Series C Helical Worm

Transcription

1 Seres C elcal Worm Techncal p to - 60 P / 89,000 lb.n Geared otors CC-2.00S1211

2 PRODCTS IN TE RANGE Servng an entre spectrum of mechancal drve applcatons from food, energy, mnng and metal; to automotve, aerospace and marne propulson, we are here to make a postve dfference to the supply of drve solutons. Seres A Worm Gear unts and geared motors n sngle & double reducton types Seres BD Screwjack worm gear unt Seres BS Worm gear unt Seres C Rght angle drve helcal worm geared motors & reducers Seres F Parallel angle helcal bevel helcal geared motors & reducers Seres G elcal parallel shaft & bevel helcal rght angle drve gear unts Seres Large helcal parallel shaft & bevel helcal rght angle drve unts Seres J Shaft mounted helcal speed reducers Seres K Rght angle helcal bevel helcal geared motors & reducers Seres In-lne helcal geared motors & reducers Rolod Gear Pump Lubrcaton and flud transportaton pump Seres X Cone Rng Pn and bush elastomer couplng Seres X Gear Torsonally rgd, hgh torque couplng Seres X Grd Double flexng steel grd couplng Seres X Nylcon Gear couplng wth nylon sleeve Seres X Torque Lmter Overload protecton devce We offer a wde range of repar servces and many years experence of reparng demandng and hghly crtcal transmssons n numerous ndustres. We can create custom engneered transmsson solutons of any sze and confguraton.

3 NOTES

4 CONTENTS PAGE General Descrpton 2 nt Desgnatons 3 Explanaton and use of Ratngs and Servce Factors 4 Load Classfcaton by Applcatons 5 Selecton Procedure 6-7 Optons 8-9 otor Adaptors Lubrcaton 13 ountng Postons 14 nt andngs 15 OTORIZED otor Detals 18 Addtonal otor Features 19 Addtonal Gearbox Features 20 Selecton Tables - Geared otors Dmenson Sheets - Geared otors otorzed Backstop odule 51 REDCER Overhung & Axal Loads on Shafts 54 Ratngs - Input Power / Torque Dmenson Sheets - Reducers Dmenson Sheet - nts ftted wth Feet Thermal Power Ratngs / Dmensons of nt wth Fan Reducer Backstop odule 89 OTPT OPTIONS Dmensons of shaft Optons 90 Dmenson Sheet - Torque Bracket 91 Dmensons of B5 (D) Flange unts 92 Dmensons of B14 (C) Flange unts 93 Agtator nts 94 Dmenson Sheet - Assembly / Dsassembly Shppng Specfcaton 97

5 Seres C rght angle helcal worm geared motors and reducers provde a hghly effcent and compact soluton to meet most requrements up to 60 P wth maxmum output torque capacty of 88,500 Lb-In. Followng a long lne of power transmsson products, ths product adds to the growng famly of new drves whch has taken advantage of our many years of accumulated desgn expertse, together wth the use of hgh qualty materals and components. The end result s a seres of speed reducng and geared motors offerng hgh load carryng capacty, ncreased effcency, quet runnng and relablty. The Range Includes Eght szes of unts wth a rato coverage of 8:1 to 250:1 n double reducton and 16000:1 n combned unts. Verson W - Standard unt (C03 - C06 Only) Verson B - Standard unt wth base mounted feet Verson E - Standard unt wth end mounted feet Verson R - Standard unt wth top mounted feet Verson V - Standard unt wth Drywell and output flange for mountng postons 2 & 3 (szes C07 - C10 only) Verson F/ - Standard unt wth output flange Verson G - Standard unt wth output flange reduced da (sze C03 only) Verson T/Q - Standard unt wth Banjo torque arm Verson - Verson A - nt Types: Standard unt Banjo torque arm eavy Duty (C10 only) Agtator (Szes C07 - C10 only) nt type - otorzed wth IEC standard motor nt type N - otorzed wth NEA standard motor nt type - otorzed wth hgh effcency motor (IE2 or EPACT) nt type E - otorzed wth NEA hgh effcency motor (EPACT) nt type G - nt to allow fttng of customers IEC motor nt type A - nt to allow fttng of customers NEA motor nt type R - Reducer unt nt type S - Reducer unt wth fan kt nt type W - Reducer unt wth backstop CCW rotaton nt type X - Reducer unt wth backstop CW rotaton nt type Y - Reducer unt wth fan and backstop CW rotaton nt type Z - Reducer unt wth fan and backstop CCW rotaton Desgn Features Include Patented standard motor connecton (IEC or NEA). Ablty to ft double ol seals nput and output as requred. All unts are dmensonally nterchangeable wth other major manufacturers. Brake geared motors are avalable as standard. Szes 03, 04, 05 and 06 are lubrcated for lfe. otorzed unts can be ftted wth a backstop module and reducer unts can be ftted wth a backstop and fan. nts are manufactured and assembled from a famly of modular kts for dstrbutor frendlness mnmsng nventory and maxmsng avalablty. As mprovements n desgn are beng made contnually ths specfcaton s not to be regarded as bndng n detal and drawngs and capactes are subject to alteraton wthout notce. Certfed drawngs wll be sent on request. * Typcal unt desgnatons 1 GENERAL DESCRIPTION Two stage reducton unt wth base mounted feet and hollow output shaft * C B R A Four stage otorzed unt wth end mounted feet and hollow output shaft * C E N A - 1 A. 2 5 B - - Four stage reducton unt wth hollow output shaft * C W R A Two stage otorzed unt wth output flange and sngle extenson output shaft * C F N N - 1 A 0. 5 B - - Four stage reducton unt wth base mounted feet and hollow output shaft * C B R A Two stage reducton unt wth output flange and sngle extenson output shaft * C F R N

6 NIT DESIGNATIONS Example * Gearbox Codes otor Codes C C B C - 1 D. 1 8 A Addtonal Gearbox Features Double Ol Seal, otorzed Backstop Etc e.g. - F 1 - Seres C Range C 2, 3 - Sze of nt 19 - Addtonal otor Features e.g. - A For Types Wthout otor Enter Through No of Reductons 2 3 & Revson Verson 1 For Szes 03 to 10 6,7,8 - Nomnal Overall Raton E.g nt Verson W - Standard nt (C03 - C06 Only) B - Standard nt wth Base ounted Feet E - Standard nt wth End ounted Feet R - Standard nt wth Top ounted Feet V - Standard nt wth Drywell and Flange For ountng Poston 2 & 3 (Szes C07 - C10 only) Std nt wth Flange F on Left on Rght G - Std nt wth Flange Reduced Da (C03 Only) Std nt wth Banjo Torque Arm T on Left Q on Rght - Std nt Banjo Torque Arm eavy Duty (C10 Only) 18 - No of otor Features No motor 15, 16, 17 - Geared otor Powers otor Power Requred e.g , 14 - ountng Poston e.g. 2 B 50 z 60 z 4 Pole (Std) 1500 rpm A 1800 rpm B 4 Pole (gh)1500 rpm K 1800 rpm L 6 Pole (Std) 1000 rpm C 1200 rpm D 6 Pole (gh)1000 rpm 1200 rpm N 2 Pole 3000 rpm E 3600 rpm F 8 Pole 750 rpm G 900 rpm S Dual speed or specal motor For reducer and non standard motor types enter otor Adaptor For nt Types Column 10 Entres, N,, E, G or A For All Other Types Enter Type of nt - otorzed wth IEC standard motor N - otorzed wth NEA standard motor - otorzed wth IEC hgh effcency motor (IE2 or EPACT) E - otorzed wth NEA hgh effcency motor (EPACT) G - nt to allow fttng of IEC motor (non std motor) A - nt to allow fttng of NEA motor (non std motor) R - Reducer unt S - Reducer unt wth fan kt W - Reducer unt wth backstop CCW rotaton X - Reducer unt wth backstop CW rotaton Y - Reducer unt wth fan and backstop CW rotaton 11 - Shaft Standard Sngle Extenson N on Left B on Rght Standard Double Extenson Extended Shaft for Flange ounted nts Standard ollow Shaft nt wth ollow Shaft wth Reduced Bore Da Z See output optons pages for metrc shaft optons Ths Page ay Be Photocoped Allowng The Customer To Enter Ther Order To access the on lne confgurator please vst Lookng on Inputshaft ountng Poston 1 (See page 16 for unt handngs) P A G Z - Reducer unt wth fan and backstop CCW rotaton 2

7 Gear unt selecton s made by comparng actual loads wth catalogue ratngs. Catalogue ratngs are based on a standard set of loadng condtons, whereas actual load condtons vary accordng to type of applcaton. Servce Factors are therefore used to calculate an equvalent load to compare wth catalogue ratngs..e. Equvalent Load = Actual Load x Servce Factor echancal ratngs and servce factor Fm echancal ratngs measure capacty n terms of lfe and/or strength, assumng 10 hr/day contnuous runnng under unform load condtons. Catalogue ratngs allow 100% overload at startng, brakng or momentarly durng operaton up to 10 hours per day. The unt selected must therefore have a catalogue ratng at least equal to half maxmum overload. echancal Servce Factor Fm (Table 1) s used to modfy the actual load accordng to daly operatng tme, and type of loadng. Load characterstcs for a wde range of applcatons are detaled n Table 3 opposte, whch are used n decdng the approprate Servce Factor Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used nstead of Fm. EXPLANATION & SE OF RATINGS & SERVICE FACTORS For unts subjected to frequent stop/starts overloads n excess of 10 tmes/day multply factor Fm x Factor Fs (table 2). Table 1. echancal Servce Factor (Fm) Prme mover Electrc motor, steam turbne or hydraulc motor ult-cylnder nternal combuston engne Sngle cylnder nternal combuston engne Duraton of servce hrs per day nform mass acceleraton factor < 0.2 Load classfcaton-drven machne oderate mass acceleraton factor < 3 eavy mass acceleraton factor < 10 nder to Over nder to Over nder to Over ass acceleraton factor = all external moments of nerta * moment of nerta of drvng motor * calculated wth reference to the motor speed Table 2. Number of Starts Factor (Fs) Start / Stops per hour (1) p to > 200 Factor Fs Note: (1) Intermedate values are obtaned by lnear nterpolaton Thermal Ratng (For In-lne Reducers) The Thermal Ratng s the gearboxes ablty to dsspate heat. If exceeded, may cause the lubrcant to break down resultng n premature gear falure. A thermal check should be made n accordance wth procedure (page 90) for n lne reducers. 3

8 LOAD CLASSIFICATIONS BY APPLICATIONS Table 3 = nform load = oderate shock load = eavy shock load = Refer to Applcaton Engneerng Drven achne Agtators pure lquds lquds and solds lquds-varable densty Blowers centrfugal lobe vane Brewng and dstllng bottlng machnery brew kettles-contnuous duty cookers-contnuous duty mash tubs-contnuous duty scale hopper-frequent starts Can fllng machnes Cane knfes Car dumpers Car pullers Clarfers Classfers Clay workng machnery brck press brquette machne clay workng machnery pug mll Compressors centrfugal lobe recprocatng mult-cylnder sngle cylnder Conveyors-unformly loaded or fed apron assembly belt bucket chan flght oven screw Conveyors-heavy duty not unformly fed apron assembly belt bucket chan flght lve roll oven recprocatng screw shaker type of load Drven achne type of Drven achne type of Drven achne load load Cranes man hosts brdge travel trolley travel Crusher ore stone sugar Dredges cable reels conveyors cutter head drves jg drves maneuverng wnches pumps screen drve stackers utlty wnches Dry dock cranes man host auxlary host boom, luffng rotatng, swng or slew trackng, drve wheels Elevators bucket-unform load bucket-heavy load bucket-contnuous centrfugal dscharge escalators freght gravty dscharge man lfts passenger Fans centrfugal coolng towers nduced draft forced draft nduced draft large, mne, etc large, ndustral lght, small dameter Feeders apron belt dsc recprocatng screw Food ndustry beef slcer cereal cooker dough mxer meat grnders Generators-not weldng ammer mlls osts heavy duty medum duty skp host Laundry washers reversng Laundry tumblers Lne shafts drvng processng equpment lght other lne shafts log haul-nclne log haul-well type log turnng devce man log conveyor off bearng rolls planer feed chans planer floor chans planer tltng host re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chan sortng table tpple host conveyor tpple host drve transfer conveyors transfer rolls tray drve trmmer feed waste conveyor achne tools bendng roll punch press-gear drven notchng press- belt drven plate planers tappng machne other machne tools man drves auxlary drves etal mlls draw bench carrage and man drve pnch, dryer and scrubber rolls-reversng sltters table conveyors non-reversng group drves ndvdual drves reversng wre drawng and flattenng machne wre wndng machne ll-rotary type ball cement klns dryers and coolers klns, other than cement pebble rod plan wedge bar tumblng barrels xers concrete mxers -contnuous concrete mxers -ntermttent constant densty varable densty Ol ndustry chllers ol well pumpng paraffn flter press rotary klns Lumber ndustry barkers-hydraulcmechancal burner conveyor chan saw and drag saw chan transfer craneway transfer de-barkng drum edger feed gang feed green chan lve rolls log deck Paper mlls agtators, (mxers) barker-auxlareshydraulc barker-mechancal barkng drum beater and pulper bleacher calenders calenders-super convertng machne, except cutters, platers conveyors couch cutters-plates cylnders dryers felt stretcher felt whpper jordans log haul presses pulp machne reel stock chest sucton roll washers and thckeners wnders Prntng presses Pullers barge haul Pumps centrfugal proportonng recprocatng sngle actng; 3 or more cylnders double actng; 2 or more cylnders sngle actng; 1 or 2 cylnders double actng; sngle cylnder rotary gear type lobe, vane Rubber and plastcs ndustres crackers laboratory equpment mxed mlls refners rubber calenders rubber mll-2 on lne rubber mll-3 on lne sheeter tre buldng machnes tre and tube press openers tubers and straners warmng mlls Sand muller Sewage dsposal equpment bar screens chemcal feeders collectors dewaterng screws scum breakers slow or rapd mxers thckeners vacuum flters Screens ar washng rotary-stone or gravel travellng water ntake Slab pushers Steerng gear Stokers Sugar ndustry cane knves crushers mlls Textle ndustry batchers calenders cards dry cans dryers dyeng machnery knttng machnes looms mangles nappers pads range drves slashers soapers spnners tenter frames washers wnders Wndlass type of load 4

9 SELECTION PROCEDRE FOR OTORIZED NITS EXAPLE APPLICATION DETAILS Absorbed power of drven machne = 1.3P speed of gearbox or Input speed of machne = 130 rev/mn Applcaton = nformly loaded belt conveyor Duraton of servce (hours per day) = 24hrs ountng poston = 1 Ambent temperature = 70 F Runnng tme (%) = 100% NOTE. If selectng a Seres C Reducer nt, a Thermal Check ST be made n accordance wth procedure on page 87 1 DETERINE ECANICAL SERVICE FACTOR (Fm) Refer to Load Classfcaton by Applcaton, table 3, page 5 Applcaton = nformly loaded belt conveyor Conveyors-unformly loaded or fed apron = nform load assembly belt bucket chan Refer to mechancal servce factor (Fm), table 1, page 4 Duraton of servce (hours per day) = 24hrs Prme mover Duraton of servce hrs per day Load classfcaton-drve nform oderate Electrc motor, steam turbne or hydraulc motor nder to Över DETERINE REQIRED OTPT TORQE AT GEARBOX OTPTSAFT Absorbed = Absorbed P x 6300 output torque Gearbox output speed Therefore mechancal servce factor (Fm) = 1.25 If the unt s subject to frequent start/stops Fm must be multpled by factor Fs (see table 2 page 4) 1.3 x = 630 lb-n 68 3 SELECT GEARED OTOR Refer to selecton table one motor sze larger than absorbed power. Absorbed power = 1.3 P, therefore refer to 1.5 P selecton table Requred output speed of gearbox = 130 rev/mn 1.5 P lb-n Fm lb Rato Torque Servce Factor Overhung Load nt Desgnaton Column Entry Spaces to be flled when enterng order Weght otor Sze 4 POLE 1750 rpm nomnal nput speed C B TC Go to pont 4 5

10 4 CECK OTPT TORQE torque (2) of selected unt must be equal or more than requred output torque at gearbox outputshaft. Requred output torque at gearbox outputshaft = 630 lb.n 1.5 P lb-n Fm lb Rato Torque Servce Factor Overhung Load SERIES C SELECTION PROCEDRE FOR OTORIZED NITS nt Desgnaton Column Entry Spaces to be flled when enterng order Weght otor Sze 4 POLE C B TC owever the output torque s only 595 aganst the requrement of 630 lb.n, hence a unt ftted wth a 2P motor s requred. 2 P lb-n Fm lb Rato Torque Servce Factor Overhung Load Selected unt s output torque (2) = 794 lb.n, therefore the torque from a 2P motor s acceptable. nt Desgnaton Column Entry Spaces to be flled when enterng order Weght C B TC otor Sze 5 CECK SERVICE FACTOR Servce factor (Fm) of selected unt must be equal or more than requred servce factor. Requred servce factor of gearbox = P lb-n Fm lb Rato Torque Servce Factor Overhung Load nt Desgnaton Column Entry Spaces to be flled when enterng order Weght C B TC otor Sze C B TC The servce factor (Fm) s only 0.96, therefore ths unt s not acceptable.and a larger C0421 unt must be selected wth a servce factor (Fm) of CECK OVERNG LOADS If sprocket, gear, etc s mounted on the outputshaft then refer to Overhung Loads Procedure, page 54, and compare wth allowable overhung load (lb) of selected unt Allowable overhung load (lb) must be equal or more than calculated overhung load requrement 2 P lb-n Fm lb Rato Torque Servce Factor Overhung Load nt Desgnaton Column Entry Spaces to be flled when enterng order Weght otor Sze C B TC C B TC NOTE: If any of the followng condtons occur then consult our Applcaton Engneers:- a) Inerta of the Drven achne (Referred to motor speed) >10 b) Ambent temperature s above 104ºC 6 Inerta of Gear nt plus otor

11 OTPT OPTIONS OTPTSAFT OPTIONS, COLN 11 ENTRY L11* L12 u Column 11 Entry Standard Sngle Extenson C on Left E on Rght Standard Double Extenson D Std Extended Shaft for Flange ounted nts F Std eavy Duty Sngle Extenson (Sze C06) J t Std eavy Duty Double Extenson (Sze C06) K Tapped ole w L ød Inch Sngle Extenson N on Left B on Rght Inch Double Extenson P * Inch shafts have open ended keyways, therefore no L11 dmenson s requred Inch Extended Shaft for Flange ount nts Inch eavy Duty Sngle Extenson (Sze C06) L G SIZE OF NIT C03 C04 C05 C06 C07 C08 C09 C10 TYPE OF OTPT SAFT COLN 11 ENTRY DIENSIONS IN (Inch shaft n nches) d L L11 L12 t u w Standard C, E, D / x 1.0 x 16 Deep Inch N, B, P / * / 4 NF x 0.63 Deep Standard C, E,D / x 1.5 x 22 Deep Inch N, B, P / * / 4 NF x 0.63 Deep Standard C, E, D / x 1.5 x 22 Deep Inch N, B, P / * / 8 NF x 0.87 Deep Standard C, E, D / x 1.75 x 22 Deep Standard eavy Duty J, K / x 2.0 x 36 Deep Inch N, B, P / * / 2 NF x Deep Inch eavy Duty L / * / 8 NF x 1.44 Deep Standard C, E, D / x 2.0 x 36 Deep Std Extended Shaft F / x 2 x 36 Deep Inch N, B / * / 8 NF x 1.44 Deep Inch Extended Shaft G / * / 8 NF x 1.44 Deep Inch Double Ext P / * / 8 NF x 1.44 Deep Standard C, E, D / x 2.5 x 42 Deep Std Extended Shaft F / x 2.5 x 42 Deep Inch N, B / * / 4 NF x 1.75 Deep Inch Extended Shaft G / * / 4 NF x 1.75 Deep Inch Double Ext P / * / 4 NF x 1.75 Deep Standard C, E, D / x 2.5 x 42 Deep Std Extended Shaft F / x 2.5 x 42 Deep Inch N, B / * / 4 NF x 1.75 Deep Inch Extended Shaft G / * / 4 NF x 1.75 Deep Inch Double Ext P / * / 4 NF x 1.75 Deep Standard C, E, D / x 3.0 x 50 Deep Std Extended Shaft F / x 3.0 x 50 Deep Inch N, B / * NF x 2.25 Deep Inch Extended Shaft G / * NF x 2.25 Deep Inch Double Ext P / * NF x 2.25 Deep 7

12 OTPTBORE OPTIONS OTPT BORE OPTIONS, COLN 11 ENTRY Column 11 Entry etrc ollow Shaft Standard / Inch ollow Shaft m1 m2 Setscrew w3 Inch ollow Shaft etrc ollow Shaft wth reduced bore dameter Z A ød m m3 m T Shaft Bore SIZE OF NIT C03 C04 C05 C06 C07 C08 C09 C10 TYPE OF BORE COLN 11 ENTRY DIENSIONS IN (Inch shaft n nches) D m m1 m2 m3 T w3 Standard / x 1.0, 40 Inch A / / 4 NF x 1 1 / 2 Standard / x 1.5, 50 Reduced Da Z / x 1.5, 50 Inch A / / 8 NF x 2 Standard / x 1.75, 55 Reduced Da Z / x 1.5 x 45 Inch A / / 2 NF x 2 Standard / x 2.0, 70 Reduced Da Z / x 2.0, 70 Inch A / / 8 NF x 2 3 / 4 Standard / x 2.5, 80 Reduced Da Z / x 2.0, x 70 Inch A / / 8 NF x 3 Standard / x 2.5, 80 Reduced Da Z / x 2.5, 80 Inch A / / 4 NF x 3 Standard / x 3.0, 110 Reduced Da Z / x 2.5, 100 Inch A / / 4 NF x 4 1 / 4 Standard / x 3.0, 110 Reduced Da Z / x 2.5, 100 Inch A / NF x 4 1 / 4 8

13 OTOR ADAPTERS DOBLE REDCTION NITS IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0321 C0421 C0521 C0621 C0721 RATIO COVERAGE B K B K B K - G - G 90 D R D R D R Z J - J 100 E S E S E S B L B L 112 E S E S E S B L B L D N COLN 12 ENTRY IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0321 C0421 C0521 C0621 C0721 C0821 C0921 C F F F F - F - V G G G G - G - D A J A J A J W F - F - D - E C Q C Q C Q Y - - E - F A K A K A F - G - E A K A K A F - G - E N P C B G - - F E - C A J A G B K B C - C D - D - COLN 12 ENTRY Lmted Avalablty / Non Preferred NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A,E and N Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0321 C0421 C0521 C0621 C0721 C0821 C0921 C c T T T - Q - Q /145TC V W V W V W - R - R - N /184TC X - X - X - S T S T J P - S - P 213/215TC V K Q - T - Q 254/256TC W - L P L R 284/286TC Q V S 324/326TC R W N T COLN 12 ENTRY 9

14 OTOR ADAPTERS TRIPLE REDCTION NITS IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0331 C0431 C0531 C0631 C COLN B K B K B K B K - G 90 D R D R D R D R Z J 100 E S E S E S E S B L B L IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0331 C0431 C0531 C0631 C0731 RATIO COVERAGE F F F F F F - F - V 71 G G G G G G - G - D COLN A J A J A J A J W F 90 C Q C Q C Q C Q Y A K A K N P Lmted Avalablty / Non Preferred NEA FLANGES C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR FRAE / FLANGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0331 C0431 C0531 C0631 C0731 RATIO COVERAGE c COLN 12 T T T T - Q 143/145TC V W V W V W V W - R 182/184TC X - X - X - X - S T 213/215TC

15 OTOR ADAPTERS QADRPLE REDCTION NITS IEC Flanges B14 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over 71 COLN 12 ENTRY K K K K K - G - G - G 90 R R R R R Z J Z J - J 100 S S S S S B L B L B L B L B L B L D N IEC Flanges B5 - Column 12 Entry For nt Types Column 10 Entres G, and Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over 63 F F F F F - V - V G G G G G - D - D - - COLN 12 ENTRY 80 J J J J J W F W F - F 90 Q Q Q Q Q Y Y A K A K A K A K A K K K N P N P C E - Lmted Avalablty / Non Preferred NEA Flanges C Face - Column 12 Entry For nt Types Column 10 Entres A, E and N Only OTOR FRAE / FLANGE RATIO COVERAGE NIT SIZE, NBER OF REDCTIONS, REVISION NBER C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 All Ratos All Ratos All Ratos All Ratos All Ratos & Over & Over & Over 56c COLN 12 ENTRY - Q - Q - Q 143/145TC W W W W W - R - R - R 182/184TC S T S T S T 213/215TC V 11

16 LBRICATION LBRICANT AND QANTITY nt szes C03, 04, 05 and 06 are factory flled wth a grade 6G lubrcant. nt szes C07, 08, 09 and 10 wll be despatched wthout ol. Note: Catalogue ratngs are based on the polyglycol range of synthetc ols recommended on ths page. The use of mneral or specal ols wll requre a derate, please contact our Applcaton Engneers. The ol grade s stamped on the name plate and the ol level should be establshed by fllng untl the ol escapes va the level plug, The grade and level are determned from the operatng speed of the gear unt and the ambent temperature range, whch f not gven when orderng wll be assumed to be 1450 rev / mn nput and ambent temperature range 0 to 95ºF. Ol grades and ol level should always be checked before nstallaton, Consult the Installaton and antenance nstructons provded wth the gear unt. To determne the ol grade refer to table 1, and then refer to the Installaton and antenance nstructons to select an approved lubrcant To determne the ol capacty refer to approprate table 2 or 3. Ol capactes are only approxmate and unts should be flled untl ol escapes from the level plug holes. Do not overfll as excess wll cause overheatng and leakage. Always fll wth correct lubrcant as marked on the nameplate. Never mx lubrcant grades. See Installaton and antenance nstructons for lsts of approved lubrcants wthn the grades. nless stated wth the order these operatng condtons wll be assumed TABLE 1 SERIES C OIL GRADES GEAR NIT DETAILS ABIENT TEPERATRE RANGE * NIT TYPE RATIO RANGE INPT SPEED(REV / IN) -22ºF to 68ºF 32ºF to 95ºF 68ºF to 122ºF G 6G 8G > G 6G 7G > G 6G 6G DOBLES G 6G 8G > G 6G 7G G 6G 8G G 7G 9G < QADRPLES > G 6G 8G G 7G 9G * For other ambent temperatures please refer to our Applcaton Engneers. TABLE 2 LBRICANT QANTITY (LITERs ) (double reducton and fnal stage quadruple reducton) ONTING POSITION DOBLE, TRIPLE AND FINAL STAGE QADRPLE REDCTION nt Sze C0321 C0331 C0421 C0431 C0521 C0531 C0621 C0631 C0721 C0731 C0821 C0921 C Level 1 * Level 2 * Level 1 * Level 2 * Level 1 * Level 2 * * se Level 1 for output speeds lower than 100 rpm * se Level 2 for output speeds of 100 rpm and hgher. 1 LITER = 0.26 gallon (S) TABLE 3 LBRICANT QANTITY (LITERs ) (prmary stage quadruple reducton) PRIARY STAGE QADRPLE REDCTION nt Sze C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 SECONDARY NIT (Lubrcant quantty see table 2) C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 PRIARY NIT PRIARY QANTITY 1 to (nt lubrcant) 5 & nt flled wth Grade 6E lubrcant sutable for all ambent temperatures between 32F to 95F and are lubrcated for lfe 12

17 SERIES C ONTING POSITIONS 6 COLN 13 ENTRY Enter - * for unts wth no ol fll * ountng Poston 6 s not recommended for geared motors - Consult Applcaton Engneerng Gear nts for use n mountng postons 5 and 6 should only be selected wth overall ratos greater or equal to those shown n table below nt Sze Base ounted nts 4 4 Input C03-C08 All All All C09 18:1 18:1 25:1 C10 18:1 40:1 63:1 >1800 Consult Applcaton Engneerng * Flange ounted nts 4 4 ONTING POSITIONS - SOWN AS OTORIZED - APPLIES ALSO FOR REDCERS COLN 14 ENTRY ALL OTORS Column 14 Entry 180 o 270 o 270 o Termnal Box Poston A 0 B 90 C 180 D Reducer or no motor ftted 0o 180 o 0o o 3

18 NIT ANDINGS Column 9 Entry Left Rght Std nt wth Flange F Std nt wth Torque Bracket T Q Column 11 Entry Left etrc Rght Left Inch Rght Sngle Shaft C E N B Double Shaft D P ollow Shaft A 14

19 15 SERIES C

20 OTORIZED OTORIZED SERIES C 16

21 NEA OTOR DETAILS NEA Standard otors ko BF 4OLES BD øaj øak g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A ko max Ø g BF TAP NC 56C / TC/145TC /8-16 ko BF 4OLES BD øak AJ g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A ko max Øg BF TAP NC 182TC/184TC / TC/215TC / TC/256TC / TC/286TC / TC/326TC / TC/365TC / TC/405TC /8-11 * otor lengths for our standard motors. These lengths may vary f alternatve motor s ftted. 17

22 ADDITIONAL OTOR FEATRES ADDITIONAL OTOR FEATRES - COLN 19 ENTRY Column 19 Entry Brake otor and Release on Brake Forced Ventlaton/ Constant Blower (TECB) Thermstors Specal - A B C D E F G K L S Please refer to Applcaton Engneerng for detals of the followng addtonal motor features - PGF encoder flange - Wash down - Customsed brake torque - Separate brake supply - Alumnum fan - Ant Condensaton heater - B-metal temperature detectors, Thermostat - EExEIIT3 - Ex na II T3 - IP56 - IP65 - etal fan cover - Ran cowl - Separate termnal box 18

23 ADDITIONAL GEARBOX FEATRES ADDITIONAL GEARBOX FEATRES - COLN 20 ENTRY Column 20 Entry Double Shaft Ol Seals Ol Level Glass C07 - C10 CW Rotaton * otorzed Backstop CCW Rotaton Specal - A B C D E F G I J K L Please refer to our Applcaton Engneers for detals of the followng addtonal gearbox features - Prme pant only - Wash down - BISSC compatble - Specal ol (food compatble, bodegradable, dfferent vscostes etc) IEC B5 frame szes and NEA frame szes 182TC -326TC - see page 70 for detals 19

24 0.25 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B C otor Sze C B C C B C C B C NOTE C B C Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 20

25 SELECTION TABLES GEARED OTORS 0.25 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B C otor Sze C B C C C. 2 5 B C C C B C C C. 2 5 B C C C C C C C C B C C C C C C C C C C C C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C C. 2 5 B C C C C C C C C C C C C C C C C 21

26 0.33 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B C otor Sze C B C C B C C B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B C

27 SELECTION TABLES GEARED OTORS 0.33 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B C otor Sze C B C C B C C B C C C. 3 3 B C C C C C C C B C C C C C C C C C C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C C. 3 3 B C C C C C C C C C C C C 23

28 0.33 P 4 POLE 1750 rpm nomnal nput speed 0.50 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C C. 3 3 B C C C C. 3 3 B C C C C C C C C C C C C C C K K C B C otor Sze C B C C B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B C

29 SELECTION TABLES GEARED OTORS 0.50 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B C otor Sze C B C C B C C B C C B C C B C NOTE C C. 5 0 B C Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 25

30 0.50 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B C C C C C C C C otor Sze C B C C C C C C C C C C C C C C C. 5 0 B C C C C C C C C C C C C C C C 0.75 P 4 POLE 1750 rpm nomnal nput speed C B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 26

31 SELECTION TABLES GEARED OTORS 0.75 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B C otor Sze C B C C B C C B C C B C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 27

32 0.75 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B C otor Sze C B C C B C C B C C C C C B C C C C C C C C C C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 28

33 SELECTION TABLES GEARED OTORS 0.75 P 4 POLE 1750 rpm nomnal nput speed 1 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B C C C C C C C C C C C C C C C C B TC otor Sze C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C B TC

34 1 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC otor Sze C B TC C B TC C B TC C B TC C B TC C NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 30

35 SELECTION TABLES GEARED OTORS 1 P 4 POLE 1750 rpm nomnal nput speed 1.5 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC C C C C C C C B TC C C C C C C C C C C C C B TC otor Sze C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC

36 1.5 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC C B TC otor Sze C B TC C B TC C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C C C 32

37 SELECTION TABLES GEARED OTORS 1.5 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC C C C C C C C C otor Sze 2 P 4 POLE 1750 rpm nomnal nput speed C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C B TC

38 2 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC C B TC otor Sze C B TC C B TC C B TC NOTE 3 P 4 POLE 1750 rpm nomnal nput speed Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C C C C C C B TC C B TC C B TC

39 SELECTION TABLES GEARED OTORS 3 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC otor Sze C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C B TC

40 3 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC otor Sze C B TC C 5 P 4 POLE 1750 rpm nomnal nput speed C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC

41 SELECTION TABLES GEARED OTORS 5 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC otor Sze C B 438TC C B TC C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 37

42 7.5 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC otor Sze C B TC C B TC C B TC C B 586TC 213TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC

43 SELECTION TABLES GEARED OTORS 7.5 P 4 POLE 1750 rpm nomnal nput speed 10 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC C B TC otor Sze C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC C B TC

44 15 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC otor Sze C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 40

45 SELECTION TABLES GEARED OTORS 20 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order Weght C B TC C B TC otor Sze C B TC C B TC P 4 POLE 1750 rpm nomnal nput speed NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng C B TC

46 25 P 4 POLE 1750 rpm nomnal nput speed 30 P 4 POLE 1750 rpm nomnal nput speed R/IN lb.n Fm lb nt Desgnaton lb SERIES C SELECTION TABLES GEARED OTORS Rato Servce Overhung Column Entry 1 Through 20 Weght otor Torque Factor Load Spaces to be flled when enterng order Sze C B TC C B TC C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 42

47 40 P 4 POLE 1750 rpm nomnal nput speed 50 P 4 POLE 1750 rpm nomnal nput speed R/IN Rato lb.n Torque Fm lb nt Desgnaton lb Servce Factor Overhung Load Column Entry 1 Through 20 Spaces to be flled when enterng order SERIES C SELECTION TABLES GEARED OTORS Weght C B TC C B TC C B TC otor Sze C B TC NOTE Other output speeds are avalable usng 2 and 6 pole motors - Consult Applcaton Engneerng 43

48 DIENSIONS DOBLE REDCTIONS w7 k1 * k0 o o q q1 e1 Cover h1 a1 c1 * For otor Dmensons refer to The otor Detals page 18 For otor Dmensons refer to the otor Detals page Setscrew w3 OD h2 b1 y f0 b0 * g6 * g p4 4 oles: 'S' a2 b 4 oles: 'S' m1 m2 m3 m m T Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C ollow Bore SIZE s w7 y D m m1 m2 m3 T w3 C0321 8, 0.59 deep / 4" NF x 1.50 C , 0.79 deep / 8" NF x 2.00 C , 0.71 deep / 2" NF x 2.00 C , 0.79 deep / 8" NF x 2.75 NEA otor Frame Sze C0321 C0421 C0521 C0621 k1 k1 k1 k1 56c Tc / 145Tc Tc / 184Tc Tc / 215Tc

49 DIENSIONS DOBLE REDCTION a3 q bx fx k1 q1 nx * k0 4 oles: 'S1' w7 o a1 o Cover * For otor Dmensons refer to The otor Detals page 18 For otor Dmensons refer to the otor Detals page 4 oles: 'S' m1 m2 Setscrew w3 m3 OD h p3 h1 y * g6 * g a2 b f n c a e m m T Shaft Bore SIZE a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C C C C SIZE s s1 w7 y ollow Bore D m m1 m2 m3 T w3 C , 1.34 deep / 8" NF x 3.00 C , 1.34 deep / 4" NF x 3.00 C , 1.77 deep / 4" NF x 4.25 C , 1.77 deep " NF x 4.25 NEA otor Frame Sze C0721 C0821 C0921 C1021 k1 k1 k1 k1 56c Tc / 145Tc Tc / 184Tc Tc / 215Tc Tc / 256Tc Tc / 286Tc Tc / 326Tc

50 DIENSIONS TRIPLE REDCTIONS w7 q k1 q1 * k0 o e1 o Cover h1 * g6 * g a1 * For otor Dmensons refer to The For otor otor Detals Dmensons page 18 refer to the otor Detals page Setscrew w3 OD h2 b1 f0 b0 y p4 4 oles: 'S' a2 b c1 4 oles: 'S' m1 m2 m3 m m T Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C SIZE s w7 y ollow Bore D m m1 m2 m3 T w3 C0331 8, 0.59 deep / 4" NF x 1.50 C , 0.79 deep / 8" NF x 2.00 C , 0.71 deep / 2" NF x 2.00 C , 0.79 deep / 8" NF x 2.75 NEA otor Frame Sze C0331 C0431 C0531 C0631 k1 k1 k1 k1 56c Tc / 145Tc Tc / 184Tc

51 DIENSIONS TRIPLE REDCTION a3 q bx fx k1 q1 nx k0 4 oles: 'S1' w7 o a1 o * g6 * g Cover * For otor Dmensons refer to The For otor otor Detals Dmensons page 18 refer to the otor Detals page 4 oles: 'S' m1 m2 Setscrew w3 m3 OD h p3 y h1 a2 b f n c a e m m T Shaft Bore SIZE a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C SIZE s s1 w7 y ollow Bore D m m1 m2 m3 T w3 C , 1.34 deep / 8" NF x 3.00 NEA otor Frame Sze C0731 k1 56c Tc / 145Tc Tc / 184Tc Tc / 215Tc

52 DIENSIONS QADRPLE REDCTIONS w7 k1 * k0 o 0 q q1 e1 Cover a1 4 oles: 'S' * For otor Dmensons refer to The otor Detals page 18 For otor Dmensons refer to the otor Detals page 4 oles: 'S' m1 m2 Setscrew w3 m3 OD y * g6 * g a2 b c1 b1 v2 h2 f0 b0 h1 p4 m m T Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C SIZE s v2 w7 y ollow Bore D m m1 m2 m3 T w3 C0341 8, 0.59 deep / 4" NF x 1.50 C , 0.79 deep / 8" NF x 2.00 C , 0.71 deep / 2" NF x 2.00 C , 0.79 deep / 8" NF x 2.75 NEA otor Frame Sze C0341 C0441 C0541 C0641 k1 k1 k1 k1 56c Tc / 145Tc Tc / 184Tc

53 DIENSIONS QADRPLE REDCTION 4 oles: 'S1' a3 q fx bx q1 nx k1 * k0 w7 o a1 o Cover * For otor Dmensons refer to The For otor otor Detals Dmensons page refer 18 to the otor Detals page 4 oles: 'S' m1 m2 Setscrew w3 m3 OD h v2 h1 y * g6 * g p3 v3 a2 b f n c1 a e m m T Shaft Bore SIZE a a1 a2 a3 b bx c e f fx h h1 n x o p3 q q1 C C C C ollow Bore SIZE s s1 v2 v3 w7 y D m m1 m2 m3 T w3 C , 1.34 deep / 8" NF x 3.00 C , 1.34 deep / 4" NF x 3.00 C , 1.77 deep / 4" NF x 4.25 C , 1.77 deep " NF x 4.25 NEA otor Frame Sze C0741 C0841 C0941 C1041 k1 k1 k1 k1 56c Tc / 145Tc Tc / 184Tc Tc / 215Tc

54 OTORIZED BACKSTOP ODLE otorzed backstop modules can be ftted between the gear unt and motor. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (rev/mn). To ensure correct operaton motor speed must exceed lft off speed. Sutable for ambent temperature -40ºF to + 122ºF K1 øg6 Warnng IEC B5 FLANGE Removal of motor or backstop wll release the drve. Ensure all drven machnery s secure pror to any mantenance work otor Frame Sze Lft off (rev/mn) Rated Lockng Torque ( T max ) at motor (lb-n) øg6 K NEA C FLANGE otor Frame Sze Lft off (rev/mn) Rated Lockng Torque ( T max ) at motor (lb-n) øg6 K1 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC When a backstop module s ftted dmenson K1 should be added to the overall length of the geared motor assembly. Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 50

55 NOTES 51

56 REDCER REDCER SERIES C 52

57 OVERNG & AXIAL LOADS (NEWTONS) ON SAFTS axmum permssble overhung loads When a sprocket, gear etc. s mounted on the shaft a calculaton, as below, must be made to determne the overhung load on the shaft, and the results compared to the maxmum permssble overhung loads tabulated. Overhung loads can be reduced by ncreasng the dameter of the sprocket, gear, etc. If the maxmum permssble overhung load s exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexbly coupled and supported n ts own bearngs, or the gear unt shaft should be extended to run n an outboard bearng. Alternatvely, a larger gear s often a less expensve soluton. Permssble overhung loads vary accordng to the drecton of rotaton. The values tabulated are for the most unfavourable drecton wth the unt transmttng full rated power and the load P appled mdway along the shaft extenson. ence they can sometmes be ncreased for a more favourable drecton of rotaton, or f the power transmtted s less than the rated capacty of the gear unt, or f the load s appled nearer to the gear unt case. Refer to our Applcaton Engneers for further detals. In any event, the sprocket, gear etc. should be postoned as close as possble to the gear unt case n order to reduce bearng loads and shaft stresses, and to prolong lfe. All unts wll accept 100% momentary overload on stated capactes. Overhung load K (factor) Overhung load (lbs) Chan sprocket* 1.00 P = P x 63,000 x K Spur or helcal pnon 1.25 where N x R Vee belt sheave 1.50 P = equvalent overhung load (lbs) Flat belt pulley 2.00 P = power transmtted by the shaft (P) * If multstrand chan drves are equally loaded and the outer N = speed of shaft R = ptch radus of sprocket, etc. (n) Frb strand s further than dmenson A output Fraor B nput, refer to our Applcaton Engneers. K = factor A B Input Dstance mdway along the shaft extenson Sze of unt No. of Reductons Dmenson A (mm) Dmenson B (mm) C C C C C C C C C C C C C Inputshaft Overhung Loads, Frb (lbs) 1750 rpm - Two Three and Four Stage nts C03 C04 C05 C06 C07 C08 C09 C10 2 Stage Stage For output overhung load Fra consult ratngs tables pages 21 to 42 and pages 54 to 74. Axal Thrust Capactes (lbs) No check or calculaton s requred for axal loads (FA) towards or away from the unt up to 50% of the permssble overhung load. If the axal thrust consderably exceeds these values or f there s a combnaton of axal thrust loads and overhung loads please contact our Applcaton Engneers. 53

58 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0321 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C03 - C04 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 54

59 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0321 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C03 - C04 C % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 55

60 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0521 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C05 - C06 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 56

61 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0521 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C05 - C06 C % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 57

62 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0721 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C07 - C08 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 58

63 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0721 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C07 - C08 C % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 59

64 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0921 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C09 - C10 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 60

65 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0921 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C DOBLE REDCTION RATINGS SIZES C09 - C10 C % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s) 61

66 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0331 η (%) Pm (P 62 fra (lb s) (:1) 2 (lb-n) SERIES C TRIPLE REDCTION RATINGS SIZES C03 - C04 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s)

67 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0531 η (%) Pm (P fra (lb s) 63 (:1) 2 (lb-n) SERIES C TRIPLE REDCTION RATINGS SIZES C05 - C06 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % η (%) Pm (P) fra (lb s)

68 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0731 η (%) Pm (P 64 fra (lb s) % % % % % % % % % % % % % % % % % % (:1) 2 (lb-n) SERIES C TRIPLE REDCTION RATINGS SIZES C07 η (%) Pm (P) fra (lb s)

69 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0341 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C03 - C04 C C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % η (%) Pm (P) fra (lb s) 65

70 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0341 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C03 - C04 C C % % C % % C % % C % % C % % C % % C % % K % % K % % K % % K % % η (%) Pm (P) fra (lb s) 66

71 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0541 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C05 - C06 C C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % η (%) Pm (P) fra (lb s) 67

72 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0541 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C05 - C06 C C % % C % % C % % C % % C % % C % % C % % K % % K % % K % % K % η (%) Pm (P) fra (lb s) 68

73 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0741 η (%) Pm (P fra (lb s) 1 0 C % C % C % C % C % C % C % C % C % C % C % C % C % (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C07 η (%) Pm (P) fra (lb s) 69

74 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0741 η (%) Pm (P fra (lb s) 4 5 C % C % C % C % C % C % C % K % K % K % (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C07 η (%) Pm (P) fra (lb s) 70

75 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0841 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C08 - C09 C % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % C % % C % % C % % η (%) Pm (P) fra (lb s) 71

76 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0841 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C08 - C09 C C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % C % % K % % η (%) Pm (P) fra (lb s) 72

77 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C0841 η (%) Pm (P fra (lb s) (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C08 - C09 C K % % K % % K % η (%) Pm (P) fra (lb s) 73

78 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C1041 η (%) Pm (P fra (lb s) % % % % % % % % % % % % % % % C % C % C % (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C10 η (%) Pm (P) fra (lb s) 74

79 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C1041 η (%) Pm (P fra (lb s) 1 4 C % C % C % C % C % C % C % C % C % C % C % C % C % C % C % C % C % K % (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C10 η (%) Pm (P) fra (lb s) 75

80 - 2 - Torque (lb-n) Pm - Input Power (P) - Exact Rato (:1) η - Effcency (%) fra - Overhung Load (lb s) Column Entry Input N1 (:1) 2 (lb-n) C1041 η (%) Pm (P fra (lb s) 1 1 K % K % K % (:1) 2 (lb-n) SERIES C QADRPLE REDCTION RATINGS SIZES C10 η (%) Pm (P) fra (lb s) 76

81 DIENSIONS DOBLE REDCTION w7 q k q1 T2 Protecton Cover o e1 a1 o h1 L1 L14 L13 f0 b0 b1 d1 g6 4 oles tapped s p4 Tapped ole w1 h2 4 oles tapped s a2 b ød1 c1 t1 u1 m2 m1 Setscrew w3 ød Input Shaft m m3 m T Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 o C C C C SIZE p4 q q1 s w7 T2 g6 k C , 0.59 deep C , 0.79 deep C , 0.71 deep C , 0.79 deep Input Shaft ollow Bore SIZE d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T w3 C / 4" NF / 4" NF x 1.50 C / 4" NF / 8" NF x 2.00 C / 4" NF / 2" NF x 2.00 C / 4" NF / 8" NF x

82 DIENSIONS DOBLE REDCTION 4 oles tapped s1 a3 q bx f0 k q1 nx T2 ød1 u1 t1 Input Shaft Protecton Cover w7 o a1 o L1 L14 L13 h h1 d1 g6 p3 Tapped ole w1 c m1 a2 b n 4 oles s da m2 Setscrew w3 a e f ød m m3 m T Shaft Bore SIZE a a1 a a3 b2 bx c e f fx h h1 n nx o C C C C SIZE p3 q q1 s s1 w7 T2 g6 k C , 1.34 deep C , 1.34 deep C , 1.77 deep C , 1.77 deep Input Shaft ollow Bore SIZE d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T w3 C / 8" NF / 8" NF x 3.00 C / 4" NF / 4" NF x 3.00 C / 4" NF / 4" NF x 4.25 C " NF " NF x

83 DIENSIONS TRIPLE REDCTION w7 Protecton Cover o e1 a1 o Tapped ole w1 4 oles tapped s h2 p4 m1 4 oles tapped s ød1 u1 t1 Input Shaft m m2 m3 m Setscrew w3 T ød Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 k o C C C C SIZE p4 q q1 s T2 w7 g6 C , 0.59 deep C , 0.79 deep C , 0.71 deep C , 0.79 deep Input Shaft ollow Bore SIZE d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T w3 C / 4" NF / 4" NF x 1.50 C / 4" NF / 8" NF x 2.00 C / 4" NF / 2" NF x 2.00 C / 4" NF / 8" NF x

84 c SERIES C DIENSIONS TRIPLE REDCTION k 4 oles tapped 'S' a3 q b0 f0 q1 T2 w7 o o n0 a1 Protecton Cover L1 L14 L13 d1 g6 h1 Tapped ole w1 p3 a2 n 4 oles S1 da m2 m1 a f b Setscrew w3 e u1 O D O D1 h1 t1 m m3 m T Input Shaft Shaft Bore SIZE a a1 a2 a3 b bx c e f fx h h1 k n nx o C SIZE p3 q q1 s s1 T2 w7 g6 C , 1.34 deep Input Shaft ollow Bore SIZE d1 L1 L14 t u1 w1 D m m1 m2 m3 T w3 C / 8" NF / 8" NF x

85 DIENSIONS QADRPLE REDCTION w7 q q1 k T2 Protecton Cover o e1 a1 o h1 L1 L14 L13 f0 b0 y d1 g6 4 oles tapped s p4 b1 v2 Tapped ole w1 h2 c1 4 oles tapped s a2 b m2 m1 Setscrew w3 ød1 t1 u1 ød Input Shaft m m3 m T Shaft Bore SIZE a1 a2 b b0 b1 c1 e1 f0 h1 h2 o C C C C SIZE p4 q q1 s v2 w7 y T2 g6 k C , 0.59 deep C , 0.79 deep C , 0.71 deep C , 0.79 deep Input Shaft ollow Bore SIZE d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T w3 C / 4" NF / 4" NF x 1.50 C / 4" NF / 8" NF x 2.00 C / 4" NF / 2" NF x 2.00 C / 4" NF / 8" NF x

86 DIENSIONS QADRPLE REDCTION 4 oles tapped s1 a3 q bx fx q1 nx k T2 ød1 t1 u1 Input Shaft Protecton Cover w7 o a1 o h1 y v2 v3 L1 L14 L13 a2 b f n c d1 g6 Tapped ole w1 h p3 m1 4 oles s da m2 Setscrew w3 ød a e m m3 m T Shaft Bore SIZE a a1 a2 a3 b bx c e f fx h h1 n nx o C C C C SIZE p3 q q1 s s1 v2 v3 w7 y T2 g6 k C , 1.34 deep C , 1.34 deep C , 1.77 deep C , 1.77 deep Input Shaft ollow Bore SIZE d1 L1 L14 t1 u1 w1 D m m1 m2 m3 T w3 C / 4" NF / 8" NF x 3.00 C / 8" NF / 4" NF x 3.00 C / 8" NF / 4" NF x 4.25 C / 4" NF " NF x

87 DIENSIONS - FEET C 0 2 B R STANDARD NIT WIT BASE ONTED FEET h p3 n n c q2 b f 4 oles s da a e C 0 2 E R STANDARD NIT WIT END ONTED FEET c 4 oles s da no b1 fo bo no q a e SIZE a b b0 b1 c e f f0 h n n0 p3 q q2 s C C C C

88 DIENSIONS - FEET C E R STANDARD NIT WIT END ONTED FEET 4 oles s da q3 nx b1 fx bx nx c1 a2 e2 SIZE a2 bx b1 c1 e2 fx nx q3 s C C C C C R R STANDARD NIT WIT TOP ONTED FEET co nx q b1 fx bx nx 4 oles s da e3 a3 h h3 SIZE a3 b1 bx co e3 fx h h3 nx q s C C C C

89 TERAL POWER RATING Thermal Ratngs P Thermal ratngs are a measure of the unts ablty to dsspate heat, f they are exceeded the lubrcant may break down resultng n premature gear falure. The ratngs lsted below are true for horzontal mountng poston 1 runnng contnuously wth an ambent temperature equal to 68ºF. For other mountng postons, ambents and unts operatng ntermttently multply thermal power ratngs by factors Ft, Fp and Fd as approprate. TABLE 1 Thermal Power (P) Overall Input nt Sze Ratos Rev/mn C03 C04 C05 C06 C07 C08 C09 C10 8 to Consult our Applcaton Engneers to Consult our Applcaton Engneers to Table 2. Thermal servce factor Ft Thermal servce factor for ambent temperature Ambent temperature ºF Factor Table 3. Thermal servce factor Fp Thermal servce factor for mountng postons nt (Rev / mn) ountng Poston 1 2 & to >25 to >50 to >75 to >100 to >200 to >300 to > TABLE 4. Thermal servce factor Fd Thermal servce factor for duraton of runnng nt (Rev / mn) % Runnng tme per hour to >10 to >25 to >50 to >100 to >150 to >

90 FAN COOLED NITS TABLE 5. TERAL POWER (P) WIT COOLING FAN Overall Ratos Input Rev/mn nt Sze C03 C04 C05 C06 C07 C08 C09 C10 8 to Consult our Applcaton Engneers to Consult our Applcaton Engneers Note: When checkng thermal capactes use actual load requred to be transmtted, not ratng of prme mover. Column 10 Entry For reducer fan kt modules enter S n column 10 or f used n conjuncton wth a reducer backstop module kt Y CW rotaton Z CCW rotaton Dmensons of Fan Cooled nts q k L15 ø B 8 L16 L13 Shaft end detal as standard unt nt Sze øb8 k L15 q C C C C

91 REDCER BACKSTOP ODLE The reducer unts lsted below can be ftted wth an nternal backstop, ths has no effect of the external unt sze. The backstop devce ncorporates hgh qualty centrfugal lft off sprags whch are wear free above the lft off speed (n mn). To ensure correct operaton nput speed must exceed lft off speed. Sutable for ambent temperature -40ºF to + 122ºF Column 10 Entry For reducer fan kt modules enter W for CCW rotaton (or Z f used n conjuncton wth a fan kt) X for CW rotaton (or Y f used n conjuncton wth a fan kt) nt Sze Lft off at nputshaft (rev/mn) Rated Lockng Torque ( T max ) at nputshaft (lb-n) C0622/C0842/C C0722/C C C C Rotaton of outputshaft must be specfed when orderng as vewed from the outputshaft end (as shown n the dagram) CW - Free Rotaton - Clockwse Locked - Antclockwse AC - Free Rotaton - Antclockwse Locked - Clockwse CW 87

92 STANDARD OTPTSAFT OPTION SERIES C DIENSIONS OTPTSAFT OPTIONS STANDARD DOBLE EXTENDED OTPTSAFT OPTION Szes C03 - C06 Szes C03 - C06 w7 O Tapped ole w Tapped ole w O O Tapped ole w L L L ød ød u u L12 L11 t Shaft L11 L12 L12 L11 t Shaft Szes C07 - C10 Szes C07 - C10 w7 O L Tapped ole w Tapped ole w L O O L Tapped ole w ød ød u u L12 L11 t L11 L12 L12 L11 t Shaft Shaft SIZE ød L L12 O t u w w7 C / /4 NF 2.75 C / /4 NF 2.95 C / /8 NF 3.10 C / /2 NF 4.00 C06 eavy Duty 1.750/ /8 NF 4.00 C / /8 NF 5.00 C / /4 NF 5.62 C08 Double ext 2.312/ /4 NF 5.62 C / /4 NF 6.70 C09 Double ext 2.687/ /4 NF 6.70 C / NF 7.80 C10 Double ext 3.187/ NF

93 TORQE AR It s recommended that the torque arm s postoned such that the t s ftted on the sde of the unt adjacent to the drven machne. øf E Column 9 Entry Column 9 Entry A The torque arm requres a Strrup type anchorng T Torque arm on left C ød B QTorque arm on rght SIZE OF NIT DIENSIONS IN A B C ød E øf (Spgot Da) C x 8 on a 3.54 pcd 2.756/2.755 C x 8 on a 4.21 pcd 3.346/3.345 C x 8 on a 5.12 pcd 4.133/4.132 C x 10 on a 6.10 pcd 4.921/4.920 E Column 9 Entry Column 9 Entry A The torque arm requres a Strrup type anchorng T Torque arm on left ød C B QTorque arm on rght SIZE OF NIT DIENSIONS IN A B C ød E C x 12 on a 5.91 pcd C x 12 on a 7.68 pcd C x 16 on a 9.06 pcd C x 16 on a pcd 89

94 8 oles s1 da Szes C09 & C10 SERIES C DIENSIONS D (B5) FLANGE Szes C03 to C08 øe1 4 oles s1 da øe1 o o Column 9 Entry F B5 (D) Flange on Left a3 Column 9 Entry B5 (D) Flange on Rght f1 L Tapped ole v Shaft ø b 1 ø a 1 ød u L12 L11 t o c1 2 Note: Flange unts can be suppled as standard wth an extended output shaft Column 11 Entry F SIZE øa1 a3 øb1 c1 øe1 f1 m øs1 C03 Red Da j C j C j C j C j C j C h C h C h SIZE Standard Shaft - Column 11 Entry C ød 2 L L12 o t u v C / /4 NF C / /4 NF C / /8 NF C / /2 NF C06 eavy Duty 1.750/ /8 NF C / /8 NF C / /4 NF C / /4 NF C / NF 90

95 22.5 o SERIES C DIENSIONS C (B14) FLANGE C04, C05, C06 & C08 Eght hole pattern C03 Four hole pattern øq 22.5 o 22.5 o øe o 22.5 o 22.5 o 22.5 o 22.5 o F7 C07 & C09 Sx hole pattern f o2 F o2 ør ør C10 Ten hole pattern ale spgot C03 - C06 Female recess C07 - C10 SIZE øe5 F7 o2 Q ør h7 spgot ø ør 7 Spgot Recess C pcd 4 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep C pcd 8 oles Deep

96 AGITATOR NITS AGITATOR - Non Standard Specal Buld. Please consult our Applcaton Engneers F2 o V3 E 6 8 D 9 N6 A5 ø C 3 m6 W 3 N5 Vew on base Tapped hole K2 ør47 E 8 E 7 øq5 SIZE A5 C3 D E6 E7 øf2 K2 N5 N6 Q5 R4 8 9 V3 W3 C C C C x 0.59 on pcd 4 x 0.75 on pcd 4 x 0.75 on pcd 4 x 0.75 on pcd 5/8 NF /8 NF /8 NF /8 NF

97 ASSEBLY ONTO SAFT - CSTOERS SAFT DETAIL SERIES C DIENSIONS STANDARD BORE ASSEBLY T u l5 R d da d Shaft wth shoulder u1 d Spacer tube for use wth customer shaft wthout shoulder (Not suppled) m l2 l l3 l1 l4 Shaft wthout shoulder Spacer Tube Protectve Cover SIZE Bore d da l l1 l2 l3 l4 l5 m N R T u u1 C03 nch /4 NF 70lb.n 0.03R R C04 nch /8 NF 130lb.n 0.03R R C05 nch /2 NF 170lb.n 0.03R R C06 nch /8 NF 400lb.n 0.03R R C07 nch /8 NF 400lb.n 0.05R R C08 nch /4 NF 750lb.n 0.05R R C09 nch /4 NF 750lb.n 0.05R R C10 nch NF 1700lb.n 0.05R R For Dmensons for etrc Bore nts - consult Applcaton Engneerng Assembly Instructons 1. Spray the hollow shaft bore and matng dameter of the output shaft wth Rocol DFS or equvalent ant scuffng spray. 2. Ft key nto shaft. 3. Ft the crclp nto the output sleeve. 4. Ft the spacer tube only f the output shaft has no shoulder, then ft the output shaft nto the output sleeve. 5. Secure n place wth the washer and bolt. Torque tghten to the values stated n column N of the above table. 6. Ft plastc protectve cover. 93

98 DISASSEBLY ETOD FRO SAFT SERIES C DIENSIONS STANDARD BORE DISASSEBLY c4 * D d3 * PARTS SPPLIED BY CSTOER * d2 m1 u * t d4 m1 m d3 1x45 o c6 l2 c7 SIZE Bore c4 c6 c7 D (7) d2 d3 d4 l2 m m1 t u C03 nch / 8" NF C04 nch / 8" NF C05 nch / 8" NF C06 nch " NF C07 nch / 4" NF C08 nch / 4" NF C09 nch / 4" NF C10 nch / 2" NF

99 SIPPING SPECIFICATION BASE ONT NITS WIT STANDARD OLLOW SAFT WEIGT S (LB s) FOR STANDARD NITS WIT OLLOW SAFT. For unts wth Sold Shaft - Add the Weght of Shaft NIT SIZE AND TYPE C0321 C0331 C0341 C0421 C0431 C0441 C0521 C0531 C0541 C0621 C0631 C0641 C0721 C0731 C0741 C0821 C0841 C0921 C0941 C1021 C1041 OTORIZED NITS Reducer Verson Shaft C 143TC 145TC 182TC 184TC 213TC 215TC 254TC 256TC 284TC 286TC 324TC 326TC Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor Wthout otor Includng otor ALL WEIGTS IN LB S ALL WEIGTS EXCLDE LBRICANT AND ARE FOR STANDARD SAFT ONT NITS, FOR BASE ONT NITS ADD WEIGT OF SAFT (SOWN AT TOP OF TABLE) TO TE FIGRES SOWN ABOVE 95

100 Product Safety Informaton IPORTANT General - The followng nformaton s mportant n ensurng safety. It must be brought to the attenton of personnel nvolved n the selecton of the equpment, those responsble for the desgn of the machnery n whch t s to be ncorporated and those nvolved n ts nstallaton, use and mantenance. The equpment wll operate safely provded t s selected, nstalled, used and mantaned properly. As wth any power transmsson equpment proper precautons must be taken as ndcated n the followng paragraphs, to ensure safety. Potental azards - these are not necessarly lsted n any order of severty as the degree of danger vares n ndvdual crcumstances. It s mportant therefore that the lst s studed n ts entrety:- 1) Fre/Exploson (a) Ol msts and vapour are generated wthn gear unts. It s therefore dangerous to use naked lghts n the proxmty of gearbox openngs, due to the rsk of fre or exploson. (b) In the event of fre or serous overheatng (over 300 o C), certan materals (rubber, plastcs, etc.) may decompose and produce fumes. Care should be taken to avod exposure to the fumes, and the remans of burned or overheated plastc/rubber materals should be handled wth rubber gloves. 2) Guards - Rotatng shafts and couplngs must be guarded to elmnate the possblty of physcal contact or entanglement of clothng. It should be of rgd constructon and frmly secured. 3) Nose - gh speed gearboxes and gearbox drven machnery may produce nose levels whch are damagng to the hearng wth prolonged exposure. Ear defenders should be provded for personnel n these crcumstances. Reference should be made to the Department of Employment Code of Practce for reducng exposure of employed persons to nose. 4) Lftng - Where provded (on larger unts) only the lftng ponts or eyebolts must be used for lftng operatons (see mantenance manual or general arrangement drawng for lftng pont postons). Falure to use the lftng ponts provded may result n personal njury and/or damage to the product or surroundng equpment. Keep clear of rased equpment. 5) Lubrcants and Lubrcaton (a) Prolonged contact wth lubrcants can be detrmental to the skn. The manufacturer's nstructon must be followed when handlng lubrcants. (b) The lubrcaton status of the equpment must be checked before commssonng. Read and carry out all nstructons on the lubrcant plate and n the nstallaton and mantenance lterature. eed all warnng tags. Falure to do so could result n mechancal damage and n extreme cases rsk of njury to personnel. 6) Electrcal Equpment - Observe hazard warnngs on electrcal equpment and solate power before workng on the gearbox or assocated equpment, n order to prevent the machnery beng started. 7) Installaton, antenance and Storage (a) In the event that equpment s to be held n storage, for a perod exceedng 6 months, pror to nstallaton or commssonng, applcaton engneerng must be consulted regardng specal preservaton requrements. nless otherwse agreed, equpment must be stored n a buldng protected from extremes of temperature and humdty to prevent deteroraton. The rotatng components (gears and shafts) must be turned a few revolutons once a month (to prevent bearngs brnellng). (b) External gearbox components may be suppled wth preservatve materals appled, n the form of a "waxed" tape overwrap or wax flm preservatve. Gloves should be worn when removng these materals. The former can be removed manually, the latter usng whte sprt as a solvent. Preservatves appled to the nternal parts of the gear unts do not requre removal pror to operaton. (c) Installaton must be performed n accordance wth the manufacturer's nstructons and be undertaken by sutably qualfed personnel. (d) Before workng on a gearbox or assocated equpment, ensure that the load has been removed from the system to elmnate the possblty of any movement of the machnery and solate power supply. Where necessary, provde mechancal means to ensure the machnery cannot move or rotate. Ensure removal of such devces after work s complete. (e) Ensure the proper mantenance of gearboxes n operaton. se only the correct tools and approved spare parts for repar and mantenance. Consult the antenance anual before dsmantlng or performng mantenance work. 8) ot Surfaces and Lubrcants (a) Durng operaton, gear unts may become suffcently hot to cause skn burns. Care must be taken to avod accdental contact. (b) After extended runnng the lubrcant n gear unts and lubrcaton systems may reach temperatures suffcent to cause burns. Allow equpment to cool before servcng or performng adjustments. 9) Selecton and Desgn (a) Where gear unts provde a backstop faclty, ensure that back-up systems are provded f falure of the backstop devce would endanger personnel or result n damage. (b) The drvng and drven equpment must be correctly selected to ensure that the complete machnery nstallaton wll perform satsfactorly, avodng system crtcal speeds, system torsonal vbraton, etc. (c) The equpment must not be operated n an envronment or at speeds, powers, torques or wth external loads beyond those for whch t was desgned. (d) As mprovements n desgn are beng made contnually the contents of ths catalogue are not to be regarded as bndng n detal, and drawngs and capactes are subject to alteratons wthout notce. The above gudance s based on the current state of knowledge and our best assessment of the potental hazards n the operaton of the gear unts. Any further nformaton or clarfcaton requred may be obtaned by contactng an Applcaton Engneer. 96

101 CONTACT S ASTRALIA DENARK SWEDEN & NORWAY NITED KINGDO Radcon Transmsson (Australa) PTY Ltd Australa Tel: Benzler Transmsson A/S Dalager 1 DK-2605 Brøndby, Denmark Tel: Fax: AB Benzlers Porfyrgatan elsngborg Sweden Tel: Fax: Radcon Transmsson K Ltd nt J3 Lowfelds Busness Park, Lowfelds Way, Elland West Yorkshre, X5 9DA Tel: Fax: EROPE FINLAND TAILAND SA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Germany Tel: Fax: Italy Tel: Netherlands & the rest of Europe Tel: Fax: Oy Benzler AB Vanha Talvte 3C FI elsngfors, Fnland Tel: Fax: Radcon Transmsson (Thaland) Ltd 700/43 oo 6 Amata Nakorn Industral Estate Tumbol Klongtumru uang, Chonbur Thaland Tel: Fax: Radcon Drve Systems, Inc Alft Lane Elgn Chcago Illnos SA Tel: Fax: INDIA Elecon. Engneerng Company Ltd. Anand Sojtra Road Vallabh Vdyanagar Gujarat Inda Tel:

102 Benzlers Denmark Fnland Germany Italy Sweden The Netherlands Radcon Thaland nted Kngdom SA