Product Information. Compact linear module ELP

Transcription

1 Product Informaton ELP

2 ELP Easy. Fast. Relable. ELP compact lnear module Electrc lnear module wth drect drve and ntegrated controller, scope-free guded usng pre-loaded roller gude Feld of applcaton For use n clean envronments, such as assembly and testng systems. Optmal standard soluton for hgh-precson applcatons. Advantages Your benefts Control va dgtal I/O for easy commssonng and rapd ntegraton nto exstng systems 10 ndependent extenson and retracton speeds for hgh flexblty n cycle tmes Lnear drect drve for almost wear-free use and a long servce lfe Robust bearng gudance for hgh load capactes and end-poston accuracy n all nstallaton postons Mantenance-free for hgh machne uptme and low operatng costs Compact dmensons for less nterferng contours Standardzed mountng bores for numerous combnatons wth other components from the modular system Szes Quantty: 3 Max. stroke mm Max. drvng force N Repeat accuracy ± 0.01 mm 2

3 ELP Functonal descrpton The electrc drve conssts of a prmary part (motor col) and a secondary part (permanent magnets). Insde the controller the phase and ampltude of the appled electrc current are controlled. Ths sets the profle, whch s ftted wth magnets, n moton. ELP 1 Roller gude for maxmum postonng accuracy and moment loads 2 Drve Lnear drect drve 3 Control electroncs Adaptve control technology wth ntegrated control and power electroncs 4 End poston adjustablty Mechancal adjustment of end postons va stop screws 5 Connecton plug standard connectors for quck connecton to sensor and power dstrbutors 6 Mountng pattern Completely ntegrated n the module system CAD data, operatng manuals and other current product documents can be found onlne. 3

4 ELP General notes about the seres Housng materal: Alumnum alloy, coated Gudance: Backlash-free, pre-loaded roller gudes Drve: Lnear drect drve Scope of delvery: Accessory pack wth centerng sleeves and assembly and operatng manual wth declaraton of ncorporaton Warranty: 24 months Safety notes: Cauton: Magnetc feld! Ths partcularly apples for persons wth mplanted medcal devces, such as pacemakers, hearng ads, etc. Stroke: s the maxmum nomnal stroke of the unt. It can be reduced on both sdes by end stops. Repeat accuracy: s defned as the dstrbuton of the end postons for 100 consecutve cycles. Travel tmes: are pure movement tmes of the slde. PLC reacton tmes are not ncluded and have to be consdered when the cycle tmes are determned. Payload: Is the weght of the total weght whch s attached to the cantlever arm. Please consder that servce lfe wll shorten f the maxmum payload s exceeded. SCHUNK cannot assume any warranty for ths. Layout or control calculaton: Verfyng the szng of the selected unt s necessary, snce otherwse overloadng can result. Please contact us for assstance. Ambent condtons: The modules are manly desgned for the use n clean ambent condtons. Please note that the lfe tme of the modules can shorten f they are used n harsh ambent condtons, and that SCHUNK cannot assume lablty n such cases. Please contact us for assstance. Applcaton example Pck & Place unt drven by lnear motor for dynamc movements. 1 Pllar assembly system 2 ELP electrc lnear module 3 EGP electrc 2-fnger parallel grpper 4

5 ELP SCHUNK offers more... The followng components make the product ELP even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. Connecton cables Sensor dstrbutor Inductve proxmty swtches Magnetc swtches EGP electrc 2-fnger parallel grpper Centerng sleeves Adapter plates Pllar assembly systems EGS electrc grpper swvel module Addtonal nformaton regardng the products can be found on the followng product pages or at Please contact us for further nformaton: SCHUNK techncal hotlne Optons and specal nformaton Manually adjustable speed: The extenson and retracton speeds can be adjusted ndependently usng two ntegrated rotary swtches. Load compensaton: A load compensaton devce can be mounted parallel to the module. Ths s mplemented va a MagSprng. The magnetc sprng compensates the weght of the payload durng vertcal movements. Ths can be appled to prevent the payload from snkng when the lnear module s turned off. 5

6 ELP 25 Travel tme (horzontal) Forces and moments stroke tme speed level The dagram shows the average stroke tme n horzontal nstallaton poston, wth maxmum stroke, and constant maxmum payload. We wll gladly support you n desgnng further applcatons. M x max Nm M y max Nm M z max Nm F y max N F z max N -F z max N The forces and moments shown here are maxmum values for ndvdual loadng. If several forces and/or torques are appled at the same tme, the maxmum permtted ndvdual values wll be lower. Technsche Daten Descrpton ELP 025-H030 ELP 025-H050 ELP 025-H080 ID General operatng data Drve concept Lnear drect drve Lnear drect drve Lnear drect drve Max. stroke [mm] Nomnal force [N] Max. useful load (horzontal) [kg] Max. useful load (vertcal) [kg] Repeat accuracy [mm] ± 0.01 ± 0.01 ± 0.01 Weght [kg] Weght of slde [kg] Mn./max. ambent temperature [ C] 5/55 5/55 5/55 Protecton class IP Nose emsson [db(a)] L (for moment load) [mm] Electrcal operatng data Nomnal voltage [V] Nomnal current [A] Max. current [A] Controller electroncs ntegrated ntegrated ntegrated Communcaton nterface Dgtal Inputs Dgtal Inputs Dgtal Inputs Number of dgtal nputs/outputs 2/- 2/- 2/- Rated current logc [A]

7 ELP 25 Man vew ELP 025-H030 The drawng shows the basc verson of the lnear module wth retracted slde and wthout dmensonal consderaton of the optons descrbed below. 1 Connecton lnear unt 2 Attachment connecton GL Ft for centerng sleeves GM Ft for centerng pns IT M12 T-coded (power supply) IK M8, 4-pole (control) 7

8 ELP 25 Stroke varant ELP 025-H050 Stroke varant ELP 025-H080 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. "Retracted" fne adjustment "Extended" fne adjustment 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the retracted poston. Please note that a mnmum stroke of 5 mm has to be observed. 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the extended poston. Please note that a mnmum stroke of 5 mm has to be observed. 8

9 ELP 25 Modular Assembly Automaton Attachment kt for load compensaton 4 Lnear unt IT Grppers IK ASG adapter plate IT MagSprng IK MS01-20 IL MS01-37 Grppers and lnear modules can be combned wth standard adapter plates from the modular assembly system. For more nformaton see our man catalog "Modular Assembly Automaton". Wth ts constant force over the complete stroke, the MagSprng s the perfect load compensaton. It deally supports the lnear motor n vertcal applcatons. Descrpton ID Attachment kt for magnetc sprng AS-ELP-MS The matchng MagSprng has to be ordered separately. Please contact us. Stran relef Attachment of stran relef The stran relef protects the electrc lnes from mechancal load. In addton to lnes for power supply and logc, sensor cables can also be fastened. Descrpton ID Stran relef ZE-ELP IT Stran relef IK M12 T-coded (power supply) Descrpton ID Stran relef ZE-ELP IL M8, 4-pole (control) IM Sensor MMS

10 ELP 25 Attachment kt for proxmty swtch IN 80 IN 80 nductve proxmty swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-ELP 025-IN Ths attachment kt needs to be ordered optonally as an accessory. End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS-ELP 025-IN Inductve Proxmty Swtches IN 80-S-M IN 80-S-M INK 80-S Inductve proxmty swtch wth lateral outlet IN 80-S-M12-SA IN 80-S-M8-SA INK 80-S-SA Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 10

11 ELP 25 Electronc magnetc swtches MMS AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtches MMS MMS 22-S-M8-PNP MMSK 22-S-PNP MMS electronc magnetc swtches wth lateral outlet MMS 22-S-M8-PNP-SA MMSK 22-S-PNP-SA Cable extenson KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP Sensor dstrbutor V2-M V4-M V8-M Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 11

12 ELP 50 Travel tme (horzontal) Forces and moments stroke tme speed level The dagram shows the average stroke tme n horzontal nstallaton poston, wth maxmum stroke, and constant maxmum payload. We wll gladly support you n desgnng further applcatons. M x max Nm M y max Nm M z max Nm F y max N F z max N -F z max N The forces and moments shown here are maxmum values for ndvdual loadng. If several forces and/or torques are appled at the same tme, the maxmum permtted ndvdual values wll be lower. Technsche Daten Descrpton ELP 050-H040 ELP 050-H060 ELP 050-H100 ID General operatng data Drve concept Lnear drect drve Lnear drect drve Lnear drect drve Max. stroke [mm] Nomnal force [N] Max. useful load (horzontal) [kg] Max. useful load (vertcal) [kg] Repeat accuracy [mm] ± 0.01 ± 0.01 ± 0.01 Weght [kg] Weght of slde [kg] Mn./max. ambent temperature [ C] 5/55 5/55 5/55 Protecton class IP Nose emsson [db(a)] L (for moment load) [mm] Electrcal operatng data Nomnal voltage [V] Nomnal current [A] Max. current [A] Controller electroncs ntegrated ntegrated ntegrated Communcaton nterface Dgtal Inputs Dgtal Inputs Dgtal Inputs Number of dgtal nputs/outputs 2/- 2/- 2/- Rated current logc [A]

13 ELP 50 Man vew ELP 025-H080 The drawng shows the basc verson of the lnear module wth retracted slde and wthout dmensonal consderaton of the optons descrbed below. 1 Connecton lnear unt 2 Attachment connecton GL Ft for centerng sleeves GM Ft for centerng pns IT M12 T-coded (power supply) IK M8, 4-pole (control) 13

14 ELP 50 Stroke varant ELP 050-H060 Stroke varant ELP 050-H100 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. "Retracted" fne adjustment "Extended" fne adjustment 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the retracted poston. Please note that a mnmum stroke of 5 mm has to be observed. 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the extended poston. Please note that a mnmum stroke of 5 mm has to be observed. 14

15 ELP 50 Modular Assembly Automaton Attachment kt for load compensaton 4 Lnear unt IT Grppers IK ASG adapter plate IT MagSprng IK MS01-20 IL MS01-37 Grppers and lnear modules can be combned wth standard adapter plates from the modular assembly system. For more nformaton see our man catalog "Modular Assembly Automaton". Wth ts constant force over the complete stroke, the MagSprng s the perfect load compensaton. It deally supports the lnear motor n vertcal applcatons. Descrpton ID Attachment kt for magnetc sprng AS-ELP-MS AS-ELP-MS The matchng MagSprng has to be ordered separately. Please contact us. Stran relef Attachment of stran relef The stran relef protects the electrc lnes from mechancal load. In addton to lnes for power supply and logc, sensor cables can also be fastened. Descrpton ID Stran relef ZE-ELP IT Stran relef IK M12 T-coded (power supply) Descrpton ID Stran relef ZE-ELP IL M8, 4-pole (control) IM Sensor MMS

16 ELP 50 Attachment kt for proxmty swtch IN 80 IN 80 nductve proxmty swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-ELP 050-IN Ths attachment kt needs to be ordered optonally as an accessory. End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS-ELP 050-IN Inductve Proxmty Swtches IN 80-S-M IN 80-S-M INK 80-S Inductve proxmty swtch wth lateral outlet IN 80-S-M12-SA IN 80-S-M8-SA INK 80-S-SA Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 16

17 ELP 50 Electronc magnetc swtches MMS AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtches MMS MMS 22-S-M8-PNP MMSK 22-S-PNP MMS electronc magnetc swtches wth lateral outlet MMS 22-S-M8-PNP-SA MMSK 22-S-PNP-SA Cable extenson KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP Sensor dstrbutor V2-M V4-M V8-M Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 17

18 ELP 100 Travel tme (horzontal) Forces and moments stroke tme speed level The dagram shows the average stroke tme n horzontal nstallaton poston, wth maxmum stroke, and constant maxmum payload. We wll gladly support you n desgnng further applcatons. M x max Nm M y max Nm M z max Nm F y max N F z max N -F z max N The forces and moments shown here are maxmum values for ndvdual loadng. If several forces and/or torques are appled at the same tme, the maxmum permtted ndvdual values wll be lower. Technsche Daten Descrpton ELP 100-H080 ELP 100-H120 ELP 100-H200 ID General operatng data Drve concept Lnear drect drve Lnear drect drve Lnear drect drve Max. stroke [mm] Nomnal force [N] Max. useful load (horzontal) [kg] Max. useful load (vertcal) [kg] Repeat accuracy [mm] ± 0.01 ± 0.01 ± 0.01 Weght [kg] Weght of slde [kg] Mn./max. ambent temperature [ C] 5/55 5/55 5/55 Protecton class IP Nose emsson [db(a)] L (for moment load) [mm] Electrcal operatng data Nomnal voltage [V] Nomnal current [A] Max. current [A] Controller electroncs ntegrated ntegrated ntegrated Communcaton nterface Dgtal Inputs Dgtal Inputs Dgtal Inputs Number of dgtal nputs/outputs 2/- 2/- 2/- Rated current logc [A]

19 ELP 100 Man vew ELP 100-H080 The drawng shows the basc verson of the lnear module wth retracted slde and wthout dmensonal consderaton of the optons descrbed below. 1 Connecton lnear unt 2 Attachment connecton GL Ft for centerng sleeves GM Ft for centerng pns IT M12 T-coded (power supply) IK M8, 4-pole (control) 19

20 ELP 100 Stroke varant ELP 100-H120 Stroke varant ELP 100-H200 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. 1 Connecton lnear unt GL Ft for centerng sleeves The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. "Retracted" fne adjustment "Extended" fne adjustment 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the retracted poston. 9 Nomnal stroke EK Stroke adjustment range Ths llustraton shows the possble fne adjustment of the extended poston. 20

21 ELP 100 Modular Assembly Automaton Attachment kt for load compensaton 4 Lnear unt IT Grppers IK ASG adapter plate IT MagSprng IK MS01-20 IL MS01-37 Grppers and lnear modules can be combned wth standard adapter plates from the modular assembly system. For more nformaton see our man catalog "Modular Assembly Automaton". Wth ts constant force over the complete stroke, the MagSprng s the perfect load compensaton. It deally supports the lnear motor n vertcal applcatons. Descrpton ID Attachment kt for magnetc sprng AS-ELP-MS The matchng MagSprng has to be ordered separately. Please contact us. Stran relef Attachment of stran relef The stran relef protects the electrc lnes from mechancal load. In addton to lnes for power supply and logc, sensor cables can also be fastened. Descrpton ID Stran relef ZE-ELP IT Stran relef IK M12 T-coded (power supply) Descrpton ID Stran relef ZE-ELP IL M8, 4-pole (control) IM Sensor MMS

22 ELP 100 Attachment kt for proxmty swtch IN 80 IN 80 nductve proxmty swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-ELP 100-IN Ths attachment kt needs to be ordered optonally as an accessory. End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS-ELP 100-IN Inductve Proxmty Swtches IN 80-S-M IN 80-S-M INK 80-S Inductve proxmty swtch wth lateral outlet IN 80-S-M12-SA IN 80-S-M8-SA INK 80-S-SA Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 22

23 ELP 100 Electronc magnetc swtches MMS AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtches MMS MMS 22-S-M8-PNP MMSK 22-S-PNP MMS electronc magnetc swtches wth lateral outlet MMS 22-S-M8-PNP-SA MMSK 22-S-PNP-SA Cable extenson KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP Sensor dstrbutor V2-M V4-M V8-M Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 23

24 SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr D Lauffen/Neckar Tel Fax Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for safe, precse grppng and holdng. schunk.com/lehmann SCHUNK GmbH & Co. KG