REED 3050HP CONCRETE PARTS INFORMATION, WARRANTY & SERVICE

Transcription

1 REED 3050HP CONCRETE PUMP SECTON 0: PARTS NFORMATON, WARRANTY & SERVCE PAGE FRAME & AXLE ASSEMBLY CONTROL PANEL 3 POWER TRAN ASSEMBLY 4 HYDRAULC VALVES 5 MAN HYDRAULC PUMP AREA 6 HYDRAULC PUMP - Sauer-Sundstrand Technical Data 7 FLUSHBOX AREA 8 CONCRETE & HYDRAULC CYLNDERS 9 SWNG TUBE ASSEMBLY OUTLET HOPPER 0 FRONT ENCLOSURE REAR HYDRAULC TANK AGTATOR ASSEMBLY

2 FRAM E.~ AXLE ASSEMBLY "-. t ~8 7 ~ '3 3 0 ~O),. {Q)tGJ- i 305C"-::::> TEM TOP AXLE WHEEL FRAME COUPLER LUNETTE BRAKE REAR TAL GREASE NNER OUTER ELECTRC DUST CLEVS QTY DESCRPTON WND LGHT JACK CUP BEARNG DRUM WELDMENT AND SEAL EYE -5/6" JACK BRAKE STAN TRE 3" PART# i :oc

3 3050HP & 3050HPS CONTROL PANEL TEM POTENTOMETER TACHOMETER SWTCH THROTTLE SGHT GNTON GREEN AMBER RED QTY DESC LGHT GAUGE PS R LGHT ON/OFF/ON SWTCH PTQt'J GAUGE CABLE PART~ ':,777

4 POWER TRAN ASSEMBLY 4 TEM REAR OL ENGNE FUEL FRONT DESCRPT:lON FLTER ENGNE OTY 4 MOUNT N/P/N 750 PART# Y~\'H:~.=-;

5 HYDRAULC VALVES ~.".-- j 3 TEM DESCRPTON PART# QTY 3 D08 SWNG VALVE SUBPLATE BLACK BOX os,

6 MAN HYDHAULC PUMP AREA 5 ~ ~3 -- TEM AUXLARY MAiN UNLOADER FLANGE FLTER DESCRPTON HYDRAULC KT ELEMENT MANFOLD PUMPQTY 3 PUMP (DONALDSON) PART# "AN

7 SUNDSTRAND - SERES 90 PUMP SERES 90 PUMPS & MOTORS - CONFGURATON o THE SERES 90 PUMPS AND MOTORS PROVDE AN NFNTELY VARABLE SPEED RANGE BETWEEN ZERO AND MAXMUM N BO~H FORWARD AND REVERSE MODES OF OPERATONS. o THE SERES 90 VARABLE DSPLACEMENT PUMP S A COMPACT, HGH POWER DENSTY UNT WTH ADVANCED DESGN, USNG THE PARALLEL AXAL PSTON/SLPPER CONCEPT N CONJUNCTON WTH A TLTABLE CRADLE SWASHPLATE TO VARY THE PUMPS DSPLACEMENT. REVERS NG THE ANGLE OF THE SWASHPLATE REVERSES THE FLOW OF OL FROM THE PUMP AND THUS REVERSES THE DRECTON OF ROTATON OF THE MOTOR OUTPUT. o THE VARABLE DSPLACEMENT PUMPS ARE CONTROLLED BY A COMPACT RESPONSVE CLOSED LOOP SERVO CONTROL WTH AN ELECTRCAL NPUT. o THESE PUMPS CONTAN TWO () PATENTED, MULT-FUNCTON VALVE CARTRDGES WHCH PROVDE THE CHECK, PRESSURE LMTNG, HGH PRESSURE RELEF AND BYPASS FUNCTONS. TECHNCAL DATA - SERES 90 PUMPS & MOTORS Temperature at hottest point in transmission (normally at case drain) Maximum Continuous Fluid viscosity limits - SUS (CST) Optimum Minimum Continuous Minimum ntermittent Maximum Continuous Maximum Cold Start 70 (3) 47 (6.4) 4 (5.0) 500 (0) 7500 (600) Fluid Contamination Levels - SO Code Recommended Limit - Continuous Operation Limit for Machine Assembly (at roll off) 8/3 /5 SEROOPG PUB

8 FLUSHBO\: AREA 5 3 TEM MOUN"TNG MOUNTNG PROXMTY SENSOR FLUSHBOX DESCRPTON CABLE OTY AN3LE BAR SENSOR PART# SJHPHPS

9 CONCRETE & HYDRAULc.; CYLNDERS FOR 3050HP ) N/P/N - 3/4" X 3" BOLT, QTY 4 ) WEARPLA TE, QTY 3) N/P/N - 3/4" LOCKWASHER, QTY 4 4) N/P/N - 3/4" COARSE NUT, QTY 4 5) ANT-CHP RNG, QTY 6) CONCRETE CYLNDER ADAPTERS, QTY 7) CONCRETE CYLNDER (NEW STYLE), QTY 8) N/P/N - 3/8" X /" FNE SOL T, QTY 8 9) N/P/N - 3/8" NTERNAL LOCKWASHER, QTY 8 0) PSTON PLATE, QTY ) PSTON CUP, QTY ) O-RNG, QTY 3) CONCRETE PSTON ADAPTER, QTY 4) PSTON COUPLER, QTY 5) FLUSH BOX WELDMENT, QTY 7) N/P/N - 3/4" LOCKWASHER, QTY 8 - NSDE FLUSH BOX 8) 6) N/P/N - 3/4" COARSE SEALNG NUT, WASHER, QTY 8 OTY 8 ] 9) N/P/N - 3/4" X 6" COARSE SOCKET HEAD CAP SCREW, OTY 8 0) N/P/N /" TE SPACER O-RNG, HYDRAULC END /4" ROD, X LOCKWASHER, PLATE, FNE " COARSE OTY BRACKET, PLATE, QTY NUT, CYLNDER, QTY 4 QTY BOLT, QTY 4 QTY 4 4 4) 3) 5) ) 30) 9) 7) 8) 6) )

10 CONCRETE & HYDRAULC CYLNDERS FOR 3050HP ) 3

11 SWNG TUBE ASSEMBLY OUTLET HOPPER 6 3 TEM HOPPER WEAR ANT FLANGED BELL SWNG CUTTNG THRUST NUT HEX CONCRETE PSTON BRONZE TE DESCRPTON NUT ROD SPACER CRANK CHP PLATE TUBE COUPLNG (REVERSBLE) WASHER O-RNG BEARNG CUP PLATE SLEEVE OTY R:NG 4 -/"- CYLNDERS CONCRETE ASSEMBLY FOR SEAL (SPLNED SELF-LOCKNG FLANGE CYLNDER SHAFT) BEARNG PART# HPf-PS

12 SWNG TUBE ASSEMBLY OUTLET 6 TEM NUT GUDE CHROMED OUTLET SWNG BOLT DESCRPTON O-RNG EXTENSON /4-8 OTY 6 TUBE BAND CASTNG SEAL OUTLET GREASE ASSEMBLY FLANGE HOUSNG FTTNG 5" N/P/N PART # 3050HPS. H.A..N

13 FRONT ENCLOSURE TEM SUCTON ACCUMULATOR-BLADDER QTY DESCRPTON FLTER GAUGE ELEMENT PART# C50HP S DC

14 REAR HYDR.\ULlCT:\NK WASHER CLEVS BELL SWNG PN BOLT BRONZE FLANGE DESCRPTON ONLY RETANER CR_'\NK SWNG TUBE WTH SWNG BEARNG SLEEVE OTY (NSDE HYDRAULC TUBE PN TUBE SWNG " FLANGE SHAFT CYLNDER TUBE END BEARNG) BEHND CLEVS PART# HPHPS

15 AGT ATOR ASSEMBLY TEM AGTATOR SPACER SHAFT MOTOR GREASE SEAL SET WEAR HYDRAULC BEARNG DLER SPRNG HEX KEY DESCRPTON SCREW NUT HEAD FLANGE SHAFT BEARNG COUPLNG SHORT PN LONG FTTNG MSELF-LOCKNG SNGLE SHAFT CAP 0 MOTOR 3/6HOUSNG SCREW XWTH ROW -3/4PADDLES BALL /-3 PART# HPfS.[XX:

16 ELECTRCAL DAGRAM/JUNCTON BOX 3050HP & 3050HPS + VOLTS GROUND Black Box (Brown) Prox Sensor B (Black) Black Box (Black) Potentiometer (Brown) Prox Sensors (Brown) prox Sensor A (Black) Black Box (Black/White) Dump Valve (White) Tachometer, Lights (Brown) Swing Valve (Black) Black Box (Green) Potentiometer (Blue) Ground, F/R Switch Pump PCP A (Red) Black Box (Red) Remote/On/Off (Blue) Black Box (Blue) Pump PCP B (Yellow) Black Box (Yellow) Tachometer (Blue) Potentiometer (Green) Resistoi (00 Ohms) Pump PCP (Brown/Green) Swing Valve (White) 5 Amp PN 788 t VDC Key Switch (Brown) 5 Amp PN REF: J050HPEC. DrA (J050HP & J050HPS) 4/6/94

17 HYDRAULC SCHEMATC - REED 3000 Ace 000 lacc Dump Va.lvE' C3 l!l H[J]X]=u REMX C C URY 000; n CV CY CY3. r- -- wlj]-_j 'lll Pl EDC