Operator's Manual. External Rewinder ER4 / ER6 / ER8
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1 Operator's Manual External Rewnder ER4 / ER6 / ER8
2 2 Operator's Manual - Translaton of the Orgnal Verson 2 for the followng products Part.-No. Descrpton Type External Rewnder ER4/ External Rewnder ER4/ External Rewnder ER6/ External Rewnder ER8/300 Edton: 9/ Part.-No Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose - n partcular the procurement of spare parts for products sold by cab - demand the prevous wrtten authorzaton by cab. Trademark Centroncs s a regstered trademark of the Data Computer Corporaton. Mcrosoft s a regstered trademark of the Mcrosoft Corporaton. Wndows 2000, 2003, XP are regstered trademarks of the Mcrosoft Corporaton. TrueType TM s a regstered trademark of Apple Computer, Inc. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Postfach 1904 D Karlsruhe Wlhelm-Schckard-Str. 14 D Karlsruhe Telefon Telefax nfo@cab.de France cab technologes s.a.r.l. F Nedermodern Téléphone nfo@cab-technologes.fr España cab España S.L. E Montaró (Barcelona) Teléfono nfo@cabsl.com Representatves n other countres on request. USA cab Technology Inc. Tyngsboro MA, Phone nfo@cabtechn.com South Afrca cab Technology (Pty.) Ltd Randburg Phone nfo@cabtechn.co.za Asa cab Technology Co, Ltd. Junghe 23552, Tape, Tawan Phone cabasa@cab.de cab (Shangha) Tradng Co.,Ltd C60 Phone cabasa@cab.de
3 Table of Contents 3 1 Introducton Instructons Intended Use Safety Instructons Envronment Product Descrpton Functon Techncal Specfcaton Devce Overvew Start-Up Contents of Delvery Connectng to Power Supply Algnment Selecton of the Rewnd Drecton Algnment of the Gude Axle Operaton Rewndng Drectly onto the Rewnd Axle Rewndng onto 40 mm (1.6 n) Cardboard Core Rewndng onto 76 mm (3 n) Cardboard Core EC - Declaraton of Conformty... 13
4 4 1 Introducton Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger Draws your attenton to an exceptonally grave, mpendng danger to your health or lfe. Warnng Indcates a hazardous stuaton that could lead to njures or materal damage. Attenton Draws attenton to possble dangers, materal damage or loss of qualty. Notce Gves you tps. They make a workng sequence easer or draw attenton to mportant workng processes. Envronment Gves you tps on protectng the envronment. Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce s ntended exclusvely for rewndng sutable materals that have been approved by the manufacturer. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. Notce The complete documentaton s currently n the Internet.
5 1 Introducton Safety Instructons The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Warnng Durng operaton, the rotatng parts are freely accessble. When workng on the devce wear tghtly fttng clothes and te up long har. Loosely hangng peces or long har can get caught n parts of the devce. Attenton Swtch off the devce n case of changng the turn drecton. Warnng Do not try to manpulate or repar parts they are not descrbed n the manuals of the external rewnder or the prnter. 1.4 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. XX Send to sutable collecton ponts, separately from resdual waste. XX Send the parts for recyclng.
6 6 2 Product Descrpton Functon The External Rewnders are perpheral devces for transfer prnters of dfferent manufacturers. Durng processng of large prnt jobs t s possble to take up and rewnd large label roles ndependently of the prnter. An adjustable gude axle ensures that the label strp s led horzontally from each prnter nto the rewnder. For a correct algnment of the External Rewnders wth the prnters of the A- and M-Seres an Adapter Kt (part no ) s offered. 2.2 Techncal Specfcaton ER4/210 ER4/300 ER6/300 ER8/300 Max. Materal Wdth 120 mm (4.7 n) 120 mm (4.7 n) 180 mm (7.1 n) 235 mm (9.2 n) Max. Rewnder Dameter 205 mm (8.1 n) 300 mm (11.8 n) 300 mm (11.8 n) 300 mm (11.8 n) Core Dameter Rewnd Speed Label Rewndng 40 mm (1.6 n) on rewnd axle 40 mm (1.6 n) on cardboard core 76 mm (3 n) on cardboard core wth adapter max. 300 mm/s (12 n/s) Labels n- or outsde Dmensons Heght 280 mm (11) 350 mm (13.8) 350 mm (13.8) 350 mm (13.8) Wdth 260 mm (10.2) 280 mm (11) 340 mm (13.4) 395 mm (15.5) Depth 270 mm (10.6) 390 mm (15.3) 390 mm (15.3) 390 mm (15.3) Weght 5,0 kg (11 lb) 6,0 kg (13.2 lb) 6,3 kg (13.9 lb) 6,6 kg (14.6 lb) Operatng Temperature Storage- and Transport Temperature Operatng Voltage 10 to 35 C (50 F - 95 F) at 30 to 85% humdty, non condensng C (4 F F) at 10 to 85% humdty, non condensng V~ / Hz
7 2 Product Descrpton Devce Overvew ER4/ ERx/ Fgure 1 Devce Overvew 1 Swtch Rotatng Drecton 6 Plate (ER4/210) 2 Rewnd Axle 7 Clamp 3 Roll 8 Power Swtch 4 Gude Axle 9 Power Input Module 5 Rewnd Adapter 10 Plate (ERx/300)
8 8 3 Start-Up Contents of Delvery XX Check the external rewnder for damages n transt and completeness. Contents of delvery: External Rewnder Rewnd Adapter 2x Plate for ER4/210 or ERx/300 Power Cable Documentaton Notce Retan packng materal for later use 3.2 Connectng to Power Supply The rewnder s equpped wth a wde range power unt ( V~), so t s possble to use the prnter both wth a voltage of 230V~/50 Hz and wth a voltage of 115V~/60 Hz wthout makng changes to the prnter. Warnng Rsk of njury by rotatng engne parts. Make sure the power swtch (1) s n poston O (OFF) before connectng the prnter to a power supply When swtchng on the Rewnder starts mmedately wthout or wth loose materal ER4/210 ERx/ Fgure 2 Power Supply The rewnder s ready for use, f the power cable (3) suppled n the accessores s nserted nto a power supply connector (2) and the cable s contacted to a grounded outlet.
9 4 Algnment Selecton of the Rewnd Drecton The selecton of the rewnd drecton depends on the usage of an nsde or outsde wound label. ER4/210 ERx/ Fgure 4 Drecton of Rewndng XX Turn off the rewnder and set the swtch (1) to the requred drecton of rewndng : ER4/210 ERx/300 Rewndng wth labels nsde Rewndng wth labels outsde 4.2 Algnment of the Gude Axle Dependng on the used prnter the gude axle should be algned so, that the label strp s led horzontally from the prnter to the rewnder. 1. Loosen the gude axle (1) by turnng t counterclockwse. 2. Move t n the gude plate (2) up to the desred postonng. 3. Fasten the gude axle (1) by turnng t clockwse. 1 2 Fgure 5 Algnment of the Gude Axle
10 10 5 Operaton Rewndng Drectly onto the Rewnd Axle Notce Frst remove the sprng (2) from the rewnd axle Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds untl the materal s tghtened Loosen the screws (1) and remove the sprng (2). Notce Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels. 2. Feed the label strp over the gude axle (9) and under the roller (8) to the rewnd axle (7) Notce If you use a rewnder of the type ERx/300 and use materal wth labels on the nsde, you must lead the label strp stll over the rewnd axle (10). Ensure that the label strp s even wth the dsc (6). 3. Attach the label strp approprately to the rewnd axle by sldng the clamp (5) over the label strp wth the clamp set n the groove of the rewnd axle (7). 4. Slde the clamp (5) as far as possble towards the dsc (6). 5. Slde the plate on ER4/210 (4) or ERx/300 (4) onto the rewnd axle so that t slghtly touches the label strp. The label strp must be able to move between the dsc and the plate. 6. Tghten the knurled screw (3) on the plate. 7. Swtch on the rewnder on the power swtch. ER4/ ERx/300 Fgure 6 Drect rewndng
11 5 Operaton Rewndng onto 40 mm (1.6 n) Cardboard Core Notce Make sure that the sprng (1) s mounted on the rewnd axle (2) Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds untl the materal s tghtened Put the cardboard core (3) on the rewnd axle (2). Notce Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels. 2. Feed the label strp over the gude axle (8) and under the roller (7) up to the cardboard core (3) Notce If you use a rewnder of the type ERx/300 and use materal wth labels on the nsde, you must lead the label strp stll over the rewnd axle (9). Ensure that the label strp s even wth the dsc (6). 3. Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 4. Slde the plate (5) wth the knurled screw outward onto the rewnd axle untl t stops. ER4/210 Notce When usng small labels t s possble that the cardboard core not covers the sprng over the whole length. In ths case the groove on the plate must be algned so that t fts on the sprng of the rewnd axle Tghten the knurled screw (4) on the plate of the ER4/ Swtch on the rewnder on the power swtch. ERx/300 Fgure 7 Rewndng onto 40 mm (1.6 n) Cardboard Core (drawng below wthout plate)
12 12 5 Operaton Rewndng onto 76 mm (3 n) Cardboard Core Notce Frst remove the sprng from the rewnd axle Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp. Warnng Rsk of njury by rotatng engne parts. When swtchng on the Rewnder starts mmedately and wnds untl the materal s tghtened Put the frst rewnd adapter (3) onto the rewnd axle (4) and slde t up to the dsc (1) untl t stops. Make sure that the knurled screw (2) of the rewnd adapter s led n the groove of the rewnd axle. Tghten the knurled screw (2). 2. Put the second rewnd adapter (3) onto the rewnd axle (4) and slde t towards the frst adapter untl the clearance between the outer edge of t and the dsc (1) s a lttle less than the wdth of the cardboard core. Tghten the knurled screw (2). 3. Put the cardboard core (5) on the rewnd axle (2) Notce Consder the requred drecton of rewndng : - The broken lne s vald for nsde wound labels. - The full lne s vald for outsde wound labels. 4. Feed the label strp over the gude axle (9) and under the roller (8) up to the cardboard core (5). Notce If you use a rewnder of the type ERx/300 and use materal wth labels on the nsde, you must lead the label strp stll over the rewnd axle (10). Ensure that the label strp s even wth the dsc (1). ER4/ Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 6. Slde the plate (7) wth the knurled screw outward onto the rewnd axle untl t stops. 7. Tghten the knurled screw (6) on the plate of the ER4/ Swtch on the rewnder on the power swtch. ERx/300 Fgure 8 Rewndng onto 76 mm (3 n) Cardboard Core (drawng below wthout plate)
13 6 EC - Declaraton of Conformty 13 Gesellschaft für Computerund Automatons- Baustene mbh & Co KG Wlhelm-Schckard-Str. 14 D Karlsruhe, Germany EC Declaraton of Conformty Herewth we declare that the followng descrbed devce, from the desgn and style and as we sell t, comply wth the relevant EC Safety and Health Requrements. Ths declaraton wll lose the valdty f there are any changes of the devce or the purpose wthout our consent. Descrpton: Devce: External Rewnder ER4 / ER6 / ER8 Appled EC-Drectves Appled Norms: Drectve 2006/42/EC on machnery EN ISO :2003 EN ISO :2003 EN ISO :2007 EN :2006+A11:2009 EN :2005+A1:2009 Drectve 2004/108/EC relatng to electromagnetc compatblty EN :2006+A1:2009 EN :1997+A1:2001+A2:2008 EN :2006+A1:2009+A2:2009 EN :2008 Person authorsed to comple the techncal fle : Erwn Fascher Am Unterwege 18/ Sömmerda Sgnature for the producer : cab Produkttechnk Sömmerda Gesellschaft für Computerund Automatonsbaustene mbh Sömmerda Sömmerda, Erwn Fascher Managng Drector
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