any modfcatons, subject to the followng changes n ther data 60 Hz P (kw) n RP I (A) Ist (I) T (Nm) Tst (T) 380V 100% 120% 100% 80% 83% 66% 400V 100% 120% 98% 83% 83% 70% 415V 105% 120% 100% 8%8 86% 78% 440V 110% 120% 100% 95% 91% 85% 460V 115% 120% 100% 100% 96% 95% 480V 120% 120% 100% 105% 100% 100% 18

21 OTOR DETAILS B14 'C' face kbr k0 kbr g1 k0 mv g1 Og6 Om On Od Og mv Og6 Om On Od e Og Os øg6 øm øn ød e ko kbr øg g1 m øs e Os deg 4x deg 4x6 90S deg 4x8 90L deg 4x8 100L deg 4x deg 4x8 132S deg 4x kbr deg 4x10 k0 g1 B5 'D' face k0 kbr g1 mv Og6 Om On Od Og mv Og6 Om On Od e Og Os e Os øg6 øm øn ød e ko kbr øg g1 m øs deg 4x9 (8) deg 4x9 (8) deg 4x11 (10) 90S deg 4x11 (10) 90L deg 4x11 (10) 100L deg 4x14 (12) deg 4x14 (12) 132S deg 4x14 (12) deg 4x14 (12) deg 4x18 (16) 160L deg 4x18 (16) deg 4x18 (16) 180L deg 4x18 (16) 200L deg 4x18 (16) 225S deg 8x18 (16) deg 8x18 (16) deg 8x18 (16) 280S deg 8x18 (16) deg 8x18 (16) 315S deg 8x22 (20) deg 8x22 (20) 315L deg 8x22 (20) 19

22 ADDITIONAL OTOR FEATRES Addtonal otor Features- Column 19 Entry Colum 19 Entry Brake otor Hand Release on Brake Forced Ventlaton/ Constant Blower (TECB) Thermstors Specal - A B C D E F G H K L S Please refer to Applcaton Engneerng for detals of the followng addtonal motor features - PGF encoder flange - Wash down - Customsed brake torque - Separate brake supply - Alumnum fan - Ant Condensaton heater - B-metal temperature detectors, Thermostat - EExEIIT3 - Ex na II T3 - IP56 - IP65 - etal fan cover - Ran cowl - Separate termnal box 20

23 ADDITIONAL GEARBOX FEATRES Addtonal Gearbox Features- Column 20 Entry Colum 20 entry Double Ol Seals on Shaft Ol Level Glass C07- C10 CW Rotaton * otorsed Backstop CCW Rotaton Specal - A B C D E F G H I J K L Please refer to our Applcaton Engneers for detals of the followng addtonal gearbox features - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bo-degradable, dfferent vscostes etc) * IEC B5 frame szes and NEA frame szes 182TC -326TC 21

24 SELECTION TABLE GEARED OTORS 0.12 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A otor C A C A C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A C A

25 SELECTION TABLE GEARED OTORS 0.12 kw 4 POLE N2 RP 2 Nm Fm N nt Desgnaton kg Servce Overhung 1 Rato Column Entry - 20 Weght of Base otor Speed Torque Factor Load ount unt Spaces to be flled when enterng order C C A C C C C A C C A C C C C C C C C C C A C C C C C C C C C C C C A C C C C C C 0.12 kw 6 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C

26 SELECTION TABLE GEARED OTORS 012.kW 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C otor C C C C C C C C C C C C C C C C C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C C C C C C C C 24

27 SELECTION TABLE GEARED OTORS 012.kW 6 POLE 0.18 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C C C C C C C C C C C C C C C A otor C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A C A

28 SELECTION TABLE GEARED OTORS 0.18 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A otor C A C A C A C C A C C C C C C A C C C C C C C C C C C C NOTE: C C A C C C C C C C C C Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 26

29 SELECTION TABLE GEARED OTORS 0.18 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C otor C C C C C C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C

30 SELECTION TABLE GEARED OTORS 0.18 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C C C otor C C C C C C C C C C C C C C C C 0.25 kw 4 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C C C C C C C C C C A C A

31 SELECTION TABLE GEARED OTORS 0.25 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A otor C A C A C A C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A C C A C C C A C C C C 29

32 SELECTION TABLE GEARED OTORS 0.25 kw 4 POLE 0.25 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C A C C C C C C A C C C C C C C C C C C C C C otor C C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C

33 SELECTION TABLE GEARED OTORS 0.25 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C otor C C C C C C C C C C C C C C 0.37 kw 4 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C C C C C C C C A

34 SELECTION TABLE GEARED OTORS 0.37 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A otor C A C A C A C A C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A C A

35 SELECTION TABLE GEARED OTORS 0.37 kw 4 POLE 0.37 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A C C C C C C C C A C C C C C C C C C C C C A otor C C A C C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C A

36 SELECTION TABLE GEARED OTORS 0.37 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C A otor C C A C C A C C A C C A C C A C C A C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C A C C C C C C 34

37 SELECTION TABLE GEARED OTORS 0.55 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A A otor C A A C A A C A A C A A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A A C A A

38 SELECTION TABLE GEARED OTORS 0.55 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A A C A A otor C A A C A A C C 0.55 kw 6 POLE C A A C C C C C C C C B C C B NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C B

39 SELECTION TABLE GEARED OTORS 0.55 kw 6 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C B C C B C C B C C B C C B C C B C C B C C B C C B C C C C C B otor 37

40 SELECTION TABLE GEARED OTORS 0.55 kw 6 POLE 0.75 kw 4 POLE N2 RP 2 Nm Torque Fm N nt Desgnaton kg Servce Overhung 1 Rato Column Entry - 20 Weght of Base Speed Factor Load ount unt Spaces to be flled when enterng order C C B C C C C C C C C C A A otor C A A C A A C A A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A A

41 SELECTION TABLE GEARED OTORS 0.75 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A A C A A otor C A A C A A C A A C A A C A A C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A A C C C C C C C C C 39

42 SELECTION TABLE GEARED OTORS 0.75 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C S otor C C S C C S C C S C C S C C S NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C S

43 SELECTION TABLE GEARED OTORS 0.75 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C S otor C C S C C S C C S C C S C C S C C C C C 1.1 kw 4 POLE C A S C A S NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A S

44 SELECTION TABLE GEARED OTORS 1.1 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A S otor C A S C A S C A S C A S C A S C A S C A S NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A S

45 SELECTION TABLE GEARED OTORS 1.1 kw 4 POLE 1.1 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A S C C C C C C C L C C L otor C C L C C L NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C L C C L

46 SELECTION TABLE GEARED OTORS 1.1 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C L otor C C L C C L C C L C C L C C L C 1.5 kw 4 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A L C A L C A L

47 SELECTION TABLE GEARED OTORS 1.5 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L C A L otor C A L C A L C A L C A L C A L NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A L C A L C C C 45

48 SELECTION TABLE GEARED OTORS 1.5 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C L C C L otor C C L C C L C C L C C L NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C L C C L C C L

49 SELECTION TABLE GEARED OTORS 1.5 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C L otor C C L kw 4 POLE C C L C A L C A L C A L NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A L C A L

50 SELECTION TABLE GEARED OTORS 2.2 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L otor C A L C A L C A L C A L C A L kw 6 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C C C

51 SELECTION TABLE GEARED OTORS 2.2 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order C C C C C C C C C C C C C C C C Weght of Base ount unt otor NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 49

52 SELECTION TABLE GEARED OTORS 3.0 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L C A L otor C A L C A L C A L C A L C A L NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A L C A L

53 SELECTION TABLE GEARED OTORS 3.0 kw 4 POLE 3.0 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L C A L C C S otor C C S C C S C C S NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C S C C S

54 SELECTION TABLE GEARED OTORS 3.0 kw 6 POLE 4.0 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C S C A C A otor C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C A C A C A

55 SELECTION TABLE GEARED OTORS 4.0 kw 4 POLE 4.0 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A C C otor C C C C C C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C

56 SELECTION TABLE GEARED OTORS 5.5 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A S otor C A S C A S C A S C A S C A S NOTE: C A S Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 54

57 SELECTION TABLE GEARED OTORS 5.5 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C C C otor C C C C C C kw 4 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C A C A C A

58 SELECTION TABLE GEARED OTORS 7.5 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A otor C A C A kw 6 POLE C A C C C C NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C C C

59 SELECTION TABLE GEARED OTORS 7.5 kw 6 POLE 11.0 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C C C C A C A otor C A C A C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 57

60 SELECTION TABLE GEARED OTORS 11.0 kw 6 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C C L C C L otor C C L kw 4 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers C C L C A L C A L C A L C A L

61 SELECTION TABLE GEARED OTORS 15.0 kw 4 POLE 15.0 kw 6 POLE 18.5 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L C C L C C L C A otor C A NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 59

62 SELECTION TABLE GEARED OTORS 18.5 kw 4 POLE 18.5 kw 6 POLE 22.0 kw 4 POLE 22.0 kw 6 POLE NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A C C L C C L C A L C A L C C L C C L otor 60

63 SELECTION TABLE GEARED OTORS 30.0 kw 4 POLE 30.0 kw 6 POLE 37.0 kw 4 POLE 45.0 kw 4 POLE N2 RP Speed Rato 2 Nm Torque Fm N nt Desgnaton kg Servce Factor Overhung Load Column Entry 1-20 Spaces to be flled when enterng order Weght of Base ount unt C A L C A L C C C C C A S C A S C A C A otor NOTE: Other output speeds are avalable usng 2 & 8 pole motors. Please contact our Applcaton Engneers 61

64 DIENSIONS DOBLE REDCTION w7 k1 k0 m1 q q1 O b1 f0 h2 b0 Og h1 a2 b c1 m1 m2 w3 Om3 OD p4 a1 Os Os e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C s w7 D m m1 m2 m3 T w3 C x 1.25 x x 1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0321 C0421 C0521 C0621 k0 g k1 k1 k1 k S L L

65 DIENSIONS DOBLE REDCTION a3 q fx bx k1 q1 nx k0 Os1 w7 a1 m1 O c h Og p3 h1 Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C C C C s s1 w7 D m m1 m2 m3 T w3 C x 2.5 x x 2.5, 80 C x 2.5 x x 2.5, 80 C x 3.0 x x 3.0 x 110 C x 3.0 x x 3.0 x 110 C0721 C0821 C0921 C1021 k0 g k1 k1 k1 k S L L S L L L S

66 DIENSIONS TRIPLE REDCTION w7 q k1 q1 k0 m1 O b1 f0 h2 b0 h1 Og a2 b c1 m1 m2 w3 Om3 DO p4 a1 Os Os e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C s w7 D m m1 m2 m3 T w3 C x 1.25 x x 1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0331 C0431 C0531 C0631 k0 g k1 k1 k1 k S L L

67 DIENSIONS TRIPLE REDCTION a3 q fx bx k1 q1 nx k0 Os1 w7 a1 m1 O h p3 h1 c g Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C s s1 w7 D m m1 m2 m3 T w3 C x 2.5 x x 2.5 x 80 C0721 k0 g k S L L S

68 DIENSIONS QADRPLE REDCTION w7 k1 k0 m1 q q1 O b1 f0 b0 h2 Og h1 a2 b c1 m1 m2 w3 Om3 OD p4 v2 a1 Os Os e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C s v2 w7 D m m1 m2 m3 T w3 C x 1.25 x x1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0341 C0441 C0541 C0641 k0 g k1 k1 k1 k S L L

69 DIENSIONS QADRPLE REDCTION a3 q bx fx q1 k1 nx k0 w7 a1 m1 O Os1 v2 Og h c p3 h1 v3 Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 n n x o p3 q q1 C C C C s s1 v2 v3 w7 D m m1 m2 m3 T w3 C x 2.5 x x 2.5 x 80 C x 2.5 x x 2.5 x 80 C x 3.0 x x 3.0 x 110 C x 3.0 x x 3.0 x 110 C0741 C0841 C0941 C1041 k0 g k1 k1 k1 k S L L S L

70 GEAR NIT OPTIONS Sngle Extended shaft Double Extended shaft Base ounted Feet Torque Bracket End ounted Feet Top ounted Feet B14 (C) Flange ountng B5 (D) Flange ountng Agtator nts Non-Standard Specal Buld 68

71 OTORISED BACKSTOP ODLE otorsed backstop modules can be ftted between the gear unt and motor. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). K1 To ensure correct operaton motor speed must exceed lft off speed. Sutable for ambent temperature -40ºC to + 50ºC kh k0 øg6 Og6 Warnng Removal of motor or backstop wll release the drve. Ensure all drven machnery s secure pror to any mantenance work IEC B5 FLANGE otor Frame Lft off Speed ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (Nm) øg6 kh NEA C FLANGE otor Frame Lft off Speed ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (Nm) øg6 kh 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC When a backstop module s ftted dmenson kh should be added to the overall length of the geared motor assembly. Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 69

72 NOTES 70

73 REDCER SERIES C 71

74 axmum Permssble Overhung Loads SERIES C OVERHNG & AXIAL LOADS (NEWTONS) ON SHAFTS When a sprocket, gear etc. s mounted on the shaft a calculaton, as below, must be made to determne the overhung load (P) on the shaft, and the results compared to the maxmum permssble overhung loads tabulated (Fra or Frb). Overhung loads can be reduced by ncreasng the dameter of the sprocket, gear, etc. If the maxmum permssble overhung load s exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexbly coupled and supported n ts own bearngs, or the gear unt shaft could be extended to run n an outboard bearng. Permssble overhung loads vary accordng to the drecton of rotaton. The values tabulated are for the most unfavourable drecton wth the unt transmttng full rated power, wth load P appled mdway along the shaft extenson. Hence they may be ncreased for a more favourable drecton of rotaton, or f the power transmtted s less than the rated capacty of the gear unt - consult our Applcaton Engneers for detals. The poston of the sprocket, gear etc should be as close to the gear unt case as possble, should the poston of the outputshaft load P vary from mdway along the shaft extenson, the allowable tabulated loads Fra shall be adjusted by Factor FL (see detals below) All unts wll accept 100% momentary overload on stated capactes Frb Overhung load (Newtons) The appled load P should not P = kw x 9,500,000 x K exceed tabulated values Fra where N X R and Frb P = equvalent overhung load (Newtons) kw = power transmtted by the shaft (klowatts) N = speed of shaft (rpm) R = ptch radus of sprocket, etc. (mm) K = factor 1 Newton = kG ( lbs) A Fra Overhung ember K (factor) Chan sprocket* 1.00 Spur or helcal pnon 1.25 Vee belt sheave 1.50 Flat belt pulley 2.00 * If multstrand chan drves are equally loaded and the outer strand s further than dmenson A (output) or B (nput) refer to Applcaton Engneerng. Shaft Overhung Loads (Fra) Consult the Gear nt Ratngs Tables for value Fra The Fra values tabulated assume load P s appled mdway along the shaft extenson (dmenson A n the table below) If load P s appled n a dfferent poston the tabulated value Fra shall be adjusted by the followng formula: Fra x FL FL = C x D (D+Lx) Lx = Dstance (mm) to the appled load P from the shaft shoulder A (mm) B (mm) C C Constants D B Frb C C C C07 89 C C C C C C C C C K K Inputshaft Overhung Loads, Frb (kn) 1450 rpm The Frb values tabulated below assume load P s appled mdway along the shaft extenson (dmenson B n the table above) C03 C04 C05 C06 C07 C08 C09 C10 2 Stage Stage Stage Axal Thrust Capactes (Newtons) No check or calculaton s requred for axal loads (FA) towards or away from the unt up to 50% of the permssble overhung load. If the axal thrust consderably exceeds these values or f there s a combnaton of axal thrust loads and overhung loads please contact our Applcaton Engneers. 72

75 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C C K K K K

76 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C C K K K K

77 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C C K K K K

78 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C C K K K

79 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C C K K K

80 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C K K K

81 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C K K K K

82 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) = Exact Rato n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 n n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra n2 2 η (%) Pm Fra C C C C C C C C C C C C C C C C C C C C C C K K K K

83 DIENSIONS DOBLE REDCTION w7 q q1 k u1 t1 m1 O L1 Od1 b1 p4 f0 b0 h1 L14 L13 a1 h2 Os a2 b c1 m1 m2 w3 Os e1 Om3 OD m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o C C C C p4 q q1 s w7 k C x1.25 x C x1.5 x C x1.5 x C x1.75 x d1 L1 L13 L14 t1 u1 D m m1 m2 m3 T w3 C k x1.0 x 40 C k x1.5 x 50 C k x1.75 x 55 C k x2.0 x 70 81

84 DIENSIONS DOBLE REDCTION a3 q fx bx k q1 nx t1 Os1 w7 a1 m1 O L1 Od1 h p3 h1 u1 L14 L13 c Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o C , C C C , p4 q q1 s s1 w7 k C x 2,5 x C x 2,5 x C x 3.0 x C x 3.0 x d1 L1 L13 L14 t1 u1 D m m1 m2 m3 T w3 C k ,5 64, x 2,5 x 80 C k ,5 75, x 2,5 x 80 C k , ,5 95, x 3,0 x 110 C k , ,5 106, x 3,0 x

85 DIENSIONS TRIPLE REDCTION k w7 m1 q q1 O L1 f0 b0 h1 Og6 L14 L13 b1 u1 t1 Od1 a1 a2 b c1 m1 m2 w3 Om3 h2 DO p4 Os Os e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 k o C C C C p4 q q1 s w7 C x 1.25 x15 70 C x 1.5 x C x 1.5 x C x 1.75 x d1 L1 L13 L14 t1 u1 D m m1 m2 m3 T w3 C k x 1.0 x 40 C k x 1.5 x 50 C k x 1.75 x 55 C k x 2.0 x 70 83

86 DIENSIONS TRIPLE REDCTION a3 q fx bx k q1 nx L1 t1 Os1 w7 a1 m1 O h h1 u1 Od1 L14 L13 p3 c Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 k n nx o p3 q q1 C p3 q q1 s s1 w7 g6 C x 2.5 x d1 L1 L13 L14 t u1 D m m1 m2 m3 T w3 C k x 2.5 x 80 84

87 DIENSIONS QADRPLE REDCTION t1 w7 k u1 m1 q q1 L1 O L14 L13 f0 b0 h1 Od1 b1 v2 a2 b c1 m1 m2 w3 Om3 OD p4 a1 h2 Os Os e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o C C C C p4 q q1 s v2 w7 k C x1.25 x C x1.5 x C x1.5 x C x1.75 x d1 L1 L13 L14 t1 u1 D m m1 m2 m3 T w3 C k x1.0 x 40 C k x1.5 x 50 C k x1.75 x 55 C k x2.0 x 70 85

88 DIENSIONS QADRPLE REDCTION a3 q bx fx q1 k nx u1 t1 w7 a1 m1 O Os1 L1 Od1 h1 v3 L14 L13 c h v2 p3 Os a2 b f n m1 m2 Om3 w3 OD a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o C C C C p3 q q1 s s1 v2 v3 w7 k C x 2.5 x C x 2.5 x C x 3.0 x C x 3.0 x d1 L1 L13 L14 t1 u1 D m m1 m2 m3 T w3 C k x 2.5 x 80 C k x 2.5 x 80 C k x 3.0 x 110 C k x 3.0 x

89 DIENSIONS - FEET C 0 2 B R STANDARD NIT WITH BASE ONTED FEET m1 o h c p3 n a2 b f Os a e C 0 2 E R STANDARD NIT WITH END ONTED FEET c a b1 f0 n0 b0 n0 Os q e a b b0 b1 c e f f0 h n n0 p3 q q2 s C C C C

90 DIENSIONS - FEET C E R q3 STANDARD NIT WITH END ONTED FEET e2 nx b1 fx bx nx c1 Os a2 a2 bx b1 c1 e2 fx nx q3 s C C C C C R R STANDARD NIT WITH TOP ONTED FEET fx e3 b1 bx nx h h3 c0 Os a3 q a3 b1 bx co e3 fx h h3 nx q s C C C C

91 THERAL POWER RATING Thermal Ratngs kw Thermal ratngs are a measure of the unts ablty to dsspate heat, f they are exceeded the lubrcant may break down resultng n premature gear falure. The ratngs lsted below are true for horzontal mountng poston 1 runnng contnuously wth an ambent temperature equal to 20ºC. For other mountng postons, ambents and unts operatng ntermttently multply thermal power ratngs by factors Ft, Fp and Fd as approprate. Table 1 Thermal Power (kw) Overall ratos > 28 Input rpm C03 C04 C05 C06 C07 C08 C09 C Consult our Applcaton engneets Consult our Applcaton engneers Table 2. Thermal servce factor Ft Thermal servce factor for ambent temperature Ambent temperature Factor Table 3. Thermal servce factor Fp Thermal servce factor for mountng postons nt Speed ountng Poston (Rev/mn) 1 2 & to >25 to >50 to >75 to >100 to >200 to >300 to > Table 4. Thermal servce factor Fd Thermal servce factor for duraton of runnng nt Speed % Runnng tme per hour (Rev/mn) to >10 to >25 to >50 to >100 to >150 to >

92 FAN COOLED NITS Table 5. Thermal Power (Kw) Wth Coolng Fan Overall ratos 8-14 Input RP C03 C04 C05 C06 C07 C08 C09 C Consult our Applcaton engneers ,4 19,1 36,4 65, ,6 17,6 22,5 52, ,0 16,7 19,6 43, ,00 13,5 15,0 30, Consult our Applcaton engneers ,3 17,7 30,9 51,2 > ,2 17,5 30,6 50, ,90 14,8 25,8 38, ,90 13,4 21,8 31, ,84 12,1 18,7 26,1 Note: When checkng thermal capactes use actual load requred to be transmtted, not ratng of prme mover. Column 10 Entry For reducer fan kt modules enter S n column 10 or f used n conjuncton wth a reducer backstop module kt Dmensons of Fan Cooled nts k Y Z CW rotaton CCW rotaton q L15 Shaft end detal as standard unt OB8 L16 L13 øb8 k L13 L15 L16 q C C C C

93 REDCER BACKSTOP ODLE The reducer unts lsted below can be ftted wth an nternal backstop, ths has no effect of the external unt sze. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton nput speed must exceed lft off speed. Sutable for ambent temperature -40ºC to + 50ºC Column 10 Entry For reducer fan kt modules enter W for CCW rotaton (or Z f used n conjuncton wth a fan kt) X for CW rotaton (or Y f used n conjuncton wth a fan kt) Lft off speed ( n mn) at nputshaft (rev/mn) Rated lockng Torque ( T max ) at nputshaft (Nm) C0622/C0842/C C0722/C C C C Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 91

94 DIENSIONS OTPTSHAFT OPTIONS STANDARD OTPTSHAFT OPTION STANDARD DOBLE EXTENDED OTPTSHAFT OPTION C03 - C06 C03 - C06 w7 o1 o1 o1 L L L Od L12 L11 t C07 - C10 w7 o1 C07 - C10 L Od u Od Od w L13 L14 L14 L13 w o1 o1 L L Od Od L12 L11 w t L11 L12 L12 L11 w u ød L L11 L12 o1 t u w w7 C ,015 / 20, ,5 6 8 x 1.0 x C ,015 / 25, x 1.5 x 22 74,8 C ,015 / 30, x 1.5 x C ,018 / 35, x 1.75 x C0621 Heavy duty 45,018 / 45, , x 1.75 x C ,018 / 45, , x 2.0 x C ,030 / 60, x 2.5 x C ,030 / 70, , x 2.5 x C ,035 / 90, x 3.0 x

95 TORQE AR It s recommended that the torque arm s postoned such that the t s ftted on the sde of the unt adjacent to the drven machne. Column 9 Entry T Left Column 9 Entry Q Rght Od1 P R G L2 L1 d1 G L1 L2 P R C C C C Column 9 Entry T Left Q Rght Od1 P R G L2 ød1 G L1 L2 P R L1 C C C C

96 m Os1 SERIES C DIENSIONS D (B5) FLANGE Oe1 a3 c1 o1 2 L v t Od Ob1 Oa1 u L12 L11 f1 Column 9 Entry F Left Column 9 Entry H Rght øa1 a3 øb1 c1 øe1 f1 m øs1 C03 Red Da j o 6.6 C j o 9 C j o 9 C j o 11 C j o 11 C j o 14 C h o 18 C h o 18 C h o 18 ød 2 L L11 L12 o1 t u v C / x 1.0 x 16 C / x 1.5 x 22 C / x 1.5 x 22 C / x 1.75 x 22 C0621 Heavy duty / x 1.75 x 22 C / x 2.0 x 36 C / x 2.5 x 42 C / x 2.5 x 42 C / x 3.0 x 50 94

97 DIENSIONS C (B14) FLANGE C04, C05, C06, C08 C03 OQ Oe5 m S1 m C07, C09 o2 o2 o2 o2 f f F F m O r O r O R O R C10 m C03 - C06 ale spgot C07 - C10 Female recess øe5 f F m o2 ø Q ø r (h7) ø R (H7) S1 C o (4) 8 x 1.25 x 22 C o (8) 8 x 1.25 x 22 C o (8) 8 x 1.25 x 22 C o (8) 10 x 1.5 x 22 C o (6) 12 x 1.75 x 22 C o (8) 12 x 1.75 x 22 C o (6) 16 x 2.0 x 27 C o (10) 16 x 2.0 x 27 95

98 m SERIES C AGITATOR NITS AGITATOR - Non Standard Specal Buld. Please consult our Applcaton Engneers s1 u L11 L12 L c1 F O5 w7 a3 O B1 O e1 O d t O a1 a1 a3 B1 (H7) c1 d (m6) e1 F L L11 L12 m O5 S t u w7 C o 290 (4) ø C o 325 (4) ø C o 360 (4) ø C o 392 (8) ø

99 ASSEBLY ONTO SHAFT - CSTOERS SHAFT DETAIL L T L2 L1 R SERIES C DIENSIONS STANDARD BORE ASSEBLY u1 m Od Oda Od L3 L4 C03 C04 C05 C06 C07 C08 C09 C10 Bore Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std d da L L1 L2 L3 L4 L5 m N R T u / / / / / / / / / / / / / / / OD m L L c x1.0x16 8 Nm 0.8R c x1.5x22 15 Nm 0.8R x1.5x22 15 Nm 0.8R Od x1.5x22 15 Nm 0.8R x1.75x28 20 Nm 0.8R x2x36 45 Nm 0.8R x2x36 45 Nm 0.8R c6 m x2x38 45 Nm 1.2R x2.5x42 85 Nm 1.2R Od2 t Od x2.5x42 u 85 Nm 1.2R c x2.5x42 85 Nm 1.2R x2.5x42 85 Nm 1.2R x3.0x Nm 1.2R x2.5x42 85 Nm 1.2R x3x Nm 1.2R m / / / / / / / / / / / / / / / Od R R R R R R R R R R R R R R R Assembly Instructons 1. Spray the hollow shaft bore and matng dameter of the output shaft wth Rocol DFS or equvalent antscuffng spray. 2. Ft key nto shaft. 3. Ft the crclp nto the output sleeve. 4. Ft the spacer tube only f the output shaft has no shoulder, then ft the output shaft nto the output sleeve. 5. Secure n place wth the washer and bolt. Torque tghten to the values stated n column N of the above table. 6. Ft plastc protectve cover. 97

100 DIENSIONS STANDARD BORE DISASSEBLY DISASSEBLY ETHOD FRO SHAFT c4 OD Od3 c5 m1 m c6 t Od4 m1 Od3 L2 Od2 u c7 PARTS SPPLIED BY CSTOER Bore c4 c6 c7 D (H7) d2 d3 d4 L2 m m1 t u C03 Std x C04 C05 C06 C07 C08 C09 C10 Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x

101 SHIPPING SPECIFICATION BASE ONT NITS WITH STANDARD HOLLOW SHAFT nt sze & No off reductons C0321 C0331 C0341 C0421 C0431 C0441 C0521 C0531 C0541 C0621 C0631 C0641 C0721 C0731 C0741 C0821 C0841 C0921 C0941 C1021 C A 80B 90S 90L 100L otorsed 132S 112 Reducer Verson Sngle Shaft Double Shaft L L 200L 225S 225 Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor ALL WEIGHTS IN KG ALL WEIGHTS EXCLDE LBRICANT AND ARE FOR STANDARD SHAFT ONT NITS, FOR BASE ONT NITSADD WEIGHT OF SHAFT (SHOWN AT TOP OF TABLE) TO THE FIGRES SHOWN ABOVE 99

102 IPORTANT Product Safety Informaton General - The followng nformaton s mportant n ensurng safety. It must be brought to the attenton of personnel nvolved n the selecton of the equpment, those responsble for the desgn of the machnery n whch t s to be ncorporated and those nvolved n ts nstallaton, use and mantenance. The equpment wll operate safely provded t s selected, nstalled, used and mantaned properly. As wth any power transmsson equpment proper precautons must be taken as ndcated n the followng paragraphs, to ensure safety. Potental Hazards - these are not necessarly lsted n any order of severty as the degree of danger vares n ndvdual crcumstances. It s mportant therefore that the lst s studed n ts entrety:- 1) Fre/Exploson (a) Ol msts and vapour are generated wthn gear unts. It s therefore dangerous to use naked lghts n the proxmty of gearbox openngs, due to the rsk of fre or exploson. (b) In the event of fre or serous overheatng (over 300 o C), certan materals (rubber, plastcs, etc.) may decompose and produce fumes. Care should be taken to avod exposure to the fumes, and the remans of burned or overheated plastc/rubber materals should be handled wth rubber gloves. 2) Guards - Rotatng shafts and couplngs must be guarded to elmnate the possblty of physcal contact or entanglement of clothng. It should be of rgd constructon and frmly secured. 3) Nose - Hgh speed gearboxes and gearbox drven machnery may produce nose levels whch are damagng to the hearng wth prolonged exposure. Ear defenders should be provded for personnel n these crcumstances. Reference should be made to the Department of Employment Code of Practce for reducng exposure of employed persons to nose. 4) Lftng - Where provded (on larger unts) only the lftng ponts or eyebolts must be used for lftng operatons (see mantenance manual or general arrangement drawng for lftng pont postons). Falure to use the lftng ponts provded may result n personal njury and/or damage to the product or surroundng equpment. Keep clear of rased equpment. 5) Lubrcants and Lubrcaton (a) Prolonged contact wth lubrcants can be detrmental to the skn. The manufacturer's nstructon must be followed when handlng lubrcants. (b) The lubrcaton status of the equpment must be checked before commssonng. Read and carry out all nstructons on the lubrcant plate and n the nstallaton and mantenance lterature. Heed all warnng tags. Falure to do so could result n mechancal damage and n extreme cases rsk of njury to personnel. 6) Electrcal Equpment - Observe hazard warnngs on electrcal equpment and solate power before workng on the gearbox or assocated equpment, n order to prevent the machnery beng started. 7) Installaton, antenance and Storage (a) In the event that equpment s to be held n storage, for a perod exceedng 6 months, pror to nstallaton or commssonng, applcaton engneerng must be consulted regardng specal preservaton requrements. nless otherwse agreed, equpment must be stored n a buldng protected from extremes of temperature and humdty to prevent deteroraton. The rotatng components (gears and shafts) must be turned a few revolutons once a month (to prevent bearngs brnellng). (b) External gearbox components may be suppled wth preservatve materals appled, n the form of a "waxed" tape overwrap or wax flm preservatve. Gloves should be worn when removng these materals. The former can be removed manually, the latter usng whte sprt as a solvent. Preservatves appled to the nternal parts of the gear unts do not requre removal pror to operaton. (c) Installaton must be performed n accordance wth the manufacturer's nstructons and be undertaken by sutably qualfed personnel. (d) Before workng on a gearbox or assocated equpment, ensure that the load has been removed from the system to elmnate the possblty of any movement of the machnery and solate power supply. Where necessary, provde mechancal means to ensure the machnery cannot move or rotate. Ensure removal of such devces after work s complete. (e) Ensure the proper mantenance of gearboxes n operaton. se only the correct tools and approved spare parts for repar and mantenance. Consult the antenance anual before dsmantlng or performng mantenance work. 8) Hot Surfaces and Lubrcants (a) Durng operaton, gear unts may become suffcently hot to cause skn burns. Care must be taken to avod accdental contact. (b) After extended runnng the lubrcant n gear unts and lubrcaton systems may reach temperatures suffcent to cause burns. Allow equpment to cool before servcng or performng adjustments. 9) Selecton and Desgn (a) Where gear unts provde a backstop faclty, ensure that back-up systems are provded f falure of the backstop devce would endanger personnel or result n damage. (b) The drvng and drven equpment must be correctly selected to ensure that the complete machnery nstallaton wll perform satsfactorly, avodng system crtcal speeds, system torsonal vbraton, etc. (c) The equpment must not be operated n an envronment or at speeds, powers, torques or wth external loads beyond those for whch t was desgned. (d) As mprovements n desgn are beng made contnually the contents of ths catalogue are not to be regarded as bndng n detal, and drawngs and capactes are subject to alteratons wthout notce. The above gudance s based on the current state of knowledge and our best assessment of the potental hazards n the operaton of the gear unts. Any further nformaton or clarfcaton requred may be obtaned by contactng an Applcaton Engneer. 100

103 CONTACT S ASTRALIA DENARK SWEDEN & NORWAY NITED KINGDO Radcon Transmsson (Australa) PTY Ltd Australa Tel: Benzler Transmsson A/S Dalager 1 DK-2605 Brøndby, Denmark Tel: Fax: AB Benzlers Porfyrgatan Helsngborg Sweden Tel: Fax: Radcon Transmsson K Ltd nt J3 Lowfelds Busness Park, Lowfelds Way, Elland West Yorkshre, HX5 9DA Tel: Fax: EROPE FINLAND THAILAND SA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Germany Tel: Fax: Italy Tel: Netherlands & the rest of Europe Tel: Fax: Oy Benzler AB Vanha Talvte 3C FI Helsngfors, Fnland Tel: Fax: Radcon Transmsson (Thaland) Ltd 700/43 oo 6 Amata Nakorn Industral Estate Tumbol Klongtumru uang, Chonbur Thaland Tel: Fax: Radcon Drve Systems, Inc Alft Lane Elgn Chcago Illnos SA Tel: Fax: INDIA Elecon. Engneerng Company Ltd. Anand Sojtra Road Vallabh Vdyanagar Gujarat Inda Tel:

104 Benzlers Denmark Fnland Germany Italy Sweden The Netherlands Radcon Thaland nted Kngdom SA