Vacuum supply, overview

Transcription

1 64 Vacuum supply Vacuum supply, overvew Vacuum unts Modular vacuum unts ompact vacuum unts Vacuum workstatons Vacuum pumps Lqud rng pumps

2 Vacuum supply 65 Vacuum Supply Pumps Unts Workstatons pplcaton We have vacuum pumps avalable of dfferent types to meet each ndvdual need. Szes and capactes vary from 5m 3 /h bs 250m 3 /h and more to guarantee optmal vacuum clampng whatever the crcumstances dvantages Relable n contnuous operaton Easy to mantan Modular unt has ntegrated lqud separator Space savng assembly for easy access Integrated ar flter, safety valve Wtte repar servce wth spare parts n stock Pumps from 5m 3 /h to over 500m 3 /h, also on request dry runnng pumps Lqud rng pumps run on regular machnng coolant, pump temperature s regulated by an ntegrated radator Handlng Small lght pumps avalable accordng to ndvdual need Integrated vacuum storage tank Dfferent voltages avalable astors avalable for moblty n workshop area Easy access for emptyng lqud separator

3 66 Vacuum supply hoosng a vacuum unt or pump Dependng on your operaton Wtte offers dfferent vacuum supply systems: Handheld pumps / Pumps are standard, almost all of whch can be used together wth our lqud separators f fluds are nvolved and sucked n durng machnng process page 68 Vacuum unts In addton to the pumps mentoned above the vacuum unts also have an addtonal vacuum tank as well as varous safety devces. page 70 Modular vacuum unt In addton to the pump and tank the modular vacuum unts also have an ntegrated lqud separator and varous safety devces page 72 Lqud rng pumps These pumps are hghly recommended when large amounts of coolng fluds are sucked n durng the machnng process page 74 Selecton of vacuum supply dependng on dmenson of clampng surface : rea Suctoncapacty Type No. <1200cm 2 5m 3 /h Vacuum pump <1500cm 2 10m 3 /h Vacuum pump m 3 /h Vacuum unt m 3 /h Vacuum unt m 3 /h Modular unt m 3 /h Modular unt <5000cm 2 16m 3 /h Vacuum pump m 3 /h Modular unt <1m 2 21m 3 /h Vacuum pump m 3 /h Vacuum unt m 3 /h Modular unt m 3 /h Lqud rng pump <2m 2 63m 3 /h Vacuum pump m 3 /h Modular unt, moble m 3 /h Lqud rng pump <3m 2 100m 3 /h Vacuum pump m 3 /h Lqud rng pump <4,5m 2 160m 3 /h Vacuum pump m 3 /h Vacuum unt, moble m 3 /h Lqud rng pump m 3 /h Vacuum pump m 3 /h Vacuum unt, moble FLIP-POD TM Each m 2 of FLIP-POD TM surface requres m 3 /h vacuum sucton capacty Wtte V-MT TM No. of Mats Requred sucton capacty 1 3-6m 3 /h m 3 /h m 3 /h m 3 /h

4 Vacuum supply 67 hoosng vacuum supply accordng to workng condtons Workng condtons Dry machnng Workng wth fluds Small clampng area, & Small loss of vacuum Low machnng forces Handheld pump Handheld pump wth lqud separator & Larger clampng area, Hgher loss of vacuum, Vacuum Unt Vacuum unt wth lqud separator Hgher machnng forces Lqud rng pump Lqud rng pump Large clampng area Hgh loss of vacuum Hgh machnng forces Modular vacuum unt Vacuum workstaton Very large clampng area Very hgh vacuum loss Very hgh machnng forces Moble modular vacuum unt Vacuum unt, moble, wth automatc lqud separator Modular vacuum unts and work statons are avalable wth or wtout lqud separator

5 68 Vacuum pumps Vacuum pumps Ol lubrcated vacuum pumps offer the followng advantages: r-cooled, therefore do not requre coolant Hghly relable Low operatng costs Good resstance to condensaton Integrated ol mst separator, ol flter, check valve on sucton sde wth seve Vacuum pump V workng voltage, dry lubrcated Nr. m 3 /h Volt Hz End press. Kw RPM D Ol D E F m mbar 7, mn M6 8 F E D Vacuum pump 5m 3 /h Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter ll vacuum pumps can be used wth 60 Hz

6 Vakuum Pumpen 69 Vacuum pump 230/400 V workng voltage Nr. m 3 /h Volt Hz End press. Kw RPM D Ol D E F G mbar 0, mn 59 0,3l M mbar 0, mn 59 0,3l M mbar 0, mn 60 0,3l M8 10, mbar 0, mn 60 0,3l M8 10, mbar 0, mn 62 0,5l M mbar 0, mn 62 0,5l M8 22 F E D G Vacuum pump 16m 3 /h Vacuum pump 400 V workng voltage Nr. m 3 /h Volt Hz End press. Kw RPM D Ol mbar 1, mn 64 2l mbar 2, mn 65 2l mbar mn 70 3l mbar 7, mn 72 6,5l Vacuum pump 250m 3 /h Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter ll vacuum pumps can be used wth 60 Hz

7 70 Vacuum unts Vacuum unts Operatng vacuum requred can be produced n many ways. Wtte vacuum unts feature the followng: Ol lubrcated vacuum pumps wth an end vacuum rate of 20mbar absolute at full sucton capablty of.e. 10m 3 upto 250m 3 per hour Integrated pressure dfference swtch, whch automatcally swtches the vacuum pump on or off thereby ensurng vacuum durng machnng but avodng unnecessary dle runnng Protecton swtch whch protects electrc motor from overheatng r flter whch protects pump from drt (made of acrylc glass wth exchangeable ar flter cartrdge) areful assembly of compatble components guarantee trouble-free and almost mantenance-free operaton of Wtte vacuum unts n many applcatons Dranage screw for coolants whch have been sucked n 3m connectng cable wth EE or Schuko plug Vacuum unt 16m 3 /h Wtte vacuum unt wth U tank 230/400 V workng voltage Nr. m 3 /h Volt Hz End press. Kw RPM D Ol mbar 0, mn 59 0,3l mbar 0, mn 59 0,3l mbar 0, mn 60 0,3l mbar 0, mn 64 0,3l mbar 0, mn 62 0,5l mbar 0, mn 62 0,5l mbar 1, mn 65 2l Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter ll vacuum pumps can be used wth 60 Hz

8 Vacuum unts 71 Wtte vacuum unt 400 V workng voltage, moble Nr. m 3 /h Volt Hz End press. Kw RPM D Ol mbar 2, l mbar l mbar 7, ,5l Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter ll vacuum pumps can be used wth 60 Hz

9 72 Vacuum unts Modular vacuum unts dvantages: Modular vacuum unt 230/400 V workng voltage Vacuum storage unt and lqud separator are ntegrated - an addtonal lqud separator s not requred Space savng assembly of all components See-through unt for lqud separator and vacuum storage unt all n one means safety at a glance Dfferent storage volumes possble smply by changng acrylc glass cylnder Integrated ar flter, dran separator, overvoltage relay, pressure dfference swtch valable wth dfferent pump types from 6m 3 to 63m 3, on request also avalable wth dry runnng pumps Nr. m 3 /h Volt Hz End press. Kw RPM D Ölfüllung D mbar 0, mn 60 0,3l ø , mbar 0, mn 60 0,3l ø , mbar 0, mn 60 0,3l ø , mbar 0, mn 60 0,3l ø , mbar 0, mn 62 0,5l ø , mbar 0, mn 62 0,5l ø ,2 Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter Füllhöhe fll to max. D ll vacuum pumps can be used wth 60 Hz

10 I 0 Vacuum unts 73 Modular vacuum unt 400 V workng voltage Nr. m 3 /h Volt Hz End press. Kw RPM D Ol mbar 1, mn 64 2l mbar 2, mn 65 2l Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter Füllhöhe fll to max. EE-Motorschutzstecker Typ /400V,50+60Hz Modular vacuum unt, 63m 3 /h ll pumps n modular unts have ol lubrcaton. Dry runnng vacuum pumps for modular unts are avalable on request ll vacuum pumps can be used wth 60 Hz

11 74 Lqud rng vacuum pumps Lqud rng vacuum pumps Only one unt for vacuum supply and lqud separaton These robust pumps, are low on wear-and-tear and mantenance, work at up to 50 mbar vacuum and do not need an addtonal lqud separator. fast turnng mpeller causes water n the pump to rotate (see pcture on left) smultaneously sealng tself off the mpeller. washable flter and a patented condenser clean the ar beng sucked n before t enters the pump. oolng lubrcant s ntegrated nto pump's operatng cycle and a valve allows removal of excess flud whch can be returned to tool machne whlst n operaton. n ar chller protects the unt from overheatng. a b c d e f g a Lqud rng vacuum pump b Sucton flter c ondenser d Motor e hller f Flud reservor g Level ndcator h Operaton selecton Dran plug k Valve m r release valve n Shockproof plug h k m n

12 Lqud rng vacuum pumps 75 Lqud rng vacuum pump Nr. m 3 /h Volt End press. Kw D Hz mbar 0, , mbar 1, mbar 2, mbar 3, mbar mbar 5, mbar 7, Supply ncludes 1 pce connecton unt comprsng: 2m vacuum hose 3/2 way aerated valve 1 vacuummeter Lqud rng vacuum pump ccessores Nr. Descrpton for pump Verson r flter element 3µm, polyester Type 22 Washable r flter element 3µm, polyester Type Washable r flter element 3µm, polyester Type Washable r flter element 3µm, polyester Type 232 Washable Water flter (exchange n pars) all Washable 40 ll vacuum pumps can be used wth 60 Hz

13 Nr.: m³/h m³/h Katalogzechnung Maße ohne Toleranzangabe nach DIN ISO 2768 mttel Datum earb Gepr Name aar aar Horst Wtte Gerätebau arskamp Maßstab Werkstoff: enennung Zechnung: 76 Vacuum Workstaton Vacuum workstatons Vacuum workstaton for moble use n the workshop, wth ntegrated vacuum pump, lqud separator, 3-fold vacuum dstrbutor, connectors and gauges Vacuum storage tank, pressure dfference swtch and safety applance guarantee a trple safety factor Sold steel desgn on castors, wth drawers for vacuum chucks and accessores Vacuum workstatons have ol lubrcated vacuum pumps Vacuum workstaton Nr. m 3 /h Volt Hz End press. Kw RPM d Ölfüllung mbar 0, mn 62 0,5l mbar 1, mn 62 2l Supply ncludes 1 mantenance kt 5l lqud separator 10m wre spral hose 1 safety swtch 5m electrc cable wth E plug 10 Supply ncludes 1 pce connecton unt comprsng: 1:2 2m vacuum hose Vakuum- 21m³/ / 6 System 3/2 way aerated valve 1 vacuummeter ll vacuum pumps can be used wth 60 Hz

14 Vacuum Workstaton 77 ddtonal vacuum tank Nr. onnecton V Inner thread G ¾ 54l 25, Inner thread G ¾ 210l 65 for ncreasng vacuum storage volume of unts acts as addtonal flter and separator for drt or flud reduces actual runnng tme of vacuum pump The tank s equpped wth two vewng glasses. Drt and flud can be seen and draned mmedately. Mantenance and servce kts Mantenance and servce kts for regular care of vacuum unts and pumps For pump/unt wth sucton capacty Wear parts kt Servce kt Gasket kt 10m³/h - 16m³/h m³/h m³/h - 100m³/h m³/h m³/h omprsng of: Wear parts, Gaskets Mantenance and servce can be carred out on ste wth these kts. Flter elements, gaskets, ol Gaskets

15 78 Lqud separators Lqud separator, small Füllhöhe fll to max. Nr. Vol./apacty onnecton /5l ø12 4,5 ø Füllhöhe fll to max. ø Lqud separator, medum Nr. Vol./apacty onnecton /9l ø32 8,9 Füllhöhe fll to max. Lqud separator, large Nr. Vol./apacty onnecton /50l LW32 40

16 WORLD OF FIXTURING Lqud separators 79 utomatc lqud separator D Nr. V(l) l/h m 3 /h LW n LW out D E ,5 100 bs 100 G G M8 8, , G 2 G M8 15 Fully automatc operaton s guaranteed wth an ntegrated magnetc valve and 2-chamber system. The separator s set up between vacuum chuck and pump, thereby protectng vacuum pump from the large amounts of flud, whch are absorbed and Fluds, whch are sucked n, are transported back to the machne by means of a hose system. lampng of the workpece s not nterrupted at any tme. Electrcty supply of 230V s necessary for operaton. lso avalable n 110V/60 Hz verson. We advse usng the reducer connectons (page 93) and hose nozzles (page 94) sutable for your vacuum hose dameter. Two are requred for each part, one n and one out of the automatc lqud separator These parts are not ncluded and need to be ordered separately! 60 E Stand flter ø Nr. V(l) l/h m 3 /h LW n LW out D E bs ,6 G M8 8, ,6 G M8 15 ød Flter STF 0250 wth fleece nsert For separaton of fluds and solds out of sucton medum ncl. quck clean flap and flud dranage tap ød Stand flter ST 250 wth automatc flud separaton24 Volt D øe K