Series K (Helical Bevel) CK-1.01GBD0308. Technical Up to - 90 kw / 12,300 Nm GEAR MOTORS.

Transcription

1 CK-1.01GBD0308 Seres K (elcal Bevel) Techncal p to - 90 kw / 12,300 Nm GEAR OTORS

2 PRODCTS IN TE RANGE Servng an entre spectrum of mechancal drve applcatons from food, energy, mnng and metal; to automotve, aerospace and marne propulson, we are here to make a postve dfference to the supply of drve solutons. Seres A Worm Gear unts and geared motors n sngle & double reducton types Seres B Conex helcodal gear geometry rght angle gearmotors and reducers Seres BD Screwjack worm gear unt TP gh torque planetary gear unts Seres BS Worm gear unt Seres C Rght angle drve helcal worm geared motors & reducers DuoDrve Dual gears on parallel output shafts Seres E Economcal planetary servo gearboxes Extruder Drve Rugged duty reducer takes hgh screw pressure Seres F Parallel angle helcal bevel helcal geared motors & reducers Seres G elcal parallel shaft & bevel helcal rght angle drve gear unts Seres Large helcal parallel shaft & bevel helcal rght angle drve unts Seres J Shaft mounted helcal speed reducers Seres K Rght angle helcal bevel helcal geared motors & reducers Seres In-lne helcal geared motors & reducers Seres P Precson planetary servo gearboxes Rolod Gear Pump Lubrcaton and flud transportaton pump Seres W Precson rght angle servo gearboxes Seres X Cone Rng Pn and bush elastomer couplng Seres X Gear Torsonally rgd, hgh torque couplng Seres X Grd Double flexng steel grd couplng Seres X Nylcon Gear couplng wth nylon sleeve Seres X Torque Lmter Overload protecton devce We offer a wde range of repar servces and many years experence of reparng demandng and hghly crtcal transmssons n numerous ndustres. We can create custom engneered transmsson solutons of any sze and confguraton.

3 ATEX Complance Assured Total complance wth the ATEX Drectve safeguardng the use of ndustral equpment n potentally explosve atmospheres s assured for users of our geared products. Certfcaton s avalable for standard gearboxes and geared motors wth badgng dsplayng the CE ark and the Ex mark, name and locaton of the manufacturer, desgnaton of seres or type, seral number, year of manufacture, Ex symbol and equpment group/category. ATEX drectve 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE arkng Drectve are enforced n all EC member states. Complance s compulsory for desgners, manufacturers or supplers of electrcal and non-electrcal equpment for use n potentally explosve atmospheres created by the presence of flammable gases, vapours, msts or dusts. Ex complant standard gearboxes can be suppled aganst Groups 2 or 3 for surface ndustres n desgnated hazardous locaton Zones 1 and 2 for gases, vapours and msts; and n Zones 21 and 22 for dusts.

4 CONTENTS PAGE General Descrpton 1 nt Desgnatons 2 Explanaton and use of Ratngs and Servce Factors 3 Load Classfcaton by Applcatons 4 Selecton Procedure For otorsed nts 5-6 Optons 7-8 otor Adaptors 9-10 Lubrcaton 11 ountng Postons 12 nt andngs 13 OTORISED otor Performance Data and Standard otor Varants Avalable 15 otor Detals 16 Addtonal otor Features 17 Addtonal Gearbox Features 18 Exact Ratos Selecton Tables Geared otors Dmenson Sheets - Geared otors otorsed Backstop odule 63 REDCER Overhung & Axal Loads on Shafts 65 Thermal Power Ratngs 66 Ratngs - Input Power / Torque Dmenson Sheets - Reducers Fan Cooled nts 79 Reducer Backstop odule 80 OTPT OPTIONS Dmensons of shaft Optons 81 Shrnk Dsc 82 Dmenson Sheet - Torque Bracket 83 Dmensons of B5 (D) Flange unts 84 Dmensons of B14 (C) Flange unts 85 Dmensons Sheet - Assembly / Dsassembly Shppng Specfcaton 88

5 Seres K Seres K rght angle drve helcal bevel helcal geared motors offer ratos from 8 : 1 to 160 : 1 n three stages or up to 10,000 : 1 n fve stages and 36,000 : 1 n 6 stages. otors are avalable up to 90kW and output torque capacty up to 12,300Nm. The Seres K geared motor s desgned wth ntegral cast feet for base or end mountng and can be offered wth sngle or double extended output shafts. nts are also avalable shaft mounted or wth output flanges and are avalable for mountng horzontally or vertcally. The unts can also be offered wth a bolt on torque reacton bracket and all varants are avalable ether motorsed or wth an nput shaft assembly. Addng to the range of geared motors ths product takes advantage of our many years of accumulated desgn expertse together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng geared motors offerng hgh load carryng capactes, ncreased effcency, quet runnng and relablty. The range ncludes: 9 szes of unt K03, K04, K05, K06, K07, K08, K09, K10 and K12. Verson B Verson F or Verson T or Q - standard unt wth feet - standard unt wth output flange - standard unt wth torque bracket nt Types: nt type - otorsed wth IEC standard motor nt type N - otorsed wth NEA standard motor nt type - otorsed wth hgh effcency motor (EFF1 or EPACT) nt type E - otorsed wth NEA hgh effcency motor (EPACT) nt type G - nt to allow fttng of IEC motor nt type A - nt to allow fttng of NEA motor nt type R - Reducer unt nt type S - Reducer unt wth fan kt nt type W - Reducer unt wth backstop CCW rotaton nt type X - Reducer unt wth backstop CW rotaton nt type Y - Reducer unt wth fan and backstop CW rotaton nt type Z - Reducer unt wth fan and backstop CCW rotaton Desgn Features Include: Patented standard motor connecton (IEC or NEA) Ablty to ft double ol seals, on output shaft or reducer nput shaft as requred. All unts are dmensonally nterchangeable wth other major European manufacturers Braked geared motors are avalable as standard nts are manufactured and assembled from a famly of modular kts for dstrbutor frendlness mnmsng nventory and maxmsng avalablty otorsed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. * * * * * SERIES K GENERAL DESCRIPTION otorsed Trple reducton Standard unt wth feet K B C - 1 B 7. 5 A - - Reducer Quntuple reducton Standard unt wth feet K C B R C Reducer Trple reducton Standard unt wth output flange on left K F R otorsed Quntuple reducton Standard unt wth feet K C B C - 1 B. 2 5 A - - Reducer Trple reducton Standard unt wth feet K B R C Reducer Trple reducton Standard unt wth torque bracket As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. * K T R * Typcal unt desgnatons 1

6 NIT DESIGNATIONS * Gearbox Codes otor Codes Seres Sze of nt No of Reductons Revson Verson Nomnal Overall Rato nt Verson Type of nt Shaft otor Adaptor ountng Poston Geared otor Power No of otor Poles Addtonal otor Features Addtonal Gearbox Features K Example K B C G 1 D 4 _ 0 A Seres K Range K ** Lookng on Inputshaft ountng Poston 1 (See page 13 for unt handngs) *** Bushng must be ordered separately (See page 87) 20 - Addtonal Gearbox Features Double Ol Seal, otorsed Backstop etc e.g. - F See Page Addtonal otor Features e.g. - A See Page 17 2, 3 - Sze of nt 0 3 Through No of Reductons 3 Through Revson Verson 2 For Szes 03 to 08 1 For Szes 09 to 12 6, 7, 8 - Nomnal Overall Rato e.g nt Verson Standard nt wth Feet B STD nt wth Flange F on Left ** on Rght ** STD nt wth Torque Bracket T on Left ** Q on Rght ** 10 - Type of nt - otorsed wth IEC standard motor For Types Wthout otor Enter No of otor Poles - No motor 50 z 60 z 4 Pole (Std) 1500 rpm A 1800 rpm B 4 Pole (gh) 1500 rpm K 1800 rpm L 6 Pole (Std) 1000 rpm C 1200 rpm D 6 Pole (gh) 1000 rpm 1200 rpm N 2 Pole 3000 rpm E 3600 rpm F 8 Pole 750 rpm G 900 rpm S Dual speed or specal motor 15, 16, 17 - Geared otor Powers otor Power Requred e.g For reducer and non standard motor types enter , 14 - ountng Poston e.g. 2 B See Page 12 N - otorsed wth NEA standard motor - otorsed wth IEC hgh effcency motor (EFF1 or EPACT) E - otorsed wth NEA hgh effcency motor (EPACT) G - nt to allow fttng of IEC motor (non customer motor) 12 - otor Adaptor For nt Types Column 10 Entres, N,, E, G or A See Pages 9 and 10 For All Other Types Enter - A - nt to allow fttng of NEA motor (non customer motor) R - Reducer unt S - Reducer unt wth fan kt W - Reducer unt wth backstop CCW rotaton X - Reducer unt wth backstop CW rotaton Y - Reducer unt wth fan and backstop CW rotaton Z - Reducer unt wth fan and backstop CCW rotaton OTPT SAFT Standard Sngle Extenson C on Left ** E on Rght ** Standard Double Extenson D Standard ollow Shaft Standard Shrnk Dsc X on Left ** Y on Rght *** ** Non Standard andng - Consult Applcaton Engneerng *** Standard andng * Ths Page ay Be Photocoped Allowng The Customer To Enter Ther Order To access the on lne confgurator please vst for a hard copy verson authorsed dstrbutors can vst and vew our Engneerng Document ENG

7 Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are based on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce Factors are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent Load = Actual Load x Servce Factor echancal ratngs and servce factors Fm and Fs echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Factor Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. Load characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Factor Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Factor Fs (table 2). For applcatons where unts are to operate n extremely dusty or most/humd atmospheres unt selecton should be referred to applcaton engneerng. Table 1. echancal Servce Factor (Fm) EXPLANATION & SE OF RATINGS & SERVICE FACTORS Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servce- hrs per day nform mass acceleraton factor < 0.2 Load classfcaton-drven machne oderate mass acceleraton factor < 3 eavy mass acceleraton factor < 10 nder to Over ult-cylnder nternal combuston engne Sngle cylnder nternal combuston engne nder to Over nder to Over ass acceleraton factor = all external moments of nerta * * calculated wth reference to moment of nerta of drvng motor the motor speed Table 2. Number of Starts Factor (Fs) Start / Stops per hour (1) p to > 200 Factor Fs Note: (1) Intermedate values are obtaned by lnear nterpolaton 3

8 LOAD CLASSIFICATION BY APPLICATIONS Table 3 = nform load = oderate shock load = eavy shock load = Refer to Applcaton Engneerng Drven achne Agtators pure lquds lquds and solds lquds-varable densty Blowers centrfugal lobe vane Brewng and dstllng bottlng machnery brew kettles-contnuous duty cookers-contnuous duty mash tubs-contnuous duty scale hopper-frequent starts Can fllng machnes Cane knfes Car dumpers Car pullers Clarfers Classfers Clay workng machnery brck press brquette machne clay workng machnery pug mll Compressors centrfugal lobe recprocatng mult-cylnder sngle cylnder Conveyors-unformly loaded or fed apron assembly belt bucket chan flght oven screw Conveyors-heavy duty not unformly fed apron assembly belt bucket chan flght lve roll oven recprocatng screw shaker type of load Drven achne type of Drven achne type of Drven achne load load Cranes man hosts brdge travel trolley travel Crusher ore stone sugar Dredges cable reels conveyors cutter head drves jg drves manoeuvrng wnches pumps screen drve stackers utlty wnches Dry dock cranes man host auxlary host boom, luffng rotatng, swng or slew trackng, drve wheels Elevators bucket-unform load bucket-heavy load bucket-contnuous centrfugal dscharge escalators freght gravty dscharge man lfts passenger Fans centrfugal coolng towers nduced draft forced draft nduced draft large, mne, etc large, ndustral lght, small dameter Feeders apron belt dsc recprocatng screw Food ndustry beef slcer cereal cooker dough mxer meat grnders Generators-not weldng ammer mlls osts heavy duty medum duty skp host Laundry washers reversng Laundry tumblers Lne shafts drvng processng equpment lght other lne shafts log haul-nclne log haul-well type log turnng devce man log conveyor off bearng rolls planer feed chans planer floor chans planer tltng host re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chan sortng table tpple host conveyor tpple host drve transfer conveyors transfer rolls tray drve trmmer feed waste conveyor achne tools bendng roll punch press-gear drven notchng press- belt drven plate planers tappng machne other machne tools man drves auxlary drves etal mlls draw bench carrage and man drve pnch, dryer and scrubber rolls-reversng sltters table conveyors non-reversng group drves ndvdual drves reversng wre drawng and flattenng machne wre wndng machne ll-rotary type ball cement klns dryers and coolers klns, other than cement pebble rod plan wedge bar tumblng barrels xers concrete mxers -contnuous concrete mxers -ntermttent constant densty varable densty Ol ndustry chllers ol well pumpng paraffn flter press rotary klns Lumber ndustry barkers-hydraulcmechancal burner conveyor chan saw and drag saw chan transfer craneway transfer de-barkng drum edger feed gang feed green chan lve rolls log deck Paper mlls agtators, (mxers) barker-auxlareshydraulc barker-mechancal barkng drum beater and pulper bleacher calenders calenders-super convertng machne, except cutters, platers conveyors couch cutters-plates cylnders dryers felt stretcher felt whpper jordans log haul presses pulp machne reel stock chest sucton roll washers and thckeners wnders Prntng presses Pullers barge haul Pumps centrfugal proportonng recprocatng sngle actng; 3 or more cylnders double actng; 2 or more cylnders sngle actng; 1 or 2 cylnders double actng; sngle cylnder rotary gear type lobe, vane Rubber and plastcs ndustres crackers laboratory equpment mxed mlls refners rubber calenders rubber mll-2 on lne rubber mll-3 on lne sheeter tre buldng machnes tre and tube press openers tubers and straners warmng mlls Sand muller Sewage dsposal equpment bar screens chemcal feeders collectors dewaterng screws scum breakers slow or rapd mxers thckeners vacuum flters Screens ar washng rotary-stone or gravel travellng water ntake Slab pushers Steerng gear Stokers Sugar ndustry cane knves crushers mlls Textle ndustry batchers calenders cards dry cans dryers dyeng machnery knttng machnes looms mangles nappers pads range drves slashers soapers spnners tenter frames washers wnders Wndlass type of load 4

9 SELECTION PROCEDRE FOR OTORISED NITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 13kW speed of gearbox or Input speed of machne = 44rev/mn Applcaton = nformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 20 o C Runnng tme (%) = 100% 1 DETERINE ECANICAL SERVICE FACTOR (Fm) Refer to Load Classfcaton by Applcaton, table 3, page 4 Applcaton = nformly loaded belt conveyor Conveyors-unformly loaded or fed apron = nform load assembly belt bucket chan Refer to mechancal servce factor (Fm), table 1, page 3 Duraton of servce (hours per day) = 24hrs Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servcehrs per day Load classfcaton-drve oderate nform Shock nder to Over DETERINE REQIRED OTPT TORQE AT GEARBOX OTPTSAFT Absorbed = Absorbed power x 9550 output torque Gearbox output speed 13 x 9550 = 2887 Nm 43 Therefore mechancal servce factor (Fm) = SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 13kW, therefore refer to 15kW selecton table, page 51 Always select from 4 POLE selecton table n the frst nstance as ths offers a more economcal soluton. Requred output speed of gearbox = 43 rev/mn 15 kw R/IN 2 Nm Fm N NIT DESIGNATION Kg 4 POLE Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of Base ount nt K A L otor Frame Sze Go to pont 4 5

10 SELECTION PROCEDRE FOR OTORISED NITS 4 CECK OTPT TORQE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = 2887 Nm 15 kw R/IN 2 Nm Fm N NIT DESIGNATION Kg 4 POLE Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of Base ount nt K A L otor Frame Sze Selected unt's output torque (2) = 3162 Nm, therefore unt s acceptable 5 CECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = kw R/IN 2 Nm Fm N NIT DESIGNATION Kg 4 POLE Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of Base ount nt K A L otor Frame Sze Selected unt's servce factor (Fm) = 1.33, therefore unt s acceptable. 6 CECK OVERNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to Overhung Loads Procedure, page 65, and compare wth allowable overhung load (N) of selected unt Allowable overhung load (N) must be equal or more than calculated overhung load (P) 15 kw R/IN 2 Nm Fm N NIT DESIGNATION Kg 4 POLE Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of Base ount nt K A L otor Frame Sze NOTE: If any of the followng condtons occur then consult Applcaton Engneerng:- a) Inerta of the Drven achne (Referred to motor speed) >10 b) Ambent temperature s above 40 o C Inerta of Gear nt plus otor 6

11 OTPTBORE OPTIONS, COLN 11 ENTRY Standard / Inch ollow Shaft m1 OTPT OPTIONS Column 11 Entry Standard ollow Shaft Standard Shrnk Dsc * X on Left Y on Rght m2 Inch ollow Shaft A Setscrews v3 Inch Shrnk Dsc * on Left on Rght * See pages for dmensons of these shaft optons ød T m m3 m Shaft Bore NIT SIZE TYPE OF BORE COL 11 ENTRY DIENSIONS IN (Inch shaft n nches) Ø D m m1 m2 Øm3 T v3 K03 K04 K05 K06 K07 K08 K09 K10 K12 Standard / x50L Inch A / / 8 " NF x 2" LONG Standard / x55L Inch A / / 2 " NF x 2 1 / 4 " LONG Standard / x70L Inch A / / 8 " NF x 2 3 / 4 " LONG Standard / x70L Inch A / / 8 " NF x 2 3 / 4 " LONG Standard / x70L Inch A / / 8 " NF x 2 3 / 4 " LONG Standard / x80L Inch A / / 4 " - 16 NF x 3 1 / 4 " LONG Standard / x80L Inch A / / 4 " - 16 NF x 3 1 / 4 " LONG Standard / x80L Inch A / / 4 " - 16 NF x 3 1 / 4 " LONG Standard / x110L Inch A / " - 12 NF x 4 1 / 2 " LONG 7

12 OTPTSAFT OPTIONS, COLN 11 ENTRY L11* L12 u OTPT OPTIONS Column 11 Entry Standard Sngle Extenson C on Left E on Rght Standard Double Extenson D Inch Sngle Extenson N on Left B on Rght t Inch Double Extenson P Tapped ole w L ød SIZE OF NIT K03 K04 K05 K06 K07 K08 K09 K10 K12 TYPE OF OTPT SAFT COLN DIENSIONS IN (Inch shaft n nches) 11 ENTRY ød L L11 L12 t u w Standard Sngle Ext. C / E / x 1.5 x 22 Deep Standard Double Ext. D / x 1.5 x 22 Deep Inch Sngle Ext. N / B " / " 1.85" * 1.57" 1.106" 0.25" 3 / 8 NF x 0.75" Deep Inch Double Ext. P " / " 1.85" * 1.57" 1.106" 0.25" 3 / 8 NF x 0.75" Deep Standard Sngle Ext. C / E / x 1.75 x 28 Deep Standard Double Ext. D / x 1.75 x 28 Deep Inch Sngle Ext. N / B " / " 2.20" * 2" 1.359" 0.25" 1 / 2 NF x 1.13" Deep Inch Double Ext. P " / " 2.20" * 2" 1.359" 0.25" 1 / 2 NF x 1.13" Deep Standard Sngle Ext. C / E / x 2 x 36 Deep Standard Double Ext. D / x 2 x 36 Deep Inch Sngle Ext. N / B " / " 2.60" * 2.375" 1.507" " 5 / 8 NF x 1.5" Deep Inch Double Ext. P " / " 2.60" * 2.375" 1.507" " 5 / 8 NF x 1.5" Deep Standard Sngle Ext. C / E / x 2 x 36 Deep Standard Double Ext. D / x 2 x 36 Deep Inch Sngle Ext. N / B 1.625" / 1.624" 3.00" * 2.375" 1.784" 0.375" 5 / 8 NF x 1.5" Deep Inch Double Ext. P " / " 3.00" * 2.375" 1.664" 0.375" 5 / 8 NF x 1.5" Deep Standard Sngle Ext. C / E / x 2 x 36 Deep Standard Double Ext. D / x 2 x 36 Deep Inch Sngle Ext. N / B 2.000" / 1.999" 3.74" * 2.75" 2.228" 0.50" 5 / 8 NF x 1.5" Deep Inch Double Ext. P 2.000" / 1.999" 3.74" * 2.75" 2.228" 0.50" 5 / 8 NF x 1.5" Deep Standard Sngle Ext. C / E / x Deep Standard Double Ext. D / x Deep Inch Sngle Ext. N / B " / " 4.488" * " 2.65" 0.625" 3 / 4 " 16 NF x 1.65 Deep Inch Double Ext. P " / " 4.488" * " 2.65" 0.625" 3 / 4 " 16 NF x 42 Deep Standard Sngle Ext. C / E / x 2.5 x 42 Deep Standard Double Ext. D / x 2.5 x 42 Deep Inch Sngle Ext. N / B 2.875" / 2.874" 5.315" * 4.625" 3.20" 0.750" 3 / 4 " 16 NF x 1.65 Deep Inch Double Ext. P 2.625" / 2.624" 5.315" * " 3.03" 0.625" 3 / 4 " 16 NF x 42 Deep Standard Sngle Ext. C / E / x 2.5 x 42 Deep Standard Double Ext. D / x 2.5 x 42 Deep Inch Sngle Ext. N / B 3.625" / 3.624" 6.772" * " 4.01" 0.875" 3 / 4 " 16 NF x 1.65 Deep Inch Double Ext. P 3.125" / 3.124" 6.417" * 4.625" 3.45" 0.750" 3 / 4 " 16 NF x 42 Deep Standard Sngle Ext. C / E / x 3 x 55 Deep Standard Double Ext. D / x 2.5 x 42 Deep Inch Sngle Ext. N / B 4.375" / 4.374" 8.386" * 6.500" 4.81" 1.000" 1" 12 NF x 2.17 Deep Inch Double Ext. P 3.875" / 3.874" 7.874" * 6.500" 4.31" 1.000" 1" 12 NF x 55 Deep * Inch shaft has an open ended keyway, therefore no 'L11' dmenson s requred 8

13 IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE COLN 12 NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K TRIPLE REDCTION NITS E - E B K B K - G - G - G 90 D R D R Z J Z J - J 100 E S E S B L B L B L 112 E S E S B L B L B L D N OTOR ADAPTERS IEC & NEA IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE 63 F F - F - V - V G G - G - D - D A J A J W F W F - F - D - E C Q C Q Y Y - - E - F COLN 12 ENTRY NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K A K A K A K A F - G - E - G N A K A K A K A F - G - E - G N N P N P C B G - - F - P E P C A J A G A J Q B K B B K R C L C J C L S D D K D T E F W - NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR FRAE / FLANGE RATIO COLN 12 ENTRY NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K c T T - Q - Q - Q /145TC V W V W - R - R - R - N /184TC X - X - S T S T S T J P - S - P - N A 213/215TC V K Q - T - Q - P B 254/256TC W - L P L R F Q C 284/286TC Q V S G R D 324/326TC R W N T S E 364/365TC J T - 404/405TC K

14 IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE QINTPLE REDCTION NITS NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over & Over & Over & Over OTOR ADAPTERS IEC & NEA & Over & Over & Over E - E COLN 12 ENTRY 80 B K B K B K B K B K - G - G - G - G 90 D R D R D R D R D R Z J Z J - J - J 100 E S E S E S E S E S B L B L B L B L 112 E S E S E S E S E S B L B L B L B L D N D N IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over & Over & Over & Over & Over & Over & Over 63 F F F F - F - F - F - V - V COLN 12 ENTRY 71 G G G G - G - G - G - D - D A J A J A J A J A J W F W F - F - F 90 C Q C Q C Q C Q C Q Y Y A K A K A K A K A K A K A K A K N P N P C C E P E P NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR FRAE / FLANGE RATIO NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over & Over & Over & Over & Over & Over & Over 56c T T T T T - Q - Q - Q - Q COLN 12 ENTRY 143/145TC V W V W V W V W V W - R - R - R - R 182/184TC X - X - X - X - X - S T S T S T S T 213/215TC V V 254/256TC W - W - 10

15 LBRICATION K03,K04,K05,K06,& K07 nts & Prmary nts used for Quntuple Reducton, are suppled factory flled wth EP mneral ol (Grade 6E) approprate to the ntended mountng poston. If the unt s suppled wthout lubrcant the unt must be flled wth the correct lubrcant and quantty as lsted below: K08,K09,K10,& K12 nts, requre fllng wth EP mneral ol (Grade 6E) Lubrcant quanttes are approxmate fll untl ol escapes from the level plug hole, ft ventlator plug (when suppled) n the approprate poston for the requred mountng poston (see nstallaton and mantenance nstructons) LBRICATION CANGE PERIOD Szes 03, 04 and 05 are flled for lfe. All other szes of Seres K wll requre an ol change: - 10,000 hours for mneral ol - 20,000 hours for synthetc ol TEPERATRE LIITATIONS The standard lubrcant s sutable for operaton n ambent temperatures of 0 to 35 C, outsde of ths consult Table 1 or consult Applcaton Engneerng. TABLE 1 OIL GRADES ABIENT TEPERATRE RANGE LBRICANT -5 o C to 20 o C (type E) 0-30 o C to 20 o C (type ) o C to 35 o C 20 o C to 50 o C EP neral Ol (type E) Polyalphaolefn based Synthetc (type ) 5E (VG 220) 6E (VG 320) 7E (VG 460) 5 (VG 220) 5 (VG 220) 6 (VG 320) Lubrcant Quanttes (Ltres) nt Sze ONTING POSITION TRIPLE REDCTION K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K nt Sze ONTING POSITION nt Sze ONTING POSITION QINTPLE REDCTION K0352 K0452 K0552 K0652 K0752 Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary 0122 K K K K K QINTPLE REDCTION..CONT K0852 K0951 K1051 K1251 Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary 0522 K K K K * NOTE: nts flled wth Grade 6E lubrcant sutable for all ambent temperatures between 0 o C and 35 o C 11

16 ONTING POSITIONS COLN 13 ENTRY Enter - for unts wth no ol fll Base ounted nts 6 * 1 2 Flange ounted nts 5 * * 2 1 * Not Recommended for Geared otors - Consult Applcaton Engneerng Gear nts selected for use n mountng postons 5 and 6 should only be used wth overall ratos greater or equal to those shown n the table below 5 * 3 nt Sze Input (rpm) < 1000 < 1500 < 1800 > 1800 K03 - KO K K K K Consult Applcaton Engneerng 4 ONTING POSITIONS - SOWN AS OTORISED - APPLIES ALSO FOR REDCERS COLN 14 ENTRY 270o ALL OTORS Column 14 Entry Termnal Box Poston 180o 0 o A B 0 o 90 o C 180 o D 270 o - Reducer or no motor ftted 90 o 12

17 NIT ANDINGS Column 9 Entry Left Rght Std nt wth Flange F Std nt wth Torque Bracket T Q Column 11 Entry Left etrc Rght Left Inch Rght Sngle Shaft C E N B Double Shaft D P ollow Shaft A Shrnk Dsc X Drven achne Sde Y Drven achne Sde Drven achne Sde Drven achne Sde Note: non-standard handng, please contact Applcaton Engneerng Note: non-standard handng, please contact Applcaton Engneerng 13

18 OTORISED SERIES K 14

19 OTOR PERFORANCE DATA TEFC squrrel cage three phase motors 4 poles = 1000 rpm 400V, 50z, S1 IP55, Class F TEFC squrrel cage three phase motors 6 poles = 750 rpm 400V, 50z, S1 IP55, Class F Power Kw Frame Sze (RP) I (A) Ist Tst J Ist Tst J Power Frame I I T (Kgm2) Kw Sze (RP) (A) I T (Kgm2) A A B A S S L L L L L L L S S L L L L L L L L L L S L L S S S gh Power otor (Non Standard) I = Nomnal current Ist/I = Startng current factor S Tst/T = Startng torque factor J = otor moment of nerta I Ist/I Tst/T J = Nomnal current = Startng current factor = Startng torque factor = otor moment of nerta Recalculaton Factors Recalculaton factors for current at rated voltages other than 400V, 50 z. Rated voltage at 50z and motor wound for Recalculaton factor 220V V V 0,96 500V 0,80 660V 0,61 690V 0,58 gh Power otor (Non Standard) 60 z Operaton otors wound for a certan voltage at 50 z can be operated at 60 z, wthout any modfcatons, subject to the followng changes n ther data otor wound for 50 z and 400V Connected to 60 z and Data at 60 z n percentage of values at 50 z P n I Ist/I T Tst/T kw rpm A Nm 380V V V V V V

20 B14 'C' FACE kbr ko SERIES K OTOR DETAILS g1 45 o øg6 øm øn ød øg g2 e OTOR FRAE SIZE Øg6 Øm Øn Ød e ko* kbr* Øg g1* m Øs x 6 80A x 6 80B x 6 90S x 8 90L x 8 100L x x 8 132S x x 10 B5 'D' FACE kbr ko g o øg6 øm øn ød øg g2 e OTOR FRAE SIZE Øg6 Øm Øn Ød e ko* kbr* Øg g1* m Øs x x 8 80A x 10 80B x 10 90S x 10 90L x L x x S x x x L x x L x L x S x x x S x x 16 * otor lengths for own brand standard motors. These lengths may vary f alternatve motor s ftted. 16

21 ADDITIONAL OTOR FEATRES - COLN 19 ENTRY SERIES K ADDITIONAL OTOR FEATRES Column 19 Entry Brake otor and Release on Brake Forced Ventlaton/ Constant Blower (TECB) Thermstors Specal - A B C D E F G K L S Please refer to Applcaton Engneerng for detals of the followng addtonal motor features - PGF encoder flange - Wash down - Customsed brake torque - Separate brake supply - Alumnum fan - Ant Condensaton heater - B-metal temperature detectors, Thermostat - EExEIIT3 - Ex na II T3 - IP56 - IP65 - etal fan cover - Ran cowl - Separate termnal box 17

22 ADDITIONAL GEARBOX FEATRES - COLN 20 ENTRY SERIES K ADDITIONAL GEARBOX FEATRES Column 20 Entry Double shaft Ol Seals Ol Level Glass K07 - K12 * otorsed Backstop CW Rotaton CCW Rotaton Specal - A B C D E F G I J K L Please refer to Applcaton Engneerng for detals of the followng addtonal gearbox features - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bo-degradable, dfferent vscostes etc) * Lmted frame sze avalable - see page 62 for detals. 18

23 EXACT RATIOS EXACT RATIOS - TRIPLE REDCTION Column Entry K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K f

24 EXACT RATIOS Column Entry EXACT RATIOS - QADRPLE REDCTION K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K C C C C C C C C C C C C C C C C C C

25 SELECTION TABLES GEARED OTORS 0.12 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 1 2 A otor Sze K _. 1 2 A K _. 1 2 A POLE K _. 1 2 C K _. 1 2 C K _. 1 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _. 1 2 C

26 SELECTION TABLES GEARED OTORS 0.18 kw R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt 4 POLE K _. 1 8 A K _. 1 8 A K _. 1 8 A K _. 1 8 A K _. 1 8 A K _. 1 8 A K _. 1 8 A C C C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 22

27 SELECTION TABLES GEARED OTORS 0.18 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 1 8 C otor Sze K _. 1 8 C K _. 1 8 C K _. 1 8 C K _. 1 8 C K _. 1 8 C K _. 1 8 C C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 23

28 SELECTION TABLES GEARED OTORS 0.25 kw R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt 4 POLE K _. 2 5 A K _. 2 5 A K _. 2 5 A K _. 2 5 A K _. 2 5 A K _. 2 5 A K _. 2 5 A C C C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 24

29 SELECTION TABLES GEARED OTORS 0.25 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 2 5 C otor Sze K _. 2 5 C K _. 2 5 C K _. 2 5 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 25

30 SELECTION TABLES GEARED OTORS 0.37 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 3 7 A otor Sze K _. 3 7 A K _. 3 7 A K _. 3 7 A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 26

31 SELECTION TABLES GEARED OTORS 0.37 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 3 7 C A otor Sze K _. 3 7 C A K _. 3 7 C A K _. 3 7 C A K _. 3 7 C A K _. 3 7 C A K _. 3 7 C A K _. 3 7 C A C C C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 27

32 SELECTION TABLES GEARED OTORS 0.55 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 5 5 A A otor Sze K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A K _. 5 5 A A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _. 5 5 A A K _. 5 5 A A C C C C 28

33 SELECTION TABLES GEARED OTORS 0.55 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 5 5 C B otor Sze K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B K _. 5 5 C B NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _. 5 5 C B C C C C C K _. 5 5 C B C C C C C C C C C C 29

34 SELECTION TABLES GEARED OTORS 0.75 kw R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt 4 POLE K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _. 7 5 A A K _. 7 5 A A K _. 7 5 A A

35 SELECTION TABLES GEARED OTORS 0.75 kw R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt 4 POLE K _. 7 5 A A C C C C C C K _. 7 5 A A C C C C C C C C C C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 31

36 SELECTION TABLES GEARED OTORS 0.75 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _. 7 5 C S otor Sze K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S K _. 7 5 C S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _. 7 5 C S C C K _. 7 5 C S C C C C C C C 32

37 SELECTION TABLES GEARED OTORS 1.1 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1. 1 A S otor Sze K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S K _ 1. 1 A S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 1. 1 A S C C C K _ 1. 1 A S C C C C C C C 33

38 SELECTION TABLES GEARED OTORS 1.1 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1. 1 C L otor Sze K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L K _ 1. 1 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 1. 1 C L C C C 34

39 SELECTION TABLES GEARED OTORS 1.5 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1. 5 A L otor Sze K _ 1. 5 A L K _ 1. 5 A L K _ 1. 5 A L K _ 1. 5 A L K _ 1. 5 A L K _ 1. 5 A L K _ 1. 5 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 1. 5 A L K _ 1. 5 A L C C C C 35

40 SELECTION TABLES GEARED OTORS 1.5 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1. 5 C L otor Sze K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L K _ 1. 5 C L C 36

41 SELECTION TABLES GEARED OTORS 2.2 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 2. 2 K L otor Sze K _ 2. 2 K L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 K LA K _ 2. 2 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 2. 2 K LA

42 2.2 kw R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load SERIES K SELECTION TABLES GEARED OTORS Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt 4 POLE K _ 2. 2 K L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 A L K _ 2. 2 A L C otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 38

43 SELECTION TABLES GEARED OTORS 2.2 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 2. 2 C otor Sze K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 2. 2 C K _ 2. 2 C K _ 2. 2 C

44 SELECTION TABLES GEARED OTORS 3.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 3. 0 A L otor Sze K _ 3. 0 A L K _ 3. 0 A L K _ 3. 0 A L K _ 3. 0 A L K _ 3. 0 A L K _ 3. 0 A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 3. 0 A L K _ 3. 0 A L K _ 3. 0 A L

45 SELECTION TABLES GEARED OTORS 3.0 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 3. 0 C S otor Sze K _ 3. 0 C S K _ 3. 0 C S K _ 3. 0 C S K _ 3. 0 C S K _ 3. 0 C S K _ 3. 0 C S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 41

46 SELECTION TABLES GEARED OTORS 4.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 4. 0 A otor Sze K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 4. 0 A K _ 4. 0 A K _ 4. 0 A

47 SELECTION TABLES GEARED OTORS 4.0 kw 4 POLE 4.0 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 4. 0 A K _ 4. 0 C otor Sze K _ 4. 0 C K _ 4. 0 C K _ 4. 0 C K _ 4. 0 C K _ 4. 0 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 4. 0 C

48 SELECTION TABLES GEARED OTORS 5.5 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 5. 5 A S otor Sze K _ 5. 5 A S K _ 5. 5 A S K _ 5. 5 A S K _ 5. 5 A S K _ 5. 5 A SA K _ 5. 5 A SA NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 44

49 SELECTION TABLES GEARED OTORS 5.5 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 5. 5 C otor Sze K _ 5. 5 C K _ 5. 5 C K _ 5. 5 C K _ 5. 5 C K _ 5. 5 C K _ 5. 5 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 45

50 SELECTION TABLES GEARED OTORS 7.5 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 7. 5 A otor Sze K _ 7. 5 A K _ 7. 5 A K _ 7. 5 A K _ 7. 5 A K _ 7. 5 A K _ 7. 5 A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 46

51 SELECTION TABLES GEARED OTORS 7.5 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 7. 5 C otor Sze K _ 7. 5 C K _ 7. 5 C K _ 7. 5 C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 47

52 SELECTION TABLES GEARED OTORS 9.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 9. 2 K otor Sze K _ 9. 2 K NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 48

53 SELECTION TABLES GEARED OTORS 11.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1 1. A otor Sze K _ 1 1. A K _ 1 1. A K _ 1 1. A NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 49

54 SELECTION TABLES GEARED OTORS 11.0 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1 1. C L otor Sze K _ 1 1. C L K _ 1 1. C L K _ 1 1. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 50

55 SELECTION TABLES GEARED OTORS 15.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1 5. A L otor Sze K _ 1 5. A L K _ 1 5. A L K _ 1 5. A L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 51

56 SELECTION TABLES GEARED OTORS 15.0 kw 6 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1 5. C L otor Sze K _ 1 5. C L K _ 1 5. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 52

57 SELECTION TABLES GEARED OTORS 18.5 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 1 8. A otor Sze K _ 1 8. A K _ 1 8. A kw 6 POLE K _ 1 8. C L K _ 1 8. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 1 8. C L

58 SELECTION TABLES GEARED OTORS 22.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 2 2. A L otor Sze K _ 2 2. A L K _ 2 2. A L kw 6 POLE K _ 2 2. C L K _ 2 2. C L NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 2 2. C L

59 SELECTION TABLES GEARED OTORS 30.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 3 0. A L otor Sze K _ 3 0. A L K _ 3 0. A L kw 6 POLE NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng K _ 3 0. C K _ 3 0. C K _ 3 0. C

60 SELECTION TABLES GEARED OTORS 37.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 3 7. A S otor Sze K _ 3 7. A S K _ 3 7. A S kw 6 POLE K _ 3 7. C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 56

61 SELECTION TABLES GEARED OTORS 45.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 4 5. A otor Sze K _ 4 5. A K _ 4 5. A kw 6 POLE K _ 4 5. C S NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 57

62 SELECTION TABLES GEARED OTORS 55.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 5 5. A otor Sze 55.0 kw 6 POLE K _ 5 5. C NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 58

63 SELECTION TABLES GEARED OTORS 75.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ 7 5. A S otor Sze 90.0 kw 4 POLE R/IN Rato 2 Nm Torque Fm N nt Desgnaton Kg Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K A otor Sze NOTE Other output speeds are avalable usng 2 and 8 pole motors - Consult Applcaton Engneerng 59

64 DIENSIONS TRIPLE REDCTION q k1 q1 k0 w7 o e a o z h f0 b0 n0 h1 g6 y g 4 oles øs p3 a 3 a2 n c m1 m2 Setscrews v3 ød b f m m3 m T Shaft Bore Sze a a2 a3 b b0 c e f f0 h h1 n n0 o p3 K K K K K K K K K Sze q q1 s w7 y z ollow Bore D m m1 m2 m3 T v3 K x50L K x55L K x70L K x70L K x70L K x80L K x80L K x80L K x110L OTOR FRAE SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 K1 K1 K1 K1 K1 K1 K1 K1 K * otor Lengths for own brand standard motors. These lengths may vary f alternatve motor s ftted. ** Dmenson over termnal box from centrelne 60

65 DIENSIONS QINTPLE REDCTION q q1 k 1 ko w7 o e a o z h p3 m1 T ød m m2 n0 f0 b0 h1 y v 2 v 3 g6 g 4 oles øs a3 a2 b f n c m3 m Setscrews v3 Shaft Bore Sze a a2 a3 b b0 c e f f0 h h1 n n0 o p3 q K K K K K K K K K Sze q1 s v2 v3 w7 y z ollow Bore D m m1 m2 m3 T v3 K x50L K x55L K x70L K x70L K x70L K x80L K x80L K x80L K x110L OTOR FRAE SIZE K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K1251 K1 K1 K1 K1 K1 K1 K1 K1 K * otor Lengths for own brand standard motors. These lengths may vary f alternatve motor s ftted. ** Dmenson over termnal box from centrelne 61

66 DIENSIONS OTORISED OPTIONS Sngle Extended shaft See Page 82 Double Extended shaft See Page 82 Shrnk Dsc See Page 85 Torque Bracket See Page 88 B5 (D) Flange ountng See Page 89 B14 (C) Flange ountng See Page 90 62

67 OTORISED BACKSTOP ODLE otorsed backstop modules can be ftted between the gear unt and motor. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton motor speed must exceed lft off speed. Sutable for ambent temperature -40 o C to + 50 o C K1 ø g 6 Warnng Removal of motor or backstop wll release the drve. Ensure all drven machnery s secure pror to any mantenance work IEC B5 FLANGE otor Frame Sze Lft off ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (Nm) øg6 K NEA C FLANGE otor Frame Sze Lft off ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (Nm) When a backstop module s ftted dmenson K1 should be added to the overall length of the geared motor assembly. øg6 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC K1 Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) see page 18 for column 20 entry CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 63

68 REDCER SERIES K 64

69 axmum permssble overhung loads SERIES K When a sprocket, gear etc. s mounted on the shaft a calculaton, as below, must be made to determne the overhung load on the shaft, and the results compared to the maxmum permssble overhung loads tabulated. Overhung loads can be reduced by ncreasng the dameter of the sprocket, gear, etc. If the maxmum permssble overhung load s exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexbly coupled and supported n ts own bearngs, or the gear unt shaft should be extended to run n an outboard bearng. Alternatvely, a larger gear s often a less expensve soluton. Permssble overhung loads vary accordng to the drecton of rotaton. The values tabulated are for the most unfavourable drecton wth the unt transmttng full rated power and the load P appled mdway along the shaft extenson. ence they can sometmes be ncreased for a more favourable drecton of rotaton, or f the power transmtted s less than the rated capacty of the gear unt, or f the load s appled nearer to the gear unt case. Refer to Applcaton Engneerng for further detals. In any event, the sprocket, gear etc. should be postoned as close as possble to the gear unt case n order to reduce bearng loads and shaft stresses, and to prolong lfe. All unts wll accept 100% momentary overload on stated capactes. OVERNG & AXIAL LOADS (NEWTONS) ON SAFTS Overhung load (Newtons) kw x 9,500,000 x K P = N x R Where P = equvalent overhung load (Newtons) kw = power transmtted by the shaft (klowatts) N = speed of shaft (rev/mn) R = ptch radus of sprocket, etc. (mm) K = factor Note: 1 Newton = kp = lbf. Overhung member K (factor) Chan sprocket* 1.00 Spur or helcal pnon 1.25 Vee belt sheave 1.50 Flat belt pulley 2.00 * If multstrand chan drves are equally loaded and the outer strand s further than dmenson A output or B nput, refer to Applcaton Engneerng. Dstance mdway along the shaft extenson Sze of unt NO of Reductons Dmenson A (mm) Dmenson B (mm) Fra A Frb B Input K K K K K K K K K Inputshaft Overhung Loads, Frb (Kn) rpm Two, Three and Fve Stage nts K03 K04 K05 K06 K07 K08 K09 K10 K12 3 Stage Stage For output overhung load Fra consult ratngs tables pages 21 to 87 Axal Thrust Capactes (Newtons) No check or calculaton s requred for axal loads (F A ) towards or away from the unt up to 50% of the permssble overhung load. If the axal thrust consderably exceeds these values or f there s a combnaton of axal thrust loads and overhung loads please contact Applcaton Engneerng. 65

70 TERAL POWER RATING Thermal Ratngs kw Thermal ratngs are a measure of the unts ablty to dsspate heat, f they are exceeded the lubrcant may break down resultng n premature gear falure. Thermal ratng are based on an ambent temperature of 20 o C, where unts are to operate n other ambent temperatures thermal ratngs must be adjusted by the followng factors nt Sze Ambent Temperature o C All nts Thermal Power (kw) Overall Ratos Type of Coolng Input Rev/mn K03 nt Sze K04 K05 K06 K07 K08 K09 K10 K12 nts wth Consult Applcaton Engneerng 8 to 20 no addtonal coolng nts wth to 40 no addtonal coolng nts wth & over no addtonal coolng N/A N/A N/A N/A N/A N/A N/A N/A N/A 8 to 20 nts wth Fan coolng N/A N/A N/A N/A N/A N/A N/A N/A N/A 22 to 40 nts wth Fan coolng N/A N/A N/A N/A N/A N/A N/A N/A N/A 45 & over nts wth Fan coolng Note: When checkng thermal capactes use actual load requred to be transmtted, not ratng of prme mover. 66

71 TRIPLE REDCTION Input Column Entry N (rpm) (rpm) (:1) Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 K (Nm) Pm (kw) fra (kn) (rpm) 67 SERIES K TRIPLE REDCTION RATINGS SIZES K03 - K05 (:1) K (Nm) Pm (kw) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn)

72 TRIPLE REDCTION Input Column Entry N (rpm) (rpm) (:1) Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 K (Nm) Pm (kw) fra (kn) (rpm) 68 SERIES K TRIPLE REDCTION RATINGS SIZES K06 - K08 (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn)

73 TRIPLE REDCTION Input Column Entry N (rpm) (rpm) (:1) Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 K (Nm) Pm (kw) fra (kn) (rpm) SERIES K TRIPLE REDCTION RATINGS SIZES K09 - K12 (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 69

74 TRIPLE REDCTION Input Column Entry N (rpm) (rpm) (:1) Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 K (Nm) Pm (kw) fra (kn) (rpm) SERIES K TRIPLE REDCTION RATINGS SIZES K09 - K12 (:1) K (Nm) Pm (kw) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 70

75 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K03 - K05 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 71

76 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K03 - K05 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 72

77 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K06 - K08 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 73

78 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K06 - K08 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm (kw) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 74

79 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K09 - K12 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) Pm (kw) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 75

80 QINTPLE REDCTION Input Column Entry N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (Nm) Pm (kw) fra (kn) SERIES K QINTPLE REDCTION RATINGS SIZES K09 - K12 Note: Input Power, Pm may exceed thermal lmt, Check thermal power page 66 (rpm) (:1) K (Nm) Pm (kw) Pm - Input Power (kw) 2 - Torque (Nm) - Exact Rato (:1) - (rpm) fra - Overhung Load (kn) fra (kn) (rpm) (:1) K (Nm) Pm (kw) fra (kn) 76

81 DIENSIONS TRIPLE REDCTION n0 q k q1 T2 L1 L14 L13 D T Shaft Bore w7 o e a o z f0 b0 h1 d1 g2 m2 m1 Setscrews v3 4 oles øs h a3 p3 a2 b f n c Tapped ole w1 m m3 m ød1 t1 u1 Input Shaft SIZE a a2 a3 b b0 c e f K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K f0 g2 h h1 SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 k n n0 o p3 q q1 T2 s w7 z SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 Input Shaft ollow Bore d1 L1 L13 L14 t1 u1 w1 D m m1 m2 m3 T v3 16 k x0.8, 12 deep x50L 16 k x0.8, 12 deep x55L 19 k x1.0, 16 deep x70L 19 k x1.0, 16 deep x70L 24 k x1.25, 19 deep x70L 28 k x1.5, 22 deep x80L 38 k x1.75, 28 deep x80L 42 k x2.0, 36 deep x80L 55 k x2.5, 42 deep x110L all parallel keys are to DIN

82 DIENSIONS QINTPLE REDCTION q q1 k T2 w7 o e a o z f0 b0 n0 h1 g6 v 2 v 3 L1 L14 L13 d2 g2 ø d 1 t1 u1 Input Shaft 4 oles øs h p3 a3 a2 b n c m2 m1 Setscrews v3 Tapped ole w1 ød f m m3 m T Shaft Bore SIZE a a2 a3 b b0 c e f f0 g2 g6 h h1 K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K SIZE k n n0 o p3 q q1 T2 s w7 z v2 v3 K K K K K K K K K SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 Input Shaft ollow Bore d1 L1 L13 L14 t1 u1 w1 D m m1 m2 m3 T v3 16 k x0.8, 12 deep x50L 16 k x0.8, 12 deep x55L 16 k x0.8, 12 deep x70L 16 k x0.8, 12 deep x70L 16 k x0.8, 12 deep x70L 19 k x1.0, 16 deep x80L 19 k x1.0, 16 deep x80L 24 k x1.25, 19 deep x80L 24 k x1.25, 19 deep x110L all parallel keys are to DIN

83 FAN COOLED NITS Column 10 Entry For reducer fan kt modules enter S n column 10 or f used n conjuncton wth a reducer backstop module kt Y CW rotaton Z CCW rotaton Dmensons of Fan Cooled nts q k L15 øb8 L16 L13 Shaft end detal as standard unt nt Sze øb8 k L13 L15 L16 q K K K K K

84 REDCER BACKSTOP ODLE The reducer unts lsted below can be ftted wth an nternal backstop, ths has no effect of the external unt sze. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton nput speed must exceed lft off speed. Sutable for ambent temperature -40 o C to + 50 o C Column 10 Entry For reducer backstop modules enter W for CCW rotaton (or Z f used n conjuncton wth a fan kt) X for CW rotaton (or Y f used n conjuncton wth a fan kt) nt Sze Lft off ( n mn) (at nputshaft) (rev/mn) Rated Lockng Torque ( T max ) (at nputshaft) (Nm) K K K K K K K Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 80

85 DIENSIONS OTPTSAFT OPTIONS STANDARD OTPTSAFT OPTION w7 O Tapped ole w L L12 L11 t all parallel keys are to DIN 6885 SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 ød L L11 L12 O t u w w / x 1.5, 22 Deep / x 1.75, 28 Deep / x 2, 36 Deep / x 2, 36 Deep / x 2, 36 Deep / x 2.5, 42 Deep / x 2.5, 42 Deep / x 2.5, 42 Deep / x 3, 55 Deep 210 STANDARD DOBLE EXTENDED OTPTSAFT OPTION O O L L u ød u Shaft Tapped ole w Tapped ole w ød L11 L12 L12 L11 Shaft t all parallel keys are to DIN 6885 SIZE d L L11 L12 O t u w K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K / x 1.5, 22 Deep / x 1.75, 28 Deep / x 2, 36 Deep / x 2, 36 Deep / x 2, 36 Deep / x 2.5, 42 Deep / x 2.5, 42 Deep / x 2.5, 42 Deep / x 2.5, 42 Deep 81

86 The gear unt s ftted wth a 'shrnk dsc' devce located on the hollow output shaft to provde a postve outer lockng connecton between gear unt and drven shaft. The 'shrnk dsc' s a frcton devce, wthout keys, whch exerts an external clampng force on the hollow output shaft, thus establshng a mechancal shrnk ft between the gear unt hollow shaft and drven shaft. 'Shrnk dsc' capactes have ample margns n dealng wth transmtted torques and external loadng mposed on gear unts. WORKING PRINCIPLE DIENSIONS SRINK DISC The 'shrnk dsc' conssts of a lockng collar, a tapered nner rng and lockng screws. By tghtenng the lockng screws, the lockng collar and tapered nner rng are pulled together, exertng radal forces on the nner rng, thus creatng a postve frcton connecton between hollow shaft and drven shaft. As the tapered surfaces of lockng collar and nner rng are lubrcated wth olykote 321R or smlar and the taper angle s not self lockng, lockng collar wll not seze on the nner rng and can be released easly when removal s necessary. When the shrnk dsc s clamped n poston the hgh contact pressures between tapered surfaces and screw heads and ther seatngs ensure hermetc sealng and elmnate the possblty of frettng corroson. f4 o w7 o o1 Lockng Screw Drven achne Sde ø g 4 ø d 7 ød m ød m4 ø D 6 Customers Shaft -0.3 ød h6 m7 ød m6 ød h6 R 1.0 Note: only avalable as standard n ths handng, please contact Applcaton Engneerng for opposte handng max SIZE D D6 d7 f4 g4 m4 m5 m6 m7 o o1 w7 Lockng Screws Torque Ta (Nm) K03 K04 K05 K06 K07 K08 K09 K10 K

87 DIENSIONS TORQE BRACKET P a4 R Column 9 Entry T Torque bracket on left Column 9 Entry Q Torque bracket on rght The torque arm requres a Strrup type anchorng ø d 1 l2 G l1 SIZE a4 d1 G l1 l2 P R K03 K04 K05 K06 K07 K08 K09 K10 K12 NOTES: It s recommended that the torque arm s ftted on the sde of the unt adjacent to the drven machne. The use of a ftted bolt s recommended. 83

88 DIENSIONS D (B5) FLANGE Szes K09 to K12 Szes K03 to K08 8 oles s1 da øe1 4 oles s1 da øe1 o o Column 9 Entry F B5 (D) Flange on Left a4 Column 9 Entry B5 (D) Flange on Rght f1 L Tapped ole v h øb1 øa 1 u ød L12 L11 t Shaft c1 o 2 SIZE øa1 a4 øb1 c1 øe1 f1 h m øs1 K K K K K K K K K SIZE 110 j6 130 j6 180 j6 180 j6 230 j6 250 h6 350 h6 350 h6 350 h o o o o o o o o o 18 Extended Shaft - Column 11 Entry F d 2 L L11 L12 o t u v K / x 1.5, 22 Deep K / x 1.75, 28 Deep K / x 2, 36 Deep K / x 2, 36 Deep K / x 2, 36 Deep K / x 2.5, 42 Deep K / x 2.5, 42 Deep K / x 2.5, 42 Deep K / x 3, 55 Deep 84

89 22.5 o 18o SERIES K DIENSIONS C (B14) FLANGE K03, K04 & K08 øq K05 øq K06 øq øe o øe5 30 o 30 o 45 o 22.5 o 22.5 o 30 o 30 o 45 o øe o F o K07 øq K09 øq øe5 øe5 45 o 45 o o2 o2 30 o 30 o f F 45 o 45 o 30 o 30 o ør ør K10 øq K12 øq 36 o 36 o øe5 øe5 18o 18o 18o 18o ale spgot K03 - K07 Female recess K08 - K12 18o 18o 18o 36 o 36 o 36 o 36 o SIZE øe5 F7 o2 Q ør h7 ør 7 spgot ø K03 Spgot f 107 pcd 6 oles 8 x 1.25, 12 Deep Recess F K04 K05 K06 K07 K08 K09 K10 K pcd 6 oles 8 x 1.25, 12 Deep pcd 6 oles 10 x 1.5, 17 Deep pcd 6 oles 10 x 1.5, 17 Deep pcd 8 oles 10 x 1.5, 17 Deep pcd 6 oles 12 x 1.75, 20 Deep pcd 5 oles 16 x 2.0, 27 Deep pcd 8 oles 16 x 2.0, 27 Deep pcd 9 oles 16 x 2.0, 27 Deep

90 DIENSIONS STANDARD BORE ASSEBLY ASSEBLY ONTO SAFT - CSTOERS SAFT DETAIL T u l5 R d da d u1 d Spacer tube for use wth customer shaft wthout shoulder (Not suppled) m l2 l l3 l1 l4 Protectve Cover SIZE K03 K04 K05 K06 K07 K08 K09 K10 K12 d da l l1 l2 l3 l4 l5 m N R T u u / x Nm 0.8R / deep R / x Nm 0.8R / deep R / x 2 45 Nm 0.8R / deep R / x 2 45 Nm 0.8R / deep R / x 2 45 Nm 0.8R / deep R / x Nm 0.8R / deep R / x 2.5P 85 Nm 0.8R / deep R / x 2.5P 85 Nm 0.8R / deep R / x Nm 0.8R / deep R Assembly Instructons 1. Spray the hollow shaft bore and matng dameter of the output shaft wth Rocol DFS or equvalent antscuffng spray. 2. Ft key nto shaft. 3. Ft the crclp nto the output sleeve. 4. Ft the spacer tube only f the output shaft has no shoulder, then ft the output shaft nto the output sleeve. 5. Secure n place wth the washer and bolt. Torque tghten to the values stated n column N of the above table. 6. Ft plastc protectve cover. 86

91 DIENSIONS STANDARD BORE DISASSEBLY DISASSEBLY ETOD FRO SAFT c5 * D d3 * t c4 * PARTS SPPLIED BY CSTOER d2 m1 u d4 * m1 m d3 1 x 45 o c6 l2 c7 SIZE K03 c4 c5 c6 c7 D d2 d3 d4 l2 m m1 t u x K x K x K x K x K x K x K x K x

92 SIPPING SPECIFICATION NIT SIZE & No OF REDCTIONS K0332 K0352 K0432 K0452 K0532 K0552 K0632 K0652 K0732 K0752 K0832 K0852 K0931 K0951 K1031 K1051 K1231 K1251 REDCER VERSION OTPT SAFT OTPT FLANGE OTORISED S S 200L 180L L S L 90L 90S 80B 80A Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor Wth otor Wthout otor 471 Wth otor 856 Wthout otor 471 Wth otor 981 Wthout otor 471 Wth otor 1071 ALL WEIGTS EXCLDE LBRICANT AND ARE FOR STANDARD SAFT ONT NITS, FOR FLANGE OR BASE ONT NITS ADD WEIGT OF FLANGE / SAFT (SOWN AT TOP OF TABLE) TO TE FIGRES SOWN ABOVE ALL WEIGTS IN KG 88

93 IPORTANT Product Safety Informaton General - The followng nformaton s mportant n ensurng safety. It must be brought to the attenton of personnel nvolved n the selecton of the equpment, those responsble for the desgn of the machnery n whch t s to be ncorporated and those nvolved n ts nstallaton, use and mantenance. The equpment wll operate safely provded t s selected, nstalled, used and mantaned properly. As wth any power transmsson equpment proper precautons must be taken as ndcated n the followng paragraphs, to ensure safety. Potental azards - these are not necessarly lsted n any order of severty as the degree of danger vares n ndvdual crcumstances. It s mportant therefore that the lst s studed n ts entrety:- 1) Fre/Exploson (a) Ol msts and vapour are generated wthn gear unts. It s therefore dangerous to use naked lghts n the proxmty of gearbox openngs, due to the rsk of fre or exploson. (b) In the event of fre or serous overheatng (over 300 o C), certan materals (rubber, plastcs, etc.) may decompose and produce fumes. Care should be taken to avod exposure to the fumes, and the remans of burned or overheated plastc/rubber materals should be handled wth rubber gloves. 2) Guards - Rotatng shafts and couplngs must be guarded to elmnate the possblty of physcal contact or entanglement of clothng. It should be of rgd constructon and frmly secured. 3) Nose - gh speed gearboxes and gearbox drven machnery may produce nose levels whch are damagng to the hearng wth prolonged exposure. Ear defenders should be provded for personnel n these crcumstances. Reference should be made to the Department of Employment Code of Practce for reducng exposure of employed persons to nose. 4) Lftng - Where provded (on larger unts) only the lftng ponts or eyebolts must be used for lftng operatons (see mantenance manual or general arrangement drawng for lftng pont postons). Falure to use the lftng ponts provded may result n personal njury and/or damage to the product or surroundng equpment. Keep clear of rased equpment. 5) Lubrcants and Lubrcaton (a) Prolonged contact wth lubrcants can be detrmental to the skn. The manufacturer's nstructon must be followed when handlng lubrcants. (b) The lubrcaton status of the equpment must be checked before commssonng. Read and carry out all nstructons on the lubrcant plate and n the nstallaton and mantenance lterature. eed all warnng tags. Falure to do so could result n mechancal damage and n extreme cases rsk of njury to personnel. 6) Electrcal Equpment - Observe hazard warnngs on electrcal equpment and solate power before workng on the gearbox or assocated equpment, n order to prevent the machnery beng started. 7) Installaton, antenance and Storage (a) In the event that equpment s to be held n storage, for a perod exceedng 6 months, pror to nstallaton or commssonng, applcaton engneerng must be consulted regardng specal preservaton requrements. nless otherwse agreed, equpment must be stored n a buldng protected from extremes of temperature and humdty to prevent deteroraton. The rotatng components (gears and shafts) must be turned a few revolutons once a month (to prevent bearngs brnellng). (b) External gearbox components may be suppled wth preservatve materals appled, n the form of a "waxed" tape overwrap or wax flm preservatve. Gloves should be worn when removng these materals. The former can be removed manually, the latter usng whte sprt as a solvent. Preservatves appled to the nternal parts of the gear unts do not requre removal pror to operaton. (c) Installaton must be performed n accordance wth the manufacturer's nstructons and be undertaken by sutably qualfed personnel. (d) Before workng on a gearbox or assocated equpment, ensure that the load has been removed from the system to elmnate the possblty of any movement of the machnery and solate power supply. Where necessary, provde mechancal means to ensure the machnery cannot move or rotate. Ensure removal of such devces after work s complete. (e) Ensure the proper mantenance of gearboxes n operaton. se only the correct tools and approved spare parts for repar and mantenance. Consult the antenance anual before dsmantlng or performng mantenance work. 8) ot Surfaces and Lubrcants (a) Durng operaton, gear unts may become suffcently hot to cause skn burns. Care must be taken to avod accdental contact. (b) After extended runnng the lubrcant n gear unts and lubrcaton systems may reach temperatures suffcent to cause burns. Allow equpment to cool before servcng or performng adjustments. 9) Selecton and Desgn (a) Where gear unts provde a backstop faclty, ensure that back-up systems are provded f falure of the backstop devce would endanger personnel or result n damage. (b) The drvng and drven equpment must be correctly selected to ensure that the complete machnery nstallaton wll perform satsfactorly, avodng system crtcal speeds, system torsonal vbraton, etc. (c) The equpment must not be operated n an envronment or at speeds, powers, torques or wth external loads beyond those for whch t was desgned. (d) As mprovements n desgn are beng made contnually the contents of ths catalogue are not to be regarded as bndng n detal, and drawngs and capactes are subject to alteratons wthout notce. The above gudance s based on the current state of knowledge and our best assessment of the potental hazards n the operaton of the gear unts. Any further nformaton or clarfcaton requred may be obtaned by contactng an Applcaton Engneer.

94 NOTES

95 Contacts ASTRALIA EROPE ITALY TAILAND Davd Brown Gear Industres Ltd Frankln Avenue Bull, NSW 2516 Australa Tel: Fax: CINA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Netherlands & the rest of Europe Tel: Fax: Austra Tel: Fax: Davd Brown ydraulcs Itala S.R.L. Va Del Costruttore, Vgnola (O) Italy Tel: Fax: SOT AFRICA Davd Brown (Thaland) Ltd 700/43 oo 6 Amata Nakorn Industral Estate Tumbol Klongtumru uang, Chonbur Thaland Tel: Fax: Davd Brown Gear Systems Tradng (Shangha) Co. Ltd No. 218 X Zhang South Road, Slver Tower, Sute 1204B Shangha P.R.Chna Tel: Fax: DENARK Benzler Transmsson A/S Fuglebævej 3D DK-2770 Kastrup, Danmark Tel: Fax: Germany Tel: Fax: FINLAND Oy Benzler AB Vanha Talvte 3C FI elsngfors, Fnland Tel: Fax: FRANCE WECO Transmssons SA Tel: Fax: Davd Brown Gear Industres Ltd 12 Brmngham Street, Benon Industral 1500 South Afrca Tel: Fax: SWEDEN & NORWAY AB Benzlers Box 922 (Landskronavägen 1) elsngborg Sweden Tel: Fax: NITED KINGDO Davd Brown Gear Systems Ltd Park Road Lockwood, uddersfeld West Yorkshre, D4 5DD Tel: +44 (0) Fax: +44 (0) SA Cone Drve 240 East 12th Street Traverse Cty chgan SA Tel: Fax:

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