Operator's Manual ER4 / ER6 / ER8. External Rewinder. Made in Germany
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1 Operator's Manual External Rewnder ER4 / ER6 / ER8 Made n Germany
2 2 Operator's Manual - Translaton of the Orgnal Verson 2 for the followng products Part No. Descrpton Type External Rewnder ER4/ External Rewnder ER4/ External Rewnder ER6/ External Rewnder ER8/300 Edton: 10/ Part No Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose - n partcular the procurement of spare parts for products sold by cab - demand the prevous wrtten authorzaton by cab. Trademark Wndows s a regstered trademark of the Mcrosoft Corporaton. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Postfach 1904 D Karlsruhe Wlhelm-Schckard-Str. 14 D Karlsruhe Telefon Telefax nfo@cab.de France cab technologes s.a.r.l. F Nedermodern Téléphone nfo.fr@cab.de Representatves n other countres on request USA cab Technology Inc. Tyngsboro MA, Phone nfo.us@cab.de Asa cab Technology Co., Ltd. Junghe, Tape, Tawan Phone nfo.asa@cab.de Chna cab (Shangha)Tradng Co., Ltd. Phone nfo.cn@cab.de
3 Table of Contents 3 1 Introducton Notes Intended Use Safety Instructons Envronment Product Descrpton Functon Techncal Data Devce Overvew Start-Up Contents of Delvery Connectng to Power Supply Settngs Settng the Wndng Drecton Adjustng the Gude Axle Operaton Rewndng Drectly onto the Rewnd Axle Rewndng onto 40 mm (1.6 n) Cardboard Core Rewndng onto 76 mm (3 n) Cardboard Core Lcences EU Declaraton of Conformty FCC... 14
4 4 1 Introducton Notes Important nformaton and nstructons are desgnated as follows: Danger Draws attenton to an exceptonally great, mmnent danger to your health or lfe due to hazardous voltages. Danger Draws attenton to a danger wth hgh rsk whch, f not avoded, may result n death or serous njury. Warnng Draws attenton to a danger wth medum rsk whch, f not avoded, may result n death or serous njury. Cauton Draws attenton to a danger wth low rsk whch, f not avoded, may result n mnor or moderate njury. Attenton Draws attenton to potental rsks of property damage or loss of qualty. Advces to make work routne easer or on mportant steps to be carred out. Envronment Advces on protectng the envronment. Tme Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). Informaton n the dsplay. 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce s ntended exclusvely for rewndng sutable materals that have been approved by the manufacturer. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. The complete documentaton can also currently be found n the Internet.
5 1 Introducton Safety Instructons The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Do not try to manpulate or repar parts they are not descrbed n the manuals of the external rewnder or the prnter. Cauton Rsk of njury by rotatng parts Durng operaton, rotatng parts are freely accessble. Ensure that people s clothng, har, jewelry etc. do not come nto contact wth the exposed rotatng parts. Attenton Rsk of gear defect Swtch off the devce before changng the wndng drecton. 1.4 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. Send to sutable collecton ponts, separately from resdual waste. Send the parts for recyclng.
6 6 2 Product Descrpton Functon The External Rewnders are perpheral devces for transfer prnters of dfferent manufacturers. Durng processng of large prnt jobs t s possble to take up and rewnd large label roles ndependently of the prnter. An adjustable gude axle ensures that the label strp s led horzontally from each prnter nto the rewnder. For a correct algnment of the External Rewnders wth the prnters of the A+- and XC-Seres Adapter Kts are offered. 2.2 Techncal Data ER4/210 ER4/300 ER6/300 ER8/300 Max. Materal Wdth 120 mm (4.7 n) 120 mm (4.7 n) 180 mm (7.1 n) 235 mm (9.2 n) Max. Rewnder Dameter 205 mm (8.1 n) 300 mm (11.8 n) 300 mm (11.8 n) 300 mm (11.8 n) Core Dameter 40 mm (1.6 n) on rewnd axle 40 mm (1.6 n) on cardboard core 76 mm (3 n) on cardboard core wth adapter Rewnd Speed max. 300 mm/s (12 n/s) Label Rewndng Labels n- or outsde Dmensons Heght 280 mm (11) 350 mm (13.8) 350 mm (13.8) 350 mm (13.8) Wdth 260 mm (10.2) 280 mm (11) 340 mm (13.4) 395 mm (15.5) Depth 270 mm (10.6) 390 mm (15.3) 390 mm (15.3) 390 mm (15.3) Weght 5,0 kg (11 lb) 6,0 kg (13.2 lb) 6,3 kg (13.9 lb) 6,6 kg (14.6 lb) Operatng Temperature 5-40 C, at humdty % not condensng Storage Temperature 0-60 C, at humdty % not condensng Transport Temperature C, at humdty % not condensng Operatng Voltage V~ / Hz Table 1 Techncal Data
7 2 Product Descrpton Devce Overvew Fgure 1 Overvew ER4/ Fgure 2 Overvew ERx/300 1 Swtch Wndng Drecton 2 Rewnd Axle 3 Roller 4 Gude Axle 5 Rewnd Adapter 6 Plate ER4/210 7 Clamp 8 Power Swtch 9 Power Input Module 10 Plate ERx/300
8 8 3 Start-Up Contents of Delvery Check the external rewnder for damages n transt and completeness. Contents of delvery: External Rewnder Clamp 2 Rewnd Adapters Plate for ER4/210 or Plate for ERx/300 Power Cable Documentaton Please keep the orgnal packagng n case the devce must be returned. 3.2 Connectng to Power Supply The rewnder s equpped wth a wde range power unt ( V~), so t s possble to use the prnter both wth a voltage of 230 V~/50 Hz and wth a voltage of 115 V~/60 Hz wthout changes. Cauton Rsk of njury by rotatng parts Ensure that the power swtch (1) s n poston O (OFF) before connectng the prnter to a power supply When swtchng on the Rewnder starts mmedately wthout or wth loose materal. ER4/210 ERx/ Fgure 3 Connectng to power supply Connect the suppled power cable (3) to the power nput module (2) and to a grounded outlet.
9 4 Settngs Settng the Wndng Drecton Wth the settng of the wndng drecton t s possble to rewnd the labels nsde or outsde. Attenton Rsk of gear defect Swtch off the devce before changng the wndng drecton. ER4/210 ERx/ Fgure 4 Settng the wndng drecton Select the wndng drecton wth the swtch (1): ER4/210 ERx/300 Rewndng wth labels nsde Rewndng wth labels outsde 4.2 Adjustng the Gude Axle Dependng on the used prnter the gude axle should be adjusted so that the label strp s led horzontally from the prnter to the rewnder Loosen the gude axle (1) by turnng t counterclockwse. 2. Move the axle n the gude plate (2) to the desred poston. 3. Fasten the gude axle (1) by turnng t clockwse. 2 Fgure 5 Adjustng the gude axle
10 10 5 Operaton Rewndng Drectly onto the Rewnd Axle Remove the sprng (2) from the rewnd axle Cauton Rsk of njury by rotatng parts When swtchng on the rewnder starts mmedately and wnds untl the materal s tghtened Loosen the screws (1) and remove the sprng (2). Consder the selected wndng drecton: The broken lne s vald for nsde wound labels. The sold lne s vald for outsde wound labels. 2. Feed the label strp over the gude axle (9) and under the roller (8) to the rewnd axle (7) When usng a rewnder of the type ERx/300 for wndng labels nsde, lead the label strp addtonally over the gude axle (10). Ensure that the label strp touches the dsc (6). 3. Attach the label strp approprately to the rewnd axle by sldng the clamp (5) over the label strp wth the clamp set n the groove of the rewnd axle (7). 4. Slde the clamp (5) as far as possble towards the dsc (6). 5. Slde the plate on ER4/210 (4) or ERx/300 (4) onto the rewnd axle so that t slghtly touches the label strp. The label strp must be able to move between the dsc and the plate. 6. Tghten the knurled screw (3) on the plate. 7. Swtch on the rewnder at the power swtch. ER4/ ERx/300 Fgure 6 Rewndng Drectly onto the Rewnd Axle
11 5 Operaton Rewndng onto 40 mm (1.6 n) Cardboard Core Ensure that the sprng (1) s mounted on the rewnd axle (2) Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp Cauton Rsk of njury by rotatng parts When swtchng on the rewnder starts mmedately and wnds untl the materal s tghtened ER4/ Put the cardboard core (3) on the rewnd axle (2). Consder the selected wndng drecton: The broken lne s vald for nsde wound labels. The sold lne s vald for outsde wound labels. 2. Feed the label strp over the gude axle (8) and under the roller (7) up to the cardboard core (3). When usng a rewnder of the type ERx/300 for wndng labels nsde, lead the label strp addtonally over the gude axle (9). Ensure that the label strp touches the dsc (6). 3. Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 4. Slde the plate (5) wth the knurled screw outward onto the rewnd axle untl t stops. When usng small labels t s possble that the cardboard core does not cover the sprng over the whole length. In ths case the groove on the plate must be algned so that t fts to the sprng of the rewnd axle. 5. Tghten the knurled screw (4) on the plate. 6. Swtch on the rewnder at the power swtch ERx/300 Fgure 7 Rewndng onto 40 mm cardboard core
12 12 5 Operaton Rewndng onto 76 mm (3 n) Cardboard Core Remove the sprng from the rewnd axle Consder that the cardboard core (3) should be about 1 mm (0.04 n) broader than the label strp. Cauton Rsk of njury by rotatng parts When swtchng on the rewnder starts mmedately and wnds untl the materal s tghtened ER4/ Put the frst rewnd adapter (3) onto the rewnd axle (4) and slde t up to the dsc (1) untl t stops. Make sure that the knurled screw (2) of the rewnd adapter s led n the groove of the rewnd axle. Tghten the knurled screw (2). 2. Put the second rewnd adapter (3) onto the rewnd axle (4) and slde t towards the frst adapter untl the clearance between the outer edge of t and the dsc (1) s a lttle less than the wdth of the cardboard core. Tghten the knurled screw (2). 3. Put the cardboard core (5) on the rewnd axle (2). Consder the selected wndng drecton: The broken lne s vald for nsde wound labels. The sold lne s vald for outsde wound labels. 4. Feed the label strp over the gude axle (9) and under the roller (8) up to the cardboard core (5). When usng a rewnder of the type ERx/300 for wndng labels nsde, lead the label strp addtonally over the gude axle (10). Ensure that the label strp touches the dsc (1). 5. Affx the end of the label strp wth consderaton of the selected rewndng drecton to the cardboard core usng adhesve tape or label. 6. Slde the plate (7) wth the knurled screw outward onto the rewnd axle untl t stops. 7. Tghten the knurled screw (6) on the plate. 8. Swtch on the rewnder at the power swtch. ERx/300 Fgure 8 Rewndng onto 76 mm cardboard core
13 6 Lcences EU Declaraton of Conformty cab Produkttechnk GmbH & Co KG Wlhelm-Schckard-Str. 14 D Karlsruhe Germany EU Declaraton of Conformty We declare herewth that as a result of the manner n whch the devce desgnated below was desgned, the type of constructon and the devces whch, as a result have been brought on to the general market comply wth the relevant fundamental regulatons of the EU Rules for Safety and Health. In the event of any alteraton whch has not been approved by us beng made to any devce as desgnated below, ths statement shall thereby be made nvald. Devce: Type: External Rewnder ER4 / ER6 / ER8 Appled EU Regulatons and Standards Drectve 2006/42/EC on machnery EN ISO 12100:2010 EN ISO :2015 EN :2006 +A11:2009+A12:2011+A1:2010+A2:2013 Drectve 2014/30/EU relatng to electromagnetc compatblty EN :2006+A1:2009+A2:2011 EN :1997+A1:2001+A2:2008 EN :2014 EN :2013 Drectve 2011/65/EU on the restrcton of the use of certan EN 50581:2012 hazardous substances n electrcal and electronc equpment Person authorsed to comple the techncal fle : Erwn Fascher Am Unterwege 18/ Sömmerda Sgnature for the producer : Sömmerda, cab Produkttechnk Sömmerda Gesellschaft für Computerund Automatonsbaustene mbh Sömmerda Erwn Fascher Managng Drector
14 14 6 Lcences FCC NOTE : Ths equpment has been tested and found to comply wth the lmts for a Class A dgtal devce, pursuant to Part 15 of the FCC Rules. These lmts are desgned to provde reasonable protecton aganst harmful nterference when the equpment s operated n a commercal envronment. The equpment generates, uses, and can radate rado frequency and, f not nstalled and used n accordance wth the nstructon manual, may cause harmful nterference to rado communcatons. Operaton of ths equpment n a resdental area s lkely to cause harmful nterference n whch case the user may be requred to correct the nterference at hs own expense.
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