Profile technology for all roofs of the world

Transcription

1 41 Profle technology for all roofs of the world Profle technology for all roofs of the world

2 Schlebach has been actve n standng seam technology for more than 40 years now Contents The company 2 Schlebach profle shapng machnes EPM 25 4 Mn Lght I Mn Prof 5 Mn Prof Plus I Mn RSM 6 Mn seres techncal data 7 SPM and PMC versons 8-9 Automatc profler SPA / PAC 10 SMP-KS / PMC-KS 11 TWIN 12 HPM 13 QUADRO, XL, XXL and KS Profle selecton lst 16 Schlebach notchng statons KLS 20 KLS EHA 22 Notchng statons techncal data 23 Schlebach round arch curvng machnes Round arch curvng machne RBM 25, 32 and Round arch curvng machne RBM 50 and RBM 38/50 25 Seamng and edge bendng machnes Accessores Schlebach slttng machnes SLMSS SLMST 1250 / SLMSTARW6 32 The nternatonal success of Schlebach s guaranteed thanks to our 40 years of experence n German mechancal engneerng. A company has to deal wth the demands of tomorrow today. We are worldwde supplers n the challengng market envronment of sheet metal processng. The cooperaton we enjoy wth materal manufacturers as well as constant contact wth consumers allow us to react flexbly and quckly to changes or new developments. A strong management, hghly motvated employees, a constant wllngness to nnovate and a hgh level of staff tranng guarantee that our customers can look forward to competence and creatvty n all areas of profle technology now and n the future. Innovaton and consstency. The economc crcumstances we face have changed. Rapd reactons, proxmty to the market, a focus on the essentals, and not least a market-related prcng polcy demand change from all those nvolved we ntend to meet these demands. Our orgns Schlebach Maschnen GmbH was acqured by the Bartolosch famly n 1978 The company s located n the beautful Westerwald between Cologne and Frankfurt A famly-run company that s part of the Bartolosch group Producton, assembly and marketng all from a sngle source Over 240 employees n the group Our values Future and qualty orented Responsblty and loyalty Intatve and determnaton Openness and trust Relable and credble Our qualty Certfed n accordance wth DIN EN ISO 9001:2015 / ISO/TS 16949:2009 Montored by a well-traned qualty management team Documentaton of the ndvdual processes State-of-the-art QM system In-house desgn and development 100% ndependent producton of the relevant parts Our very own producton facltes wth over 100 processng centres Our product requrements Customer-orented User-frendly Powerful Hghest precson KONI 2000 I Techn. data 33 Specal purpose machnes Our n-house producton facltes and consultng and sales expertse ensure the relable avalablty and qualty of our products. Compettve prces Short delvery tmes Longevty We constantly nvest n our own company and contnue to expand our capactes. You can rely on Schlebach: We do not compromse on the qualty of our products. Robustness

3 Profle shapng 4 5 profle shapng machnes Mn Mn-Lght profle shapng machne Small, lght and unversal: The Mn seres Profle shapng machnes for producng the double standng seam profle wth a heght of 25 mm. The small, lghtweght and unversally applcable models from the Mn seres are deal as a cost-effectve entry-level sheet metal technology machne for smaller workshop facltes or as a secondary unt for constructon stes. There are 5 dfferent versons meanng that there s the rght machne for every task. Lght and demountable profle shapng machne Conssts of 5 components and can be mounted or demounted n no tme Sutable for all hard-to-reach constructon stes Is even sutable for the smallest of workshops Can be demounted and carred by two people Smple assembly wthout ads Fts n every car/van Double standng seam profle of 25 mm n one work cycle Mnmum panel length 400 mm / dependng on the materal Smallest axal dmenson 50 mm when producng sngle-sded profles Tapered, concal or fttng panels n 2 work cycles Stepless wdth adjustment from 230 to 730 mm by hand EPM 25 profle shapng machne The least expensve profle shapng machne model Ideal choce for short, concal or tapered panels Mnmum panel length 200 mm / dependng on the materal Smallest axal dmenson 50 mm Two work cycles requred Produces sngle-sded profles quckly and flexbly Low weght and mnmal dmensons Easy to transport usng transport handles Versons Mn Prof profle shapng machne Parallel sheet metal s produced n a sngle work cycle Mnmum panel length 400 mm / dependng on the materal Stepless wdth adjustment from 230 to 850 mm convenently va handwheel Tapered, concal or fttng panels n 2 work cycles Smallest axal dmenson 50 mm when producng sngle-sded profles Heght adjustable, leadng to comfortable workng condtons Transport handles provde moblty

4 Profle shapng 6 7 Mn-Prof Plus profle shapng machne MINI SERIES techncal data EPM 25 Mn-Lght mn Prof Mn- Prof-Plus Mn RSM Compact verson wth all necessary accessores Mechancal length measurng devce n cm gradaton, tolerance 1-2 cm Roller shear to perform manual cross cuts ahead of profle shapng Roller blades LS to perform longtudnal cuts of parallel fttng panels ahead of profle shapng Decoler for 300 kg col weght Longtudnal cuts Cross cuttng shears Parallel sheet metal s produced n a sngle work cycle Mnmum panel length 400 mm / dependng on the materal Stepless wdth adjustment from mm Tapered, concal or fttng panels n 2 work cycles Smallest axal dmenson 80 mm when producng sngle-sded profles Movable on 4 castors Heght adjustable, leadng to comfortable workng condtons Dmensons: L x W x H 1,250 x 600 x 1,070 mm 1,200 x 1,290 x 460 mm 1,200 x 1,400 1,050 mm 1,600 x 1,370 x 1,050 mm 1,660 x 1,395 x 1,180 mm Non-ferrous metals: up to 0.8 mm up to 0.8 mm up to 0.8 mm up to 0.8 mm up to 0.8 mm Steel: up to 0.7 mm up to 0.7 mm up to 0.7 mm up to 0.7 mm up to 0.7 mm Stanless steel: up to 0.5 mm up to 0.5 mm up to 0.5 mm up to 0.5 mm up to 0.5 mm Weght approx. 180 kg approx. 155 kg approx. 220 kg approx. 315 kg approx. 400 kg Drve/connecton: 1.1 kw, 230 volts 2 x 0.55 kw (1.1) 230 volts 1.1 kw, 230 volts 1.1 kw, 230 volts 1.1 kw / 0.25 kw 230 volts Workng speed: approx. 11 m/mn approx. 8 m/mn approx. 11 m/mn approx. 11 m/mn approx. 11 m/mn Run-n heght: 870 mm 300 mm mm nfntely varable mm nfntely varable 870 mm Mn RSM profle shapng machne Control unt of a Mn RSM Compact verson Motorsed roller shear to perform cross cuts ahead of profle shapng Control panel va touch screen length measurement n mm gradaton Roller blades LS to perform longtudnal cuts of parallel fttng panels ahead of profle shapng Specal control wth touch for convenent entry of lengths and quanttes Parallel sheet metal s produced n a sngle work cycle Mnmum panel length 400 mm / dependng on the materal Stepless wdth adjustment from mm Tapered, concal or fttng panels n 2 work cycles Smallest axal dmenson 80 mm when producng sngle-sded profles Movable on 4 castors Photo: Rhenznk

5 Profle shapng 8 9 VERSIONS The SPM and PMC profle shapng machnes Standard Clp relef Profle shapng machne SPM RS-AC Profle shapng machne SPM RSM The robust SPM and PMC seres The versons of ths Schlechbach profle shapng machne seres are used for producng double standng seam profles wth a heght of 25 mm of 32 mm, optonally wth clp relef or standard. The SPM/PMC has a modular desgn and can be retroftted wth addtonal elements, even at a later pont n tme. Profle shapng machne SPM LM-QA 60 SPM-RS / PMC-RS profle shapng machne SPM-RSM / PMC-RSM profle shapng machne SPM LM-QA 60 / PMC LM-QA 60 profle shapng machne Specal roller set for double standng seam profle 32 mm avalable wth and wthout clp relef Optonally for double standng seam profle 25 mm or double standng seam profle 25 mm wth clp relef Robust and sutable for many double standng seam profle applcatons Stepless wdth adjustment from mm (SPM), mm (PMC), alternatvely 1,080 mm Optonally wth roller blade LS for longtudnal cuts ahead of profle shapng Robust and sutable for many double standng seam profle applcatons Optonally for double standng seam profle 25 mm or double standng seam profle 25 mm wth clp relef Stepless wdth adjustment from mm (SPM), mm (PMC), alternatvely 1,050 mm The profle shape must be determned beforehand and can no longer be altered Robust and sutable for all double standng seam profle applcatons Optonally for double standng seam profle 25 mm or double standng seam profle 25 mm wth clp relef Stepless wdth adjustment from mm (SPM), mm (PMC), alternatve run-n wdth of 1,080 mm QA 60 cross cuttng system to perform manual cross cuts wth crcular saw and specal saw blade for all non-ferrous metals, after profle shapng, pvotable by 60 on both sdes Optonally wth roller blade LS to perform longtudnal cuts of parallel strps ahead of profle shapng and roller blade RS for cross cuts Axal dmenson wth parallel sheet metal from mm (SPM), mm (PMC) Axal dmenson wth parallel sheet metal from mm (SPM), mm (PMC) Axal dmenson wth parallel sheet metal from mm (SPM), mm (PMC) Photo: Rhenznk Can be used for sngle-sded passes for tapered and concal panels above 65 mm axal dmenson Can be used for sngle-sded passes for tapered and concal panels above 65 mm axal dmenson Can be used for sngle-sded passes for tapered and concal panels above 50 mm axal dmenson Electro-mechancal length measurng devce n cm gradaton +/- 1-2 cm tolerance Motorsed roller shear to perform cross cuts ahead of profle shapng For varants wth roller shears wth 80 mm axal dmenson Roller shear RS to perform manual cross cuts ahead of profle shapng Wth band nfeed and couplng for nfeed stop Optonally wth roller blade LS for longtudnal cuts ahead of profle shapng The profle shape must be determned beforehand and can then no longer be altered Shortest panel length 500 mm Wth band nfeed and couplng for nfeed stop Specal control wth touch for convenent entry of lengths and quanttes n mm gradaton Shortest panel length 500 mm Specal roller set for double standng seam profle 32 mm avalable The profle shape must be determned beforehand and can then no longer be altered Specal roller set for double standng seam profle 32 mm avalable wth and wthout clp relef Mnmum panel length above 100 mm due to cuttng after profle shapng Specal control wth touch for convenent entry of lengths and quanttes n mm gradaton

6 Profle shapng profle shapng machne SPA / Pac Standard SPM-KS / PMC-KS profle shapng machne for concally profled panels drectly from the col Clp relef Versons The Hgh End Verson SPA / PAC The SPA / PAC profle shapng machne s used for maxmum performance and contnuous operaton. Cuttng and profle shapng can be undertaken from narrow to wde or from wde to narrow dependng on how the panels are lad. SPM-KS profle shapng machne wth touch panel control The adjustment sde of the machne can be set to the requred angle for slanted panels or locatng strps. Robust and sutable for all double standng seam profle applcatons Electrcally powered roller shears to perform cross cuts wth automatc cuttng Optonally for double standng seam profle 25 mm or double standng seam profle 25 mm wth clp relef Specal control wth touch for convenent entry of lengths and quanttes n mm gradaton Stepless wdth adjustment from mm (SPM), mm (PMC) As well as calculaton of the settng ponts for oblque cuts and profle shapng Robust and sutable for all double standng seam profle applcatons Optonally for double standng seam profle 25 mm or double standng seam profle 25 mm wth clp relef Stepless wdth adjustment between mm (SPA), mm (PAC), alternatvely 1,080 mm run-n wdth Axal dmenson wth parallel sheet metal from mm (SPA), mm (PAC) Can be used for sngle-sded passes for tapered and concal panels above 85 mm axal dmenson The standng seam or clp relef profle shape must be determned beforehand and can no longer be altered Hydraulc cut off unt for rght angle cross cuts, burr and torson-free cuttng after the profle shapng operaton Specal control wth touch for convenent entry of lengths and quanttes n mm gradaton Automatc adjustment of cuttng gudes by the wdth adjustment of the profle shapng machne Collectng contaner for waste Optonally wth roller blade LS to perform longtudnal cuts of parallel strps ahead of profle shapng and roller blade RS for cross cuts Specal roller set for double standng seam profle 32 mm wth and wthout clp relef Prepared for the flange-mountng of a QA 60 cross cuttng system Shortest panel length 200 mm Axal dmenson wth parallel sheet metal mm (SPM), mm (PMC) Cuttng and profle shapng of concal panels n one work cycle Smallest axal dmenson 80 mm Maxmum tapered poston Profle shapng of panels that are already concally cut n one work cycle Adjustable for concal shaped panels Huge tme savngs when producng concal panels Specal roller set for double standng seam profle 32 mm avalable wth and wthout clp relef Shortest panel length 500 mm Photo: Rhenznk

7 Profle shapng profle shapng machne Twn Standard HPM profle shapng machne Versons Clp relef closed open sngle sded Z-shape The compact, versatle profle shapng machne Robust machne varant from the SPM seres wth cassettes populated on both sdes for pvotng. Robust compact machne to produce hem seams on flues, for water folds, verges, etc. Stepless wdth adjustment from 130 to 870 mm (alternatvely 1,050 mm) Fold-over length 6-15 mm Reduces workng tme when bendng Closed and open fold-over possble Z-shape wth 2 x pass Hem seam rotated by 180o as a specal varant Optonally: - 2 x double standng seam profle 25 mm for profle shapng two-sded male or female n one work cycle x double standng seam profle 25 mm wth clp relef for profle shapng two-sded male or female n one work cycle Profle combnaton of double standng seam profle 25 mm wth and wthout clp relef Profle combnaton of double standng seam profle 25 mm and 32 mm wth and wthout clp relef Stepless wdth adjustment from mm Axal dmenson wth parallel sheet metal mm Can also be used for sngle-sded passes for tapered and concal shaped panels above 65 mm axal dmenson / dependng on the profle User-frendly PLC control wth touch panel Low length tolerance of approx. 1-2 mm Electrcally powered roller shears to perform automatc cuttng Alternatvely wth hydraulc cuttng devce and/or QA 60 cross cuttng system Optonally wth roller blade LS for longtudnal cuts of parallel strps ahead of profle shapng Cassette set not nterchangeable Cuttng wth roller shears, shortest panel length 500 mm Cuttng wth QA 60 angle cross cuttng system, shortest panel length 100 mm Cuttng wth HYT hydraulc cutter, shortest panel length 200 mm Techncal data Type Dmensons n mm Weght Drve/connecton Workng speed Run-n heght SPM 30/80-RS (LS) 1,860 x 1,470 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm SPM RSM 1,860 x 1,540 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm SPM 30/80-QA60 3,000 x 2,200 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm SPM 30/80-QA60-RS (LS) 3,000 x 1,800 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm SPA 1,510 x 1,475 x 1, kg 4.1 kw / 400 volts 11 m/mn 890 mm SPA-RS (LS) 2,110 x 1,475 x 1, kg 4.1 kw / 400 volts 11 m/mn 890 mm PMC-RS (LS) 2,110 x 1,470 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm PMC-QA60 3,400 x 2,200 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm PAC 1,760 x 1,470 x 1, kg 4.1 kw / 400 volts 11 m/mn 890 mm PAC-RS (LS) 2,360 x 1,490 x 1, kg 4.1 kw / 400 volts 11 m/mn 890 mm SPM-KS 1,910 x 1,900 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm PMC-KS 2,170 x 1,900 x 1, kg 1.1 kw / 230 volts 11 m/mn 890 mm TWIN 2,360 x 1760 x ,030 kg 1.1 kw / 230 volts 11 m/mn 900 mm TWIN-HYT 2,725 x 1,800 x 1,280 1,300 kg 4.1 kw / 400 volts 12 m/mn 900 mm HPM 1,860 x 1,510 x 1, kg 1.1 kw / 230 volts 18 m/mn 890 mm Hydraulc cross cuttng Materal thcknesses: Non-ferrous metals up to 0.8 mm, sheet steel up to 0.7 mm, stanless steel up to 0.5 mm All nformaton s approxmate. TWIN HYT

8 Profle shapng Quadro TP, Quadro Xl, Quadro XXl and Quadro KS The smart, versatle profle shapng system The shortest of changeover tmes are acheved thanks to pvotable cartrdges wth 10 / 12 roller statons. Equpped wth a PLC control system wth touch panel and an electrcally drven cross cuttng roller shear, the machnes from the Quadro seres operate fully automatcally to process pre-selected lengths and quanttes. Quadro facts TP / Quadro XL / Quadro XXL / QuaDRO KS Robust, versatle and multfunctonal User-frendly PLC control wth touch panel Stepless wdth adjustment (1250/XXL) Low length tolerance of approx. 1-2 mm Feed rate 14, alternatve 20 m/mn Selecton of a varety of roof and façade profles / specal profles to meet customers' wshes Exchangeable cassette system for short changeover tmes Hgh profle qualty thanks to the large number of formng statons Can also be used for sngle-sded passes for concal panels Electrcally powered roller shears to perform cross cuts wth automatc cuttng quadro TP Quadro XL / XXL facts quadro KS Can be adapted to sut many applcatons thanks to extensve accessory range / addtonal modules Shortest panel length approx. 700 mm / dependng on materal and profle Optonal cutters for panel lengths over approx. 100 mm Optonal longtudnal cutter (LS) for producng fttng strps (see Quadro KS) Forklft pockets for safe transport Compact machne from the Quadro seres Pvotable exchangeable cassettes wth 10 formng statons Exchangeable cassettes wth 12 formng statons (not pvotable) Extended base frame for holdng pvotable cassettes wth 12 formng statons Convenent pvotng of the cassettes usng handwheel Renforced roller shear for cross cuts Renforced drve unt, optonal feed rate 20m/mn Run-n wdth of up to 1250 mm wth XXL verson Concal shaped panels or fttng strps can be produced drectly from the col n just one pass Once the dmensons have been entered, the control system calculates the settng angle for the tapered poston of the cassette All Quadro cassette can be used Max. tapered poston +/- 3

9 Profle shapng A varety of dfferent profles can be economcally produced wth Quadro machnes thanks to the smart exchangeable cassette system. Very short changeover tmes by pvotng or exchangng cassette. + Addtonal optons Quadro Quadro XL Quadro XXL Quadro KS PROFILE SELECTION Standng seam 25 / 32 / 38 / 50 Standng seam wth clp relef 25 / 32 / 38 / 50 Nal strp 35 Nal strp 35 Wall copng Cottage profle SNAP-folded profle 25 / 38 Cartrdge panel Plug-n panel SNAP-folded profle wth clp relef 25 / 38 Nal strp 25 / 38 Stepped-tle panel Wndowsll profle Hem fold-over! Gudeboy Longtudnal cutter (LS) Compressng unt Rbbng unt 25 / 58 / round bead Straton unt Perforatng unt V-bead and perforaton Hole punch soft panel Hole punch plug-n seam panels Angle cross cuttng system QA - 60 Segment blade cutter SMTE25 Angle cross cuttng system STA Angle cross cuttng system STA - M Notchng staton AK Quad Notchng staton AK Quad 4 Bendng staton UKST Flm coatng machne FBM Decoler (AH1250A1) Decoler (AH1250K5) TRANS-ASPO decoler Renforced roller shear cross cuttng Narrow run-n 150mm Dsplaceable touch-panel 10 Pneumatc couplng n the run-n Lubrcaton unt n the run-n Increase of the workng speed ncluded, optonally avalable, - not suppled U-profle Specal profle Whch profle can we mplement for you? Quadro techncal data Quadro Quadro XL QUadro xxl QUadro KS Standng seam 2 LokSeam 35 / 44.5 Eaves profle Clck performance profle Dmensons n mm: L x W x H 3,250 x 1,740 x 1,275 3,830 x 2,045 x 1,275 3,830 x 2,380 x 1,275 3,340 x 1,870 x 1,370 Weght: approx. 1,250 kg approx. 1,770 kg approx. 1,930 kg approx. 1,500 kg Drve / connecton: 2.2 kw / 230 or 400 V 2.2 kw / 230 or 400 V 2.2 kw / 230 or 400 V 2.2 kw / 230 or 400 V Workng speed: 14 m/mn 14 m/mn 14 m/mn 14 m/mn Run-n heght: 900 mm 900 mm 900 mm 900 mm Length tolerance: approx. 1-2 mm approx. 1-2 mm approx. 1-2 mm approx. 1-2 mm Sofft panel Plug-n seam panel Façade profle Celng panel Materal thcknesses: Steel (320 N/mm 2 ) mm Non-ferrous metals mm or mm or mm (optonal, must be specfed when orderng) Stanless steel 0.5 mm

10 Profle shapng Accessores for the Quadro AK-QUAD and AK-QUAD 4 notchng unt SMTE segment blade cutter AK-Quad facts AK-Quad 4 facts Electrohydraulc notchng unt wth 2 punchng tools Electrohydraulc notchng unt wth 4 punchng tools Cuttng after profle shapng for standng seam 25 and 38 mm wth and wthout clp relef Motorzed wth customer's own drve Producton of short profle panels over 100 mm n length Operaton va PLC touch control of the Quadro Burr- and torson-free cuttng For n-lne mountng on profle shapng machnes of the Quadro seres or for stand-alone use Notchng for edge foldng or notchng for cuts after profle shapng Operaton va PLC touch control of the Quadro Customer's control system for other notchngs, such as rhombc plates and façade shngles Exchangeable notchng tools For n-lne mountng on profle shapng machnes of the Quadro seres or for stand-alone use Notchngs for edge foldng and 90 corner notchng can be mplemented n one pass Operaton va PLC touch control of the Quadro Customer's control system for other notchngs, such as rhombc plates and façade shngles Exchangeable notchng tools STA/STA-M angle cross cuttng system Cuts after profle shapng for a varety of profles Sheets must be notched n the sde area ahead of profle shapng (AK-Quad) Profles can be cross cut n the angular range +/- 60 Optonally wth hand roller shears or motor-drven shears Operaton va PLC touch control of the Quadro Possble shapes for rhombc notchng: UKST bendng staton Electrohydraulc edgng staton wth an edge length of max. 40mm Can be used together wth the Quadro and AK- Quad machne for front-sde edgng of a varety of profles Can also be used for other foldng-back procedures such as rhombc plates, façade shngles or cartrdges usng the customer's own control system Techncal data Dmensons n mm: L x W x H SMTE 700 x 1,685 x 1,245 STA 1,700 x 2,100 x 1,300 STA - M 1,700 x 2,100 x 1,300 UKST AK-Quad AK-Quad x 1,640 x 1,220 1,135 x 1,660 x 1,300 1,550 x 1,720 x 1,300 Weght: 530 kg 285 kg 315 kg 300 kg 370 kg 600 kg Drve / connecton: 2.2 kw / 400 V 1.1 kw / 230 V 1.5 kw / 400 V 1.5 kw / 400 V Max. notchng dmensons: 50 x 100 mm 50 x 100 mm Run-n heght: 900 mm 900 mm 900 mm 900 mm 900 mm 900 mm Materal thcknesses: Steel up to 0.8 mm, non-ferrous metals up to 1.0 mm, stanless steel up to 0.5 mm

11 Notchng/foldng back Notchng unts KLS 90 notchng unt Electrohydraulc notchng unts KLS, KLS 90 and EHA For quck and effcent mechancal assembly preparaton of pre-profled panels of the double standng seam 25, 32 and 38 mm wth and wthout clp relef for roofs, dormers, façades and parapets. KLS notchng unt Notchng of a round cutout n optonally 25, 32 and 38 mm profle heght, standard or wth clp relef Notchng and feedng-forward of parallel, tapered and trapezodal profle panels Applcaton areas eaves and roof nflexon ponts, channels, monoptch roofs, façade bases, faceplates, verge flashng, wndow lntels Profled sheets are cut out and fed forward a rounded shape on one sde Burr-free cuts prevent tearng Double punchng tools facltate notchngs for layng both from rght to left as well as from left to rght Notchng of a straght standng cutout n optonally 25, 32 and 38 mm profle heght, standard or wth clp relef Notchng of parallel, tapered and trapezodal profle panels Profled sheets are cut out 90, straght standng Double punchng tools facltate notchngs for layng both from rght to left as well as from left to rght Panels can therefore be prepared for the eaves, buldng nflexon ponts or the upper parts Materal thckness for non-ferrous metals up to 0.8 mm, stanless steel up to 0.5 mm and sheet steel up to 0.7 mm The edge must be bent on a segment foldng machne n a separate work process Possble shape Panels can therefore be prepared for the eaves, for buldng nflexon ponts or the upper parts Materal thckness for non-ferrous metals up to 0.8 mm, stanless steel up to 0.5 mm and sheet steel up to 0.7 mm Possble shapes Feedng forward s not mechancally feasble wth materals pressed wth stucco The edge must be establshed on a segment foldng machne n a separate work process Notchng Feedng forward

12 Notchng/foldng back EHA notchng unt Possble shapes Notchng Feedng-forward Foldng-back techncal data electrohydraulc notchng unts KLS KLS 90 EHA Notchng of a round cutout n optonally 25, 32 and 38 mm profle heght, standard or wth clp relef Notchng, feedng-forward and foldng-back n three seres-connected operatons Producton of round cutouts Prepared for bottom and top seam ends on roofs, dormers, façades and parapets Applcaton areas: Eaves and roof nflexon ponts, channels, monoptch roofs, façade bases, faceplates, verge flashng and wndow lntels Pre-profled parallel panels are produced n three seres-connected operatons Concal or tapered shaped panels are produced n four seres-connected operatons alternately Equpped wth segment rals n the upper beam, bendng beam and the supportng table Varous edgng work, e.g. on rhombc plates and shngles quckly and effcently Sutable for mrrored coverng and coffered roof slabs Workng wdth nfntely adjustable from mm Notchng and foldng-back length as well as angle are adjustable nwards and outwards Notchng depth 0-80 mm, fold back length mm edgng angle Materal thckness for non-ferrous metals up to 0.8 mm, stanless steel up to 0.5 mm and sheet steel up to 0.7 mm Feedng forward s not mechancally feasble wth materals pressed wth stucco Producton of a ready-to-lay panel feasble n less than 1 mnute Dmensons: L x W x H 1,120 x 900 x 1,250 mm 970 x 670 x 1,285 mm 1,650 x 1,500 x 1,200 mm Materal: Non-ferrous metals up to 0.8 mm, sheet steel up to 0.7 mm, stanless steel up to 0.5 mm Edgng rhombc plates Non-ferrous metals up to 0.8 mm, sheet steel up to 0.7 mm, stanless steel up to 0.5 mm Weght: 325 kg 220 kg 590 kg Non-ferrous metals up to 0.8 mm, sheet steel up to 0.7 mm, stanless steel up to 0.5 mm Drve: 1.1 kw, 400 volts 1.1 kw, 230 volts 1.1 kw, 400 volts Adjustment range: mm Notchng depth mm varable mm varable 0 80 mm varable Fold-over length mm Edgng angle: Specal supportng tables can be used on the EHA unt and on the UKST fold-over staton to edge rhombc plates n the most dverse geometres. Sheet cutout notched (e.g. wth AK-Quad) Foldng-over of the cutout wth EHA or alternatvely wth UKST (specal tool set requred)

13 Bendng Round arch curvng machnes RBM 50 and RBM 38/50 RBM 25,32 and 38 The RBM round arch curvng machne seres To produce arched profle panels from double standng seam profles for use as dormers, round arches, domes or barrel-vault roofs wth and wthout clp relef n the heghts 25, 32, 38 and 50 mm. Robust round arch curvng machne for pre-profled panels wth and wthout clp relef n the heghts 25,32 and 38 mm Robust round arch curvng machne for pre-profled panels wth and wthout clp relef n the heghts 38 and 50 mm Contact pressure readable from a table and can be set on the control panel dependng on radus Wdth adjustment usng handwheel wth an axal dmenson of mm Combned pressure can be adjusted to the selected presettng by motor or manually Separately powered bendng unts for the female and male profle sde Throughput speed 0-12 m/ nfntely varable Panels wth 2 x bottom seam n one work cycle possble Concal, tapered or panels wth 2 x over-coverng are produced n several passes A seam heght of 38 mm can also be acheved by replacng the bendng rollers Seamless producton of changng rad n a panel Possble shapes Photo: Rhenznk The necessary contact pressure s read from a table and adjusted dependng on the rad Wdth adjustment usng handwheel wth an axal dmenson of mm Separately powered bendng unts for the female and male profle sde Adjustable throughput speed 0-12 m/ nfntely varable Optonally also for profle heghts 32 mm and 38 mm by exchangng bendng rollers Talored to the double standng seam of the Schlebach profle shapng machnes Panels wth 2 x male profle sder n one work cycle possble Concal, tapered or panels wth 2 x over-coverng are produced n several passes Seamless producton of changng rad n a panel Possble shapes The RBM can also be used for other profle heghts between 25 and 38 mm by replacng the pressure rollers. Round arch mouldng machne techncal data RBM 25, 32 and 38 Dmensons: L x W x H 1,000 x 1,000 x 1,700 mm 1,000 x 1,000 x 1,930 mm Adjustment range: Axal dmenson mm Axal dmenson mm Non-ferrous metals smallest rad: from a radus of 600 mm ( ) from a radus of 3,000 mm (50) Sheet steel: from a radus of 1,500 mm (25+32) 2,500 (38) from a radus of 4,000 mm (50) Stanless steel: from a radus of 1,500 mm (25+32) 2,500 (38) from a radus of 5,000 mm (50) Non-ferrous metals materal thcknesses: up to 0.8 mm up to 0.8 mm Sheet steel: up to 0.7 mm up to 0.7 mm Stanless steel: up to 0.5 mm up to 0.5 mm Weght: 230 kg 870 kg RMB 50 and RBM 38/50 Drve: 2 x 0.55 kw, 230 Volt, 1-ph. 1 x 0.75 kw, 230 Volt, 1-ph. 2 x 0.37 kw, 230 Volt, 1-ph.

14 Foldng/edge bendng/adherng Seamng machnes Spder seamng machne The robust seamng machne seres Robust foldng machnes for closng angle and double standng seams n one work cycle wth pre-profled panels. Profle heghts 25, 32, 38 and 50 mm wth or wthout clp relef. Can be used for angle and double standng seams Avalable wth holder for 32,38 and 50 mm For straght and curved panels wth over 600 mm radus Hardened stanless steel rollers sutable for all materals Robust motor wth nfntely varable speed control Wth safety lmt stop Wth remote control for seamless machne gudance Optonally wth cuttng rollers for slcng lad seam strps Optonally wth wnter set Pccolo unversal seamng machne Fltzer seamng machne Wnter set A hot ar blower ensures that seams can be produced durng the wnter months. The devce s attached to the foldng machne for ths purpose. A controller s used to set the necessary temperature. A specal jet lmts the requred workng area. Exstng foldng machnes can be seamlessly retroftted. The blower s mounted to a devce stand that pvots so that manual operatons can be undertaken n all drectons. Ths leaves both hands free for connecton work. Output: 3500 Watt, 220 volts. Edge bendng machne techncal data Pccolo Fltzer Spder Can be used for angle and double standng seams 25 mm n one work cycle For straght and curved panels wth over 600 mm radus Can be used for angle and double standng seams 25 mm, wth straght panels, n one work cycle Avalable wth holder for profle heghts 32, 38 and 50 mm Dmensons: L x W x H 450 x 310 x 230 mm 370 x 250 x 280 mm Drve: 0.3 kw, 230 volts, 1-ph. 0.3 kw, 230 volts, 1-ph. Output: approx. 9 m/mn approx. 11 m/mn 465 x 255 x 293 mm Avalable wth holder for profle heghts 32, 38 and 50 mm Specal roller set for stanless steel and alumnum Addtonally wth cuttng rollers for slcng lad seam strps Specal roller set for stanless steel and alumnum Weght: approx. 23 kg approx. 17 kg 19 kg Seamng heght: 25 mm Speed: 9 m/mn 11 m/mn 14 m/mn Optonally wth cuttng rollers for slcng lad seam strps Robust alumnum housng to protect the whole machne Optonally wth wnter set Optonally wth wnter set Connecton: Profle heght: Materal: Stanless steel < 0.5 mm Steel sheet < 0.7mm Non-ferrous metals < 0.8mm Stanless steel < 0.5 mm Steel sheet < 0.7mm Non-ferrous metals < 0.8mm 1.2 kw, 230 volts, 1-ph. 50 Hz 25 / 32 / 38 mm Stanless steel < 0.5 mm Steel sheet < 0.7mm Non-ferrous metals < 0.8mm

15 Accessores Accessores & retrofttng modules RS roller shear Roller shear for cross cuts ahead of profle shapng, wth roller blade and materal nfeed unt LS roller shear For longtudnal cuts ahead of profle shapng QA-60 cross cuttng system To cut profled panels n nonferrous metal usng a crcular saw and specal saw blade, cuttng angle can be pvoted to 45 on both sdes, for flange-mountng AC decoler for a max. col weght of 300 kg AH1250A1 decoler moble for max. col weght of 1 t Inner tensonng mandrels Tensonng range mm AH1250K5 decoler for a max. col weght of 5 t Inner tensonng mandrels Tensonng range mm for wde strps up to 1,250 mm for wde strps up to 1,250 mm Rbbng 58 Round beads Rbbng 2 x 25 mm Rbbng unt to form a longtudnal bead of 58 mm wdth Rbbng unt to form 2 round beads nto the surface Rbbng unt to form 2 longtudnal beads nto the panel Trans-Aspo FBM fol lamnatng machne moble for a max. col weght of 1 t Inner tensonng mandrels Tensonng wdth mm for wde strps up to 800 mm For lamnatng acoustcal barrers, flm or nsulatng materal For boltng to SPM or Quadro seres profle shapng machnes Concave Curvng Concave Curvng Gudeboy for flm wdths from mm for SPM and PMC (page 8 9) Set of header rollers from a radus of 3 m for non-ferrous metals for concave panels wth folded profles of 25 mm, attached to profle shapng machnes, ncludng a hydraulc cutter Gudng ad to be mounted on the nfeed gude for sngle-sded profle shapng for all profle shapng machnes

16 Slttng/cuttng Slttng machnes SLMsT slttng machne Productve slttng and cross-cuttng system for wde strps 1,250 and 1,500 mm Cross cuttng wth gulotne shear for hgh productvty The slttng machne range The Schlebach slttng machne range facltates a flexble, customzed and burr-free cuttng of wde metal strps thanks to the extremely robust and user-frendly desgn of the machnes. We offer the complete range of machnery for cost-effectve processng of col goods dependng on customer requrements, from smple cross cuts through to the fully equpped producton lne, ncl. decolng, straghtenng, splttng and further processng of blank cuts. Run-n wdth nfntely adjustable from 200-1,250 mm (1,500 mm) Materal thckness up to 2 mm (dependng on materal and number of cuts) User-frendly PLC control wth touch panel 7 Feed rate 22 m/mn (adjustable va frequency converter) SLMSS 1250 slttng machne Compact slttng and cross-cuttng system Cross-cuttng wth compact roller shear Run-n wdth nfntely adjustable from 200-1,250 mm User-frendly PLC control wth touch panel 7 Feed rate 22 m/mn (adjustable va frequency converter) Strp n-feed, easy on materals, wth specally coated feed rolls Rapd clampng mechansm for damage-free clampng of the blades Blade shafts wth 4 pars of knves (deployable and regrndable from both sdes) Adjustable support for lower blade shaft Blade poston control usng scale, wth mllmetre precson Blade shaft wth 100 mm dameter Rasng of the upper shaft for waste optmzaton and for cross-cuttng operatng mode Mantenance-frendly, smpler and more effcent blade changng Strp n-feed, easy on materals, wth specally coated feed rolls Rapd clampng mechansm for damage-free clampng of the blades Blade shafts wth 4 pars of knves (deployable and regrndable from both sdes) Adjustable support for lower blade shaft Blade poston control usng scale, wth mllmetre precson Blade shaft wth 100 mm dameter Mantenance-frendly, smpler and more effcent blade changng Rasng of the upper shaft for waste optmzaton and for cross-cuttng operatng mode Unform base frame for cross-cuttng system and gulotne shear Forklft pockets for safe transport

17 Slttng/cuttng SLMST Multcut slttng system SLMST MasterCUT slttng system Image shows RIA 3 straghtenng rolls and SFB protectve fol unwnder opton Productve slttng and cross-cuttng system wth gulotne shear for wde strps 1,250 and 1,500 mm Cross cuttng wth gulotne shear for hgh productvty Run-n wdth nfntely adjustable from 200-1,250 mm (1,500 mm) Straghtenng system RIA 3 wth 3 hard chrome plated straghtenng rolls SFB protectve fol coater to attach a protectve fol User-frendly PLC control wth touch panel 7 Feed rate max. 22 m/mn (adjustable va frequency converter) Mantenance-frendly, smpler and more effcent blade changng Autom. rasng of the upper shaft for waste optmzaton and for cross-cuttng operatng mode Unform base frame for cross-cuttng system and plate shears Forklft pockets for safe transport Photo: PREFA Croce & Wr Productve slttng and cross-cuttng system wth gulotne shear and ntegrated straghtener for wde strps 1,250 and 1,500 mm Run-n wdth nfntely adjustable from 200-1,250 mm (1,500 mm) Materal thckness up to 2 mm (dependng on materal and number of cuts) User-frendly PLC control wth touch panel 7 6 hard chrome-plated straghtenng rolls, lower 3 straghtenng rolls drven Upper 3 straghtenng rolls for set-up mode and for stop durng cuttng can be lfted automatcally Support for upper and lower straghtenng rolls Blade poston control usng scale, wth mllmetre precson Cross cuttng wth gulotne shears for hgh productvty Blade shaft wth 100 mm dameter Autom. rasng of the upper shaft for waste optmzaton and for cross-cuttng operatng mode Unform base frame for cross-cuttng system and plate shears Forklft pockets for safe transport Strp n-feed, easy on materals, wth specally coated feed rolls Feed rate max. 28 m/mn (adjustable va frequency converter) Rapd clampng mechansm for damage-free clampng of the blades Strp n-feed, easy on materals, wth specally coated feed rolls Blade shafts wth 4 pars of knves (deployable and regrndable from both sdes) Rapd clampng mechansm for damage-free clampng of the blades Adjustable support for lower blade shafts Blade poston control usng scale, wth mllmetre precson Blade shafts wth 5 pars of knves (deployable and regrndable from both sdes) Adjustable support for lower and upper blade shafts Image shows feed table lftable and run-out table Blade shaft wth 100 mm dameter

18 Slttng/cuttng Kon 2000 tapered cuttng system Cuttng and Slttng system techncal data SLMSS1250 SLMST1250 SLMST 1500 Kon 2000 Dmensons n mm: L x W x H 1,350 x 2,100 x 1,220 1,710 x 2,050 x 1,450 1,750 x 2,270 x 1,450 1,870 x 2,100 x 1,350 Weght: 1,025 kg 1,620 kg 2,450 kg 770 kg Strp run-n wdth: 200-1,250 mm 200-1,250 mm 200-1,500 mm 200-1,250 mm Drve / connecton: 1.1 kw / 400 V / 3 Ph. 2.2 kw / 400 V / 3 Ph. 2.2 kw / 400 V / 3 Ph. 1.1 kw / 400 V / 3 Ph. Workng speed: max. 22 m/mn, controllable max. 22 m/mn, controllable max. 22 m/mn, controllable max. 10 m/mn Length accuracy: +/- 0.5 mm (3,000 mm) +/- 0.5 mm (3,000 mm) +/- 0.5 mm (3,000 mm) Schlebach slttng and cross-cuttng system Accessores and versons HOME poston control for automatc executon, adjustment of the start-up and run-out speeds, 198 storage spaces, manual operaton as jog mode forwards/backwards, automatc operaton n sngle and contnuous cycle, wth set-up mode, automatc for setup poston and waste optmzaton SLMSS 1250 SLMST 1250 For the perfect, quck and easy cuttng of parallel, tapered and trapezodal strps, from the col or from the blank cut up to 0.80 mm materal thckness User-frendly programmng control system determnes the poston of the specal cuttng head SLMST 1500 SLMST SLMST SLMST MULTICUT MULTICUT MASTER CUT 1250 SLMST MASTER- CUT 1500 KONI 2000 Control panel wth touch screen 5.7" wth easy-touse, colourful, ntutve user nterface, menu-guded programmng, multlngual, 25 program memory spaces Feed rate up to 35 m/mn, adjustable va frequency converter (turbo) Addtonal blade pars, max. 10, dependng on the materal Consstently rubberzed nfeed rollers (ground verson) Double pulley for gentle materal ntake Automatc blade lft-out Feed table lftable Run-out table RIA3 straghtenng rolls, 3 rolls not drven, pre-assembled RIA5 straghtenng rolls, 5 rolls not drven, pre-assembled RIA6 straghtenng rolls, drven, ntegrated SFB protectve fol coatng Electrcal plate shear, cuttng capacty up to 2.00 mm at 400 N/mm2 Decoler AH1250A1 Decoler AH1250K5 Decoler AH1500K5 ncluded, optonally avalable, - not suppled Steel materal thckness (400N/mm²) Materal thckness Stanless steel: Materal thckness copper / znc: Materal thckness alumnum: Dmensons n mm: L x W x H Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: max. 1.0 mm Slt and cross cut: max. 1.0 mm / Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: max. 1.5 mm Slt and cross cut: max. 1.5 mm / Cross-cuttng: Slt and cross cut: max mm / Cross-cuttng: max mm Slt and cross cut: max. 1.0 mm / Cross-cuttng: Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: max. 1.5 mm / Cross-cuttng: Slt and cross cut: max. 1.5 mm / Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: / Cross-cuttng: Slt and cross cut: / Cross-cuttng: mm Cross-cuttng: mm Cross-cuttng: mm Cross-cuttng: mm 1,750 x 2,070 x 1,450 1,750 x 2,500 x 1,450 3,580 x 2,000 x 1,560 3,580 x 2,300 x 1,560 Weght: 2,000 kg 2,850 kg 4,000 kg 4,800 kg Strp run-n wdth: 200-1,250 mm 200-1,500 mm 200-1,250 mm 200-1,250 mm Drve / connecton: 2.2 kw / 400 V / 3 Ph. 2.2 kw / 400 V / 3 Ph. 3.0 kw / 400 V / 3 Ph. 3.0 kw / 400 V / 3 Ph. Workng speed: max. 22 m/mn, controllable max. 22 m/mn, controllable max. 22 m/mn, controllable max. 22 m/mn, controllable Length accuracy: +/- 0.5 mm (3,000 mm) +/- 0.5 mm (3,000 mm) +/- 0.5 mm (3,000 mm) +/- 0.5 mm (3,000 mm) Steel materal thckness (400N/mm²) Materal thckness Stanless steel: Materal thckness copper / znc: Materal thckness alumnum: SLMST Mult- Cut 1250 Cross-cuttng: Slt and cross cut: max mm / Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: / Cross-cuttng: Slt and cross cut: / SLMST Mult- Cut 1500 Cross-cuttng: Slt and cross cut: max. 1.5 mm / Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: / Cross-cuttng: Slt and cross cut: / SLMST Master- Cut 1250 Cross-cuttng: Slt and cross cut: max. 1.5 mm / 5 blades Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: max. 1.5 mm / 5 blades Cross-cuttng: Slt and cross cut: max. 1.5 mm / 5 blades SLMST Master- Cut 1500 Cross-cuttng: Slt and cross cut: max. 1.5 mm / 5 blades Cross-cuttng: max mm Slt and cross cut: max mm / Cross-cuttng: Slt and cross cut: / 5 blades Cross-cuttng: Slt and cross cut: / 5 blades

19 Specal purpose machnes Specal purpose machnes Profle technology for all roofs of the world Competence n sheet metal Varety and solutons from a sngle source Bendng Sde or head edgng n flat sheets or ready-made profle strps. In addton to our comprehensve range of standard products, we are also specalsed n custom solutons to cater for the problems that our customers face. Whether sngle components or modular producton lnes to meet your specal requrements: You wll always receve the Schlebach qualty you have come to expect. Proflng From the smallest profle shapng system to the large roll former, our range offers rch possbltes. Notchng Notchng ahead of shapng. Tools accordng to customer requrements. Dscharge Depost and movng of ready-made sheet metal strps. Cuttng Depost and movng of ready-made sheet metal strps. Packng Palletsers or stackers, bundles of metal strps. Punchng Drven punches or perforatng unts.

20 39 Photo: Rhenznk Photo: Rhenznk Photo: PREFA Croce & Wr Photo: Rhenznk