102 ALUFIX CLAMPING ELEMENTS

Transcription

1 102

2 103 ALUFIX CLASSIC Clampng Elements Alufx clampng elements fx workpeces to fxtures and ensure contact wth support surfaces

3 104 ØB ØA 3 Jaw Keyless Chuck for measurng applcatons D C Nr. A B C D ,4 17, ,1 38, ,1 55, Further dmensons 3 jaw keyless chuck ø A B C D E F G H I ,3 18, ,4 30, , , , ,4 41,3 47,1 53, ,3 63,1 71,1 79,1 103,3 3 jaw keyless chuck wth reversed jaws ø A B C D E F G H I ,3 18, ,4 30, , , , ,4 41,1 47,1 53, ,3 63,1 71,1 79,1 103,3

4 105 6 Jaw Keyless Chuck for measurng applcatons Nr. A B C D ,4 17,3 97 ØB ØA , ,1 38, D C ,1 55, Further dmensons 6 jaw keyless chuck ø A B C D E F G H I 50 1, ,3 18, ,4 30, , , ,4 41,1 47,1 53, ,3 63,1 71,1 79,1 103,3 6 jaw keyless chuck wth reversed jaws ø A B C D E F G H I ,3 18, ,4 30, , ,8 H G F E ød øc øb øa ,4 41,1 47,1 53, ,3 63,1 71,1 79,1 103,3 ø ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Fxng dsks for mountng keyless chucks are shown on page 155. Other versons on request.

5 106 Further dmensons 3 and 6 jaw keyless chucks, vew from underneath Fxng dsks for mountng ø A B C D E F G H I J AF keyless chucks are shown on M12x0, M page M 16x M4 - M / M32x M4 12,5 M6 80 M10 16/25/ M50x1, M10 12,5 M /40 ø50 ø80 ø125 ø200

6 107 Basc Set 3 jaw Keyless chuck 19-pcs., 1 x chuck wth reversble jaws, 1 x Base jaw set, 9 x Top jaws, 6 x Screws Nr. ø comprsng of: x82220, 1x82351, 9x26288, 6x x82080, 1x82356, 9x26289, 6x x82125, 1x82360, 9x26290, 6x x82200, 1x82364, 9x26291, 6x Basc Set 6 jaw Keyless chuck 37-pcs., 1 x chuck wth reversble jaws, 1 x Base jaw set, 18 x Top jaws, 12 x Screws Nr. ø comprsng of: x82340, 1x82354, 18x26288, 12x x82090, 1x82358, 18x26289, 12x x82135, 1x82362, 18x26290, 12x x82210, 1x82366, 18x26291, 12x ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Materal: Hgh tensle alumnum, surface base unt: Anodzed CO, Surface jaws and clamp rng: Hard coated. Keyless chucks are operated by hand wthout tools

7 108 Reversble jaws set for 3 jaw chuck Nr A B C D E F G ,9 10, , ,9 17, , ,9 27, , ,9 44, , Also ft n 6 jaw chucks Base jaws set for 3 jaw chuck Nr A B C D E F G ,9 6,6 M ,9 10,9 M ,9 17,5 M ,9 28,5 M Reversble jaws set for 6 jaw chuck Nr A B C D E F G ,9 10, , ,9 17,5 12,5 22, ,9 27, , Base jaws set for 6 jaw chuck Nr A B C D E F G ,9 6,6 M ,9 10,9 M ,9 17,5 M ,9 27,5 M

8 109 Top jaws sngle for 3 and 6 jaw keyless chucks Nr A B C D Materal , EN AW , POM , EN AW , POM , EN AW , POM , EN AW , POM 139 Center plate for 3 and 6 jaw keyless chucks Nr A B C D E F G H I ,6 11 M , , ,5 528 Specal verson hardslde coated 3 jaw keyless chuck ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request

9 110 Keyless chuck for 2,3,4,6 jaws Ø125 anodzed natural Nr. A B C stepped standard jaws are ncluded n supply. Base and specal jaws are avalable on request. Base same as chuck Ø125: 82125, Compatble wth centerng plate 82344

10 111 Parallel-vse wthout pns Nr E (AF) A B C D E F H M12x0, M24x M24x M24x M32x M32x Vse set 10-pcs., comprsng of Nr. System Vse Flat jaw Pns V-jaw V-jaw 1x Alu 2x 3x small 2x bg 2x AF AF AF AF AF AF Jaws also avalable per pece Flat and V jaws are also avalable n polymer (POM black) Formng jaw wth bushes, for compound resn Nr System A B C D E F AF , M AF M AF ,5 71 M AF ,5 96 M AF , M AF , M8 226 Supply ncludes: 1 formng jaw, 2 bushes, 2 Threaded pns, 2 countersunk screws

11 112 Compound resn Nr. contents g Techncal detals: Tensle strength 300kg/cm 2 Compresson strength: 800kg/cm 2 Heat resstance upto +200 C Plastcne compound resn Knead blue and yellow components n rato 1:1, blend well untl colour throughout s green. Apply wthn 15 mnutes. The resn hardens to full strength wthn 3 hours. Applcaton example for compound resn n stan dard mouldng cap Attachng the formng jaws wth plastcne compound: Postonng of workpece: The formng jaws wth the compound resn are pressed together.. The compound resn adjusts to the contours of the workpece Unversal Vse 2 pcs., wthout basc unt for mountng on base plates or grd base plates, Shft ±12,5 mm Nr. System A B C D E F G AF , ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request.

12 113 Pn cushon wth rubberzed pns Nr A B C D E F G , , Hold-down column clamp for pn cushon, n set (2 peces) wth hold down columns and sprngs Nr A B C D E F ,5 20,5 M4 80 Easy to move pns adjust to shape of workpece. Then by usng a lockng devce the resultng mprnt s secured nto place. Ths enables repeat able clampng of workpeces, that can be secured wth hold down sprngs and studs. Other versons on request

13 114 Clamp tapered Nr A B C D E F G M5 5,3 5, M5 5,3 5, M5 5,3 5, M5 5,3 1, M6 6,3 6, M6 6,3 6, M6 6,3 6, M6 5,3 2, C Clamp round nosed Nr A B C D E F G øf E B M5 5, M6 6, G D A F E B C Clamp stepped Nr A B C D E M6 6, M6 6,5 118 G A D M6 6, M8 8, M8 8, M8 8, M10 10, M10 10, M10 10, M12 12, M12 12, M12 12,5 212

14 115 Step support Nr. A B C Zusatz , Treppe Treppe , Treppe A B C Extenson for step support Nr. A B C D , A B C D ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request

15 116 Threaded rod M5, M6, M8, M10, M12 A B Nr. A B M M M M M M Nr. A B M M M M M M Nr. A B M M M M M M Nr. A B M M M M M M Nr. A B M M M M M M

16 117 Knurled nut Nr. A B C M M M M M M D C D C øb øb A A Washer hard anodzed øb Nr. A B C ,3 12 2, ,3 15 2, , , , , C øa Couplng nut Nr. A B C M5 15 SW M6 18 SW M8 24 SW M10 30 SW M12 36 SW B C A

17 118 #81030 Clamp Set M5, (69-pcs), 200 x 180 x 30 mm, 515 g Nr. St. Name Dm Clamp M5, 36 x 15 x Clamp M5, 52 x 13 x Clamp M5, 68 x 13 x Clamp, ponted M5, 52 x 13 x Clamp, round M5, 52 x 13 x Threaded rod M5 x Threaded rod M5 x Threaded rod M5 x Threaded rod M5 x Threaded rod M5 x Threaded rod M5 x Washer ø 5, Couplng nut M5 x Knured nut ø 13 x M Tray 200 x 180 x #81020 Clamp Set M6, (69-pcs), 200 x 180 x 30 mm, 685 g Nr. St. Name Dm Clamp M6S, 45 x 16 x Clamp M6S, 65 x 16 x Clamp M6S, 85 x 16 x Clamp, ponted M6S, 65 x 16 x Clamp, round M6S, 65 x 16 x Threaded rod M6 x Threaded rod M6 x Threaded rod M6 x Threaded rod M6 x Threaded rod M6 x Threaded rod M6 x Washer ø 6, Couplng nut M6 x Knurled nut ø 16,7 x M6S Tray 200 x 180 x Clamps are also avalable n polymer (POM, black)

18 119 Clamp Sets 75-pcs Clampp Set Sze M6 M8 M10 M12 # Name St. Nr. Nr. Nr. Nr. Dm Settng up blocks, par Settng up blocks, par Settng up blocks, par Extenson Step heel clamp Step heel clamp Step heel clamp Knurled nut M6 ø 32x M8 ø 32x M10 ø 42x M12 ø 42x10 Couplng nut M M M M12 36 Washer M6/M8/M10/M12 Threaded rod Threaded rod Threaded rod Threaded rod Threaded rod Threaded rod Tray x360x450 Weght n g ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request Clamps are also avalable n polymer (POM, black)

19 120 Traverse holder wth heel for hold-down stud Nr. A B C D E F G ,5 57, M ,5 57, M Hold down stud self lockng Nr. A B C , , , Hold down stud wth thread Nr. A B C D ,9 16 M ,9 16 M ,9 25 M ,9 25 M ,8 40 M ,9 50 M12 56

20 121 Hold down sprng self lockng on hold down stud B Nr. System A B C AF , AF 25/ , AF 25/ , AF , AF , AF C øa Hold down sprng, plastc Nr. System ø l AF 25/ , AF 25/ ,5 6 Further versons n NewXS catalogue Hold down sprng for low clampng Nr. System A B C AF ,5 23, AF ,5 23, AF AF ,5 59, AF C ØA B Hold down sprng wth plastc cap slcone free for senstve surfaces Nr. System A B AF 25/ , AF 25/ ,5 6 ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

21 122 Wnder Nr. System A B AF D E F AF M AF M6 12, AF M Deflector Nr. System A B C D E AF , AF , AF ,8 66 Wnder tape n plastc, 12mm wde Nr. System length (m) AF 16/25/40 5 Emn./Emax. Parallel clamp wth exchangeable jaws B Nr. A B C D E mn. E max. Other versons of exchangeable jaws avalable on request D A øa/ C A M M ,5 - øa/ B Clampholder wth studs A js8 Ax2 Nr. A B M4 8 A js8 øa/2 H7 A js8 25 M6 -

22 123 Dal ndcator holder Nr. System A B C AF Dal ndcator holder Nr. System A B C D E F G AF , , AF ,9 39, Ball pont wthout/wth rng magnet Nr. A B C D M8x M8x Ball pont support wth adjustable magnetc force Nr. A B C D E M8x Support for ball pont Nr. A B C D E M24x1 M8x ,5 76 ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request

23 124 Clamp unt wth ratchet grp spacng 15, for toggle clamp, wth surface contact Nr. A B C D E F G H I J pressure fork # , ,7 10./ , ,7 10./ , ,7 10./ , ,7 10./ , , , , , , , , spacng 15, for toggle clamp 227 UBL, wth surface contact ,5 15./ ,5 15./ ,5 15./ ,5 15./ , , , , Clamp unt wth ratchet grp spacng 15, for toggle clamp, wth datum pont Nr. A B C D E F G H I J K pressure fork # , , / , , / , , / , , / , , , , , , , ,

24 125 Clamp unt wth ratchet grp spacng 15, for toggle clamp, wth ball, heght adjustable, ball ø10/m8x1 Nr. A B C D E F G H I J K pressure fork , , / , , / , , / , , / , , , , , , , , Clamp unt wth ratchet grp spacng 15, for toggle clamp, wth ball ø10, bore AF25 Nr. A B C D E F G H I J K pressure fork , , / , , / , , / , , / , , , , , , , , ALUFIX ratchet clamps can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Toggle clamps ncluded n supply are avalable n slver or black.

25 126 Clamp unt wth ratchet grp spacng 15, for toggle clamp, wth mesterbock screw Nr. A B C D E F G H I J K L pressure fork # , , / , , / , , , , Applcaton example ratchet clamp wth machned surface contact, black Applcaton example ratchet clamp wth 165 angle settng Applcaton example ratchet clamp wth 0 angle settng

26 127 Horzontal Clamp Unt wth surface 25x25 Nr. A B C As an opton fxaton pn #91864 Horzontal Clamp Unt wth Mesterbock Screw, convex R18 Nr. A B C As an opton fxaton pn #91864 ALUFIX ratchet clamps can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Toggle clamps ncluded n supply are avalable n slver or black.

27 128 Horzontal Clamp Unt wth ball pont ø10 Nr. A B C D Horzontal Clamp Unt wth adjustable ball pont ø10 Nr. A B C D Detal: adjustable ball pont As an opton fxaton pn #91864 Horzontal Clamp Unt heght adjustable Nr. A B C D , Support surface 10x10mm secured aganst rotaton and exchangeable Wth pressure fork 6mm shft Can support Mesterbock screws As an opton fxaton pn #91864

28 129 Extenson for clamp Nr. A B C D E F G Clamp unts, vertcal Clamp unts shown on prevous pages are also avalable wth vertcal toggle clamps on request Applcaton example: Clamp unts wth adjustable ball ponts and horzontal clamps Applcaton example: Clamp unt wth mesterbock screw and horzontal clamp wth fork clamp ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request Toggle clamps ncluded n supply are avalable n slver or black.

29 130 Toggle clamp horzontal, wthout foot Nr. A B C D E F G H , M ,9 32,6 4,4 13,5 10 M5 3,8 76 Nr. A B C D E F G H , M ,9 28 4,4 13,5 10 M5 17,6 68 Nr. A B C D E F Toggle clamp horzontal, wth foot Slde shaft tenson jack wth angle Pcture shows slde shaft tenson jack wthout angle mountng bracket

30 131 Toggle clamp vertcal, wthout foot Nr. A B C D E F G H , M Toggle clamp vertcal, wth foot Nr. A B C D E F G ,2 31,4 19 M8 354 Standard colour for toggle clamps s slver, they are avalable n black on request (-1) Other dmensons on request

31 132 Extenson for toggle clamp Nr. A B C D E F , M ,5 15 8,5 M M Extenson for toggle clamp goose neck Nr. A B C D E F G H I M6 8, M6 8, Pressure fork straght, plastc Nr. A B C D E F G H , ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request.

32 133 Pressure rng plastc Nr. A B C D E F Pressure fork goose neck, plastc Nr. A B C D E F G H I , Pressure fork long, plastc Nr. A B C D E F In order to protect workpeces these pressure forks are made out of a polymer whch contans no substances whch could be dangerous to part durng pantng job at a later stage. Other versons on request

33 134 Pressure fork M8 short, plastc Nr. A B C D E F M M Pressure segment plastc Nr. A B C D E M Foot for pressure fork Nr. A B C D E M Foot for pressure fork lmted angle Nr. A B C D E M8 50 In order to protect workpeces these pressure forks are made out of a polymer whch contans no substances whch could be dangerous to part durng pantng job at a later stage.

34 135 Fork clamp flat, wth rubber tps Nr. A B C D E F G H ø8 ø8,2 -,-- Fork clamp angled, wth rubber tps Nr. A B C D E F G H I M6 ø6,2 33 -,-- Sprng wth hook C ød Nr. System A B C D E mat. hook AF ,5 M 6 ø12,5 265 Alu 72 B A E AF ,5 M 6 ø12,5 210 Alu AF ,5 M10 ø12,5 275 Alu AF ,5 M10 ø12,5 275 Alu AF ,5 M10 ø12,5 215 POM 67 Sprng wth wre hook Nr. System A B C D AF M6 ø12,5 ø1,2 32 Polymer clamp wth sprng Nr. System A B C D E AF ø12,5 44 3,3 41 Other versons on request

35 136 ALUFIX Hook Clamps Hook clamps are used when workpeces wth a hole (especally on the nsde of a workpece, where t s dffcult to clamp conventonally) have to be postoned and clamped smultaneously. They are usually connected by means of a contour block but they can be mounted drectly to Alufx. How to order: Hook clamps are ndvdually manufactured for every hole or press cut and comprse of four parts: Basc unt Top pn Support rng Hook (optonal two hooks) When orderng a hook clamp please attach a 1:1 secton drawng of the support wth detals of the center pn dameter and the shape of the bore (round or oval). Further we need detals of clearance behnd the hole, metal thckness, collar heght and drecton n wch part has been stamped When orderng basc unt please also state requred hook sze See also our download nqury form under

36 137 Hook Clamp compact Example da 30 A B C D E F G H I M Hook Clamp Basc Unt Compact Nr. for pn da Ø15-Ø Ø40-Ø Top pn Compact / Compact mn Nr. pn da Ø15,0-0,02mm Ø20,0-0,02mm Ø25,0-0,02mm Ø30,0-0,02mm Ø40,0-0,02mm 456 Support rng Compact / Compact mn Nr. Hook Compact surface da Ø30mm Ø35mm Ø40mm Ø45mm Ø50mm Ø55mm Ø60mm 182 Nr. clampng wdth mm mm mm mm mm mm mm 128 Internal excenter lever, top pn and support rng are 100% compatble (outer dmensons same as exstng hook clamps). Sdeways actvaton possble va hex key ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request

37 138 Hook Clamp Compact Flexble Example da 30 A B C D E F G H I J , , M Hook Clamp Basc Unt Compact flexble Nr. Base heght mm (low-standard) mm (hgh) 1047 Top pn Compact flexble Nr. pn da Ø18-0,02mm Ø20-0,02mm Ø25-0,02mm Ø30-0,02mm Ø40-0,02mm 410 Pcture shows hgh base unt verson # Specal lengths on request Support rng Compact / Compact mn Nr. surface da Ø30mm Ø35mm Ø40mm Ø45mm Ø50mm Ø55mm Ø60mm 145 Tolerances n workpece thckness of up to +/- 0,3mm are evened out. Fast adjustment accordng to workpece thckness possble. More space between operatng lever and clampng surface = more freedom of movement and less part collson due to horzontal lever movement. Hook algnment ndependent of lever orentaton, nfnte rotary movement 360. Support rng nfnte rotary movement 360 Hook Compact flexble Nr. clampng wdth mm mm mm mm mm mm mm 50

38 139 Hook Clamp Compact mn Example da 30 A B C D E F G H Hook clamp basc unt Compact mn Nr. for pn da mm (Standard) 547 Top pn Compact / Compact mn Nr. pn da Ø15,0-0,02mm Ø20,0-0,02mm Ø25,0-0,02mm Ø30,0-0,02mm Ø40,0-0,02mm 456 Support rng Compact / Compact mn Nr. surface da Ø30mm Ø35mm Ø40mm Ø45mm Ø50mm Ø55mm Ø60mm 182 Hook Compact mn Nr. clampng wdth mm mm mm mm mm 44 Drve va hex key (access from two sdes) and worm gear. Self adjustng to sheet metal thckness. Tool wth pre set torque requred (0,5Nm). Top pn and support rng are 100% compatble to exstng hook clamps. ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other dmensons on request

39 140 Foot for hook clamps X,Y,Z shmmable ncludng shm fols Nr. A B C D E F M8 286 Exstng hook clamps Prevously suppled hook clamps are stll avalable. Detals and avalablty on request. Hook clamp wth excenter movement and adjustment for workpece thckness Hook clamp, prevous verson Exstng verson wth outsde lever X,Y,Z hook clamp, self centerng Other dmensons on request ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request.

40 141 Pneumatc hook clamps customzed versons Characterstcs Independent centerng va sprngs Operaton wth compressed ar Programme controlled Optnal part recognston va sensor Fnal poston query at pneumatc cylnder va proxmty swtch Operatng pressure 6 bar

41 142 Mesterbock screw wth fxaton pn to zero, lft +/- 3mm wthout cap Nr. A convex R18 wth magnet M Nr. A convex R8 Nr. A Shm 0,5/0,05, for mesterbock screw Nr. A B convex R18 Nr. A flat wth magnet Nr. A flat Nr. A Spacer for mesterbock screw Nr. A B C D ,8 wth thread Nr. A Specal mesterbock screws.e. wth mcrometer fne adjustment avalable on request.

42 143 Flangeholder contact pont adjustable, wth excenter clampng lever Nr. A B C D E F G ,5 32 M The work pece s clamped by means of the "clamp arm". Even durng adjustment of the contact pont reseatng of the clamp s not needed. Total adjustablty s +/- 5mm. Standard man locator can be lowered and adjusted, lft +/-5mm Nr Adjustment knob Fxaton knob Lockng pn for nomnal poston Indvdual locator accordng to customer specfcaton (Example shows man locator holdng X,Y,Z) Standard unt, mounted on machned contour block, bolted 2x and located 2x ALUFIX CLASSIC elements can be anodzed n dfferent colours. The colour natural s standard, black (-1) s avalable as an alternatve. Other colours on request. Other versons on request