Series K Helical Bevel

Transcription

1 Seres K elcal Bevel Techncal p to P / 109,000 lb.n Geared otors CK-2.00S1211

2 PRODCTS IN TE RANGE Servng an entre spectrum of mechancal drve applcatons from food, energy, mnng and metal; to automotve, aerospace and marne propulson, we are here to make a postve dfference to the supply of drve solutons. Seres A Worm Gear unts and geared motors n sngle & double reducton types Seres BD Screwjack worm gear unt Seres BS Worm gear unt Seres C Rght angle drve helcal worm geared motors & reducers Seres F Parallel angle helcal bevel helcal geared motors & reducers Seres G elcal parallel shaft & bevel helcal rght angle drve gear unts Seres Large helcal parallel shaft & bevel helcal rght angle drve unts Seres J Shaft mounted helcal speed reducers Seres K Rght angle helcal bevel helcal geared motors & reducers Seres In-lne helcal geared motors & reducers Rolod Gear Pump Lubrcaton and flud transportaton pump Seres X Cone Rng Pn and bush elastomer couplng Seres X Gear Torsonally rgd, hgh torque couplng Seres X Grd Double flexng steel grd couplng Seres X Nylcon Gear couplng wth nylon sleeve Seres X Torque Lmter Overload protecton devce We offer a wde range of repar servces and many years experence of reparng demandng and hghly crtcal transmssons n numerous ndustres. We can create custom engneered transmsson solutons of any sze and confguraton.

3 General Descrpton 1 nt Desgnatons 2 Explanaton and use of Ratngs and Servce Factors 3 Load Classfcaton by Applcatons 4 Selecton Procedure For otorzed nts 5-6 Optons 7-8 otor Adaptors 9-10 Lubrcaton 11 ountng Postons 12 nt andngs 13 OTORIZED otor Detals 15 Addtonal otor Features 16 Addtonal Gearbox Features 17 Exact Ratos Selecton Tables Geared otors Dmenson Sheets - Geared otors otorzed Backstop odule 43 REDCER Overhung & Axal Loads on Shafts 45 Thermal Power Ratngs 46 Reducton Ratngs Dmenson Sheets - Geared otors Fan Cooled nts 59 Reducer Backstop odule 60 OTPT OPTIONS Dmensons of shaft Optons 61 Shrnk Dsc 62 Dmensons Taper Release Bushng Dmensons Torque Bracket 65 Dmensons All nts Dmensons Sheet - Assembly / Dsassembly CONTENTS Shppng Specfcaton 70 1

4 GENERAL DESCRIPTION Seres K Seres K rght angle drve helcal bevel helcal geared motors offer ratos from 8 : 1 to 160 : 1 n three stages or up to 7,100 : 1 n fve stages. otors are avalable up to 100 P and output torque capacty up to 100,000 lb.n. The Seres K geared motor s desgned wth ntegral cast feet for base or end mountng and can be offered wth sngle or double extended output shafts. nts are also avalable shaft mounted or wth output flanges and are avalable for mountng horzontally or vertcally. The unts can also be offered wth a bolt on torque reacton bracket and all varants are avalable ether otorzed or wth an nput shaft assembly. Addng to the range of geared motors ths product takes advantage of our many years of accumulated desgn expertse together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng geared motors offerng hgh load carryng capactes, ncreased effcency, quet runnng and relablty. The range ncludes: 9 szes of unt K03, K04, K05, K06, K07, K08, K09, K10 and K12. * * otorzed Trple Reducton Standard nt Wth Feet K B C - 1 B 7. 5 A - - Reducer Quntuple Reducton Standard nt Wth Feet K C B R C Verson B Verson F or Verson T or Q nt Types: - standard unt wth feet - standard unt wth output flange - standard unt wth torque bracket Reducer Trple Reducton Standard nt Wth Flange On Left nt type - otorzed wth IEC standard motor nt type N - otorzed wth NEA standard motor nt type - otorzed wth hgh effcency motor (IE2 or EPACT) nt type E - otorzed wth NEA hgh effcency motor (EPACT) nt type G - nt to allow fttng of IEC motor nt type A - nt to allow fttng of NEA motor nt type R - Reducer unt nt type S - Reducer unt wth fan kt nt type W - Reducer unt wth backstop CCW rotaton nt type X - Reducer unt wth backstop CW rotaton nt type Y - Reducer unt wth fan and backstop CW rotaton nt type Z - Reducer unt wth fan and backstop CCW rotaton Desgn Features Include: Patented standard motor connecton (IEC or NEA) Ablty to ft double ol seals, on output shaft or reducer nput shaft as requred. All unts are dmensonally nterchangeable wth other major European manufacturers Braked geared motors are avalable as standard nts are manufactured and assembled from a famly of modular kts for dstrbutor frendlness mnmsng nventory and maxmsng avalablty otorzed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. * * * K F R otorzed Quntuple Reducton Standard nt Wth Feet K C B C - 1 B. 2 5 A - - Reducer Trple Reducton Standard nt Wth Feet K B R C Reducer Trple Reducton Standard nt Wth Torque Bracket * K T R * Typcal unt desgnatons 1

5 NIT DESIGNATIONS * Gearbox Codes otor Codes Seres Sze of nt No of Reductons Revson Verson Nomnal Overall Rato nt Verson Type of nt Shaft otor Adaptor ountng Poston Geared otor Power No of otor Poles Addtonal otor Features Addtonal Gearbox Features K Example K B N N Q 1 D 7. 5 B Seres K Range K 2, 3 - Sze of nt **Lookng on Inputshaft ountng poston 1 (See page 13 for unt handngs) *** Non Standard andng - Consult Applcaton Engneerng 20 - Addtonal Gearbox Features Double Ol Seal, otorzed Backstop etc e.g. - F 19 - Addtonal otor Features e.g. - A For Types Wthout otor Enter Through No of Reductons 3 Through Revson Verson 2 For Szes 03 to 08 1 For Szes 09 to 12 6, 7, 8 - Nomnal Overall Rato e.g nt Verson Standard nt wth Feet STD nt wth Flange F on Left ** on Rght ** STD nt wth Torque Bracket T on Left ** Q on Rght ** 10 - Type of nt - otorzed wth IEC standard motor (IE2) N - otorzed wth NEA standard motor (EPACT) - otorzed wth IEC hgh effcency motor (IE3) B E - otorzed wth NEA hgh effcency motor (PREI) G - nt to allow fttng of IEC motor (non customer motor) A - nt to allow fttng of NEA motor (non customer motor) R - Reducer unt S - Reducer unt wth fan kt W - Reducer unt wth backstop CCW rotaton X - Reducer unt wth backstop CW rotaton Y - Reducer unt wth fan and backstop CW rotaton Z - Reducer unt wth fan and backstop CCW rotaton * Ths Page ay Be Photocoped Allowng The Customer To Enter Ther Order To access the on lne confgurator please vst 15, 16, 17 - Geared otor Powers otor P requred (For 50 z enter kw) e.g No of otor Poles - No motor 60 z 50 z 4 Pole (Std) 1800 rpm B 1500 rpm A 4 Pole (gh)1800 rpm L 1500 rpm K 6 Pole (Std) 1200 rpm D 1000 rpm C 6 Pole (gh)1200 rpm N 1000 rpm 2 Pole 3600 rpm F 3000 rpm E 8 Pole 900 rpm 750 rpm G S For reducer and non standard motor types enter , 14 - ountng Poston e.g. 2 B Dual speed or specal motor 12 - otor Adaptor For nt Types Column 10 Entres, N,, E, G or A See Pages 9 and OTPT SAFT For All Other Types Enter - Inch Sngle Extenson N on Left ** B on Rght ** Inch Double Extenson Inch ollow Shaft P A Inch Taper Release S on Left ** Z on Rght *** Shrnk Dsc Y on Rght ** X on Left *** Bushngs must be ordered seperatly 2

6 Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are based on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce Factors are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent Load = Actual Load x Servce Factor echancal ratngs and servce factors Fm and Fs echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Factor Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. Load characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Factor Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Factor Fs (table 2). For applcatons where unts are to operate n extremely dusty or most/humd atmospheres unt selecton should be referred to applcaton engneerng. Table 1. echancal Servce Factor (Fm) EXPLANATION & SE OF RATINGS & SERVICE FACTORS Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servce- hrs per day Load classfcaton-drven machne nform oderate eavy mass acceleraton mass acceleraton factor < 0.2 factor < 3 nder mass acceleraton factor < 10 3 to Over ult-cylnder nternal combuston engne Sngle cylnder nternal combuston engne nder to Over nder to Over ass acceleraton factor = all external moments of nerta * * calculated wth reference to moment of nerta of drvng motor the motor speed Table 2. Number of Starts Factor (Fs) Start / Stops per hour (1) p to > 200 Factor Fs Note: (1) Intermedate values are obtaned by lnear nterpolaton 3

7 LOAD CLASSIFICATION BY APPLICATIONS Table 3 = nform load = oderate shock load = eavy shock load = Refer to Applcaton Engneerng Drven achne Agtators pure lquds lquds and solds lquds-varable densty Blowers centrfugal lobe vane Brewng and dstllng bottlng machnery brew kettles-contnuous duty cookers-contnuous duty mash tubs-contnuous duty scale hopper-frequent starts Can fllng machnes Cane knfes Car dumpers Car pullers Clarfers Classfers Clay workng machnery brck press brquette machne clay workng machnery pug mll Compressors centrfugal lobe recprocatng mult-cylnder sngle cylnder Conveyors-unformly loaded or fed apron assembly belt bucket chan flght oven screw Conveyors-heavy duty not unformly fed apron assembly belt bucket chan flght lve roll oven recprocatng screw shaker type of load Drven achne type of Drven achne type of Drven achne load load Cranes man hosts brdge travel trolley travel Crusher ore stone sugar Dredges cable reels conveyors cutter head drves jg drves maneuverng wnches pumps screen drve stackers utlty wnches Dry dock cranes man host auxlary host boom, luffng rotatng, swng or slew trackng, drve wheels Elevators bucket-unform load bucket-heavy load bucket-contnuous centrfugal dscharge escalators freght gravty dscharge man lfts passenger Fans centrfugal coolng towers nduced draft forced draft nduced draft large, mne, etc large, ndustral lght, small dameter Feeders apron belt dsc recprocatng screw Food ndustry beef slcer cereal cooker dough mxer meat grnders Generators-not weldng ammer mlls osts heavy duty medum duty skp host Laundry washers reversng Laundry tumblers Lne shafts drvng processng equpment lght other lne shafts log haul-nclne log haul-well type log turnng devce man log conveyor off bearng rolls planer feed chans planer floor chans planer tltng host re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chan sortng table tpple host conveyor tpple host drve transfer conveyors transfer rolls tray drve trmmer feed waste conveyor achne tools bendng roll punch press-gear drven notchng press- belt drven plate planers tappng machne other machne tools man drves auxlary drves etal mlls draw bench carrage and man drve pnch, dryer and scrubber rolls-reversng sltters table conveyors non-reversng group drves ndvdual drves reversng wre drawng and flattenng machne wre wndng machne ll-rotary type ball cement klns dryers and coolers klns, other than cement pebble rod plan wedge bar tumblng barrels xers concrete mxers -contnuous concrete mxers -ntermttent constant densty varable densty Ol ndustry chllers ol well pumpng paraffn flter press rotary klns Lumber ndustry barkers-hydraulcmechancal burner conveyor chan saw and drag saw chan transfer craneway transfer de-barkng drum edger feed gang feed green chan lve rolls log deck Paper mlls agtators, (mxers) barker-auxlareshydraulc barker-mechancal barkng drum beater and pulper bleacher calenders calenders-super convertng machne, except cutters, platers conveyors couch cutters-plates cylnders dryers felt stretcher felt whpper jordans log haul presses pulp machne reel stock chest sucton roll washers and thckeners wnders Prntng presses Pullers barge haul Pumps centrfugal proportonng recprocatng sngle actng; 3 or more cylnders double actng; 2 or more cylnders sngle actng; 1 or 2 cylnders double actng; sngle cylnder rotary gear type lobe, vane Rubber and plastcs ndustres crackers laboratory equpment mxed mlls refners rubber calenders rubber mll-2 on lne rubber mll-3 on lne sheeter tre buldng machnes tre and tube press openers tubers and straners warmng mlls Sand muller Sewage dsposal equpment bar screens chemcal feeders collectors dewaterng screws scum breakers slow or rapd mxers thckeners vacuum flters Screens ar washng rotary-stone or gravel travellng water ntake Slab pushers Steerng gear Stokers Sugar ndustry cane knves crushers mlls Textle ndustry batchers calenders cards dry cans dryers dyeng machnery knttng machnes looms mangles nappers pads range drves slashers soapers spnners tenter frames washers wnders Wndlass type of load 4

8 SELECTION PROCEDRE FOR OTORIZED NITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 17P speed of gearbox or Input speed of machne = 45rev/mn Applcaton = nformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 68 o F Runnng tme (%) = 100% 1 DETERINE ECANICAL SERVICE FACTOR (Fm) Refer to Load Classfcaton by Applcaton, table 3, page 4 Applcaton = nformly loaded belt conveyor Conveyors-unformly loaded or fed apron = nform load assembly belt bucket chan Refer to mechancal servce factor (Fm), table 1, page 3 Duraton of servce (hours per day) = 24hrs Prme mover Electrc motor, steam turbne or hydraulc motor Duraton of servcehrs per day Load classfcaton-drve oderate nform Shock nder to Over Therefore mechancal servce factor (Fm) = DETERINE REQIRED OTPT TORQE AT GEARBOX OTPTSAFT Absorbed = Absorbed power x output torque Gearbox output speed 17 x = lb.n 45 3 SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 17 P, therefore refer to 20 P selecton table. Requred output speed of gearbox = 45 rev/mn 20 P R/IN lb n Fm lbf NIT DESIGNATION lb Speed Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght otor Frame Sze K _ N 2 0. B TC Go to pont 4 5

9 SELECTION PROCEDRE FOR OTORIZED NITS 4 CECK OTPT TORQE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = lb.n 20 P R/IN lb n Fm lbf NIT DESIGNATION lb Speed Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght otor Frame Sze K _ N 2 0. B TC CECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = P R/IN lb n Fm lbf NIT DESIGNATION lb Speed Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght otor Frame Sze K _ N 2 0. B TC CECK OVERNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to Overhung Loads Procedure, page 45, and compare wth allowable overhung load (lb) of selected unt Allowable overhung load (lb) must be equal or more than calculated overhung load (P) 20 P R/IN lb n Fm lbf NIT DESIGNATION lb Speed Rato Torque Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght otor Frame Sze K _ N 2 0. B TC NOTE: If any of the followng condtons occur then consult Applcaton Engneerng:- a) Inerta of the Drven achne (Referred to motor speed) >10 b) Ambent temperature s above 104 o F Inerta of Gear nt plus otor 6

10 OTPTBORE OPTIONS, COLN 11 ENTRY Column 11 Entry OTPT OPTIONS Inch / metrc ollow shaft m1 Inch ollow Shaft Inch Taper Release * Z on Left** S on Rght** A m2 etrc ollow Shaft Setscrews v3 Shrnk Dsc * Y on Rght** X on Left** T ød m m3 m * See pages for dmensons of these shaft optons ** See page 13 for clarfcaton of unt handngs Shaft Bore SIZE OF NIT TYPE OF BORE COLN 11 ENTRY DIENSIONS IN INCES (etrc Bores n mm) ød m m1 m2 øm3 T V3 K03 K04 K05 K06 K07 K08 K09 K10 K12 Inch A / /8 NF x 2 LONG etrc / x50L Inch A / /2 NF x 21/4 LONG etrc / x55L Inch A / /8 NF x 23/4 LONG etrc x70L Inch A / /8 NF x 23/4 LONG etrc x70L Inch A / /8 NF x 23/4 LONG etrc / x70L Inch A / /4-16 NF x 31/4 LONG etrc / x80L Inch A / /4-16 NF x 31/4 LONG etrc / x80L Inch A / /4-16 NF x 31/4 LONG etrc x80L Inch A NF x 41/2 LONG etrc / x110L 7

11 OTPT OPTIONS OTPTSAFT OPTIONS, COLN 11 ENTRY L11* L12 u Column 11 Entry Inch Sngle Extenson N on Left B on Rght Inch Double Extenson P Standard Sngle Extenson C on Left E on Rght t Standard Double Extenson D Tapped ole w L ød SIZE OF NIT K03 K04 K05 K06 K07 K08 K09 K10 K12 TYPE OF OTPTSAFT COLN 11 ENTRY DIENSIONS IN INCES (etrc shaft n ) ød L L11 L12 t u w Inch Sngle Ext. N / B / * /8 NF x 0.75 Deep Inch Double Ext. P / * /8 NF x 0.75 Deep Standard Sngle Ext. C / E / x 1.5 x 22 Deep Standard Double Ext. D / x 1.5 x 22 Deep Inch Sngle Ext. N / B / * /2 NF x 1.13 Deep Inch Double Ext. P / * /2 NF x 1.13 Deep Standard Sngle Ext. C / E / x 1.75 x 28 Deep Standard Double Ext. D / x 1.75 x 28 Deep Inch Sngle Ext. N / B / * /8 NF x 1.5 Deep Inch Double Ext. P / * /8 NF x 1.5 Deep Standard Sngle Ext. C / E / x 2 x 36 Deep Standard Double Ext. D / x 2 x 36 Deep Inch Sngle Ext. N / B / * /8 NF x 1.5 Deep Inch Double Ext. P / * /8 NF x 1.5 Deep Standard Sngle Ext. C / E x 2 x 36 Deep Standard Double Ext. D / x 2 x 36 Deep Inch Sngle Ext. N / B / * /8 NF x 1.5 Deep Inch Double Ext. P / * /8 NF x 1.5 Deep Standard Sngle Ext. C / E / x 2 x 36 Deep Standard Double Ext. D x 2 x 36 Deep Inch Sngle Ext. N / B / * /4 16 NF x 1.65 Deep Inch Double Ext. P / * /4 16 NF x 42 Deep Standard Sngle Ext. C / E / x Deep Standard Double Ext. D / x Deep Inch Sngle Ext. N / B 2. / * /4 16 NF x 1.65 Deep Inch Double Ext. P / * /4 16 NF x 42 Deep Standard Sngle Ext. C / E / x 2.5 x 42 Deep Standard Double Ext. D / x 2.5 x 42 Deep Inch Sngle Ext. N / B / * /4 16 NF x 1.65 Deep Inch Double Ext. P / * /4 16 NF x 42 Deep Standard Sngle Ext. C / E / x 2.5 x 42 Deep Standard Double Ext. D / x 2.5 x 42 Deep Inch Sngle Ext. N / B * NF x 2.17 Deep Inch Double Ext. P 3. / * NF x 55 Deep Standard Sngle Ext. C / E / x 3 x 55 Deep Standard Double Ext. D / x 2.5 x 42 Deep * Inch shaft has an open ended keyway, therefore no 'L11' dmenson s requred 8

12 TRIPLE REDCTION NITS NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR ADAPTERS NEA & IEC OTOR FRAE FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K c COLN 12 ENTRY T T - Q - Q - Q /145TC V W V W - R - R - R - N /184TC X - X - S T S T S T J P - S - P - N A 213/215TC V K Q - T - Q - P B 254/256TC W - L P L R F Q C 284/286TC Q V S G R D 324/326TC R W N T S E 364/365TC J T - 404/405TC K - IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K COLN 12 ENTRY F F - F - V - V G G - G - D - D A J A J W F W F - F - D - E C Q C Q Y Y - - E - F A K A K A K A F - G - E - G N A K A K A K A F - G - E - G N N P N - C B G - - F - P E - C A J A G A J Q B K B B K R C - C - C L S D - D - D T E F W - Lmted Avalablty / Non Preferred IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0332 K0432 K0532 K0632 K COLN 12 ENTRY - - E - E B K B K - G - G - G 90 D R D R Z J Z J - J 100 E S E S B L B L B L 112 E S E S B L B L B L D N 9

13 QINTPLE REDCTION NITS OTOR ADAPTERS NEA & IEC NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR FRAE FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over c T T T T T - Q - Q - Q - Q 143/145TC V W V W V W V W V W - R - R - R - R 182/184TC X - X - X - X - X - S T S T S T S T 213/215TC V V 254/256TC W - W - COLN 12 ENTRY 450 & Over & Over & Over & Over & Over & Over IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE FLANGE 63 RATIO COVERAGE COLN 12 ENTRY NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over & Over F F F F - F - F - F - V - V G G G G - G - G - G - D - D A J A J A J A J A J W F W F - F - F 90 C Q C Q C Q C Q C Q Y Y A K A K A K A K A K A K A K A K N P N P C C E - E & Over & Over & Over & Over & Over Lmted Avalablty / Non Preferred IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE FLANGE 71 RATIO COVERAGE COLN 12 ENTRY NIT SIZE, NBER OF REDCTIONS, REVISION NBER K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K & Over & Over & Over & Over E - E B K B K B K B K B K - G - G - G - G 90 D R D R D R D R D R Z J Z J - J - J 100 E S E S E S E S E S B L B L B L B L 112 E S E S E S E S E S B L B L B L B L D N D N 450 & Over & Over & Over & Over & Over 10

14 LBRICATION QANTITIES GALLONS (S) LBRICATION K03,K04,K05,K06,& K07 nts & Prmary nts used for Quntuple Reducton, are suppled factory flled wth EP mneral ol (Grade 6E) approprate to the ntended mountng poston. If the unt s suppled wthout lubrcant the unt must be flled wth the the correct lubrcant and quantty as lsted below. K08,K09,K10,& K12 nts, requre fllng wth EP mneral ol (Grade 6E). Lubrcant quanttes are approxmate fll untl ol escapes from the level plug hole, ft ventlator plug (when suppled) n the approprate poston for the requred mountng poston. If the unt s suppled wthout lubrcant the unt must be flled wth the correct lubrcant and quantty. TEPERATRE LIITATIONS The standard lubrcant s sutable for operaton n ambent temperatures of 32 F to 122 F, outsde of ths consult Table 1 or Applcaton Engneers. TABLE 2 Lubrcaton Quantty Gallons (S) Ol quanttes are approxmate, fll gearbox untl ol escapes from level plug hole Do not overfll as excess lubrcant may cause overheatng and leakage 1 gallon (S) = 3.79 ltre LBRICANT EP neral Ol (type E) Polyalphaolefn based Synthetc (type ) TABLE 1 OIL GRADES 40 F to 68 F (type E) -22 F to 68 F (type ) ABIENT TEPERATRE RANGE 32 F to 95 F 68 F to 122 F 5E (VG 220) 6E (VG 320) 7E (VG 460) 5 (VG 220) 5 (VG 220) 6 (VG 320) ONTING POSITION ONTING POSITION ONTING POSI- TION TRIPLE REDCTION nt Sze K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K nt Sze nt Sze QINTPLE REDCTION K0352 K0452 K0552 K0652 K0752 Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary 0122 K K K K K QINTPLE REDCTION..CONT K0852 K0951 K1051 K1251 Prmary Secondary Prmary Secondary Prmary Secondary Prmary Secondary 0522 K K K K

15 COLN 13 ENTRY Enter - for unts wth no ol fll ONTING POSITIONS Base ounted nts 6 * 1 2 Flange ounted nts 5 * * 2 1 * Not Recommended for Geared otors - Consult Applcaton Engneerng Gear nts selected for use n mountng postons 5 and 6 should only be used wth overall ratos greater or equal to those shown n the table below nt Sze Input Speed (rpm) < 1000 < 1500 < 1800 > * 3 K03 - KO K K K Consult Applcaton Engneerng 4 K ONTING POSITIONS - SOWN AS otorzed - APPLIES ALSO FOR REDCERS COLN 14 ENTRY 270o ALL OTORS Column 14 Entry Termnal Box Poston 180o 0 o A B 0 o 90 o C 180 o D 270 o - Reducer or no motor ftted 90 o 12

16 NIT ANDINGS Column 9 Entry Left Rght Std nt wth Flange F Std nt wth Torque Bracket T Q Column 11 Entry Left etrc Rght Left Inch Rght Sngle Shaft C E N B Double Shaft D P ollow Shaft A Shrnk Dsc Y Drven achne Sde X Drven achne Sde Note: non-standard handng, please contact us S Drven achne Sde Z Note: non-standard handng, please contact us Drven achne Sde 13

17 OTORIZED

18 NEA Standard otors OTOR DETAILS ko BF 4OLES øbd øaj øak ø ø g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A Ko max Øg BF TAP NC 56C / TC/145TC /8-16 ko BF 4OLES øbd øak øaj ø ø g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A Ko max Øg BF TAP NC 182TC/184TC / TC/215TC / TC/256TC / TC/286TC / TC/326TC /8-11 * otor lengths for our standard motors. These lengths may vary f alternatve motor s ftted. 15

19 ADDITIONAL OTOR FEATRES - COLN 19 ENTRY ADDITIONAL OTOR FEATRES Column 19 Entry Brake otor and Release on Brake Forced Ventlaton/ Constant Blower (TECB) Thermstors Specal - A B C D E F G K L S Please refer to our Applcaton Engneers for detals of the followng addtonal motor features: - Wash down - Customzed brake torque - Seperate brake supply - Ant Condensaton heater - B-metal temperature detectors, Thermostat - etal fan cover - Ran cowl - Seperate termnal box 16

20 ADDITIONAL GEARBOX FEATRES - COLN 20 ENTRY ADDITIONAL GEARBOX FEATRES Column 20 Entry Double Ol* Seals Ol Level** Glass K07 - K12 otorzed Backstop*** CW Rotaton CCW Rotaton Specal**** - A B C D E F G I J K L *Double ol seals are for output shafts only. Double ol seals are NOT AVAILABLE on Taper Release output shafts. **Ol level glass s avalable on F06-F10. Ol level glass s NOT AVAILABLE on F02-F05 unts. ***Lmted frame sze avalablty see page 61. ****Please refer to our Applcaton Engneers for detals regardng specal gearbox features for example - - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bodegradable, dfferent vscostes etc) 17

21 EXACT RATIOS - TRIPLE REDCTION EXACT RATIOS Column Entry K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K

22 EXACT RATIOS - QADRPLE REDCTION EXACT RATIOS Column Entry K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K C C C C C C C C C C C C C C C C C C

23 SELECTION TABLES GEARED OTORS 0.25 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N. 2 5 B C otor Sze K _ N. 2 5 B C K _ N. 2 5 B C K _ N. 2 5 B C K _ N. 2 5 B C K _ N. 2 5 B C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N. 2 5 B C C C C 20

24 SELECTION TABLES GEARED OTORS 0.25 P 4 POLE rpm nomnal nput speed 0.33 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N. 2 5 B C C C C K C _ N. 2 5 B C C C C C C C C C C K _ N. 3 3 B C otor Sze K _ N. 3 3 B C K _ N. 3 3 B C K _ N. 3 3 B C K _ N. 3 3 B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N. 3 3 B C K _ N. 3 3 B C 21

25 SELECTION TABLES GEARED OTORS 0.33 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N. 3 3 B C otor Sze K _ N. 3 3 B C C C C K _ N. 3 3 B C C C C 0.50 P 4 POLE rpm nomnal nput speed K _ N. 3 3 B C C C C C C C C C C C K _ N. 5 0 B C K _ N. 5 0 B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N. 5 0 B C K _ N. 5 0 B C

26 SELECTION TABLES GEARED OTORS 0.50 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N. 5 0 B C K _ N. 5 0 B C otor Sze K _ N. 5 0 B C K _ N. 5 0 B C K _ N. 5 0 B C C K _ N. 5 0 B C C C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N. 5 0 B C C C C C C C C C C C K C _ N. 5 0 B C C C C C C C C C 23

27 SELECTION TABLES GEARED OTORS 0.50 P 4 POLE rpm nomnal nput speed 0.75 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K C _ N. 5 0 B C C C C C K _ N. 7 5 B C otor Sze K _ N. 7 5 B C K _ N. 7 5 B C K _ N. 7 5 B C K _ N. 7 5 B C K _ N. 7 5 B C K _ N. 7 5 B C K _ N. 7 5 B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N. 7 5 B C

28 SELECTION TABLES GEARED OTORS 0.75 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N. 7 5 B C C C otor Sze K _ N. 7 5 B C C C C C C C K _ N. 7 5 B C C C C C C C C C C C 1.0 P 4 POLE rpm nomnal nput speed NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K C _ N. 7 5 B C C C C C C C C K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC 25

29 SELECTION TABLES GEARED OTORS 1.00 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 1. 0 B TC otor Sze K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC K _ N 1. 0 B TC C C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 1. 0 B TC C C C C C C C C C 26

30 SELECTION TABLES GEARED OTORS 1.00 P 4 POLE rpm nomnal nput speed 1.5 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 1. 0 B TC C C C C C C C C C C K _ N 1. 5 B TC otor Sze K _ N 1. 5 B TC K _ N 1. 5 B TC K _ N 1. 5 B TC K _ N 1. 5 B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 1. 5 B TC K _ N 1. 5 B TC

31 SELECTION TABLES GEARED OTORS 1.50 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 1. 5 B TC otor Sze K _ N 1. 5 B TC K _ N 1. 5 B TC K _ N 1. 5 B TC K _ N 1. 5 B TC C C C C C C 2.00 P 4 POLE rpm nomnal nput speed NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 1. 5 B TC C C C C C C C C C K _ N 2. 0 B TC K _ N 2. 0 B TC K _ N 2. 0 B TC

32 SELECTION TABLES GEARED OTORS 2.00 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 2. 0 B TC otor Sze K _ N 2. 0 B TC K _ N 2. 0 B TC K _ N 2. 0 B TC K _ N 2. 0 B TC K _ N 2. 0 B TC K _ N 2. 0 B TC C C C 3.00 P 4 POLE rpm nomnal nput speed NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 2. 0 B TC C C C C C C C K _ N 3. 0 B TC K _ N 3. 0 B TC

33 SELECTION TABLES GEARED OTORS 3.00 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 3. 0 B TC otor Sze K _ N 3. 0 B TC K _ N 3. 0 B TC K _ N 3. 0 B TC K _ N 3. 0 B TC K _ N 3. 0 B TC K _ N 3. 0 B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 3. 0 B TC K _ N 3. 0 B TC

34 SELECTION TABLES GEARED OTORS 3.00 P 4 POLE rpm nomnal nput speed 5.00 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 3. 0 B TC C C C K _ N 5. 0 B TC K _ N 5. 0 B TC otor Sze K _ N 5. 0 B TC K _ N 5. 0 B TC K _ N 5. 0 B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 5. 0 B TC K _ N 5. 0 B TC

35 SELECTION TABLES GEARED OTORS 5.00 P 4 POLE rpm nomnal nput speed 7.5 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 5. 0 B TC K _ N 5. 0 B TC K _ N 5. 0 B TC K _ N 7. 5 B TC K _ N 7. 5 B TC otor Sze K _ N 7. 5 B TC K _ N 7. 5 B TC NOTE K _ N 7. 5 B TC Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 32

36 SELECTION TABLES GEARED OTORS 7.50 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 7. 5 B TC otor Sze K _ N 7. 5 B TC K _ N 7. 5 B TC P 4 POLE rpm nomnal nput speed K _ N 7. 5 B TC K _ N 1 0. B TC K _ N 1 0. B TC K _ N 1 0. B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 1 0. B TC K _ N 1 0. B TC

37 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 1 0. B TC otor Sze K _ N 1 0. B TC K _ N 1 0. B TC P 4 POLE rpm nomnal nput speed K _ N 1 0. B TC K _ N 1 5. B TC K _ N 1 5. B TC K _ N 1 5. B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 1 5. B TC

38 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed 20.0 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 1 5. B TC K _ N 1 5. B TC K _ N 2 0. B TC K _ N 2 0. B TC otor Sze K _ N 2 0. B TC K _ N 2 0. B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 2 0. B TC K _ N 2 0. B TC 35

39 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 2 5. B TC otor Sze K _ N 2 5. B TC P 4 POLE rpm nomnal nput speed NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng K _ N 2 5. B TC K _ N 3 0. B TC K _ N 3 0. B TC

40 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed 40.0 P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 3 0. B TC K _ N 4 0. B TC otor Sze K _ N 4 0. B TC K _ N 4 0. B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 37

41 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 5 0. B TC otor Sze K _ N 5 0. B TC P 4 POLE rpm nomnal nput speed K _ N 5 0. B TC K _ N 6 0. B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 38

42 SELECTION TABLES GEARED OTORS P 4 POLE rpm nomnal nput speed P 4 POLE rpm nomnal nput speed R/IN Speed Rato 2 lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght of base mount unt K _ N 7 5. B TC K _ N B TC otor Sze NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 39

43 DIENSIONS TRIPLE REDCTION q k1 q1 k0* w7 o e a o z f0 b0 h1 g6 y *g n0 4 oles øs h p3 a 3 a2 n c m1 m2 Setscrews v3 ø D b f m m3 m T Shaft Bore *For otor Detals See Page 15 Sze a a2 a3 b b0 c e f f0 h h1 n n0 o p3 K K K K K K K K K ollow Bore Sze q q1 s w7 y z D m m1 m2 m3 T v3 K /8 NF x 2 K /2 NF x 21/4 K /8 NF x 23/4 K /8 NF x 23/4 K /8 NF x 23/4 K /4-16 NF x 31/4 K /4-16 NF x 31/4 K /4-16 NF x 31/4 K NF x 41/2 OTOR FRAE SIZE K0332 K0432 K0532 K0632 K0732 K0832 K0931 K1031 K1231 K1 K1 K1 K1 K1 K1 K1 K1 K1 56C TC TC TC TC TC TC TC TC

44 DIENSIONS QINTPLE REDCTION q q1 k 1 ko* w7 o e a o z f0 b0 h1 n0 y v 2 3 v g6 *g 4 oles øs h p3 m1 a3 a2 b f n c T ød m m2 m3 m Setscrews v3 *For otor Detals See Page 15 Shaft Bore Sze a a2 a3 b b0 c e f f0 h h1 n n0 o p3 q K K K K K K K K K ollow Bore Sze q1 s v2 v3 w7 y z D m m1 m2 m3 T v3 K /8 NF x 2 K /2 NF x 21/4 K /8 NF x 23/4 K /8 NF x 23/4 K /8 NF x 23/4 K /4-16 NF x 31/4 K /4-16 NF x 31/4 K /4-16 NF x 31/4 K NF x 41/2 OTOR FRAE SIZE K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K1251 K1 K1 K1 K1 K1 K1 K1 K1 K1 56C TC TC TC TC

45 DIENSIONS OTPT OPTIONS Sngle Extended shaft Double Extended shaft Shrnk Dsc Taper Release Bushng Torque Bracket B5 (D) Flange ountng B14 (C) Flange ountng 42

46 OTORIZED BACKSTOP ODLE otorzed backstop modules can be ftted between the gear unt and motor. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton motor speed must exceed lft off speed. Sutable for ambent temperature -40 o F to o F K1 øg 6 Warnng Removal of motor or backstop wll release the drve. Ensure all drven machnery s secure pror to any mantenance work IEC B5 FLANGE otor Frame Sze Lft off Speed ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (lb.n) øg6 K NEA C FLANGE otor Frame Sze Lft off Speed ( n mn) (rev/mn) Rated Lockng Torque ( T max ) (at motor) (Nm) øg6 K1 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC When a backstop module s ftted dmenson K1 should be added to the overall length of the geared motor assembly. Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) see page 28 for column 20 entry CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 43

47 REDCER

48 axmum permssble overhung loads When a sprocket, gear etc. s mounted on the shaft a calculaton, as below, must be made to determne the overhung load on the shaft, and the results compared to the maxmum permssble overhung loads tabulated. Overhung loads can be reduced by ncreasng the dameter of the sprocket, gear, etc. If the maxmum permssble overhung load s exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexbly coupled and supported n ts own bearngs, or the gear unt shaft should be extended to run n an outboard bearng. Alternatvely, a larger gear s often a less expensve soluton. Permssble overhung loads vary accordng to the drecton of rotaton. The values tabulated are for the most unfavourable drecton wth the unt transmttng full rated power and the load P appled mdway along the shaft extenson. ence they can sometmes be ncreased for a more favourable drecton of rotaton, or f the power transmtted s less than the rated capacty of the gear unt, or f the load s appled nearer to the gear unt case. Refer to Applcaton Engneerng for further detals. In any event, the sprocket, gear etc. should be postoned as close as possble to the gear unt case n order to reduce bearng loads and shaft stresses, and to prolong lfe. All unts wll accept 100% momentary overload on stated capactes. OVERNG & AXIAL LOADS (lbf) ON SAFTS Overhung load (lbf) P x 63,000 x K P = N x R Where P = equvalent overhung load (lbf) P = power transmtted by the shaft (orse Power) N = speed of shaft (rev/mn) R = ptch radus of sprocket, etc. (nches) K = factor Note: 1 lbf = Newtons. Frb Overhung member K (factor) Chan sprocket* 1.00 Spur or helcal pnon 1.25 Vee belt sheave 1.50 Flat belt pulley 2.00 * If multstrand chan drves are equally loaded and the outer strand s further than dmenson A output or B nput, refer to Applcaton Engneerng. Sze of unt Dstance dway Along The Shaft Extenson NO of Reductons Dmenson A (nches) Dmenson B (nches) Fra A B Input K K K K K K K K K Inputshaft Overhung Loads, Frb (lbf) rpm Two, Three and Fve Stage nts Axal Thrust Capactes (Newtons) K03 K04 K05 K06 K07 K08 K09 K10 K12 No check or calculaton s requred for axal loads (F A ) towards or away from the unt up to 50% of the permssble overhung load. If the axal 3 Stage thrust consderably exceeds these values or f there s a combnaton of axal thrust loads and overhung loads please contact Applcaton 5 Stage Engneerng. For output overhung load Fra consult ratngs tables pages 31 to 60 45

49 Thermal Ratngs P 60 z Speeds TERAL POWER RATINGS Thermal ratngs are a measure of the unts ablty to dsspate heat. If they are exceeded, the lubrcant may break down resultng n premature gear falure. Thermal ratngs are based on an ambent temperature of 68 o F (20 o C), where unts are to operate n other ambent temperatures thermal ratngs must be adjusted by the followng factors. Ratos nput rpm K03 K04 K05 K06 K07 K08 K09 K10 K12 8 to to & over 8 to to & over nts wth no addtonal coolng nts wth no addtonal coolng nts wth no addtonal coolng nts wth no addtonal coolng nts wth no addtonal coolng nts wth no addtonal coolng Consult Applcaton Engneers N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Note: When checkng thermal capactes use actual load requred to be transmtted, not ratng of prme mover. 46

50 TRIPLE REDCTION Input Column Entry Speed N (rpm) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) 47 TRIPLE REDCTION RATINGS SIZES K03 - K05 Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) - Speed (rpm) fra - Overhung Load (lbf) (rpm) (:1) K (lb.n) Pm (P) fra (lbf)

51 TRIPLE REDCTION Input Column Entry Speed N (rpm) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) TRIPLE REDCTION RATINGS SIZES K06 - K08 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 48

52 TRIPLE REDCTION Input Column Entry Speed N (rpm) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) TRIPLE REDCTION RATINGS SIZES K09 - K12 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 49

53 TRIPLE REDCTION Input Column Entry Speed N (rpm) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) TRIPLE REDCTION RATINGS SIZES K09 - K12 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 50

54 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K03 - K05 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 51

55 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K03 - K05 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 52

56 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K06 - K08 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 53

57 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K06 - K08 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 54

58 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K09 - K12 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 55

59 QINTPLE REDCTION Input Column Entry Speed N (rpm) (rpm) 1 1 c 1 2 c 1 4 c 1 6 c 1 8 c 2 0 c 2 2 c 2 5 c 2 8 c 3 2 c 3 6 c 4 0 c 4 5 c 5 0 c 5 6 c 6 3 c 7 1 c (:1) K (lb.n) Pm (P) fra (lbf) Pm - Input Power (P) 2 - Torque (lb.n) - Exact Rato (:1) (rpm) (:1) K (lb.n) Pm (P) fra (lbf) (rpm) QINTPLE REDCTION RATINGS SIZES K09 - K12 - Speed (rpm) fra - Overhung Load (lbf) (:1) K (lb.n) Pm (P) fra (lbf) 56

60 DIENSIONS TRIPLE REDCTION n0 q k q1 T2 L1 L14 L13 D T Shaft Bore f0 b0 a3 w7 o e a o z h1 d1 g2 m2 m1 Setscrews v3 4 oles øs h p3 a2 b f n c Tapped ole w1 m m3 m ød1 t1 u1 SIZE a a2 a3 b b0 c e f f0 g2 h h1 K K K K K K K K K Input Shaft SIZE k n n0 o p3 q q1 T2 s w7 z K K K K K K K K K SIZE Input Shaft ollow Bore d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T v3 K / /16 1/4 NF x.63 deep /8 NF x 2 K / /16 1/4 NF x.63 deep /2 NF x 21/4 K / /16 1/4 NF x.63 deep /8 NF x 23/4 K / /16 1/4 NF x.63 deep /8 NF x 23/4 K / /16 5/16 NF x.63 deep /8 NF x 23/4 K /4 3/8 NF x.87 deep /4-16 NF x 31/4 K / /16 1/2 NF x 1.10 deep /4-16 NF x 31/4 K / /8 5/8 NF x 1.42 deep /4-16 NF x 31/4 K / /2 3/4 NF x 1.65 deep NF x 41/2 57

61 DIENSIONS QINTPLE REDCTION q q1 k T2 w7 o e a o z f0 b0 n0 h1 g6 v 2 3 v L1 L14 L13 d2 g2 ød 1 t1 u1 Input Shaft 4 oles øs h p3 a3 a2 b n c m2 m1 Setscrews v3 Tapped ole w1 ød f m m3 m T Shaft Bore SIZE a a2 a3 b b0 c e f f0 g2 g6 h h1 K K K K K K K K K SIZE k n n0 o p3 q q1 T2 s w7 z v2 v3 K K K K K K K K K SIZE K0352 K0452 K0552 K0652 K0752 K0852 K0951 K1051 K1251 Input Shaft 58 ollow Bore d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T v / /16 1/4 NF x.63 deep /8 NF x / /16 1/4 NF x.63 deep /2 NF x 21/ / /16 1/4 NF x.63 deep /8 NF x 23/ / /16 1/4 NF x.63 deep /8 NF x 23/ / ar-16 1/4 NF x.63 deep /8 NF x 23/ / /16 1/4 NF x.63 deep /4-16 NF x 31/ / /16 1/4 NF x.63 deep /4-16 NF x 31/ / /16 5/16 NF x.63 deep /4-16 NF x 31/ / /16 5/16 NF x.63 deep NF x 41/2

62 Column 10 Entry FAN COOLED NITS For reducer fan kt modules enter S n column 10 or f used n conjuncton wth a reducer backstop module kt Y CW rotaton Z CCW rotaton Dmensons of Fan Cooled nts q k L15 øb8 Shaft end detal as standard unt nt Sze øb8 k L15 q K K K K K

63 REDCER BACKSTOP ODLE The reducer unts lsted below can be ftted wth an nternal backstop, ths has no effect of the external unt sze. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton nput speed must exceed lft off speed. Sutable for ambent temperature -22 o F to o F Column 10 Entry For reducer backstop modules enter W for CCW rotaton (or Z f used n conjuncton wth a fan kt) X for CW rotaton (or Y f used n conjuncton wth a fan kt) nt Sze Lft off Speed ( n mn) (at nputshaft) (rev/mn) Rated Lockng Torque ( T max ) (at nputshaft) (lb.n) K K K K K K K Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 60

64 STANDARD OTPTSAFT OPTION DIENSIONS OTPTSAFT OPTIONS w7 O Tapped ole w L u L12 L11 t STANDARD DOBLE EXTENDED OTPTSAFT OPTION O O L L ød u ød Shaft Sze ød L L12 O t u w w7 K / /8 NF x 0.75 Deep 2.48 K / /2 NF x 1.13 Deep 3.07 K / /8 NF x 1.5 Deep 3.43 K / /8 NF x 1.5 Deep 3.70 K / /8 NF x 1.5 Deep 4.29 K / /4 16 NF x 1.65 Deep 4.88 K / /4 16 NF x 1.65 Deep 6.06 K / /4 16 NF x 1.65 Deep 7.09 K NF x 2.17 Deep 8.27 Tapped ole w Tapped ole w L11 L12 L12 L11 Shaft t all parallel keys are to DIN 6885 Sze d L L12 O t u w K / /8 NF x 0.75 Deep K / /2 NF x 1.13 Deep K / /8 NF x 1.5 Deep K / /8 NF x 1.5 Deep K / /8 NF x 1.5 Deep K / /4 16 NF x 42 Deep K / /4 16 NF x 42 Deep K / /4 16 NF x 42 Deep K / NF x 55 Deep 61

65 DIENSIONS SRINK DISC The gear unt s ftted wth a shrnk dsc devce located on the hollow output shaft to provde a postve outer lockng connecton between gear unt and drven shaft. The shrnk dsc s a frcton devce, wthout keys, whch exerts an external clampng force on the hollow output shaft, thus establshng a mechancal shrnk ft between the gear unt hollow shaft and drven shaft. Shrnk dsc capactes have ample margns n dealng wth transmtted torques and external loadng mposed on gear unts. WORKING PRINCIPLE The shrnk dsc conssts of a lockng collar, a tapered nner rng and lockng screws. By tghtenng the lockng screws, the lockng collar and tapered nner rng are pulled together, exertng radal forces on the nner rng, thus creatng a postve frcton connecton between hollow shaft and drven shaft. As the tapered surfaces of lockng collar and nner rng are lubrcated wth olykote 321R or smlar and the taper angle s not self lockng, lockng collar wll not seze on the nner rng and can be released easly when removal s necessary. When the shrnk dsc s clamped n poston the hgh contact pressures between tapered surfaces and screw heads and ther seatngs ensure hermetc sealng and elmnate the possblty of frettng corroson. f4 o w7 o o1 Lockng Screw Drven achne Sde ød 7 ød m ød m4 ød 6 Customers Shaft -0.3 øg 4 ød h6 m7 ød m6 ød h6 R 1.0 max Note: only avalable as standard n ths handng, please contact us for opposte handng SIZE D D6 d7 f4 g4 m4 m5 m6 m7 o o1 w7 Lockng Screws Torque Ta (lbf.n) K K K K K K K K K

66 DIENSIONS (Inches) TAPER RELEASE BSING w7 q o1 o l d øg 4 Drven achne Sde Note: Protectve Cover only avalable as standard n ths handng, please contact us for opposte handng otorzed or reducer Drven shaft Thn walled Set Screw Tapered Bushng W Retanng Rng Retanng Rng øc ød k (h10) a b Nut m a1 b1 N(mn) K Tapped hole Stepped key for drven shaft (suppled) m u v w End plate (not suppled) C1 ollow shaft key (suppled) Thck walled Set Screw Tapered Bushng Nut øk1 hole Consult standard unt selecton tables for P and torque ratngs Square key for drven shaft (not suppled) SIZE Key Bush ollow Shaft Nut Gear nt Cover a b u v w d I m o o1 q g4 w7 K05 (107)TR K06 (115)TR K07 (203)TR K08 (207)TR K09 (215)TR K10 (307)TR K12 (315)TR All other gear unt dmensons may be obtaned from the standard unt dmenson pages 63

67 DIENSIONS (Inches) TAPER RELEASE BSING sze K05 (107)TR K06 (115)TR K07 (203)TR K08 (207)TR K09 (215)TR K10 (307)TR K12 (315)TR Drven shaft dameter * (ødk) bushng style wdth (W ) drven shaft keyway depth () mn length (b1) drven shaft end plate a1 K N (mn) øc C1 K / Thck / 2 NC NC N / Thck / 2 NC NC N / Thck / 2 NC NC N / Thn / 2 NC NC N / Thn 3 3 / / 2 NC NC N / Thck / 2 NC NC N / Thck / 2 NC NC N / Thck 3 3 / / 2 NC NC N / Thck 3 3 / / 2 NC NC N / Thn 3 3 / / 2 NC NC N / Thn 3 3 / / 2 NC NC N / Thn 3 3 / / 2 NC NC N / Thn 1 / / 2 NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thck 3 / 16 5 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 3 3 / NC NC N / Thck 1 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thn 1 / NC NC N / Thn 5 5 / NC NC N / Thck 1 / NC NC N / Thck 1 / NC NC N / Thck 1 / NC NC N / Thck 1 / NC NC N / Thn 5 5 / NC NC N / Thn 5 5 / NC NC N / Thn 5 5 / NC NC N / Thn NC NC N / Thck 1 / NC NC N / Thck 1 / NC NC N / Thck 1 / NC NC N / Thck 5 5 / NC NC N / Thck 5 5 / NC NC N / Thn 5 5 / NC NC N / Thn NC NC N / Thn NC NC N / Thn NC NC N / Thn 7 7 / NC NC N / Thck 5 5 / NC NC N / Thck 5 5 / NC NC N / Thck 5 5 / NC NC N / Thck NC NC N / Thck NC NC N / Thn 7 7 / NC NC N / Thn / NC NC N crclp bushng weght (lbs) * Check strength of drven shaft Check strength and length of key (when key not suppled e thck wall bushng) 64

68 DIENSIONS TORQE BRACKET P a4 R Column 9 Entry T Torque bracket on left Column 9 Entry QTorque bracket on rght The torque arm requres a Strrup type anchorng ød 1 l2 G l1 SIZE a4 d1 G I1 I2 P R K K K K K K K K K NOTES: It s recommended that the torque arm s ftted on the sde of the unt adjacent to the drven machne. The use of a ftted bolt s recommended. 65

69 STANDARD NIT WIT B5 (D) FLANGE DIENSIONS ALL NITS Szes K09 to K12 Szes K03 to K08 8oles s1 da øe1 4oles s1 da øe1 o o Column 9 Entry F B5 (D) Flange on Left A4 Column 9 Entry B5 (D) Flange on Rght f1 L Tapped ole v X1 øb 1 øa 1 u ød L12 t Shaft c1 o 2 SIZE Øa1 a4 Øb1 c1 Øe1 f1 h m Øs1 K j K j K j K j K j K h K h K h K h shaft SIZE d 2 L L12 o t u v K / /8 NF x 0.75 Deep K / /2 NF x 1.13 Deep K / /8 NF x 1.5 Deep K / /8 NF x 1.5 Deep K / /8 NF x 1.5 Deep K / /4 16 NF x 1.65 Deep K / /4 16 NF x 1.65 Deep K / /4 16 NF x 1.65 Deep K NF x 2.17 Deep 66

70 22.5 o DIENSIONS ALL NITS K03, K04 & K08 øq K05 øq K06 øq øe5 22.5o øe5 30 o 30 o 45 o 22.5 o 22.5 o 30 o 30 o 45 o øe o F o K07 øq K09 øq øe5 øe5 45 o 45 o o2 o2 30 o 30 o f F 30 o 45 o 45 o 30 o ør ør K10 øq K12 øq 36 o 36 o øe5 øe5 18o 18o 18o 18o ale spgot K03 - K07 Female recess K08 - K12 18o 18o 18o 36 o 36 o 18o 36 o 36 o SIZE Øe5 F7 o2 ØQ Ør (h7) spgot Ø ØR (7) Spgot f K oles 8 x 1.25, 0.47 Deep K oles 8 x 1.25, 0.47 Deep K oles 10 x 1.5, 0.67 Deep K oles 10 x 1.5, 0.67 Deep K oles 10 x 1.5, 0.67 Deep K oles 12 x 1.75, 0.79 Deep K oles 16 x 2.0, 1.06 Deep K oles 16 x 2.0, 1.06 Deep Recess F K oles 16 x 2.0, 1.06 Deep

71 ASSEBLY ONTO SAFT - CSTOERS SAFT DETAIL DIENSIONS STANDARD BORE ASSEBLY T u l5 R d da d u1 d Spacer tube for use wth customer shaft wthout shoulder (Not suppled) m l2 l l3 l1 l4 SIZE d da I I1 I2 I3 I4 I5 m N R T u u1 K /8 x NF 0. deep 12 lb.ft K /2 x NF 1.25 deep 15 lb.ft K /8 x NF 1.69 deep 35 lb.ft K /8 x NF 1.69 deep 35 lb.ft K /8 x NF 1.42 deep 35 lb.ft K /4 x NF 1.65 deep 60 lb.ft K /4 x NF 1.65 deep 60 lb.ft K /4 x NF 1.65 deep 60 lb.ft K x NF 2 deep 160 lb.ft Assembly Instructons 1. Spray the hollow shaft bore and matng dameter of the output shaft wth Rocol DFS or equvalent antscuffng spray. 2. Ft key nto shaft. 3. Ft the crclp nto the output sleeve. 4. Ft the spacer tube only f the output shaft has no shoulder, then ft the output shaft nto the output sleeve. 5. Secure n place wth the washer and bolt. Torque tghten to the values stated n column N of the above table. 68

72 t DISASSEBLY ETOD FRO SAFT DIENSIONS STANDARD BORE DISASSEBLY c4 * D d3 * PARTS SPPLIED BY CSTOER * d2 m1 u * m1 m 1x45 o d3 c5 l2 SIZE c4 c5 D d2 d3 I2 m m1 t (max) (max) K /8 N K /8 N K N K N K N K N K N K N K N

73 SIPPING WEIGT (lbs) SIPPING SPECIFICATION NIT SIZE AND NBER OF REDCTIONS K0332 K0352 K0432 K0452 K0532 K0552 K0632 K0652 K0732 K0752 K0832 K0852 K0932 K0952 K1032 K1052 K1232 K1252 OTORIZED REDCER VERSION OTPT SAFT OPT FLANGE C Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor Wth otor TC Wthout otor 997 Wth otor TC Wthout otor 997 Wth otor TC Wthout otor 1028 Wth otor TC Wthout otor 1028 Wth otor

74 Product Safety Informaton IPORTANT General - The followng nformaton s mportant n ensurng safety. It must be brought to the attenton of personnel nvolved n the selecton of the equpment, those responsble for the desgn of the machnery n whch t s to be ncorporated and those nvolved n ts nstallaton, use and mantenance. The equpment wll operate safely provded t s selected, nstalled, used and mantaned properly. As wth any power transmsson equpment proper precautons must be taken as ndcated n the followng paragraphs, to ensure safety. Potental azards - these are not necessarly lsted n any order of severty as the degree of danger vares n ndvdual crcumstances. It s mportant therefore that the lst s studed n ts entrety:- 1) Fre/Exploson (a) Ol msts and vapour are generated wthn gear unts. It s therefore dangerous to use naked lghts n the proxmty of gearbox openngs, due to the rsk of fre or exploson. (b) In the event of fre or serous overheatng (over 300 o C), certan materals (rubber, plastcs, etc.) may decompose and produce fumes. Care should be taken to avod exposure to the fumes, and the remans of burned or overheated plastc/rubber materals should be handled wth rubber gloves. 2) Guards - Rotatng shafts and couplngs must be guarded to elmnate the possblty of physcal contact or entanglement of clothng. It should be of rgd constructon and frmly secured. 3) Nose - gh speed gearboxes and gearbox drven machnery may produce nose levels whch are damagng to the hearng wth prolonged exposure. Ear defenders should be provded for personnel n these crcumstances. Reference should be made to the Department of Employment Code of Practce for reducng exposure of employed persons to nose. 4) Lftng - Where provded (on larger unts) only the lftng ponts or eyebolts must be used for lftng operatons (see mantenance manual or general arrangement drawng for lftng pont postons). Falure to use the lftng ponts provded may result n personal njury and/or damage to the product or surroundng equpment. Keep clear of rased equpment. 5) Lubrcants and Lubrcaton (a) Prolonged contact wth lubrcants can be detrmental to the skn. The manufacturer's nstructon must be followed when handlng lubrcants. (b) The lubrcaton status of the equpment must be checked before commssonng. Read and carry out all nstructons on the lubrcant plate and n the nstallaton and mantenance lterature. eed all warnng tags. Falure to do so could result n mechancal damage and n extreme cases rsk of njury to personnel. 6) Electrcal Equpment - Observe hazard warnngs on electrcal equpment and solate power before workng on the gearbox or assocated equpment, n order to prevent the machnery beng started. 7) Installaton, antenance and Storage (a) In the event that equpment s to be held n storage, for a perod exceedng 6 months, pror to nstallaton or commssonng, applcaton engneerng must be consulted regardng specal preservaton requrements. nless otherwse agreed, equpment must be stored n a buldng protected from extremes of temperature and humdty to prevent deteroraton. The rotatng components (gears and shafts) must be turned a few revolutons once a month (to prevent bearngs brnellng). (b) External gearbox components may be suppled wth preservatve materals appled, n the form of a "waxed" tape overwrap or wax flm preservatve. Gloves should be worn when removng these materals. The former can be removed manually, the latter usng whte sprt as a solvent. Preservatves appled to the nternal parts of the gear unts do not requre removal pror to operaton. (c) Installaton must be performed n accordance wth the manufacturer's nstructons and be undertaken by sutably qualfed personnel. (d) Before workng on a gearbox or assocated equpment, ensure that the load has been removed from the system to elmnate the possblty of any movement of the machnery and solate power supply. Where necessary, provde mechancal means to ensure the machnery cannot move or rotate. Ensure removal of such devces after work s complete. (e) Ensure the proper mantenance of gearboxes n operaton. se only the correct tools and approved spare parts for repar and mantenance. Consult the antenance anual before dsmantlng or performng mantenance work. 8) ot Surfaces and Lubrcants (a) Durng operaton, gear unts may become suffcently hot to cause skn burns. Care must be taken to avod accdental contact. (b) After extended runnng the lubrcant n gear unts and lubrcaton systems may reach temperatures suffcent to cause burns. Allow equpment to cool before servcng or performng adjustments. 9) Selecton and Desgn (a) Where gear unts provde a backstop faclty, ensure that back-up systems are provded f falure of the backstop devce would endanger personnel or result n damage. (b) The drvng and drven equpment must be correctly selected to ensure that the complete machnery nstallaton wll perform satsfactorly, avodng system crtcal speeds, system torsonal vbraton, etc. (c) The equpment must not be operated n an envronment or at speeds, powers, torques or wth external loads beyond those for whch t was desgned. (d) As mprovements n desgn are beng made contnually the contents of ths catalogue are not to be regarded as bndng n detal, and drawngs and capactes are subject to alteratons wthout notce. The above gudance s based on the current state of knowledge and our best assessment of the potental hazards n the operaton of the gear unts. Any further nformaton or clarfcaton requred may be obtaned by contactng an Applcaton Engneer.

75 CONTACT S ASTRALIA DENARK SWEDEN & NORWAY NITED KINGDO Radcon Transmsson (Australa) PTY Ltd Australa Tel: EROPE Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Austra Tel: Fax: France Tel: Fax: Germany Tel: Fax: Italy Tel: Benzler Transmsson A/S Fuglebævej 3D DK-2770 Kastrup, Denmark Tel: Fax: FINLAND Oy Benzler AB Vanha Talvte 3C FI elsngfors, Fnland Tel: Fax: INDIA Elecon. Engneerng Company Ltd. Anand Sojtra Road Vallabh Vdyanagar Gujarat Inda AB Benzlers Box 922 (Landskronavägen 1) elsngborg Sweden Tel: Fax: TAILAND Radcon Transmsson (Thaland) Ltd 700/43 oo 6 Amata Nakorn Industral Estate Tumbol Klongtumru uang, Chonbur Thaland Tel: Fax: Radcon Transmsson K Ltd nt J3 Lowfelds Busness Park, Lowfelds Way, Elland West Yorkshre, X5 9DA Tel: +44 (0) Fax: +44 (0) SA Radcon SA Transmsson Ltd 1599 Lunt Avenue Elk Grove Vllage Chcago Illnos SA Tel: Fax: Netherlands & the rest of Europe Tel: Fax: Tel: Fax: Techncal p to - 100kW 500 Nm Worm Gears CA-1.00GB0111

76 Benzlers Denmark Fnland Germany Sweden The Netherlands Radcon Thaland nted Kngdom +44 (0) SA