Series M Helical In Line

Transcription

1 Engneered around you Seres Helcal In Lne Techncal Up to - 90kW / 110,000 Gear otors C-1.02GBD1009

2 Каталог мотор-редукторов SERIES Davd Brown / Benzlers Radcon Servng an entre spectrum of mechancal drve applcatons from food, energy, mnng and metal; to automotve, aerospace and marne propulson, we are here to make a postve dfference to the supply of drve solutons. Seres A Worm Gear unts and geared motors n sngle & double reducton types Seres B Conex helcodal gear geometry rght angle gearmotors and reducers Seres BD Screwjack worm gear unt HTP Hgh torque planetary gear unts Seres BS Worm gear unt Seres C Rght angle drve helcal worm geared motors & reducers DuoDrve Dual gears on parallel output shafts Seres E Economcal planetary servo gearboxes Extruder Drve Rugged duty reducer takes hgh screw pressure Seres F Parallel angle helcal bevel helcal geared motors & reducers Seres G Helcal parallel shaft & bevel helcal rght angle drve gear unts Seres H Large helcal parallel shaft & bevel helcal rght angle drve unts Seres J Shaft mounted helcal speed reducers Seres K Rght angle helcal bevel helcal geared motors & reducers Seres In-lne helcal geared motors & reducers Seres P Precson planetary servo gearboxes Rolod Gear Pump Lubrcaton and flud transportaton pump Seres W Precson rght angle servo gearboxes Seres X Cone Rng Pn and bush elastomer couplng Seres X Gear Torsonally rgd, hgh torque couplng Seres X Grd Double flexng steel grd couplng Seres X Nylcon Gear couplng wth nylon sleeve Seres X Lmter Overload protecton devce We offer a wde range of repar servces and many years experence of reparng demandng and hghly crtcal transmssons n numerous ndustres. We can create custom engneered transmsson solutons of any sze and confguraton.

3 ATEX Complance Assured Total complance wth the ATEX Drectve safeguardng the use of ndustral equpment n potentally explosve atmospheres s assured for users of our geared products. Certfcaton s avalable for standard gearboxes and geared motors wth badgng dsplayng the CE ark and the Ex mark, name and locaton of the manufacturer, desgnaton of seres or type, seral number, year of manufacture, Ex symbol and equpment group/category. ATEX drectve 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE arkng Drectve are enforced n all EC member states. Complance s compulsory for desgners, manufacturers or supplers of electrcal and non-electrcal equpment for use n potentally explosve atmospheres created by the presence of flammable gases, vapours, msts or dusts. Ex complant standard gearboxes can be suppled aganst Groups 2 or 3 for surface ndustres n desgnated hazardous locaton Zones 1 and 2 for gases, vapours and msts; and n Zones 21 and 22 for dusts.

4 General Descrpton 1 SERIES CONTENTS Unt Desgnatons 2 Explanaton and use of Ratngs and Servce s 3 Classfcaton by Applcatons 4 Selecton Procedure 5-6 Unt Versons - Column 9 Entry 7 Shaft Optons - Column 11 Entry 8 otor Adaptors - Column 12 Entry 9-12 Lubrcaton 13 ountng Postons - Column 13 and 14 Entry 14 OTORISED otor Performance Data 16 otor Detals 17 Addtonal otor Features - Column 19 Entry 18 Addtonal Gearbox Features - Column 20 Entry 19 Selecton Tables - Geared otors Dmenson Sheets - Geared otors otorsed Backstop odule 89 REDUCER & Axal s on Shafts Ratngs - Input Power / Dmenson Sheets - Reducers C-Flange (B14) ountng Dmensons 112 Thermal Power Ratngs / Dmensons of Unts wth Fans Reducer Backstop odule 115 Shppng Specfcaton

5 SERIES GENERAL DESCRIPTION Seres nlne geared motors and reducers provde a very effcent and compact drve soluton to meet most requrements up to 90kW wth maxmum output torque capacty of The range takes advantage of many years of accumulated desgn expertse, together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng and geared motors offerng hgh load carryng capacty, hgh effcency, quet runnng and relablty. The Range Includes Twelve szes of unt wth a rato coverage of 1.4/1 to 70/1 n double reducton and up to 250/1 n trple reducton and 16200/1 n combned unts. Unt Versons Avalable - Base ounted - B5 (D) Flange ounted - B14 (C) Flange ountng - Base ount and B14 (C) Flange ountng Unt type - otorsed wth IEC standard motor Unt type N - otorsed wth NEA standard motor Unt type H - otorsed wth IEC hgh effcency motor (EFF1 or EPACT) Unt type E - otorsed wth NEA hgh effcency motor (EPACT) Unt type G - Unt to allow fttng of a standard IEC motor Unt type A - Unt to allow fttng of NEA motor Unt type R - Reducer unt Unt type S - Reducer unt wth fan kt Unt type W - Reducer unt wth backstop CCW rotaton Unt type X - Reducer unt wth backstop CW rotaton Unt type Y - Reducer unt wth fan and backstop CW rotaton Unt type Z - Reducer unt wth fan and backstop CCW rotaton Desgn Features Include Patented standard motor connecton (IEC or NEA). Ablty to ft double ol seal nput and output as requred. All unts beng sutable to ft IEC or NEA standard motors. All unts are dmensonally nterchangeable wth other major manufacturers. Brake geared motors are avalable as standard. Szes 01, 02, 03, 04, 05, 06 and 07 are all suppled wth lubrcant. Szes 08, 09, 10, 13 and 14 are suppled wthout lubrcant. otorsed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. * * * * Two stage base mounted motorsed B C - 1 A. 7 5 A - - Four stage base mounted motorsed B C - 1 A. 1 8 A - - Three stage flange mounted motorsed L C - 1 A. 7 5 A - - Two stage base mounted reducer B R C * Typcal unt desgnatons 1

6 SERIES UNIT DESIGNATIONS Gearbox Codes otor Codes * Seres Sze of Unt No of Reductons Revson Verson Nomnal Overall Rato Unt Verson Type of Unt Shaft otor Adaptor ountng Poston Geared otor Power No of otor Poles Addtonal otor Features Addtonal Gearbox Features Example B C - 1 A. 7 5 A Seres Range 2, 3 - Sze of Unt 0 1 Through No of Reductons 2 Through Revson Verson 2 For Szes 01 to 08 1 For Szes 09 to 14 6, 7, 8 - Nomnal Overall Rato eg 8. 0 See Pages Ūnt Verson B - Base ounted B5 (D) Flange ounted E - B14 (C) Flange ountng V - Base and B14 (C) Flange ountng 10 - Type of Unt (Non - Standard Specal Orders Only) - otorsed wth IEC standard motor N - otorsed wth NEA standard motor Letter Entry Depends on Flange Dameter See Page 7 H - otorsed wth IEC hgh effcency motor (EFF1 or EPACT) E - otorsed wth NEA hgh effcency motor (EPACT) G - Unt to allow fttng of IEC motor (non customer motor) 20 - Addtonal Gearbox Features 19 - Double Ol Seal, otorsed Backstop Etc eg - F See Page 20 Addtonal otor Features eg - A See Page 19 For Types Wthout otor Enter No of otor Poles - No motor 15, 16, 17 - Geared otor Powers otor Power Requred eg. 7 5 See Page For reducer and non standard motor types enter , 14 - ountng Poston 50 Hz 60 Hz 4 Pole (Std) 1500 rpm A 1800 rpm B 4 Pole (Hgh) 1500 rpm K 1800 rpm L 6 Pole (Std) 1000 rpm C 1200 rpm D 6 Pole (Hgh) 1000 rpm 1200 rpm N 2 Pole 3000 rpm E 3600 rpm F 8 Pole 750 rpm G 900 rpm H S Dual speed or specal motor eg 2 B See Page 15 A - Unt to allow fttng of NEA motor (non customer motor) R - Reducer unt S - Reducer unt wth fan kt W - Reducer unt wth backstop CCW rotaton X - Reducer unt wth backstop CW rotaton Y - Reducer unt wth fan and backstop CW rotaton Z - Reducer unt wth fan and backstop CCW rotaton otor Adaptor For Unt Types Column 10 Entres, N, H, E, G or A See Pages 9 to 13 For All Other Types Enter - Shaft C N - Standard - Inch See Page 8 * Ths Page ay Be Photocoped Allowng The Customer To Enter Ther Order To access the on lne confgurator please vst for a hard copy verson authorsed dstrbutors can vst and vew our Engneerng Document ENG

7 SERIES EXPLANATION & USE OF RATINGS & SERVICE FACTORS Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are based on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce s are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent = Actual x Servce echancal ratngs and servce factors Fm and Fs echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Fs (table 2). For applcatons where unts are to operate n extremely dusty or most/humd atmospheres unt selecton should be referred to our applcaton engneers. Table 1. echancal Servce (Fm) Prme mover Electrc motor, steam turbne or hydraulc motor ult-cylnder nternal combuston engne Sngle cylnder nternal combuston engne Duraton of servcehrs per day ass acceleraton factor = Unform mass acceleraton factor < 0.2 classfcaton-drven machne oderate mass acceleraton factor < 3 Heavy mass acceleraton factor < 10 Under to Over Under to Over Under to Over all external moments of nerta * moment of nerta of drvng motor * calculated wth reference to the motor speed Table 2. Number of Starts (Fs) Start / Stops per hour (1) Up to > 200 Fs Note: (1) Intermedate values are obtaned by lnear nterpolaton 3

8 SERIES LOAD CLASSIFICATION BY APPLICATIONS Table 3 U = Unform load = oderate shock load H = Heavy shock load = Refer to Applcaton Engneerng Drven achne Agtators pure lquds lquds and solds lquds-varable densty Blowers centrfugal lobe vane Brewng and dstllng bottlng machnery brew kettles-contnuous duty cookers-contnuous duty mash tubs-contnuous duty scale hopper-frequent starts Can fllng machnes Cane knfes Car dumpers Car pullers Clarfers Classfers Clay workng machnery brck press brquette machne clay workng machnery pug mll Compressors centrfugal lobe recprocatng mult-cylnder sngle cylnder Conveyors-unformly loaded or fed apron assembly belt bucket chan flght oven screw Conveyors-heavy duty not unformly fed apron assembly belt bucket chan flght lve roll oven recprocatng screw shaker type of load U U U H U H H U H U U U U U U U U H H Drven achne type of Drven achne type of Drven achne load load Cranes man hosts brdge travel trolley travel Crusher ore stone sugar Dredges cable reels conveyors cutter head drves jg drves manoeuvrng wnches pumps screen drve stackers utlty wnches Dry dock cranes man host auxlary host boom, luffng rotatng, swng or slew trackng, drve wheels Elevators bucket-unform load bucket-heavy load bucket-contnuous centrfugal dscharge escalators freght gravty dscharge man lfts passenger Fans centrfugal coolng towers nduced draft forced draft nduced draft large, mne, etc large, ndustral lght, small dameter Feeders apron belt dsc recprocatng screw Food ndustry beef slcer cereal cooker dough mxer meat grnders Generators-not weldng Hammer mlls Hosts heavy duty medum duty skp host Laundry washers reversng Laundry tumblers Lne shafts drvng processng equpment lght other lne shafts H H H H H H U U U U U U U U H U U H H U U H H H H H H log haul-nclne log haul-well type log turnng devce man log conveyor off bearng rolls planer feed chans planer floor chans planer tltng host re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chan sortng table tpple host conveyor tpple host drve transfer conveyors transfer rolls tray drve trmmer feed waste conveyor achne tools bendng roll punch press-gear drven notchng press- belt drven plate planers tappng machne other machne tools man drves auxlary drves etal mlls draw bench carrage and man drve pnch, dryer and scrubber rolls-reversng sltters table conveyors non-reversng group drves ndvdual drves reversng wre drawng and flattenng machne wre wndng machne ll-rotary type ball cement klns dryers and coolers klns, other than cement pebble rod plan wedge bar tumblng barrels xers concrete mxers -contnuous concrete mxers -ntermttent constant densty varable densty Ol ndustry chllers ol well pumpng paraffn flter press rotary klns Lumber ndustry barkers-hydraulcmechancal burner conveyor chan saw and drag saw chan transfer craneway transfer de-barkng drum edger feed gang feed green chan lve rolls log deck Paper mlls agtators, (mxers) barker-auxlareshydraulc barker-mechancal barkng drum beater and pulper bleacher calenders calenders-super convertng machne, except cutters, platers conveyors couch cutters-plates cylnders dryers felt stretcher felt whpper jordans 4 H H H H H H U H H H U H H H H H H H H H U H H U H U H H log haul presses pulp machne reel stock chest sucton roll washers and thckeners wnders Prntng presses Pullers barge haul Pumps centrfugal proportonng recprocatng sngle actng; 3 or more cylnders double actng; 2 or more cylnders sngle actng; 1 or 2 cylnders double actng; sngle cylnder rotary gear type lobe, vane Rubber and plastcs ndustres crackers laboratory equpment mxed mlls refners rubber calenders rubber mll-2 on lne rubber mll-3 on lne sheeter tre buldng machnes tre and tube press openers tubers and straners warmng mlls Sand muller Sewage dsposal equpment bar screens chemcal feeders collectors dewaterng screws scum breakers slow or rapd mxers thckeners vacuum flters Screens ar washng rotary-stone or gravel travellng water ntake Slab pushers Steerng gear Stokers Sugar ndustry cane knves crushers mlls Textle ndustry batchers calenders cards dry cans dryers dyeng machnery knttng machnes looms mangles nappers pads range drves slashers soapers spnners tenter frames washers wnders Wndlass type of load H H U U U H H U U U U U U

9 SERIES SELECTION PROCEDURE FOR OTORISED UNITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 0.7 kw speed of gearbox or Input speed of machne = 63 rev/mn Applcaton = Unformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 20 o C Runnng tme (%) = 100% 1 DETERINE ECHANICAL SERVICE FACTOR (Fm) Refer to Classfcaton by Applcaton, table 3, page 4 Applcaton = Unformly loaded belt conveyor Conveyors-unformly loaded or fed apron assembly belt bucket chan U U U U U Refer to mechancal servce factor (Fm), table 1, page 3 Duraton of servce (hours per day) = U = Unform load 24hrs 2 DETERINE REQUIRED OUTPUT TORQUE AT GEARBOX OUTPUTSHAFT Absorbed = Absorbed power x 9550 output torque Gearbox output speed 0.7 x 9550 = Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servcehrs per day classfcaton-drve Unform oderate Under to Over Therefore mechancal servce factor (Fm) = 1.25 If the unt s subject to frequent start/stops Fm must be multpled by factor Fs (see table 2 page 3) 3 SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 0.7 kw, therefore refer to 0.75 kw selecton table, page 34 Always select from 4 POLE selecton table n the frst nstance as ths offers a more economcal soluton. Requred output speed of gearbox = 63 rev/mn 0.75 kw R/IN 2 Fm N UNIT DESIGNATION Kg 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt A A otor Frame Sze 4 CHECK OUTPUT TORQUE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = kw 4 POLE R/IN Rato 2 Servce Selected unt s output torque (2) = 107, therefore unt s acceptable Fm N UNIT DESIGNATION Kg Spaces to be flled when enterng order Weght of Base ount Unt A A otor Frame Sze Go to pont 5 5

10 SERIES SELECTION PROCEDURE FOR OTORISED UNITS 5 CHECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = kw R/IN 2 Fm N UNIT DESIGNATION Kg 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt A A otor Frame Sze Selected unt s servce factor (Fm) = 1.48, therefore unt s acceptable. Alternatvely a 03 unt could be selected whch has a greater servce factor 0.75 kw R/IN 2 Fm N UNIT DESIGNATION Kg 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt A A otor Frame Sze Selected unt s servce factor (Fm) = 1.94, therefore unt s acceptable. 6 CHECK OVERHUNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to s Procedure, page 94, and compare wth allowable overhung load (N) of selected unt Allowable overhung load (N) must be equal or more than calculated overhung load (P) 0.75 kw R/IN 2 Fm N UNIT DESIGNATION Kg 4 POLE Rato Servce Spaces to be flled when enterng order Weght of Base ount Unt A A otor Frame Sze NOTE: If any of the followng condtons occur then consult Applcaton Engneerng:- a) ass acceleraton factor > 10 b) Ambent temperature s above 40 o C 6

11 UNIT VERSIONS, COLUN 9 ENTRY B E - Base ounted Flange ounted Letter Entry Depends on Flange Dameter See tables below Flange Dameter 120 H 140 J 160 K 200 L Column 9 Entry 250 N - Flange mount wth B14 (C) Flange ountng (For szes 01 to 08 only) Flange Dameter 300 P 350 R 450 F 550 G SERIES UNIT VERSIONS Column 9 Entry Unt Sze Double Trple Quadruple Quntuple Flange Da Column 9 Entry 120 H 140 J 160 K 200 L 120 H 140 J 160 K 200 L 120 H 140 J 160 K 200 L 140 J 160 K 200 L 250 N 140 J 160 K 200 L 250 N 200 L 250 N 300 P 200 L 250 N 300 P 300 P 350 R F F G G 7

12 SERIES OUTPUT SHAFT OPTIONS OUTPUTSHAFT OPTIONS * Inch shaft has an open ended keyway, therefore no L11 dmenson s requred. L11* L12 t u Column 11 Entry C Standard N Inch Tapped Hole w L ød OUTPUTSHAFT OPTIONS - double, trple, quadruple and quntuple reducton SIZE OF UNIT TYPE OF COLUN DIENSIONS IN (Inch Shaft n Inches) OUTPUT 11 ENTRY SHAFT ød L L11 L12 t u w 01 Standard C / x 1, 16 deep Inch * N / / / 16 1 / 4 UNF x 0.63 deep 02 Standard C / x 1.5, 22 deep Inch * N / / / 4 1 / 4 UNF x 0.71 deep 03 Standard C / x 1.5, 22 deep Inch * N / / / 4 1 / 4 UNF x 0.71 deep 04 Standard C / x 1.5, 22 deep Inch * N / / 4 3 / 8 UNF x 0.86 deep 05 Standard C / x 1.75, 28 deep Inch * N / / / 16 3 / 8 UNF x 0.75 deep 06 Standard C / x 1.75, 28 deep Inch * N / / / 16 3 / 8 UNF x 0.75 deep 07 Standard C / x 2.0, 36 deep Inch * N / / / 8 5 / 8 UNF x 1.25 deep 08 Standard C / x 2.0, 36 deep Inch * N / / / 2 3 / 4 UNF x 1.50 deep 09 Standard C / x 2.5, 42 deep Inch * N / / / 4 UNF 1.65 deep 10 Standard C / x 2.5, 42 deep Inch * N / / / 4 UNF 1.65 deep 13 Standard C / x 3.0, 50 deep Inch * N / / UNF 1.97 deep 14 Standard C / x 3.0, 50 deep Inch * N / / UNF 1.97 deep 8

13 SERIES OTOR ADAPTERS DOUBLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER RATIO COVERAGE COLUN 12 ENTRY H H - H - H B K B K B K - G - G - G - G 90 D R D R D R - J - J - J - J 100 E S E S E S B L B L B L B L 112 E S E S E S B L B L B L B L D N Lmted Avalablty / Non Preferred IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY F F - F - F - V - V - V G G - G - G - D - D - D A J A J A J W F W F W F - F - D - E C Q C Q C Q Y H Y H Y H - H - E - F A K A K A K A K A F - G - E - G N - S W A K A K A K A K A F - G - E - G N - S W N P N P N P C B G - H - F - H P - T X E - C H A J A G A J Q A G N B K B H B K R B H P C - C - C L S C J Q D - D - D T D K R E U - E L F W - F - NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER c COLUN 12 ENTRY T U T U T U - Q - Q - Q - Q /145TC V W V W V W - R - R - R - R - N /184TC X - X - X - S T S T S T S T J P - S - P - N A - W X 213/215TC U - U - U - U V K Q - T - Q - P B - N A 254/256TC W - L U P U L R F Q C E P B 284/286TC Q V S G R D F Q C 324/326TC R W N T H S E G R D 364/365TC J T - H S - 404/405TC K U - J T - 9

14 SERIES OTOR ADAPTERS TRIPLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY H H H H H K K K K K K G G 90 R R R R R R J J 100 S S S S S S L L 112 S S S S S S L L N Lmted Avalablty / Non Preferred IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY F F F F F F V G G G G G G D J J J J J J F F L E Q Q Q Q Q Q H H F K K N G - G N - G N K K N G - G N - G N P - H - H P - H P J A J Q A J Q K B K R B K R C L S C L S D T D T E U - E W F W - F X - NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER c COLUN 12 ENTRY U U U U U U Q Q X /145TC W W W W W W R R Y /184TC T T Z S - N A - N A 213/215TC V - T - P B - P B 254/256TC U F Q C F Q C 284/286TC V G R D G R D 324/326TC W H S E H S E 364/365TC J T - J T - 404/405TC K U - K U - 10

15 SERIES OTOR ADAPTERS QUADRUPLE REDUCTION UNITS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY H H H H H K K K K K G G G G G 90 R R R R R J J J J J L L L L L L L L L L N N N IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY F F F F F V V G G G G G D D J J J J J F F F F F 90 Q Q Q Q Q H H H H H K K K K K K K K K K P P Lmted Avalablty / Non Preferred NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER c U U U U U Q Q Q Q Q 143/145TC W W W W W R R R R R 182/184TC T T T T T 213/215TC V V V COLUN 12 ENTRY 11

16 QUINTUPLE REDUCTION UNITS SERIES OTOR ADAPTERS IEC Flanges B14 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE 0352 UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY H H H H H H H K K K K K K K G G G 90 R R R R R R R J J J IEC Flanges B5 - Column 12 Entry For Unt Types Column 10 Entres G, H and Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER COLUN 12 ENTRY F F F F F F F G G G G G G G J J J J J J J F F F 90 Q Q Q Q Q Q Q H H H K K K K K K Lmted Avalablty / Non Preferred NEA Flanges C Face - Column 12 Entry For Unt Types Column 10 Entres A, E and N Only OTOR FRAE FLANGE RATIO COVERAGE UNIT SIZE, NUBER OF REDUCTIONS, REVISION NUBER c COLUN 12 ENTRY U U U U U U U Q Q Q 143/145TC W W W W W W W R R R 182/184TC T T T 12

17 SERIES 01,02,03,04,05,06,& 07 Unts, are suppled factory flled wth EP mneral ol (Grade 6E) approprate to the ntended mountng poston. If the unt s suppled wthout lubrcant the unt must be flled wth the correct lubrcant and quantty as lsted below. 08,09,10,13,& 14 Unts, requre fllng wth EP mneral ol (Grade 6E) Lubrcant quanttes are approxmate fll untl ol escapes from the level plug hole, ft ventlator plug (when suppled) n the approprate poston for the requred mountng poston. If the unt s suppled wthout lubrcant the unt must be flled wth the correct lubrcant and quantty. LUBRICATION CHANGE PERIOD Szes 02, 03, 04 and 05 are flled for lfe. All other szes of Seres wll requre an ol change: - 10,000 hours for mneral ol - 20,000 hours for synthetc ol TEPERATURE LIITATIONS The standard lubrcant s sutable for operaton n ambent temperatures of 0 to 35 C, outsde of ths consult Table 1 or Applcaton Engneers. LUBRICANT EP neral Ol (type E) Polyalphaolefn based Synthetc (type H) TABLE 1 OIL GRADES 5 C to 20 C (type E) 30 C to 20 C (type H) LUBRICATION ABIENT TEPERATURE RANGE 0 C to 35 C 20 C to 50 C 5E (VG 220) 6E (VG 320) 7E (VG 460) 5H (VG 220) 5H (VG 220) 6H (VG 320) TABLE 2 Lubrcaton Quantty (Ltres) DOUBLE REDUCTION & FINAL STAGE QUADRUPLE OR QUINTUPLE REDUCTION Unt Sze OUNTING POSITION Unt Sze OUNTING POSITION PRIARY STAGE QUADRUPLE REDUCTION (Quanttes obtaned from above double and trple szes ndcated) Unt Sze PRIARY UNIT SECONDARY UNIT PRIARY STAGE QUINTUPLE REDUCTION (Quanttes obtaned from above double and trple szes ndcated) Unt Sze PRIARY UNIT SECONDARY UNIT * NOTE: Prmary unts flled wth Grade 6E lubrcant sutable for all ambent temperatures between 0 o C and 35 o C 13

18 SERIES COLUN 13 ENTRY Enter - for unts wth no ol fll Base ounted Unts OUNTING POSITIONS Flange ounted Unts 6* V3 2 B7 1 B3 5 V5 6* 3 B6 V6 5 V1 1 B5 4 B8 * ountng Poston 6 s not recommended for Geared otors - Consult Applcaton Engneerng Gear Unts selected for use n mountng postons 5 and 6 should only be used wth overall ratos greater or equal to those shown n the table below Unt Sze Input (rpm) < 1000 < 1500 < 1800 > All All All Consult Applcaton Engneerng OUNTING POSITIONS - SHOWN AS OTORISED - APPLIES ALSO FOR REDUCERS COLUN 14 ENTRY 270o ALL OTORS Column 14 Entry Termnal Box Poston 180o 0 o A 0 B 90 C 180 D Reducer or no motor ftted 90 o 14

19 SERIES OTORISED SERIES 15

20 SERIES OTOR PERFORANCE DATA TEFC squrrel cage three phase motors 4 poles = 1500 rpm 400V, 50Hz, S1 IP55, Class F TEFC squrrel cage three phase motors 6 poles = 1000 rpm 400V, 50Hz, S1 IP55, Class F Power Kw Frame Sze (RP) I (A) Ist Tst J Ist Tst J Power Frame I I T (Kgm2) Kw Sze (RP) (A) I T (Kgm2) A A B A S S L L L L L L L S S L L L L L L L L L L S L L S S S Hgh Power otor (Non Standard) I = Nomnal current S Ist/I = Startng current factor Tst/T = Startng torque factor J = otor moment of nerta Hgh Power otor (Non Standard) I Ist/I Tst/T J = Nomnal current = Startng current factor = Startng torque factor = otor moment of nerta Recalculaton s Recalculaton factors for current at rated voltages other than 400V, 50 Hz. Rated voltage at 50Hz and motor wound for Recalculaton factor 220V V V 0,96 500V 0,80 660V 0,61 690V 0,58 60 Hz Operaton otors wound for a certan voltage at 50 Hz can be operated at 60 Hz, wthout any modfcatons, subject to the followng changes n ther data otor wound for 50 Hz and 400V Connected to 60 Hz and Data at 60 Hz n percentage of values at 50 Hz P n I Ist/I T Tst/T kw rpm A 380V V V V V V

21 B14 'C' FACE kbr ko SERIES OTOR DETAILS g1 45 o øg6 øm øn ød øg g2 e OTOR FRAE SIZE Øg6 Øm Øn Ød e ko* kbr* Øg g1* m Øs x 6 80A x 6 80B x 6 90S x 8 90L x 8 100L x x 8 132S x x 10 B5 'D' FACE kbr ko g o øg6 øm øn ød øg g2 OTOR FRAE SIZE e Øg6 Øm Øn Ød e ko* kbr* Øg g1* m Øs x x 8 80A x 10 80B x 10 90S x 10 90L x L x x S x x x L x x L x L x S x x x S x x 16 * otor lengths for own brand standard motors. These lengths may vary f alternatve motor s ftted. 17

22 ADDITIONAL OTOR FEATURES - COLUN 19 ENTRY SERIES ADDITIONAL OTOR FEATURES Column 19 Entry Brake otor Hand Release on Brake Forced Ventlaton/ Constant Blower (TECB) Thermstors Specal - A B C D E F G H K L S Please refer to Applcaton Engneerng for detals of the followng addtonal motor features - PGF encoder flange - Wash down - Customsed brake torque - Separate brake supply - Alumnum fan - Ant Condensaton heater - B-metal temperature detectors, Thermostat - EExEIIT3 - Ex na II T3 - IP56 - IP65 - etal fan cover - Ran cowl - Separate termnal box 18

23 ADDITIONAL GEARBOX FEATURES - COLUN 20 ENTRY SERIES ADDITIONAL GEARBOX FEATURES Column 20 Entry Double shaft Ol Seals Ol Level Glass * otorsed Backstop CW Rotaton CCW Rotaton Specal - A B C D E F G H I J K L Please refer to Applcaton Engneerng for detals of the followng addtonal gearbox features - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bo-degradable, dfferent vscostes etc) * IEC frame szes NEA frame szes 182TC - 326TC see page 92 for detals. 19

24 SERIES SELECTION TABLES GEARED OTORS 0.12 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 1 2 A otor Sze _. 1 2 A _. 1 2 A _. 1 2 A _. 1 2 A _. 1 2 A _. 1 2 A _. 1 2 A A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 20

25 SERIES SELECTION TABLES GEARED OTORS 0.12 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 1 2 C otor Sze _. 1 2 C _. 1 2 C _. 1 2 C _. 1 2 C _. 1 2 C _. 1 2 C _. 1 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 21

26 SERIES SELECTION TABLES GEARED OTORS 0.18 kw 4 POLE NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A _. 1 8 A otor Sze 22

27 SERIES SELECTION TABLES GEARED OTORS 0.18 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 1 8 C otor Sze _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C _. 1 8 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 1 8 C _. 1 8 C

28 SERIES SELECTION TABLES GEARED OTORS 0.25 kw 4 POLE NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A _. 2 5 A otor Sze 24

29 SERIES SELECTION TABLES GEARED OTORS 0.25kW 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 2 5 C otor Sze _. 2 5 C _. 2 5 C _. 2 5 C _. 2 5 C _. 2 5 C _. 2 5 C _. 2 5 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 2 5 C _. 2 5 C

30 SERIES SELECTION TABLES GEARED OTORS 0.37 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 3 7 A otor Sze _. 3 7 A _. 3 7 A _. 3 7 A _. 3 7 A _. 3 7 A _. 3 7 A _. 3 7 A _. 3 7 A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 3 7 A _. 3 7 A

31 SERIES SELECTION TABLES GEARED OTORS 0.37 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 3 7 C A otor Sze _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 27

32 SERIES SELECTION TABLES GEARED OTORS 0.37 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 3 7 C A otor Sze _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A _. 3 7 C A C _. 3 7 C A C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 28

33 SERIES SELECTION TABLES GEARED OTORS 0.55 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 5 5 A A otor Sze _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 5 5 A A

34 SERIES SELECTION TABLES GEARED OTORS 0.55 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 5 5 A A otor Sze _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A _. 5 5 A A C _. 5 5 A A C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 30

35 SERIES SELECTION TABLES GEARED OTORS 0.55 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 5 5 C B otor Sze _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B NOTE _. 5 5 C B Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 31

36 SERIES SELECTION TABLES GEARED OTORS 0.55 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 5 5 C B otor Sze _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B _. 5 5 C B C _. 5 5 C B C C C C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 5 5 C B C C C C C C C 32

37 SERIES SELECTION TABLES GEARED OTORS 0.75 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 7 5 A A otor Sze _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 33

38 SERIES SELECTION TABLES GEARED OTORS 0.75 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 7 5 A A otor Sze _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A _. 7 5 A A C C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 7 5 A A C C C C _. 7 5 A A C C C C C C C C _. 7 5 A A 34

39 SERIES SELECTION TABLES GEARED OTORS 0.75 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 7 5 C S otor Sze _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 35

40 SERIES SELECTION TABLES GEARED OTORS 0.75 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _. 7 5 C S otor Sze _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S _. 7 5 C S C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _. 7 5 C S C C C C 36

41 SERIES SELECTION TABLES GEARED OTORS 1.1 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 1 A S otor Sze _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 37

42 SERIES SELECTION TABLES GEARED OTORS 1.1 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 1 A S otor Sze _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S _ 1. 1 A S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1. 1 A S C C _ 1. 1 A S C C C C C 38

43 SERIES SELECTION TABLES GEARED OTORS 1.1 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 1 C L otor Sze _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 39

44 SERIES SELECTION TABLES GEARED OTORS 1.1 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 1 C L otor Sze _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L _ 1. 1 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1. 1 C L C C C 40

45 SERIES SELECTION TABLES GEARED OTORS 1.5 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 5 A L otor Sze _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 41

46 SERIES SELECTION TABLES GEARED OTORS 1.5 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 5 A L otor Sze _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L _ 1. 5 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1. 5 A L C C C 42

47 SERIES SELECTION TABLES GEARED OTORS 1.5 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 5 C L otor Sze _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 43

48 SERIES SELECTION TABLES GEARED OTORS 1.5 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 5 C L otor Sze _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 44

49 SERIES SELECTION TABLES GEARED OTORS 1.5 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1. 5 C L otor Sze _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L _ 1. 5 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 45

50 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 A L otor Sze _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 46

51 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 A L otor Sze _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 47

52 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 A L otor Sze _ 2. 2 A L _ 2. 2 A L _ 2. 2 A L C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 48

53 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 C otor Sze _ 2. 2 C _ 2. 2 C _ 2. 2 C _ 2. 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 49

54 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 C otor Sze _ 2. 2 C _ 2. 2 C _ 2. 2 C _ 2. 2 C _ 2. 2 C _ 2. 2 C _ 2. 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 50

55 SERIES SELECTION TABLES GEARED OTORS 2.2 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2. 2 C otor Sze _ 2. 2 C _ 2. 2 C _ 2. 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 51

56 3.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 3. 0 A L Weght _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 52

57 3.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 3. 0 A L Weght _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 53

58 3.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 3. 0 A L Weght _ 3. 0 A L _ 3. 0 A L _ 3. 0 A L otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 54

59 3.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 6 POLE _ 3. 0 C S Weght _ 3. 0 C S _ 3. 0 C S _ 3. 0 C S _ 3. 0 C S _ 3. 0 C S _ 3. 0 C S otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 55

60 4.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 4. 0 A Weght _ 4. 0 A _ 4. 0 A _ 4. 0 A _ 4. 0 A otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 56

61 4.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 4. 0 A Weght _ 4. 0 A _ 4. 0 A _ 4. 0 A _ 4. 0 A otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 57

62 SERIES SELECTION TABLES GEARED OTORS 4.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 4. 0 A otor Sze _ 4. 0 A _ 4. 0 A _ 4. 0 A _ 4. 0 A _ 4. 0 A _ 4. 0 A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 58

63 4.0 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 6 POLE _ 4. 0 C Weght _ 4. 0 C _ 4. 0 C _ 4. 0 C _ 4. 0 C _ 4. 0 C _ 4. 0 C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 59

64 5.5 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 5. 5 A S Weght _ 5. 5 A S _ 5. 5 A S _ 5. 5 A S otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 60

65 5.5 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 5. 5 A S Weght _ 5. 5 A S _ 5. 5 A S _ 5. 5 A S _ 5. 5 A S _ 5. 5 A S otor Sze NOTE _ 5. 5 A S Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 61

66 5.5 kw R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 6 POLE _ 5. 5 C _ 5. 5 C Weght _ 5. 5 C _ 5. 5 C _ 5. 5 C _ 5. 5 C _ 5. 5 C _ 5. 5 C _ 5. 5 C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 62

67 7.5 kw NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng R/IN Rato 2 Fm N Unt Desgnaton Kg Servce SERIES SELECTION TABLES GEARED OTORS Spaces to be flled when enterng order 4 POLE _ 7. 5 A Weght _ 7. 5 A _ 7. 5 A _ 7. 5 A _ 7. 5 A _ 7. 5 A _ 7. 5 A _ 7. 5 A otor Sze 63

68 SERIES SELECTION TABLES GEARED OTORS 7.5 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 7. 5 C otor Sze _ 7. 5 C _ 7. 5 C _ 7. 5 C _ 7. 5 C _ 7. 5 C _ 7. 5 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 7. 5 C

69 SERIES SELECTION TABLES GEARED OTORS 11.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 1. A _ 1 1. A _ 1 1. A otor Sze _ 1 1. A _ 1 1. A _ 1 1. A _ 1 1. A _ 1 1. A NOTE _ 1 1. A Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 65

70 SERIES SELECTION TABLES GEARED OTORS 11.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 1. C L otor Sze _ 1 1. C L _ 1 1. C L _ 1 1. C L _ 1 1. C L _ 1 1. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1 1. C L

71 SERIES SELECTION TABLES GEARED OTORS 15.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 5. A L otor Sze _ 1 5. A L _ 1 5. A L _ 1 5. A L _ 1 5. A L _ 1 5. A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1 5. A L

72 SERIES SELECTION TABLES GEARED OTORS 15.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 5. C L otor Sze _ 1 5. C L _ 1 5. C L _ 1 5. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1 5. C L _ 1 5. C L

73 SERIES SELECTION TABLES GEARED OTORS 18.5 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 8. A otor Sze _ 1 8. A _ 1 8. A _ 1 8. A _ 1 8. A _ 1 8. A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 69

74 SERIES SELECTION TABLES GEARED OTORS 18.5 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 1 8. C L otor Sze _ 1 8. C L _ 1 8. C L _ 1 8. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 1 8. C L _ 1 8. C L

75 SERIES SELECTION TABLES GEARED OTORS 22.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2 2. A L otor Sze _ 2 2. A L _ 2 2. A L _ 2 2. A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 2 2. A L _ 2 2. A L

76 SERIES SELECTION TABLES GEARED OTORS 22.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 2 2. C L otor Sze _ 2 2. C L _ 2 2. C L _ 2 2. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 2 2. C L

77 SERIES SELECTION TABLES GEARED OTORS 30.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 3 0. A L otor Sze _ 3 0. A L _ 3 0. A L _ 3 0. A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 3 0. A L

78 SERIES SELECTION TABLES GEARED OTORS 30.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 3 0. C otor Sze _ 3 0. C _ 3 0. C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 3 0. C _ 3 0. C

79 SERIES SELECTION TABLES GEARED OTORS 37.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 3 7. A S otor Sze _ 3 7. A S _ 3 7. A S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 3 7. A S _ 3 7. A S

80 SERIES SELECTION TABLES GEARED OTORS 37.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 3 7. C otor Sze _ 3 7. C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 76

81 SERIES SELECTION TABLES GEARED OTORS 45.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 4 5. A otor Sze _ 4 5. A _ 4 5. A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 4 5. A

82 SERIES SELECTION TABLES GEARED OTORS 45.0 kw 6 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 4 5. C S otor Sze _ 4 5. C S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 78

83 SERIES SELECTION TABLES GEARED OTORS 55.0 kw 4 POLE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 5 5. A otor Sze _ 5 5. A kw 6 POLE NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng _ 5 5. C _ 5 5. C

84 SERIES SELECTION TABLES GEARED OTORS 75.0 kw 4 POLE R/IN 2 Fm N Unt Desgnaton Kg Rato Servce Weght otor Spaces to be flled when enterng order Sze _ 7 5. A S _ 7 5. A S kw 4 POLE NOTE R/IN Rato 2 Fm N Unt Desgnaton Kg Servce Spaces to be flled when enterng order Weght _ 9 0. A _ 9 0. A otor Sze Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 80

85 SERIES DIENSIONS - DOUBLE REDUCTION BASE OUNT k1 ko * o1 o u L11 L L12 t s c h p p3 d g * h1 g6* a e *For motor detals refer to page 18 b f n Low Shaft Sze a b c e f h h1 n o o1 p p3 s d L L11 L12 t u w x 1 16 deep x deep x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

86 SERIES DIENSIONS - TRIPLE REDUCTION BASE OUNT k1 ko * o1 o u L11 L L12 t s c h p p3 d g * h1 g6* a e *For motor detals refer to page 18 b f n Low Shaft Sze a b c e f h h1 n o o1 p p3 s d L L11 L12 t u w x 1 16 deep x deep x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

87 SERIES DIENSIONS - QUADRUPLE REDUCTION BASE OUNT k1 ko * o1 o L11 L L12 t u s c h p p3 d h1 v 2 v 3 g6 * g * a e *For motor detals refer to page 18 b f n Low Shaft Sze a b c e f h h1 n o o1 p p3 s v2 v3 d L L11 L12 t u w x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

88 SERIES DIENSIONS - QUINTUPLE REDUCTION BASE OUNT k1 ko * o1 o L11 L L12 t u s c h p p3 d h1 v 2 v 3 g6 * g * a e *For motor detals refer to page 18 b f n Low Shaft Sze a b c e f h h1 n o o1 p p3 s v2 v3 d L L11 L12 t u w x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

89 SERIES DIENSIONS - DOUBLE REDUCTION FLANGE OUNT k 1 ko * ø a 1 L11 ø b1 ø d L L12 p p3 h1 g6 * g * ø e1 ø e1 p5 u f1 2 c1 Note: Szes 01 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals t 4 x ø s *For motor detals refer to page 18 8 x ø s Sze Øa1 Øb1 c1 Øe1 f1 h1 2 p p3 p5 s Low Shaft d L L11 L12 t u w x 1 16 deep x deep x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

90 SERIES DIENSIONS - TRIPLE REDUCTION FLANGE OUNT k 1 ko * ø a 1 L11 ø b1 ø d L L12 p p3 h1 g6 * g * ø e1 ø e1 p5 u f1 2 c1 Note: Szes 01 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals t 4 x ø s *For motor detals refer to page 18 8 x ø s Sze Øa1 Øb1 c1 Øe1 f1 h1 2 p p3 p5 s kb - for brake motors g2 - hand release f requred all parallel keys are to DIN Low Shaft d L L11 L12 t u w x 1 16 deep x deep x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K

91 SERIES DIENSIONS - QUADRUPLE REDUCTION FLANGE OUNT k 1 ko * g1 g1 L11 ø a 1 ø b1 ø d L L12 p p3 p5 h1 v 2 v 3 g6 * g * øe1 øe1 4 x øs 8 x øs f1 2 c1 *For motor detals refer to page 18 t u Note: Szes 03 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals Sze Øa1 Øb1 c1 Øe1 f1 h1 2 p p3 p5 s v2 v3 Low Shaft d L L11 L12 t u w x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

92 SERIES DIENSIONS - QUINTUPLE REDUCTION FLANGE OUNT k 1 ko * g1 g1 L11 ø a 1 ø b1 ø d L L12 p p3 p5 h1 v 2 v 3 g6 * g * øe1 øe1 4 x øs 8 x øs f1 u 2 c1 *For motor detals refer to page 18 t Note: Szes 03 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals Sze Øa1 Øb1 c1 Øe1 f1 h1 2 p p3 p5 s v2 v3 Low Shaft d L L11 L12 t u w x deep x deep x deep x deep x deep x deep m x deep m x deep m x deep m x deep OTOR FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K kb - for brake motors g2 - hand release f requred all parallel keys are to DIN

93 SERIES otorsed backstop modules can be ftted between the gear unt and motor. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton motor speed must exceed lft off speed. Sutable for ambent temperature -40 o C to + 50 o C K1 OTORISED BACKSTOP ODULE øg6 Warnng Removal of motor or backstop wll release the drve. Ensure all drven machnery s secure pror to any mantenance work IEC B5 FLANGE otor Frame Sze NEA C FLANGE Lft off ( n mn) (rev/mn) Rated Lockng ( T max ) (at motor) () otor Frame Sze Lft off ( n mn) (rev/mn) Rated Lockng ( T max ) (at motor) () 182TC / 184TC TC / 215 TC TC / 256TC TC / 286TC TC / 326TC When a backstop module s ftted dmenson K1 should be added to the overall length of the geared motor assembly. øg6 øg6 Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) see page 20 for column 20 entry K1 K1 CW - Free Rotaton - Clockwse Locked - Antclockwse CW AC - Free Rotaton - Antclockwse Locked - Clockwse 89

94 SERIES REDUCER SERIES 90

95 axmum permssble overhung loads SERIES OVERHUNG & AXIAL LOADS (NEWTONS) ON SHAFTS When a sprocket, gear etc. s mounted on the shaft a calculaton, as below, must be made to determne the overhung load on the shaft, and the results compared to the maxmum permssble overhung loads tabulated. loads can be reduced by ncreasng the dameter of the sprocket, gear, etc. If the maxmum permssble overhung load s exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexbly coupled and supported n ts own bearngs, or the gear unt shaft should be extended to run n an outboard bearng. Alternatvely, a larger gear s often a less expensve soluton. Permssble overhung loads vary accordng to the drecton of rotaton. The values tabulated are for the most unfavourable drecton wth the unt transmttng full rated power and the load P appled mdway along the shaft extenson. Hence they can sometmes be ncreased for a more favourable drecton of rotaton, or f the power transmtted s less than the rated capacty of the gear unt, or f the load s appled nearer to the gear unt case. Refer to our Applcaton Engneers for further detals. In any event, the sprocket, gear etc. should be postoned as close as possble to the gear unt case n order to reduce bearng loads and shaft stresses, and to prolong lfe. All unts wll accept 100% momentary overload on stated capactes. load (Newtons) P = where kw x 9,500,000 x K N x R P = equvalent overhung load (Newtons) kw = power transmtted by the shaft (klowatts) N = speed of shaft (rev/mn) R = ptch radus of sprocket, etc. (mm) K = factor Note: 1 Newton = kp = lbf. member K (factor) Chan sprocket* 1.00 Spur or helcal pnon 1.25 Vee belt sheave 1.50 Flat belt pulley 2.00 * If multstrand chan drves are equally loaded and the outer strand s further than dmenson Fra output or Frb nput, refer to our Applcaton Engneers. Dstance mdway along the shaft extenson Input B Frb Fra A Sze of unt No. of Reductons Dmenson A (mm) Dmenson B (mm)

96 Inputshaft s, Frb (Kn) rpm SERIES OVERHUNG & AXIAL LOADS (NEWTONS) ON SHAFTS Two, Three, Four and Fve Stage Unts Stage stage Stage Stage For output overhung load Fra consult ratngs tables pages 21 to 81 Axal Thrust Capactes (Newtons) No check or calculaton s requred for axal loads (F A ) towards or away from the unt up to 50% of the permssble overhung load. If the axal thrust consderably exceeds these values or f there s a combnaton of axal thrust loads and overhung loads please contact our Applcaton Engneers. 92

97 DOUBLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) 93 fra (kn) (rpm) (:1) () Pm (kw) SERIES DOUBLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn)

98 DOUBLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) 94 fra (kn) (rpm) (:1) () Pm (kw) SERIES DOUBLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn)

99 DOUBLE REDUCTION Input Column Entry N (rpm) (rpm) Note: Input Power, Pm may exceed thermal lmt, Check thermal power page (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) fra (kn) (rpm) (:1) () Pm (kw) SERIES DOUBLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn) 95

100 DOUBLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) fra (kn) (rpm) (:1) () Pm (kw) SERIES DOUBLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn) 96

101 TRIPLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) fra (kn) (rpm) (:1) () Pm (kw) SERIES TRIPLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn) 97

102 TRIPLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) fra (kn) (rpm) (:1) () Pm (kw) SERIES - (rpm) fra - (kn) fra (kn) (rpm) (:1) TRIPLE REDUCTION RATINGS SIZES () Pm (kw) fra (kn) 98

103 TRIPLE REDUCTION Input Column Entry N (rpm) (rpm) (:1) () Pm (kw) fra (kn) (rpm) (:1) Pm - Input Power (kw) 2 - () - Exact Rato (:1) () Pm (kw) fra (kn) (rpm) (:1) () Pm (kw) SERIES TRIPLE REDUCTION RATINGS SIZES (rpm) fra - (kn) fra (kn) (rpm) (:1) () Pm (kw) fra (kn)

104 QUADRUPLE REDUCTION Input Column Entry C 1 1 C 1 3 C 1 5 C 1 8 C 2 0 C 2 4 C 2 7 C N1 (rpm) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) 0442 Pm - Input Power (kw) 2 - () - Exact Rato (:1) 2 Pm fra ()(kw) (kn) (rpm) 100 (:1) Pm fra ()(kw) (kn) (rpm) (:1) SERIES QUADRUPLE REDUCTION RATINGS SIZES (rpm) fra - (kn) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn)

105 QUADRUPLE REDUCTION Input Column Entry C 1 1 C 1 3 C 1 5 C 1 8 C 2 0 C 2 4 C 2 7 C N1 (rpm) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) 0941 Pm - Input Power (kw) 2 - () - Exact Rato (:1) - (rpm) 2 Pm fra ()(kw) (kn) (rpm) 101 (:1) Pm fra ()(kw) (kn) (rpm) (:1) SERIES QUADRUPLE REDUCTION RATINGS SIZES fra - (kn) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn)

106 QUINTUPLE REDUCTION Input Column Entry C 3 2 C 3 6 C 4 0 C 4 6 C 5 5 C 6 5 C 7 4 C 8 4 C 9 5 C 1 0 K N1 (rpm) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) 0452 Pm - Input Power (kw) 2 - () - Exact Rato (:1) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) SERIES QUINTUPLE REDUCTION RATINGS SIZES (rpm) fra - (kn) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn)

107 QUINTUPLE REDUCTION Input Column Entry C 3 2 C 3 6 C 4 0 C 4 6 C 5 5 C 6 5 C 7 4 C 8 4 C 9 5 C 1 0 K N1 (rpm) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) 0951 Pm - Input Power (kw) 2 - () - Exact Rato (:1) - (rpm) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn) (rpm) (:1) SERIES QUINTUPLE REDUCTION RATINGS SIZES fra - (kn) 2 Pm fra ()(kw) (kn) (rpm) (:1) Pm fra ()(kw) (kn)

108 SERIES DIENSIONS - DOUBLE REDUCTION BASE OUNT p p3 L11 d L L12 k h1 L1 L14 L13 d1 g2 t1 u u 1 Hgh Shaft o1 o s b f n c h Tapped Hole w a e Tapped Hole w1 t Low Shaft sze a b c e f g2 h h1 k n o o1 p p3 s SIZE Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep 5 x deep 5 x deep 6 x deep 6 x deep 6 x deep 8 x deep 10 x deep 12 x deep 16 x deep 20 x deep 20 x deep m6 70 m6 90 m6 100 m x 1 16 deep 10 x deep 10 x deep 10 x deep 12 x deep 12 x deep 16 x deep 16 x deep 20 x deep 20 x deep 24 x deep 24 x deep all parallel keys are to DIN

109 SERIES DIENSIONS - TRIPLE REDUCTION BASE OUNT p L L12 o1 o s b f n c p3 L11 d k h1 L1 L14 L13 d1 g2 t1 u u 1 Hgh Shaft h Tapped Hole w a e Tapped Hole w1 t Low Shaft sze a b c e f g2 h h1 k n o o1 p p3 s SIZE Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w m6 55 m x deep 5 x deep 5 x deep 5 x deep 5 x deep 5 x deep 6 x deep 8 x deep 10 x deep 12 x deep 20 x deep 20 x deep x 1 16 deep 10 x deep 10 x deep 10 x deep 12 x deep 12 x deep 16 x deep 16 x deep 20 x deep 20 x deep 24 x deep 24 x deep all parallel keys are to DIN

110 SERIES DIENSIONS - QUADRUPLE REDUCTION BASE OUNT p p3 L11 d L L12 k h1 g6 v 2 v 3 L1 L14 L13 d1 g2 t1 u u 1 o1 o h a e t s b f n c sze a b c e f g2 g6 h h1 k n o o1 p p3 s v2 v SIZE Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep 5 x deep 5 x deep 5 x deep 5 x deep 6 x deep 6 x deep 8 x deep 8 x deep 8 x deep m6 70 m6 90 m6 100 m x deep 10 x deep 12 x deep 12 x deep 16 x deep 16 x deep 20 x deep 20 x deep 24 x deep 24 x deep all parallel keys are to DIN

111 SERIES DIENSIONS - QUINTUPLE REDUCTION BASE OUNT p p3 L11 d L L12 k h1 g6 v 2 v 3 L1 L14 L13 d1 g2 t1 u u 1 o1 o h a e t s b f n c sze a b c e f g2 g6 h h1 k n o o1 p p3 s v2 v SIZE Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep 5 x deep 5 x deep 5 x deep 5 x deep 5 x deep 5 x deep 6 x deep 6 x deep 6 x deep m m m m x deep 10 x deep 12 x deep 12 x deep 16 x deep 16 x deep 20 x deep 20 x deep 24 x deep 24 x deep all parallel keys are to DIN

112 SERIES DIENSIONS - DOUBLE REDUCTION FLANGE OUNT k ø a 1 ø b 1 L11 ø d L L12 p p3 p5 h1 L1 L14 L13 d1 g2 t1 u u 1 Hgh Shaft ø e1 ø e1 Tapped Hole w f1 2 c1 Tapped Hole w1 Sze Øa1 Øb1 c1 Øe1 f1 Øg2 h1 2 k p p3 p5 s SIZE Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep x 1 16 deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep 60 m x deep x deep 70 m x deep x x m6 42 deep m6 deep m x deep 100 m x deep all parallel keys are to DIN t Low Shaft Note: 4 x ø s 8 x ø s Szes 01 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals

113 SERIES DIENSIONS - TRIPLE REDUCTION FLANGE OUNT k ø a 1 ø b 1 L11 ø d L L12 p p3 p5 h1 L1 L14 L13 d1 g2 t1 u u 1 Hgh Shaft ø e1 ø e1 4 x ø s 8 x ø s Tapped Hole w f1 2 c1 Tapped Hole w1 t Low Shaft Note: Szes 01 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals Sze Øa1 Øb1 c1 Øe1 f1 Øg2 h1 2 k p p3 p5 s Sze Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep x 1 16 deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep 60 m x deep x deep 70 m x deep 55 m x deep 90 m x deep 55 m x deep m x deep all parallel keys are to DIN

114 SERIES DIENSIONS - QUADRUPLE REDUCTION FLANGE OUNT k ø a 1 L11 ø d ø b1 L L12 p p3 h1 v 2 v 3 L1 L14 L13 d1 g2 øe1 øe1 p5 4 x øs 8 x øs f1 c1 u u1 2 t t1 Note: Szes 03 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals Sze Øa1 Øb1 c1 Øe1 f1 Øg2 h1 2 k p p3 p5 s v2 v Sze Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x x deep 60 m deep x deep 70 m x deep x deep 90 m x deep x deep 100 m x deep all parallel keys are to DIN

115 SERIES DIENSIONS - QUINTUPLE REDUCTION FLANGE OUNT k ø a 1 L11 ø b 1 ø d L L12 p p3 h1 v 2 v 3 L1 L14 L13 d1 g2 ø e1 ø e1 p5 4 x ø s 8 x ø s f1 c1 u u1 2 t t1 Note: Szes 03 to 08 are also avalable as C-Flange (B14) ountng, please see page 118 for detals Sze Øa1 Øb1 c1 Øe1 f1 Øg2 h1 2 k p p3 p5 s v2 v Sze Hgh shaft Low shaft d1 L1 L13 L14 t1 u1 w1 d L L11 L12 t u w x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep x deep 60 m x deep x deep 70 m x deep x deep 90 m x deep x deep 100 m x deep all parallel keys are to DIN

116 Column 9 Entry SERIES DIENSIONS - C-FLANGE (B14) OUNTING E V C-Flange (B14) ountng (For szes 01 to 08 only) Base and C-Flange (B14) ountng (non standard - specal orders only) 3 øe5 ør (h6) øq FOUR HOLE PATTERN TAPPED HOLES F7 60 o øe5 øe o SIX HOLE PATTERN EIGHT HOLE PATTERN 2, 3, 4 & 5 Stage Unts SIZE Øe5 F7 3 ØQ ØR pcd 4 Holes 8 x Deep / pcd 4 Holes 8 x Deep 62 / / pcd 4 Holes 12 x Deep 74 / / pcd 6 Holes 12 x Deep 84 / pcd 8 Holes 12 x Deep

117 Thermal Ratngs kw SERIES Thermal ratngs are a measure of the unts ablty to dsspate heat, f they are exceeded the lubrcant may break down resultng n premature gear falure. Thermal ratng are based on an ambent temperature of 20 o C, where unts are to operate n other ambent temperatures thermal ratngs must be adjusted by the followng factors Unt Sze Ambent Temperature o C THERAL POWER RATINGS All Unts Thermal Power (kw) - Two Stage Unts Overall Ratos 1.4 to & over 1.4 to & over Type Of Coolng Unts wth no addtonal coolng Unts wth no addtonal coolng Unts wth Fan coolng Unts wth Fan coolng Input rev/mn Unt Sze Consult Applcaton Engneerng N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Note: When checkng thermal capactes use actual load requred to be transmtted, not ratng of prme mover. 113

118 SERIES FAN COOLED UNITS Column 10 Entry For reducer fan kt modules enter S n column 10 or f used n conjuncton wth a reducer backstop module kt Y CW rotaton Z CCW rotaton Dmensons of Fan Cooled Unts Double Reducton Unts k L15 ø B 8 L16 L13 Shaft end detal as standard unt Unt Sze ØB8 k L13 L15 L

119 SERIES The reducer unts lsted below can be ftted wth an nternal backstop, ths has no effect of the external unt sze. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton nput speed must exceed lft off speed. Sutable for ambent temperature -40 o C to + 50 o C REDUCER BACKSTOP ODULE Column 10 Entry For reducer backstop modules enter W for CCW rotaton (or Z f used n conjuncton wth a fan kt) X for CW rotaton (or Y f used n conjuncton wth a fan kt) Unt Sze Lft off ( n mn) (at nputshaft) (rev/mn) Rated Lockng ( T max ) (at nputshaft) () Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse CW AC - Free Rotaton - Antclockwse Locked - Clockwse 115

120 SERIES SHIPPING SPECIFICATION BASE OUNT UNITS UNIT SIZE & No OF REDUCTIONS REDUCER VERSION OTORISED 160L S L 90L 90S 80B 80A Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor 40 Wth otor 88 Wthout otor 40 Wth otor 92 Wthout otor Wth otor Wthout otor Wth otor ALL WEIGHTS IN KG ALL WEIGHTS EXCLUDE LUBRICANT 116

121 SERIES SHIPPING SPECIFICATION BASE OUNT UNITS UNIT SIZE & No OF REDUCTIONS REDUCER VERSION OTORISED S S 200L 180L L S L 90L 90S 80B 80A Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor ALL WEIGHTS IN KG ALL WEIGHTS EXCLUDE LUBRICANT 117

122 SERIES IPORTANT Product Safety Informaton General - The followng nformaton s mportant n ensurng safety. It must be brought to the attenton of personnel nvolved n the selecton of the equpment, those responsble for the desgn of the machnery n whch t s to be ncorporated and those nvolved n ts nstallaton, use and mantenance. The equpment wll operate safely provded t s selected, nstalled, used and mantaned properly. As wth any power transmsson equpment proper precautons must be taken as ndcated n the followng paragraphs, to ensure safety. Potental Hazards - these are not necessarly lsted n any order of severty as the degree of danger vares n ndvdual crcumstances. It s mportant therefore that the lst s studed n ts entrety:- 1) Fre/Exploson (a) Ol msts and vapour are generated wthn gear unts. It s therefore dangerous to use naked lghts n the proxmty of gearbox openngs, due to the rsk of fre or exploson. (b) In the event of fre or serous overheatng (over 300 o C), certan materals (rubber, plastcs, etc.) may decompose and produce fumes. Care should be taken to avod exposure to the fumes, and the remans of burned or overheated plastc/rubber materals should be handled wth rubber gloves. 2) Guards - Rotatng shafts and couplngs must be guarded to elmnate the possblty of physcal contact or entanglement of clothng. It should be of rgd constructon and frmly secured. 3) Nose - Hgh speed gearboxes and gearbox drven machnery may produce nose levels whch are damagng to the hearng wth prolonged exposure. Ear defenders should be provded for personnel n these crcumstances. Reference should be made to the Department of Employment Code of Practce for reducng exposure of employed persons to nose. 4) Lftng - Where provded (on larger unts) only the lftng ponts or eyebolts must be used for lftng operatons (see mantenance manual or general arrangement drawng for lftng pont postons). Falure to use the lftng ponts provded may result n personal njury and/or damage to the product or surroundng equpment. Keep clear of rased equpment. 5) Lubrcants and Lubrcaton (a) Prolonged contact wth lubrcants can be detrmental to the skn. The manufacturer's nstructon must be followed when handlng lubrcants. (b) The lubrcaton status of the equpment must be checked before commssonng. Read and carry out all nstructons on the lubrcant plate and n the nstallaton and mantenance lterature. Heed all warnng tags. Falure to do so could result n mechancal damage and n extreme cases rsk of njury to personnel. 6) Electrcal Equpment - Observe hazard warnngs on electrcal equpment and solate power before workng on the gearbox or assocated equpment, n order to prevent the machnery beng started. 7) Installaton, antenance and Storage (a) In the event that equpment s to be held n storage, for a perod exceedng 6 months, pror to nstallaton or commssonng, applcaton engneerng must be consulted regardng specal preservaton requrements. Unless otherwse agreed, equpment must be stored n a buldng protected from extremes of temperature and humdty to prevent deteroraton. The rotatng components (gears and shafts) must be turned a few revolutons once a month (to prevent bearngs brnellng). (b) External gearbox components may be suppled wth preservatve materals appled, n the form of a "waxed" tape overwrap or wax flm preservatve. Gloves should be worn when removng these materals. The former can be removed manually, the latter usng whte sprt as a solvent. Preservatves appled to the nternal parts of the gear unts do not requre removal pror to operaton. (c) Installaton must be performed n accordance wth the manufacturer's nstructons and be undertaken by sutably qualfed personnel. (d) Before workng on a gearbox or assocated equpment, ensure that the load has been removed from the system to elmnate the possblty of any movement of the machnery and solate power supply. Where necessary, provde mechancal means to ensure the machnery cannot move or rotate. Ensure removal of such devces after work s complete. (e) Ensure the proper mantenance of gearboxes n operaton. Use only the correct tools and approved spare parts for repar and mantenance. Consult the antenance anual before dsmantlng or performng mantenance work. 8) Hot Surfaces and Lubrcants (a) Durng operaton, gear unts may become suffcently hot to cause skn burns. Care must be taken to avod accdental contact. (b) After extended runnng the lubrcant n gear unts and lubrcaton systems may reach temperatures suffcent to cause burns. Allow equpment to cool before servcng or performng adjustments. 9) Selecton and Desgn (a) Where gear unts provde a backstop faclty, ensure that back-up systems are provded f falure of the backstop devce would endanger personnel or result n damage. (b) The drvng and drven equpment must be correctly selected to ensure that the complete machnery nstallaton wll perform satsfactorly, avodng system crtcal speeds, system torsonal vbraton, etc. (c) The equpment must not be operated n an envronment or at speeds, powers, torques or wth external loads beyond those for whch t was desgned. (d) As mprovements n desgn are beng made contnually the contents of ths catalogue are not to be regarded as bndng n detal, and drawngs and capactes are subject to alteratons wthout notce. The above gudance s based on the current state of knowledge and our best assessment of the potental hazards n the operaton of the gear unts. Any further nformaton or clarfcaton requred may be obtaned by contactng an Applcaton Engneer. 118

123 SERIES Contacts AUSTRALIA EUROPE ITALY THAILAND Davd Brown Gear Industres Ltd Frankln Avenue Bull, NSW 2516 Australa Tel: Fax: CHINA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Netherlands & the rest of Europe Tel: Fax: Austra Tel: Fax: Davd Brown Hydraulcs Itala S.R.L. Va Del Costruttore, Vgnola (O) Italy Tel: Fax: SOUTH AFRICA Davd Brown (Thaland) Ltd 700/43 oo 6 Amata Nakorn Industral Estate Tumbol Klongtumru uang, Chonbur Thaland Tel: Fax: Davd Brown Gear Systems Tradng (Shangha) Co. Ltd No. 218 X Zhang South Road, Slver Tower, Sute 1204B Shangha P.R.Chna Tel: Fax: DENARK Benzler Transmsson A/S Fuglebævej 3D DK-2770 Kastrup, Danmark Tel: Fax: Germany Tel: Fax: FINLAND Oy Benzler AB Vanha Talvte 3C FI Helsngfors, Fnland Tel: Fax: FRANCE WECO Transmssons SA Tel: Fax: Davd Brown Gear Industres Ltd 12 Brmngham Street, Benon Industral 1500 South Afrca Tel: Fax: SWEDEN & NORWAY AB Benzlers Box 922 (Landskronavägen 1) Helsngborg Sweden Tel: Fax: UNITED KINGDO Davd Brown Gear Systems Ltd Park Road Lockwood, Huddersfeld West Yorkshre, HD4 5DD Tel: +44 (0) Fax: +44 (0) USA Cone Drve 240 East 12th Street Traverse Cty chgan USA Tel: Fax:

124 Engneered around you Davd Brown Afrca Australa Chna Europe Thaland Unted Kngdom ООО "Компания промышленных деталей" Украина, Киев, ул. Семьи Сосниных, 9 msha@motor-reduktor.com.ua Cone Drve & Benzlers Central & South Amerca North Amerca Scandnava