Operator's Manual. PCB Separator MAESTRO 4S

Transcription

1 Operator's Manual PCB Separator MAESTRO 4S

2 2 Operator's Manual - Translaton of the Orgnal Verson for the followng products Descrpton PCB Separator Type MAESTRO 4S Edton: 05/2014 Part No.: Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose demand the prevous wrtten authorzaton by cab. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Postfach 1904 D Karlsruhe Wlhelm-Schckard-Str. 14 D Karlsruhe Telefon Telefax nfo@cab.de France cab technologes s.a.r.l. F Nedermodern Téléphone nfo.fr@cab.de USA cab Technology Inc. Tyngsboro MA, Phone nfo.us@cab.de Representatves n other countres on request South Afrca cab Technology (Pty.) Ltd Randburg Phone nfo.za@cab.de Asa cab Technology Co., Ltd. Junghe, Tape, Tawan Phone nfo.asa@cab.de Chna cab (Shangha)Tradng Co., Ltd. Phone nfo.cn@cab.de

3 Table of Contents 3 1 Introducton Instructons Intended Use Safety Instructons Safety Markng Envronment Techncal Data Contents of Delvery Control Panel Installaton Swtch on and Programmng Swtch on and synchronze the blade Programmng Changng the Program Adjustment the Cut Length Operaton Mantenance Changng the Upper Blade Adjustment of the Upper Blade Stopper Check the Blade Algnment Errors EC Declaraton of Conformty... 15

4 4 1 Introducton 1.1 Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger! Draws your attenton to an exceptonally grave, mpendng danger to your health or lfe.!! Warnng! Indcates a hazardous stuaton that could lead to njures or materal damage. Attenton! Draws attenton to possble dangers, materal damage or loss of qualty. Gves you tps. They make a workng sequence easer or draw attenton to mportant workng processes. Envronment! Gves you tps on protectng the envronment. Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce s ntended exclusvely for separatng pre-scored PCB's. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. The complete documentaton can also currently be found n the Internet. 1.3 Safety Instructons The devce s confgured for voltages of 115 or 230 V AC. It only has to be plugged nto a grounded socket. Hazard by electrcal charge. Provde an earthng connecton va press stud. Only connect the devce to other devces whch have a protectve low voltage. Swtch off all affected devces (e.g. conveyor belt) before connectng or dsconnectng. Rsk of hand njury. Wear protectve gloves whle PCB separatng. Ensure that people s clothng, har, jewelry etc. do not come nto contact wth the exposed rotatng blade. In an emergency stuaton, actuate the emergency stop swtch n the control panel by tght pressng. Ths nterrupts the voltage supply to the devce. The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Do not use the devce n an explosve atmosphere. Do not use the devce close to hgh-voltage power lnes.

5 1 Introducton Work gong beyond ths may only be performed by traned personnel or servce techncans. Unauthorzed nterference wth electronc modules or ther software can cause malfunctons. Other unauthorzed work on or modfcatons to the devce can also endanger operatonal safety. Always have servce work done n a qualfed workshop, where the personnel have the techncal knowledge and tools requred to do the necessary work. There are varous warnng stckers on the devce. They draw your attenton to dangers. Warnng stckers must therefore not be removed, as then you and other people cannot be aware of dangers and may be njured. Danger! Danger to lfe and lmb from power supply. Do not open the devce casng Safety Markng Fg. 1 Safety markng 1 Emergency Swtch Press t n a hazardous stuaton! 2 Rsk of hand njury! Wear protectve gloves whle PCB separatng. 3 Possble damage of electroncs! Dsconnect the PCB separator from the electrcal outlet before mountng or removng an optonal conveyor belt. 4 Hazard by electrcal charge! Provde an earthng connecton va press stud. Table 1 Safety markng 1.5 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. Send to sutable collecton ponts, separately from resdual waste. The modular constructon of the prnter enables t to be easly dsassembled nto ts component parts. Send the parts for recyclng.

6 6 2 Techncal Data Techncal data 4S/450 4S/600 Separaton type Component sde: Solderng sde: crcular blade lnear blade Operaton motorzed and optmzed Separaton speedt 300/500 mm/sec. swtchable Materal FR4, Alumnum Heght of components Component sde/solderng sde up to 34 mm Cuttng length, contnuous F up to 450 mm up to 600 mm Length D 702 mm 852 mm Depth storage table 200 mm Programmng Home Request drve to startng poston, Acknowledge Speed H (Hgh): 500 mm/sek. L (Low): 300 mm/sek. Program 9 Step (cuttng steps) 1 5 Dstance (between blades) 0,9 mm bs 0,05 mm Key swtch button Release of programmng Mleage (Klometer counter) up to 99,99 km DEL Reset of the klometer counter Power swtch ON/OFF Foot swtch START Separaton Safety swtch Emergency stop Spannung V~ 50/60 Hz Emsson sound pressure level LpA < 70 db (A) Temperature / humdty not Operaton C / 10 85% condensng Stock C / 20 80% Transport C / 20 80% Weght 38 kg 46 kg Heght/Depth 434x425 mm Wdth 702 mm 852 mm Approvals CE, FCC class A Dmenson Maxmum Heght of components on the cut nut 27 21, Enlargement of the PCB outsde after separaton. typcal 0,2 mm 0,8-3,2 FR4 30 mn. 0,25 max. 0,8 0,8-1,5 Alu 30 mn. 0,25 max. 0,3 The cut nut could be broken by a cutout. In case of overlayng components, the lnear blad must be hollowed. If requred request. Table 2 Techncal data

7 3 Contents of Delvery Maestro 4S/300 (600) 2 Power Cable 3 Dal Gauge Assembly 4 Food Swtch 5 Hexagonal Wrench DIN911 2mm 6 Hexagonal Wrench DIN911 5mm 7 Documentaton Fg. 2 4 Control Panel Contents of Delvery Gelb Pantone 123C, Grün RAL 6018, Blau Pantone 7461, Grau Pantone 422C, Beschrftung, Fenster- und LED-Umrandung Schwarz, Fenster- und LED-Fond Fltergrau Lortz Fg. 3 Control Panel Table 3 1 Button home - Synchronzaton after swtch-on - Qut of errors n operaton 2 LED not ready Is blnkng n case of error or mssng synchronzaton of thr blade. 3 Button speed Choce of speed. 4 Dsplay speed Dsplay the selected speed; L (Low) and H (Hgh) 5 Button program Program choce. 6 Dsplay program Dsplay the selected program. 7 Button step Choce the cut of the materal separaton n the program. 8 Dsplay step - Show the current cut n the operaton. - Show the selected cut n the program. 9 Button dstance - Make the dstance between blades smaller 10 Button dstance + Make the dstance between blades bgger. 11 Dsplay dstance Dsplay the dstance between blades. 12 Button key Swtch on the programmng mode. 13 LED key Is blnkng n programmng mode. 14 Button DEL Reset dsplay mleage 15 Dsplay mleage Total length of all cuts from zero poston Control Panel Elemets

8 8 5 Installaton! Attenton! The devce and prntng materals wll be damaged by mosture and wetness. Set up the devce only n dry locatons protected from splash water Fg. 4 Connectons Set up devce on a level surface. For a secure stand you can change the foot hghness by turnng. Put n the foot swtch round connector (4) from the foot swtch (7) n the 5 pn female connector (2) and tghten t. Connect the electrcal ground on the earth connecton (6). Swtch off the power module (1).Connect the power cable (5) to the power nput module (3) and to an earthed socket.

9 6 Swtch on and Programmng 9 You can separate PCB panel wth multple cuts very softly. It means, more cuts are gentle for materal and elements on the PCB board. 6.1 Swtch on and synchronze the blade 1. Swtch on the devce by power swtch (1). LED not ready s blnkng. Are all connectons ready and the devce s swched on and not n functon check the emergency swth! 1 Fg. 5 Power Swtch 2. Press button home. 3. Press the foot-swtch and hold t. - Devce wll run to the start poston or from the start poston short out and back nto the start poston. 4. Loose the foot swtch and the devce s ready. LED not ready don't glow. It's possble to use 9 program places. After the frst swtch on the program 1 wll be loaded. Settng ex factory: Materal separaton n 3 cuts,wth ncreasng cut deepness respectvely declnng blade dstance. 1. cut = blade dstance: 0,6 mm 2. cut = blade dstance: 0,3 mm 3. cut = blade dstance: 0 mm 6.2 Programmng 1. Press button program and hold t over 3 seconds. The dsplay of the selected program s blnkng. 2. Select desred program place by the button program. 3. Press the button key progr. for 3 seconds up to the LED key s blnk. 4. Select cut step by the button step. 5. Wth the button dstance - and dstance + adjust the dstance of the blades for ths cut step. - maxmum dstance = 0,6 mm Adjustng n steps of = 0,05 mm - mnmum Dstance = 0 mm 6. Select next cut step. 7. Adjust the blade dstance - Blade dstance smaller the former dstance and hgher 0 mm; back to pont 5. - Blade dstance = 0 mm or the same value as the former dstance and pressng the button step; closng the programmng mode. LED key don't glow. In case of end programmng wth two same dstance value wth a value greater 0 mm s the last cut a cut n ths dstance. Maxmum 5 cuts are possble.

10 10 6 Swtch on and Programmng 6.3 Changng the Program Swtch between program 1-9 Press button program and hold t over 3 seconds. The dsplay of the selected program s blnkng. Select the program by pressng the program button. If the button program not used for 3 seconds, the program dsplay wll end the blnkng and the new program s selected. 7 Adjustment the Cut Length The adjusted cut length must be orentated on the separated PCB. Then, the dsplay "mleage" for the cut length shown a realstc value a b Schnttlänge Fg. 6 Length of cut 1. Loosen easy knurled screw (1 and 2) and move t to the maxmum outsde poston. Don't loosen the knurled screws (1 and 2) complete. loosen t only easy. 2. Actvate the foot swtch to start and run the program one tmes. The carrage wll be now n a Endposton and the lower blade s free. 3. Hold the PCB on an any poston between the both knurled screw. 4. Move the knurled screws (1 and 2) to the outsde edges of the PCB and tghten the screws. The dstance between the knurled screws (1 and 2) must be 20mm mnmum. In case of a smaller dstance, the sensors wll not detected and the blade wll run over the full length. 5. Actvate the foot swtch to start and run the program one tmes. 6. The carrage s standng now n the frst cut poston. 7. Put the PCB nto the adjusted cut area (a to b) on the lower blade and move t n drecton to the round blade mdpont ca. 10 mm under the carrage (3). 8. Check the settng wth a test cut and maybe make a fne adjustment.

11 8 Operaton 11 If the devce swtched of an d on t' wll start n the last program before swtched off. 1. Swtch on the devce by the power-swtch (1). LED not ready blnkng. 1 Fg. 7 Power Swtch 2. Press button home. 3. Press the foot-swtch and hold t. - Devce wll run to the start poston or from the start poston short out and back nto the start poston.. - Synchronzaton of the blades. 4. Deblock the foot-swtch - devce s ready for operaton. LED not ready don't glow. 5. Select program. If you swtch of and on the last used program s selected. After frst swtch on program 1 s selected. 6. Put n the PCB panel. 7. Press the foot-swtch to start the program. Foot-swtch must be pressed over the length of the program. 8. Deblock the foot-swtch after program end. In case of uneven number of cuts wll be an other start poston for the next program start. Reset the dsplay of cut length Press button DEL for 3 seconds. Dsplay mleage blnkng. In the next 3 seconds press button DEL agan to reset the dsplay to Zero.

12 12 9 Mantenance 9.1 Changng the Upper Blade In case of wastng, damage or materal cahange t's necessary to change the upper blade. For cuttng FR4 PCB materal wll used the blade wth cab part number For cuttng Alumnum wll used the blade wth cab part number Danger! Rsk of cuttng damage by rotatng blade! Dsconnect devce before you start servce work! a 68b 1. After swtchng off the devce and dsconnectng from power supply, pull connector (2) out from female connector (3) on the motor. 2. Slde the carrage to the left end poston (front vew). Lke upper pcture. 3. Set the settng knob (5) on value 16 - blade on the hghest poston. 4. Swng lever (6) n poston a to decouple. 5. Loosen screws (4) and remove table (1) by movements back and top. 6. Loosen screws (8). 7. Remove motor carrage wth mounted motor (7). 8. Hold the settng knob (5) and loosen the knurled nut(12). 9. Remove blade (11). It's possble that the washer (10) are adhere on the blade. Remove the Washer (10) from bladeand take t back on the axle (9). 10. Take the new blade (11) on the axle (9). 11. Hold the settng knob (5) and tghten the knurled nut(12). 12. Set the settng knob (5) on value Mount motor carrage wth mounted motor (7) and tghten screws (8). 14. Swng lever (6) n poston b to couple. 15. Hang up the table (1) and tghten screws (4). 16. Put n connector (2) nto female connector (3) on the motor. 7 8 Adjust the stopper of the upper blade before you start operaton. chapter Fg. 8 Changng the upper blade

13 9 Mantenance 9.2 Adjustment of the Upper Blade Stopper 13 The lower stop of the upper blade adjustment s already adjusted by delvery. After a long operaton tme, whle workng at strongly varyng temperatures or else after replacng a blade, t s recommended to re-adjust the lower stop a 8b Fg. 9 Adjustment of the upper blade stopper 1. Move the lever (8) to the poston 'a'. The motor drve to the blade carrer (1) s now dsconnected. 2. Move the upper blade carrer (1) n the mddle poston of the lower blade. 3. Rotate the ponter (2) wth the knob (4) counterclockwse to poston "16". 4. Loosen the screw (3). 5. Move the knob (4) clockwse untl the upper and lower blades are n a dstance of 0.03 mm. Use a thckness gauge. 6. Swng the strut (5) clockwse untl you reach the stop and tghten the screw (3). Ths adjustment locks the upper blade n place to prevent t from movng out of adjustment. 7. Move the lever (8) to the poston 'b'. The motor drve to the blade carrer (1) s now reconnected.

14 14 9 Mantenance 9.3 Check the Blade Algnment When the machne s put nto operaton for the frst tme, or followng a move of equpment or a change of blades, t s advantageous to re-check the algnment of the blades n relatonshp to one another. For ths purpose a dal gauge assembly (Part No ) s avalable as an opton Fg. 10 Check the blade algnment Roller Blade FR4 ± 0,1 Roller Blade Al 0,0-0,2 10 Errors 1. Move the blade carrer (1) to the mddle of ts range of travel. 2. Affx the dal gauge assembly onto the threaded hole (2) n the blade carrer and screw tght wth the knurled screw (4) provded. Ensure that the small spgot (5) mounted on the nsde of the lever (6) locates correctly nto the hole (3) provded n the blade carrer. 3. Swng the lever (6) upwards untl the tp of the gauge feeler (7) presses onto the upper blade (9) at 2 mm of the edge of the blade. Rotate the scale on the dal gauge untl the ponter n the 1/100 mm dvson s lned up wth the 0 on the scale. 4. Swng the lever (6) downwards untl the tp of the gauge feeler (7) presses onto the lower blade (10) at 2 mm of the edge of the blade. Depend of blade type (fg. 9 - rght) the results acheved from measurng along the complete length of the lower blade may not vary by more than ±0.1 mm respectve mm from the values obtaned from the upper blade measurements. 5. In the event of the values obtaned by the above procedure beng greater than the values lke fgure 9, the servcng agent responsble for your machne should be contacted. 6. Remove the dal gauge assembly. Cause of error Effect / Dsplay Error recovery The food-swtch s clear n the moment of synchronzaton The devce s swtched on and the carrage wth the upper blade wll moved by hand out of the start poston The carrage wth the upper blade s blocked n operaton. The food-swtch wll be clear f the program s runnng. Materal s not separated after program end Table 4 Errors n operaton and handlng LED not ready Dsplay step Dsplay dstance Dsplay cut length LED not ready blnk blnk Swtch of the devce and swtch t on agan. New synchronzaton Press button home Press the foot-swtch and hold t a Devce wll run nto the start poston Clear the foot-swtch A new actvaton of the food-swtch wll contnue the program wth a replay of the last cut. Swtch of the devce and make a new synchronzaton. Chang programng - More cuts - Reduce the dstance between upper and lower blade n smaller steps

15 11 EC Declaraton of Conformty 15 Gesellschaft für Computerund Automatons- Baustene mbh & Co KG Wlhelm-Schckard-Str. 14 D Karlsruhe, Germany EC Declaraton of Conformty We declare herewth that the followng devce as a result of desgn, constructon and the verson put n crculaton comples wth the relevant fundamental regulatons of the EC Rules for Safety and Health. In the event of any alteraton whch has not been approved by us beng made to any devce as desgnated below, ths statement shall thereby be made nvald. Descrpton: Devce: PCB Separator MAESTRO 4S Appled EC-Drectves and Standards : Drectve 2006/42/EC on machnery EN ISO 12100:2010 EN ISO 13857:2008 EN 349:1993+A1:2008 EN :2006+A1:2009 EN :2009+A11:2010 EN :2005+A1:2009 Drectve 2004/108/EC relatng to electromagnetc compatblty EN :2006+A1:2009+A2:2009 EN :2008 EN :2005 EN :2007+A1:2011 Person authorsed to comple the techncal fle : Erwn Fascher Am Unterwege 18/ Sömmerda Sgnature for the producer : Sömmerda, cab Produkttechnk Sömmerda Gesellschaft für Computerund Automatonsbaustene mbh Sömmerda Erwn Fascher Managng Drector

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