Product Information. Universal gripper JGP 300

Transcription

1 Product Informaton JGP 300

2 JGP Loadable. Relable. Compact. JGP unversal grpper Unversal 2-fnger parallel grpper of the compact class wth T-slot gudance and best cost-performance rato Feld of applcaton Optmum standard soluton for many felds of applcaton. Unversal applcaton n clean and slghtly drty surroundngs n machne buldng and plant buldng ndustry, assembly and handlng as well as automotve ndustry. Advantages Your benefts A frm focus on the essentals for maxmum proftablty Sturdy T-slot gudance for the precse handlng of dfferent workpeces Compact dmensons and low weght for mnmal nterferng contours n handlng Hgh maxmum moments possble sutable for usng long grpper fngers Wedge-hook desgn for hgh power transmsson and synchronzed grppng Comprehensve sensor accessores for montorng and control of the stroke poston Mountng from two grpper sdes for unversal and flexble grpper assembly Ar supply va hose-free drect connecton or screw connectons for flexble pressure supply n all automated systems Szes Quantty: 10 Weght kg Grppng force N Stroke per jaw mm Workpece weght kg 2

3 JGP Functonal descrpton The oval pston s moved up or down by compressed ar. The angled actve surfaces of the wedge-hook produce a synchronzed, parallel jaw moton. JGP 1 T-slot gudance loadable, robust base jaw gudance for extremely long grpper fngers 2 Base Jaw for the connecton of workpece-specfc grpper fngers 3 Sensor system Proxmty swtch can be assembled wthout mountng kt 4 Housng Weght-optmzed due to the use of hgh-strength alumnum alloy 5 Centerng and mountng possbltes for unversal assembly of the grpper 6 Wedge-hook desgn for hgh force transmsson and centrc grppng CAD data, operatng manuals and other current product documents can be found onlne. 3

4 JGP General notes about the seres Operatng prncple: Wedge-hook knematcs Housng materal: Alumnum alloy, anodzed Base jaw materal: Steel Actuaton: pneumatc, wth fltered compressed ar as per ISO :2010 [7:4:4]. Warranty: 24 months Scope of delvery: Bracket for proxmty swtch, centerng sleeves, O-rngs for drect connecton, assembly and operatng manual wth Declaraton of Incorporaton. Grppng force mantenance: possble by usng the verson wth mechancal grppng force mantenance or SDV-P pressure mantenance valve Grppng force: s the arthmetc total of the grppng force appled to each grpper jaw at dstance P (see llustraton). Fnger length: s measured from the reference surface as the dstance P n drecton to the man axs.the maxmum permssble fnger length apples untl the nomnal operatng pressure s acheved. Wth hgher pressures, the fnger length must be reduced proportonally to the nomnal operatng pressure. Repeat accuracy: s defned as the spread of the end poston durng 100 consecutve strokes. Workpece weght: s calculated for force-ft grppng wth a coeffcent of statc frcton of 0.1 and a safety factor of 2 aganst workpece slppage at acceleraton due to gravty g. For form-ft or capture grppng, there are sgnfcantly hgher permssble workpece weghts. Closng and openng tmes: are purely the tmes that the base jaws or fngers are n moton. Valve swtchng tmes, hose fllng tmes, or PLC reacton tmes are not a part of ths and are to be consdered when cycle tmes are calculated. Applcaton example Feedng and assembly devce 1 JGP 2-fnger parallel grpper wth workpece-specfc grpper fngers 2 SRH-plus swvel head 3 Workpece 4

5 JGP SCHUNK offers more... The followng components make the product JGP even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. TCU tolerance compensaton unt Compensaton unt Pressure mantenance valve Unversal ntermedate jaw Force-measurng jaws Sensor system Fnger blanks wth quckchange jaw system Jaw quck-change system Analog poston sensor Flexble poston sensor Addtonal nformaton regardng the products can be found on the followng product pages or at Please contact us for further nformaton: SCHUNK techncal hotlne Optons and specal nformaton Grppng force mantenance verson AS / IS: The mechancal grppng force mantenance verson ensures a mnmum grppng force also n the case of a drop n pressure. In the AS / S verson ths has the effect of a closng force, n the IS verson of an openng force The JGP seres s especally sutable for economc handlng solutons and dstngushes by ts hgh cost-beneft rato. 5

6 Grppng force, O.D. grppng Fnger load Grppng force Grppng force, I.D. grppng Pont P - Fnger length M x max. 280 Nm M y max. 280 Nm M z max. 195 Nm F z max N Grppng force The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. Pont P - Fnger length Techncal data Descrpton JGP JGP AS JGP IS ID Stroke per jaw [mm] Closng / openng force [N] 6000/ /- -/7660 Mn. sprng force [N] Weght [kg] Recommended workpece weght [kg] Flud consumpton double stroke [cm³] Mn./max. operatng pressure [bar] 2.5/8 4/6.5 4/6.5 Nomnal operatng pressure [bar] Mn./max. ar purge pressure [bar] 0.5/1 0.5/1 0.5/1 Closng/openng tme [s] 0.5/ / /0.4 Closng- / openng tme wth sprng [s] Max. permssble fnger length [mm] Max. permssble mass per fnger [kg] Protecton class IP Mn./max. ambent temperature [ C] 5/90 5/90 5/90 Repeat accuracy [mm]

7 Man vew The drawng shows the grpper n the basc verson wth closed jaws, wthout dmensonal consderaton of the optons descrbed below. The SDV-P pressure mantenance valve can also be used for I.D. or O.D. grppng alternatvely or n addton to the sprng-loaded, mechancal grppng force mantenance devce (see catalog secton on accessores). A, a Man / drect connecton, grpper openng B, b Man / drect connecton, grpper closng S Ar purge connecton 1 Grpper connecton 2 Fnger connecton GL Ft for centerng sleeves GM Ft for centerng pns HT Depth of the centerng sleeve hole n the counter part IT Thread below the cover for fastenng external attachments IK Sensor MMS 22.. IL Sensor IN... 7

8 Maxmum permtted fnger projecton Permtted range Inadmssble range The curve apples to the basc verson (stroke -1). For other versons, the curve wll be parallel but offset n lne wth the max. permtted fnger length. Hose-free drect connecton M5 Grppng force mantenance devce AS / IS 3 Adapter 4 Grppers The drect connecton s used for supplyng compressed ar wthout hoses. Instead, the pressure medum s fed through bore-holes n the mountng plate. The mechancal grppng force mantenance devce ensures that a mnmum clampng force wll be appled even f there s a drop n pressure. Ths acts as closng force n the AS / S verson, and as openng force n the IS verson. Besdes ths, the grppng force mantenance devce can be used to ncrease the grppng force or for sngle actuated grppng. 8

9 SDV-P pressure mantenance valve BSWS jaw quck-change jaw systems 4 Grppers IT SDV-P pressure mantenance valve The SDV-P pressure mantenance valve ensures n emergency STOP stuatons that the pressure n the pston chamber of pneumatc grpper, swvel, lnear, and quck-change modules s temporarly mantaned. Descrpton ID Pressure mantenance valve SDV-P 10-E Grppers IT Customzed grpper fngers There are varous jaw quck-change systems avalable for the grpper. For detaled nformaton, please refer to the correspondng product. Descrpton ID Quck-change jaw system base BSWS-B Quck-change jaw system adapter BSWS-A Only systems that are lsted n the table, can be used. 9

10 Force-measurng jaws FMS-ZBA/ ZBP 300 Fnger blanks ABR- / SBR-PGZN-plus Grpper connecton 2 Fnger connecton AQ Cable outlet GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Actve ntermedate jaws IK Passve ntermedate jaws Force-measurng jaws measure grppng forces, but can also determne workpece weghts or dmensonal devatons. There are actve and passve ntermedate jaws (FMS-ZBA or FMS-ZBP). At least one actve force-measurng jaw s requred per grpper, the rest can be passve. For each actve jaw, a FMS-A1 evaluaton unt and a FMS-A connecton cable are requred. 2 Fnger connecton GL Ft for centerng sleeves The drawng shows the fnger blank whch can be reworked by the customer. Descrpton ID Materal Scope of delvery Fnger blanks ABR-PGZN-plus Alumnum 1 SBR-PGZN-plus MnCr5 1 Descrpton ID Often combned Actve ntermedate jaws FMS-ZBA Passve ntermedate jaws FMS-ZBP Connecton cables FMS-AK FMS-AK FMS-AK FMS-AK Evaluaton electroncs FMS-A Due to the screw length, the FMS system can not be used n combnaton wth the opton dust-proof (SD) of the grpper. Please note that the admssble force range of the force measurng jaw (see catalog chapter FMS) should not be exceeded for the chosen grpper verson. 10

11 Inductve Proxmty Swtches Flexble poston sensor AQ Cable outlet IT Sensor IN... Drectly mounted end poston montorng. IK Sensor IN..-SA Descrpton ID Often combned Inductve Proxmty Swtches IN 80-S-M IN 80-S-M INK 80-S Inductve proxmty swtch wth lateral outlet IN 80-S-M12-SA IN 80-S-M8-SA INK 80-S-SA Cable extenson KV BG12-SG12 3P-0030-PNP KV BG12-SG12 3P-0060-PNP KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP KV BW12-SG12 3P-0030-PNP KV BW12-SG12 3P-0100-PNP KV BW12-SG12 3P-0200-PNP clp for plug/socket CLI-M CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BG12-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP KA BW12-L 3P-0300-PNP KA BW12-L 3P-0500-PNP Sensor dstrbutor V2-M V2-M V4-M V4-M V8-M V8-M IT FPS-S sensor Flexble poston montorng of up to fve postons. Descrpton ID Attachment kt for FPS AS-FPS-PGZN-plus Sensor FPS-S M Cable extenson KV BG08-SG08 3P KV BG08-SG08 3P Evaluaton electroncs FPS-F IK FPS-F5 evaluaton electronc When usng an FPS system, an FPS sensor (FPS-S) as well as an electronc processor (FPS-F5 / F5 T) are requred for each grpper as well as a mountng kt (AS), f lsted. Cable extensons (KV) are optonally avalable - see catalog chapter Accessores. Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 11

12 Electronc magnetc swtches MMS Programmable magnetc swtch MMS 22-PI1 AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS SA AQ Cable outlet IT Sensor MMS 22 PI1-... IK Sensor MMS 22..-PI1-...-SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtches MMS MMS 22-S-M8-PNP MMSK 22-S-PNP MMS electronc magnetc swtches wth lateral outlet MMS 22-S-M8-PNP-SA MMSK 22-S-PNP-SA Reed Swtches RMS 22-S-M Cable extenson KV BW08-SG08 3P-0030-PNP KV BW08-SG08 3P-0100-PNP KV BW08-SG08 3P-0200-PNP clp for plug/socket CLI-M Connecton cables KA BG08-L 3P-0300-PNP KA BG08-L 3P-0500-PNP KA BW08-L 3P-0300-PNP KA BW08-L 3P-0500-PNP RSS Wreless sensor system RSS-T RSS-T2-US/CA Sensor dstrbutor V2-M V4-M V8-M Poston montorng wth one programmable poston per sensor and electroncs ntegrated n the sensor. Can be programmed usng MT magnetc teachng tool (ncluded n scope of delvery) or ST plug teachng tool (optonal). End poston montorng s mounted n the C-slot. If the ST plug teachng tools are lsted n the table provded, teachng s only possble wth the ST teachng tools. Descrpton ID Often combned Programmable magnetc swtch MMS 22-PI1 MMS 22-PI1-S-M8-PNP MMSK 22-PI1-S-PNP Programmable magnetc swtch MMS 22-PI1 wth lateral connecton MMS 22-PI1-S-M8-PNP-SA MMSK 22-PI1-S-PNP-SA Programmable magnetc swtch MMS 22-PI1 wth stanless steel housng MMS 22-PI1-S-M8-PNP-HD MMSK 22-PI1-S-PNP-HD Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 12

13 APS-Z80 analog poston sensor APS-M1 analog poston sensor No-contact measurng, analog mult-poston montorng for any number of postons. Descrpton ID Often combned Mountng kt for APS-Z80 AS-APS-Z80-PGZN-plus Sensor APS-Z80-K APS-Z80-M When usng an APS system, one attachment kt (AS-APS-Z80) and one APS-Z80 sensor are requred per grpper. IT APS-M1S sensor IK APS-M1E electronc processor IL APS-K extenson cable Analog mult poston montorng for any desred postons Descrpton ID Mountng kt for APS-M1 AS-APS-M1-PGZN-plus Sensor APS-M1S When usng an APS system, for each grpper an attachment kt (AS-APS-M1), an APS-M1S sensor (ncl. 3 m cable) as well as an electroncs (APS-M1e) are requred. An extenson cable (APS-K) can be connected between the sensor and the electroncs as an opton. The max. cable length between the sensor and the electroncs s 10 m, between the electroncs and ther control unt (PLC) t s max. 1 m. Cylndrcal reed swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-RMS 80 PGN/PZN-plus Reed Swtches RMS 80-S-M Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. Two mountng kts are requred for each grpper. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 13

14 SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr D Lauffen/Neckar Tel Fax Folgen Se uns Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for safe, precse grppng and holdng. schunk.com/lehmann SCHUNK GmbH & Co. KG