PARTS BOOK TH844C. TEREX HANDLERS 455 N. Superior Ave., Baraga, MI PH: (906) ; FAX: (906) IN1ERNEf:

Transcription

1 PARTS BOOK TH8C JOHN DEERE TER 05 TURBO ENGNE DANA AXLES CLARK T000 TRANSMSSON REMOTE MOUNTED SAF-T-CAB REXROTH HYDRAULC PUMP VOAC MAN VALVE VOAC -WAY CONTROLLER Serial Number:'--- TEREX HANDLERS 55 N. Superior Ave., Baraga, M PH: (906) ; FAX: (906) NERNEf:

2 NDEX / STANDARD EQUPMENT TH8C DESCRPTON DRAWNG SEAL KTS / TH8C... P-957 LUBE CHART... P FLTER GUDE... P-90 DECALS... P GENERAL ASSEMBLY... P OPERATOR'S COMPARTMENT ASSEMBLy... P POWER TRAN ASSY / JD-05 TER... P-93 8 ENGNE & PUMP ASSY / JD-05 TER... P-9 9 BOOM ASSEMBLY... P-96 0 FOOT BRAKE ASSEMBLY... P-933 ACCELERATOR ASSY / JD-05 TER... P-978 ACCELERATOR ASSEMBLY / PEDAL END... P ENGNE ENCLOSURE ASSEMBLY / JD-05 TER... P-93 EXHAUST ASSEMBLY / JD-05 TER... P AR CLEANER ASSEMBLY / JD-05 TER... P DRVESHAFT ASSEMBLY / FRONT... P-55 7 DRVESHAFT ASSEMBLY / REAR... P TRE & WHEEL ASSEMBLY... P ELECTRC SCHEMATC... P WRNG DAGRAM... P-938 NSTRUMENT PANEL ASSEMBLy... P-939 HYDRAULC SCHEMATC... P-96 3 CRCUT / PUMP / OL RESERVOR... P-9 CRCUT / LFT-TLT... P-96 5 CRCUT / BOOM... P CRCUT / -WAY CONTROLLER... P-9 7 CRCUT / STEERNG... P-93 8 CRCUT / SWAy... P-9 9 CRCUT / REAR LOCK-UP... P CRCUT / PARKNG BRAKE... P-96 3 CRCUT / PRESSURE CHECKS... P CRCUT / BRAKE - DFFERENTAL LOCK... P CRCUT / OL COOLER / JD-05 TER... P-95 3 CRCUT / FUEL / JD-05 TER... P FUEL TANK ASSEMBLY... P STARTER RELAY / SENDER ASSY / JD-05 TER... P BATTERY BOX ASSEMBLY... P LFT CYLNDER / Pl TLT CYLNDER / P-0 0 BOOM CYLNDER / P-0 7 SWAY-REAR LOCK-UP CYLNDER / P-9 MOTON VALVE / BASE TLT CyLNDER... P MOTON VALVE / HEAD TLT CyLNDER... P3-097

3 NDEX / STANDARD EQUPMENT TH8C DESCRPTON DRAWNG MOTON VALVE / BOOM CyLNDER... P MOTON VALVE / BASE LFT CyLNDER... P DUAL PLOT CHECK VALVE / P ORBTRAL ASSEMBLY / Pl SELECTOR VALVE / STEERNG / P RETURN FLTER ASSEMBLY / Pl CONTROL BLOCK ASSEMBLY / Pl-5 5 -WAY CONTROLLER ASSEMBLY / Pl MAN VALVE ASSEMBLY / P-5 53 HYDRAULC PUMP ASSEMBLY / P ELECTRC VALVE / -WAY / Pl-7 55 ELECTRC VALVE / -WAY / P VALVE / BOOM ACTVATED REAR-LOCK / Pl VALVE / PARKNG BRAKE & DFF. LOCK / Pl-60 NDEX / OPTONAL EQUPMENT TH8C 58 FULLY ENCLOSED CAB ASSEMBLy... Pl FORK FRAME ROTATE ASSEMBLy... P ROTATE CYLNDER ASSEMBLy... P-00 6 DUAL PLOT CHECK VALVE... P3-6 CRCUT / FORK ROTATE... Pl HOSE ROLLER ASSEMBLy... Pl-568

4 MANUFACTURER PART DESCRPTON SEAL KT PPDB-LNN CARTRDGE / REDUCNG RELEVNG CXDA-XAN CARTRDGE / CHECK CKCD-XCN CARTRDGE / PLOT CHECK CBCA-LHN CARTRDGE / COUNTERBALANCE CBEA-LHN CARTRDGE / COUNTERBALANCE PPDB-LAN CARTRDGE / REDUCNG RELEVNG NFCC-LDN CARTRDGE / NEEDLE CAEA-LHN CARTRDGE / COUNTERBALANCE POC-0-F CARTRDGE / PLOT CHECK PRV-0-S CARTRDGE / REDUCNG RELEVNG DSV-8-B CARTRDGE / SHUTTLE CXDA-XCN CARTRDGE / CHECK PTS CARTRDGE / MODULAR CONTROL DSV-080-3B-N CARTRDGE / NORMALLY OPEN DSV N CARTRDGE / NORMALLY CLOSED DSV-080-CO-N CARTRDGE / -WAY CYLNDER / SWAY-REAR LOCK / P CYLNDER / LFT / P CYLNDER / TLT / P CYLNDER / BOOM / P CYLNDER / ROTATE / P CYLNDER / STEERNG ORBTRAL / STEERNG SEAL KTS TH8C DRAWNG Pl-957

5 a tn z ida '"d \.0 Vl 00 GREASE WTH BOOM FULLY EXTENDED / LOCATON OF LARGE BOOM GREASE PONTS SHOWN / MDDLE BOOM GREASE PONTS SMLAR LOCATON / TYPCAL K S...jt:O :J:tn 00.J::>.(j.J::>.:J: 0> a N

6 TH8C FLTER GUDE DESCRPTON PART NO. APPLCATON. HYDRAULC RETURN FLTER ELEMENT TH8C. ENGNE OL FLTER JOHN DEERE TH8C 3. ENGNE FUEL FLTER JOHN DEERE TH8C. AR CLEANER ELEMENT PRMARy TH8C 5. AR CLEANER ELEMENT SAFETy TH8C 6. TRANSMSSON OL FLTER TH8C 7. HYDRAULC RESERVOR FLLER-BREATHER TH8C 3 FLTER GUDE TH8C wi JD-05 TER ENGNE DRAWNG P-90l

7 TEM DESCRPTON REQD -86 DECAL LOAD CHART TH8C -8-7 DECAL TH8C TURBO 3-35 DECAL STEERNG SELECTOR -0- DECAL DESEL FUEL DECAL HYDRAULC OL LEVEL 6-36 DECAL -WAY CONTROL DECAL TRANSMSSON OL DECAL TRANSMSSON CONTROL DECAL A DECAL B DECAL C -05- DECAL D DECAL MADE N USA DECAL REAR AXLE STABLZERS DECAL HYDRAULC OL ONLY 6-68 DECAL AXLE DFFERENTAL LOCK 7-90 DECAL FALLNG OBJECT HAZARD 8-9 DECAL ALWAYS USE THE SEAT BELT 9-9 DECAL READ THE OPERATORS MANUAL 0-93 DECAL BURN HAZARD -9 DECAL CRUSH HAZARD-PNCH PONT 8-95 DECAL OVERTURNNG HAZARD 3-96 DECAL OVERTURNNG HAZARD-SWAY -97 DECAL OVERTURNNG HAZARD-TRES 5-98 DECAL OVERHEAD CRUSH HAZARD 6-99 DECAL CRUSH HAZARD-PARKNG BRAKE DECAL CRUSH HAZARD-NO RDERS 8-30 DECAL ELECTRCAL HAZARD 9-30 DECAL NOT A MAN-LFT DECAL EXPLOSON-BURN HAZARD-FLUDS 3-30 DECAL EXPLOSON-BURN HAZARD-ACD DECAL FLTER GUDE JOHN DEERE TER DECAL PARKNG BRAKE CAUTON DECAL TEREX CROWN SMALL DECAL TEREX CROWN MEDUM DECAL TEREX SMALL DECAL BOOM ANGLE WHTE LETTERS DECAL CHEVRON TRANSMSSON OL DECAL CHEVRON HYDRAULC OL 0-87 DECAL DALY CHECK LST -3- DECAL TECHNCAL SUPPORT -3- DECAL DASH GANG SWTCHES 3-37 DECAL SWAY-AUXLARY-V ACCESSORY -3- DECAL DASH GANG LGHTS DECAL KT (TEMS THRU ) DRAWNG DECALS Pl-959 TH8C wi JD-05 TER ENGNE

8 V '"O t;dt 6,7,8,9,0,3,30,33 9 3,,,6,5 3,35,30,33 (FAR SDE) >.j:::..cl (lcll 3,9,37,3,3,8,6,5 n,7,6,5 36,5,7,6,5,,3,,5 ""d - -\0 0' o

9 TEM DESCRPTON MAN FRAME WELDMENT CANOPY ASSEMBLY FORK FRAME / 8 WDE REAR PANEL SDE PANEL / RH & LH TRE & WHEEL ASSEMBLY / RH TRE & WHEEL ASSEMBLY / LH CYLNDER / TLT CYLNDER / LFT CYLNDER / BOOM CYLNDER / SWAY-REAR LOCK FORK TNE / 8 LG. PN / HEAD LFT CYLNDER COLLAR / HEAD LFT CYLNDER PN / BASE LFT CYLNDER PN / BASE BOOM CYLNDER PN / HEAD TLT CYLNDER PN / BASE TLT CYLNDER PN / HEAD SWAY CYLNDER PN / BASE SWAY CYLNDER PN / FORK FRAME PN / FORK TNE COLLAR / FORK TNE PN CAPSCREW NC x 5 LG. HEX NUT NC LOCKWASHER CAPSCREW NC x 3 3/ LG. CAPSCREW NC x LG. CAPS CREW NC x 3/ LG. LOCKWASHER 3/8 SPRNG CLP NC CAPSCREW 3/8 NC x 3/ LG. HEX NUT 3/8 NC MRROR / CONVEX CAPSCREW 3/8 NC x 3 LG. PN / BASE LFT CYL. / CAB SDE FLATWASHER CAPSCREW NC x LG. LOCKWASHER COVER / FRONT CHASSS COUNTERWEGHT PLATE COVER / COUNTERWEGHT CAPSCREW 3/ NF x 7 LG. FLATWASHER 3/ SELF-LOCKNG NUT 3/ NF PONTER / BOOM ANGLE CAPSCREW / NC x LG. HEX NUT NC REQD DRAWNG Pl-960 GENERAL ASSEMBLY TH8C SA

10 0\ 0:; ttl o ""d ttl Z n o n C.l,,3,,5 VEW A-A SEE NSTRUMENT PANEL ASSEMBLY o SEE STEERNG CRCUT SEE ACCELERATOR ASSEMBLY - \ \\ ( 5,,3,,5 SEE -WAY CRCUT ,3, 5,6,7,8,9 70 n ""d \0 UJ o SEE BRAKE CRCUT 7,7,73 7,8,9

11 u tn z o "'d \0 VJ o 3 :g ggttini;des U='5'. 5 tn C) n o.j::..i-3 n :> C) C) t:c r< : t:c tn

12 0 "'C tn >-3 \'.l ( 0 t (s;:: > CZl CZl j 5 > 9.. O WNDOW CLAMP NSTALL XSCALE 6GLASS Cl TYPCAL THROUGH GLASS BOLTNG PATTERN. XSCALE '"d - -\0 W o FOR ADDTONAL CAB NFORMATON SEE OPTONS SECTON

13 TEM DESCRPTON REQD WELDMENT / OPEN CANOPY MODULE SEAT LOCKWASHER 5/6 HEX NUT 5/6 NC SEAT BELT CAPSCREW 5/6 NC x 3/ LG. FLATWASHER 5/6 LOCKWASHER 5/6 HEX NUT 5/6 NC LEVEL GAGE STEERNG ORBTRAL STEERNG WHEEL HORN BUTTON KT NUT / STEERNG WHEEL (w/ TEM 5) COLUMN / STEERNG TRANSMSSON COLUMN SHFT CONTROL STEP / CAB CAPSCREW NC x LG. LOCKWASHER MRROR / NTEROR CAPSCREW 3/8 NC x 3/ LG. SWTCH / GNTON / KEY BOLT / x 3/ BUTTON HEAD / BLACK BOLT 3/8 x 3/ BUTTON HEAD / BLACK FLATWASHER 3/8 BLACK ZNC GLASS / REAR GLASS / RH SDE CLP / GLASS RETANER RUBBER / RH SDE WNDOW MOUNTNG RUBBER / REAR WNDOW MOUNTNG PANEL / FRONT DASH PLATE / JOYSTCK MOUNTNG PLATE / STEERNG SELECTOR MOUNTNG PLATE / SEAT MOUNT COVER / SDE CONSOLE PANEL / FUSE BLOCK ACCESS PANEL / STEERNG ORBTRAL ACCESS PLATE / PEDAL MOUNTNG FRONT CONSOLE / BLACK PLASTC FLOOR STRUCTURE / BLACK PLASTC SDE CONSOLE / BLACK PLASTC HNGED ARM REST / BLACK PLASTC SDE CONSOLE ASSEMBLY (TEMS & ) LOUVER PANEL / BLACK PLASTC SEAT MOUNT RSER SPACER / GLASS PLASTC SEAL WASHER HARD PLASTC WASHER " 3" DRAWNG Pl-930 OPERATOR'S COMPARTMENT ASSEMBLY TH8C 6C

14 TEM DESCRPTON REQD CAP / BOLT COVER RUBBER BUMPER / STCK-ON FOAM SEAL / SDE CONSOLE REAR CAPSCREW NC x LG LOCKWASHER FLATWASHER CAPSCREW NC x LG CAPSCREW 3/8 NC x LG FLATWASHER 3/ BOLT / TR-WNG PLASTC KNOB CAPSCREW 5/6 NC x LG FLATWASHER 5/ SELF-LOCKNG NUT 5/6 NC LOCKWASHER 3/ NGR PANEL PLUG SWTCH / SWAY CONTROL HOLE PLUG / 3/6 / V ACC. PLUG HOLE PLUG / 3/ / WPER SHAFT HOLE PLUG / 5/6 / WPER BOLTS HOLE PLUG / 7/6 / WNDSHELD WASHER HOLE PLUG / 3/8 / STROBE LGHT WRES HOLE PLUG / 3 N. / LFT PN ACCESS SWTCH / DFFERENTAL LOCK CAPSCREW NC x LG LOCKWASHER 6D OPERATOR'S COMPARTMENT ASSEMBLY TH8C DRAWNG Pl-930

15 NOTES 6E

16 0 l"- N Q') CO.- l"- "") f) "<t N "") N f) "<t o CO N N o N 7 POWER TRAN ASSEMBLY TH8C wi JD-05 TER ENGNE DRAWNG Pl-93

17 TEM DESCRPTON REQD P-9 ENGNE and PUMP ASSEMBLY TRANSMSSON ASSEMBLY AXLE ASSEMBLY / FRONT AXLE ASSEMBLY / REAR HEX NUT 3/8 NC DRVESHAFT / FRONT DRVESHAFT / REAR 8-39 BASE PLATE / SWAY MOUNT MOUNT / SWAY / RH & LH LOCKWASHER 3/ FLATWASHER 5/ CAPSCREW 3/8 NF x 3/ LG RUBBER MOUNT / ENGNE CAPSCREW 0mm x.5 x 0mm LG LOCKWASHER 0mm CAPSCREW 3/ NF x 6 LG CAPSCREW 5/8 NF x LG LOCKWASHER 5/ HEX NUT 5/8 NF CAPSCREW 3/ NF x 8 LG LOCKWASHER 3/ HEX NUT 3/ NF CAPSCREW mm x.75 x 35mm LG LOCKWASHER mm MOUNT / TRANSMSSON / LH MOUNT / TRANSMSSON / RH CAPSCREW 3/8 NC x LG CAPSCREW 3/8 NF x 3/ LG STRAP / DRVESHAFT U-JONT FLANGE -PONT SCREW 3/8 NF x 3/ LG. 8 DRAWNG POWER TRAN ASSEMBLY Pl-93 TH8C w/ JD-05 TER ENGNE 7A

18 N r- N N r- N r- 0 N 0'\ r- V) N r- 0'\ r- r- r- 00 N r- V) r- r- r- 00 r- \0 8 ENGNE & PUMP ASSEMBLY TH8C wi JD-05 TER ENGNE DRAWNG Pl-9ll

19 TEM DESCRPTON REQD ENGNE ASSY JD-05TF PUMP PSTON TYPE 55cc MOUNT ENGNE FRONT RADATOR RADATOR HOSE UPPER RADATOR HOSE LOWER UPPER RADATOR MOUNT RUBBER MOUNT CENTER BONDED CLAMP RADATOR HOSE CLAMP RADATOR HOSE CAPSCREW mm x.75 x 35mm LOCKWASHER mm CAPSCREW 3/8 NC x LG SELF LOCKNG NUT 3/8 NC FAN BLOWER 8 N. (wi ENGNE) CAPSCREW NC x LG FLATWASHER LOCKWASHER WASHER BONDED RUBBER MOUNT FAN GUARD 8 N. FAN CAPSCREW 56 NC x LG LOCKWASHER 5/ FLATWASHER 3/ SPACER FAN N. (wi ENGNE) GASKET PUMP DRVE DRAWNG ENGNE & PUMP ASSEMBLY Pl-9 TH8C wi JD-05 TER ENGNE SA

20 '\0 "ti totrj VEW OF REAR ROLLERS MOUNTED TO MDDLE BOOM SEE (9C) VEW OF REAR ROLLERS MOUNTED TO SMALL BOOM SEE (9D) VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT SEE (9) VEW OF RETRACTON CHAN MOUNTED TO LARGE BOOM SEE (9B) VEW OF EXTENSON CHAN. ROLLER & SPRNG SEE (9A) to o 00> -::>-00 -::>-00 () t< u "" '\0 0\ VEW OF REAR ROLLERS SMALL & MDDLE BOOMS SEE (9E) VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT SEE (9) VEW OF BOOM CYLNDER BASE END & CYLNDER SUPPORT SEE (9F) VEW OF FRONT ROLLERS SUPPORTNG MDDLE BOOM SEE (9G) VEW OF FRONT ROLLERS SUPPORTNG SMALL BOOM SEE (9H)

21 SMALL BOOM VEW OF EXTENSON CHAN, ROLLER, & SPRNG DRAWNG Pl-96 BOOM ASSEMBLY TH8C 9A

22 LARGE BOOM RETRACTON CHAN MDDLE BOOM VEW OF RETRACTON CHAN MOUNTED TO LARGE BOOM 9B BOOM ASSEMBLY TH8C DRAWNG Pl-96

23 LARGE BOOM VEW OF REAR ROLLERS MOUNTED TO MDDLE BOOM DRAWNG Pl-96 BOOM ASSEMBLY T8C 9C

24 LARGE BOOM VEW OF REAR ROLLERS MOUNTED TO SMALL BOOM 9D BOOM ASSEMBLY TH8C DRAWNG Pl-96

25 n ""0 - -\0 0' - LARGE BOOM RETRACTON CHAN EXTENSON CHANS :o::oo=oo -OO::OO::OO::OO=OO::OO::OO=OO tjj o..-j ::t::> C/.l.J:>.C/.l n SMALL BOOM MDDLE BOOM tjjtr:l \0 t VEW OF REAR ROLLERS SMALL & MDDLE BOOMS

26 SMALL BOOM LARGE BOOM MDDLE BOOM VEW OF BOOM CYLNDER BASE END & HEAD SUPPORT 9F BOOM ASSEMBLY TH8C DRAWNG Pl-96

27 SMALL BOOM MDDLE BOOM LARGE BOOM VEW OF FRONT ROLLERS SUPPORTNG MDDLE BOOM DRAWNG Pl-96 BOOM ASSEMBLY TH8C 9G

28 MDDLE BOOM SMALL BOOM VEW OF FRONT ROLLERS SUPPORTNG SMALL BOOM 9H BOOM ASSEMBLY TH8C DRAWNG Pl-96

29 LARGE BOOM o VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT DRAWNG Pl-96 BOOM ASSEMBLY TH8C 9

30 "-- TEM B 6-75-B 7-07-B 8-75-B 9-75-B 0-6-B -07-8B DESCRPTON LARGE BOOM MDDLE BOOM SMALL BOOM BOOM CYLNDER PN S-BOOM REAR-TOP PN M-BOOM REAR-BOT PN M-BOOM FRONT-BOT PN L-BOOM FRONT -BOT PN M-BOOM REAR-TOP PN FRONT CHAN SHEAVE PN LEAF CHAN CROSS SHAFT MAN PVOT CROSS SHAFT HEAD LFT CYLNDER COLLAR ROLLER M-BOOM REAR-TOP ROLLER S-BOOM REAR-TOP ROLLER M-BOOM REAR-BOT ROLLER M-BOOM FRONT-BOT ROLLER L-BOOM FRONT -BOT SHEAVE CHAN FRONT SHEAVE HOSE LEAF CHAN RETRACTON LEAF CHAN EXTENSON CHAN ANCHOR ADJUSTABLE CHAN ANCHOR BOLT-ON CHAN ANCHOR PNNED NEEDLE BEARNG.500 D THRUST WASHER 3.00 x.50 x.88 THRUST WASHER 5.00 x 3.00 x.50 THRUST WASHER.00 x.00 x.88 THRUST WASHER 3.50 x.50 x.5 MANFOLD BLOCK COVER REAR ACCESS GUARD TLT VALVE SELF-LOCKNG NUT NF FLATWASHER WEAR PAD BOOM SUPPORT BOOM CYLNDER BRONZE BUSHNG SMALL BOOM CAPSCREW NC x 3/ LG. HEX NUT 3/8 NC LOCKWASHER 3/8 SETSCREW 3/8 NC x 3/ LG. CAPSCREW 3/ NF x 8 LG. HEX NUT 3/ NF LOCKWASHER 3/ CAPSCREW / NC x LG. CAPSCREW 3/8 NC x 3/ LG. CAPSCREW / NC x 5 / LG. CAPSCREW 3/8 NC x 3 LG. REQD J BOOM ASSEMBLY TH8C DRAWNG Pl-96

31 r , TEM DESCRPTON REQD B PN / BASE BOOM CYLNDER CAPSCREW 3/ NF x LG. COTTER PN 3/3 x 3/ LG. SELF-LOCKNG NUT - THD. SPRNG / COMPRESSON FLATWASHER.0 FLATWASHER 3/8 LOCKWASHER CAPSCREW 3/ NF x 6 LG. BRONZE BUSHNG / LARGE BOOM CAPSCREW 3/8 NC x LG. WASHER / STEEL HEX NUT NC SHM / 3/6 CLAMP / HOSE CAPSCREW 3/8 NC x LG. SPACER / MANFOLD BLOCK ROLLER / S-BOOM / REAR-BOT PN / S-BOOM / REAR-BOT THRUST WASHER 3.00 x.00 x.88 NEEDLE BEARNG /.000 D SETSCREW 5/8 NC x LG. CAPSCREW 3/8 NC x 3/ LG. CAPSCREW 3/8 NC x 3 LG. LUBE FTTNG 8 NPT STR LUBE FTTNG /-8 STR SETSCREW 5/8 NC x 5/8 LG. THRUST WASHER.00 x.00 x.5 EDGNG x LG. SWTCH ACTVATOR SETSCREW 3/8 NC x 3/ LG. SETSCREW / NF x LG DRAWNG Pl-96 BOOM ASSEMBLY TH8C 9K

32 TEM DESCRPTON REQD ACTUATOR / FOOT BRAKE PEDAL CAPSCREW NC x 3/ LG. LOCKWASHER / 0 FOOT BRAKE ASSEMBLY T8C DRAWNG P-933

33 8, 5,6,7,3 TEM DESCRPTON REQD SPRNG RETURN CABLE ACCELERATOR MOUNT ACCELERATOR CABLE U-BOLT W NUTS CAPSCREW 8 mm x.5 x 55 mm LG. LOCKWASHER 8 mm HEX NUT 8 mm YOKE W CLEVS PN & COTTER PN S-HOOK MOUNT RETURN SPRNG JAM NUT -8 (wi CABLE) CAPSCREW mm x.0 x 5 mm LG. LOCKWASHER mm DRAWNG Pl-978 ACCELERATOR ASSY JD-05T TH8C

34 TEM DESCRPTON REQD PEDAL ACCELERATOR CAPSCREW NC x 3/ LG LOCKWASHER CABLE ACCELERATOR YOKE wi CLEVS PN & COTTER PN JAM NUT -8 (wi CABLE) 3 3 ACCELERATOR ASSEMBLY PEDAL END TH8C DRAWNG P-979

35 --- 3,,3, _-----,3,5 l-_-r ,6,3, 6 7,6 TEM DESCRPTON REQD COVER / TOP ENGNE COVER / MDDLE ENGNE COVER / LH ENGNE COVER / RH ENGNE FORMNG / ENGNE COVER SUPPORT COVER / ENGNE ACCESS / RH & LH COVER / BATTERY ACCESS COVER / ENGNE ACCESS HNGE / BATTERY & SDE COVERS HNGE / ACCESS COVER COVER / FRONT ENGNE CAPSCREW NC x 3/ LG. FLATWASHER SPRNG CLP / NC SELF-LOCKNG NUT NC BUMPER / SNAP-N LATCH / COMPRESSON / SMALL LOOP CLAMP / COATED / # CAPSCREW 3/8 NC x LG. SPRNG CLP 3/8 NC DRAWNG Pl-93 ENGNE ENCLOSURE ASSY / JD-05T TH8C 3

36 ,7,8,9,0 3 \ \ \ W i; \. \. \ :. : \ \ \.. u.---- \!: :" \ \ \ \ - l---== ) / L "/ / TEM DESCRPTON REQD MUFFLER EXHAUST PPE TALPPE CLAMP V-FLANGE (wi ENGNE) 5-66 CLAMP BRACKET 3 N CLAMP BRACKET 3 N FLEX JONT EXHAUST CAPSCREW NC x LG FLATWASHER SELF LOCKNG NUT / CLAMP MUFFLER 3 N. EXHAUST ASSEMBLY TH8C wi JD-05 TER ENGNE DRAWNG P-935

37 6 6 \ \- r : \ C " J 8,9 i:':'\ : R.H. L TEM DESCRPTON REQD AR CLEANER ASSEMBLY HOOD MOUNTNG BAND RUBBER HOSE 3.D. (PER NCH) RUBBER HOSE 3.D. (PER NCH) CLAMP WORM 3 N. AR NLET PPE FLTER PRMARY FLTER SAFETY CAPSCREW 5/6 NC x LG. FLATWASHER 5/6 SELF-LOCKNG NUT 5/6 NC DRAWNG P-936 AR CLEANER ASSEMBLY TH8C wi JD-05 TER ENGNE 5

38 6 3 5 ii TEM DESCRPTON REQD CROSS & BEARNG ASSEMBLY SLP YOKE SLP STUB WELD YOKE CROSS & BEARNG ASSEMBLY DUST CAP & SEAL KT DRVESHAFT ASSY (NCL. TEMS -6) 6 DRVESHAFT ASSEMBLY / FRONT TH8C DRAWNG Pl-55

39 6 3 5 i TEM DESCRPTON REQD CROSS & BEARNG ASSEMBLY SLP YOKE SLP STUB WELD YOKE CROSS & BEARNG ASSEMBLY DUST CAP & SEAL KT DRVESHAFT ASSY (NCL. TEMS -6) DRAWNG P-553 DRVESHAFT ASSEMBLY / REAR TH8C 7

40 3 TEM 3 5 DESCRPTON WHEEL VALVE STEM / AR-CHLORDE-FOAM TRE.00 x TRE & WHEEL ASSY / RH TRE & WHEEL ASSY / LH REQD 8 TRE & WHEEL ASSEMBLY /.00 x TRE TH8C DRAWNG P-668

41 FUSE / 0 AMP 8 REO (+) BATTERY (-) VOLT ALTERNATOR / CHARGE CONTACT / STARTER STARTER MOTOR 8 BLK CONTACT / STARTER RELAY COL / STARTER 6 REO D-ODE 6 REO ALTERNATOR / FELD GNTON SWTCH / GN FUEL SOLENOD,[ GRN/!W==[J==iE ' au<,. au< NEUTRAL START SWffCH,. REO / ' au< COL / STARTER RELAY FUSE / 0 AMP GRY 6 GRV / WHT 6 GRV 6 GRY PUSHBUTTON / DESTROKE CONTRa.. SWTO / PARKNG BRAKE CONTROt.. SWTCH / PARKNG BRAKE PUR 6 PNK 6 ORN COL / PUMP DESTROKE SOLENOD / PARKNG BRAKE YH.VE WARNNG UGHT / PARKNG BRAKE FUSE / 5 AMP BLU CONTROL SWTCH / FOOT PUR SOLENOD / DFFERENTAL LOCK FUSE / 0 AMP 60RN CONTROL SWTCH / WPER CONTACT / WPER PARK CONTACT / WPER H FUSE / 0 AMP 6 'lel V ACCESSORY PUSHBUTTON / ETHER AD - CONTACT / WPER LO 6 WHT ETHER AD J: ;0 FUSE / 5 AMP... :e '" S '" :e S GAUGE / FUEL GAUGE / TRANS OL TEMP GAUGE / TRANS OL PS GAUGE / ENGNE WATER TEMP GAUGE / ENGNE OL PS GAUGE / VOLT 6 VEL 6 BRN 6 GRN 6 BLUE 6 GRY SENOER SENDER SENDER SENDER SENDER HOURMETER WARNNG UGHT / low BRAKE PRESSURE PRESSURE SWTCH SERVCE BRAKE PRESSURE - FUSE / 0 AMP CONTACT / RELAY HEAlDLGHTS TALLGHTS SWTCH / HEAlD-TAL LGHTS 6 REO COL / RELAY FUSE / 0 AMP 6 BRN CONTROL SWTCH HEATER CONTROL SWTCH DEFROSTER FAN FUSE / 5 AMP 6 PUR CONTACT / HORN RELAY COL / HORN RELAY 6 BLK 6 TAN HORN HORN BUTTON SWTCH / BOOM AlNGLE FUSE / 0 AMP RED 'lel 'EL SWAY CONTROL GRY 6 BLK 6 WHT SOLENOD / LOCK-UP SOLENOD / SWAY LEFT SOLENOD / SWAY RGHT - 6 WHT BACK-UP LGHT TRANS. CONTROL / REVERSE 6 WHT BACK -UP ALARM 6 BRN REVERSE SOLENOD TRANS. CONTROL / FORWARD 6 BLU FORWARD SOLENOD 6 ORN SOLENOD / D OR E OR D & E PRESS. SWTCH / P. BRAKE FUSE / 0 AMP PRESSURE SWTCH / BRAKES PUSHBUTTON / TLT CONTACT / TLT RELAY CONTROL SWTCH CONTROL SWTCH 0 BLK REO GRY BLUE BRAKE LGHT COL / TLT RELAY SOLENODS / TLT VALVES SOLENOD / AUX. LEFT SOLENOD / AUX. RGHT DRAWNG Pl-937 ELECTRC SCHEMATC TH8C 9

42 N o Cl t;ljtrj 0 00 s. T[MP. lr\ns. PflESS. SElDER 6WHT6GRY 8 :;fd::n-----'r============;;;=======-- BlJ( 8j illl i: 00.j::...j::.. n - ---? Cl t:u - >-3> -Cl trj > trj u 5: t;lj trjz Cl WlT / WHlE RED / fled BlK BJ:, BW BlUE m! YilllW lrn _ GlN GREEN OlN ORmG[ GR'f GRAY PUR PURPlE Till BW OOT BlOC t-- """"""""'" WlT RED 6 GlN nlllx liblk i fwd REV D B 0 [ """""""0 [ : E -- -'6lRN -' J6'AASS CD BtK YU L--. B RfD 6 PUR MiT : 6 ORN 6 ORN lim 6 GRN 6 BlU OUJ 6 GR'f 6 m ltibrt! C 6 TAN l' 6 PUR OORN RElAY '" TJl-UGHT 6 BRl/WllT GR'f PUR ' PJP DESlROK[ 6 GR'f / MiT GRY l -- J rull 09._",,, PARONG \:.:F FRONT WPR ll\\([ lx P H l 6 " 6lX_ ;,StfCHtOOlTtiM BlJ( un - d-c. 6 i'n( l - 6 GR'f SROOE OOT 6 PUR g am NJJll lswm 6 MiT rf.. froll.w /llrness C ClHW!ii \V 'RESSUR FlASH[R + "" 6RfD "WlT 6GRY-HOJ " l.r 6 lx - CD 0 33rlJ-lo'6 m;-- -Kl---' &:(-UP OOT (ClfR). '.Q.RY '5 ;; S CE E LHgE g7/=' =-:<0 "0 H" - ; '", ;:rm m c:>:<== fisli:;:l J;::!! <0<0 "- 6 lfll 6 CRY '" '" '" '" "' i:: '" : - ' ;; ".i".,lsrrtjwht,oj!,!(il: "'''' ii :::: "'''' ' _ ilr.ktjjljl-oot j:::j -,.- PAAK\\([ a;jl<!\!l' l<! '" -: : (RED) ".. PRESS. StfCH '" '" '" '" '" '" '" '" ' ' ;: L lj+.vr..-+i 5! is) ljssrrch Y W' l<!a;j "'"''" TilT cots '" OORN t RElAY M5 8 'l "5", RlREAR RH.FROll OOOV _ld JRN SlGW. / BRAKE UGH! lurn SGW. ""',",'VN.\{ l'!.'? l<! ti: tlj'cijji "ti...,... \.0 w (53- TlT8UTTON!) RElAY 0 BlK -.r 6 '" REO, = r-'

43 TEM B B DESCRPTON REQD HARNESS / ENGNE & TRANS. HARNESS / COLUMN MOUNTED SHFTER HARNESS / NSTRUMENT PANEL HARNESS / MAN POWER HARNESS / REAR LOCK-UP BATTERY CABLE / RED BATTERY CABLE / BLACK FUSE BLOCK CRCUT BREAKER / 0 AMP. BOOT / CRCUT BREAKER RELAY / HGH CAPACTY FUSE / 5 AMP. 3 FUSE / 0 AMP. FUSE / 0 AMP. SWTCH / SWAY-AUXLARY LGHT / WARNNG SWTCH / GNTON / KEY LGHT / BACK-UP LGHT / TAL-BRAKE GAGE / FUEL SENDER / FUEL GAGE / ENGNE OL PRESSURE SENDER / ENGNE OL PRESSURE GAGE / TRANSMSSON OL TEMP. SENDER / TRANSMSSON OL TEMP. GAGE / ENGNE WATER TEMP. SENDER / ENGNE WATER TEMP. GAGE / VOLTMETER GAGE / TRANSMSSON OL PRESSURE SENDER / TRANS. OL PRESSURE RELAY / STARTER RELAY / PARKNG BRAKE PRESSURE SWTCH / BRAKE LGHT RELAY / HORN RELAY / TLT DODE / 3A-50V DODE / ALTERNATOR SWTCH / HEADLGHTS PUSHBUTTON / PUMP DESTROKE HEADLGHT HOURMETER BATTERY / VOLT HORN CAPSCREW 5/6 NC x 3/ LG. SPRNG CLP 5/6 NC BACK-UP ALARM CAPSCREW 5/6 NC x 3/ LG. SPRNG CLP 5/6 NC PRESSURE SWTCH / CLUTCH CUT -OFF VALVE / PARKNG BRAKE PRESSURE SWTCH / PARKNG BRAKE VALVE / ELECTRC -WAY / SWAY DRAWNG Pl-938 WRNG DAGRAM TH8C w/ JD-05 TER ENGNE 0A

44 TEM DESCRPTON REQD VALVE / ELECTRC -WAY / TLT TRANSMSSON CONTROL RELAY / HEADLGHTS SWTCH / REAR LOCK-UP VALVE / REAR LOCK-UP MACHNE SCREW #8-3 x LG NTERNAL STARWASHER # SWTCH / DFF. LOCK VALVE / DFF. LOCK MACHNE SCREW #0- x LG MACHNE SCREW #0- x 5/8 LG SWTCH / PARKNG BRAKE PRESSURE SWTCH / LOW BRAKE PRESSURE 0B WRNG DAGRAM DRAWNG TH8C w/ JD-05 TER ENGNE Pl-938

45 NOTES 0e

46 N >--' tot'r:! 5 6 z (/.l t n (/.l o 6 o 0 o 0 6 o to, "'d >--' >--' \0 w \0

47 TEM DESCRPTON REQD DASH PANEL CAPSCREW NC x LG LOCKWASHER GAGE / FUEL GAGE / ENGNE OL PRESSURE GAGE / TRANS. OL TEMP GAGE / ENGNE WATER TEMP GAGE / VOLTMETER GAGE / TRANS. OL PRESSURE LGHT / WARNNG SWTCH / PUSHBUTTON SWTCH / GNTON HOLE PLUG / 5/8 DA. / OPTONAL ETHER AD 7--0 HOLE PLUG / 5/8 DA HOLE PLUG / 3/ DA HOLE PLUG / 3/8 DA. / TURN SGNAL SWTCH / PARKNG BRAKE NGR PANEL PLUG END BEZEL CENTER BEZEL -3- DECAL / DASH GANG SWTCHES -3- DECAL / WARNNG LGHTS & PUMP OFF GROMMET / TRANS. SHFTER HARNESS DRAWNG NSTRUMENT PANEL ASSEMBLY Pl-939 TH8C A

48 N td tr ::...,t'"" :: OO().::.::-00 (l() :: tr -(),- P' l65l PS L r \lllllecool VYE...l t : PARl(l BRAl(EY!lt r l P PR SSU!E SESal SWtH ---L--lR!l l FROH Al[ ROTAlE VAlt lls[. J8 6 frinl\llock VAlVE ROTAlECYLNlER (OPOON) r El ""- ' , --. f.:\ ;+LcJ FROH smu; C'JNlR ""d '\ N /f-j f-j _/'i..]-' CYlHl RS 'i..]-' Y::-. R R smu; CYLNlER

49 TEM DESCRPTON OL RESERVOR WELDMENT PUMP ASSEMBLY FLLER-BREATHER / 3 PS PRESSURE SWTCH / BRAKE LGHT FLTER / RETURN GAGE / RETURN FLTER ELEMENT / RETURN FLTER VALVE ASSEMBLY / PARKNG BRAKE PRESSURE SWTCH / PARKNG BRAKE CONTROLLER / -WAY VALVE / 3 SECTON CYLNDER / BOOM CYLNDER / LFT CYLNDER / TLT CYLNDER / SWAY-REAR LOCK CYLNDER / ROTATE CYLNDER / STEERNG / FRT. AXLE CYLNDER / STEERNG / REAR AXLE VALVE / MOTON / BOOM VALVE / DUAL CHECK VALVE / MOTON / HEAD TLT VALVE / MOTON / BASE TLT VALVE / ELECTRC -WAY VALVE / TLT LMTER VALVE / STEERNG SELECTOR CONTROL BLOCK ASSEMBLY CARTRDGE / REDUCNG-RELEVNG CARTRDGE / CHECK CARTRDGE / NEEDLE CARTRDGE / REDUCNG-RELEVNG ACCUMULATOR / BRAKE ACTUATOR / FOOT BRAKE PEDAL VALVE / ELECTRC -WAY / SWAY CARTRDGE / PLOT CHECK VALVE / ELECTRC -WAY / ROTATE VALVE / DUAL CHECK STEERNG ORBTRAL VALVE ASSEMBLY / DFF. LOCK HOSE REEL ASSY / RH / ROTATE VALVE / MOTON / LFT RESTRCTOR FTTNG RESTRCTOR PLUG (.060) RESTRCTOR PLUG (.00) CARTRDGE / COUNTERBALANCE CARTRDGE / COUNTERBALANCE CARTRDGE / NORMALLY CLOSED CARTRDGE / COUNTERBALANCE BLOCK ASSEMBLY / REAR LOCK-UP CARTRDGE / SHUTTLE REQD 3 DRAWNG Pl-96 HYDRAULC SCHEMATC TH8C A

50 TEM DESCRPTON REQD CARTRDGE / REDUCNG-RELEVNG CARTRDGE / PLOT CHECK CARTRDGE / MODULAR CONTROL VALVE / BOOM ACTVATED REAR LOCK CARTRDGE / CHECK PRESSURE SWTCH / CLUTCH CUT -OFF CARTRDGE / CHECK CARTRDGE / NORMALLY OPEN PRESSURE SWTCH / SERVCE BRAKE B HYDRAULC SCHEMATC DRAWNG TH8C Pl-96

51 NOTES C

52 N w "O t;dtr:l J 3,,5,5, 5, \ 5 9 J ,8 -J '',,38 9 \ L-----O-GJ-- : 0 Mrw-\ ; (') -- "0 00.J;:.-- ho 8 Gl C/.l tr: o t:j "d \0..j::..... [jl " L_ <',_\ ' ,, 6,7 - /,:::: F 3,3,3,33 35,,38 " rl-- r:--' LJ lo, PORT # yj SEE-WAY CONTROLLER CRCUT 0 7 8,9 5 3 SEE REAR LOCK-UP CRCUT 0 SEE-WAY Xx CONTROLLER CRCUT 5 7 MAN VALVE ASSEMBLY ,3 CONTROL BLOCK ASSEMBLY

53 TEM DESCRPTON PUMP ASSY. / 55cc / SPLNED SHAFT VALVE ASSEMBLY / 3 SECTON OL RESERVOR FLTER / RETURN GAGE / RETURN FLTER SPLT FLANGE KT / N. O-RNG / N. S. F. / w/ TEM 6 CAPSCREW NC x LG. LOCKWASHER SPLT FLANGE / N. / HALF ONLY O-RNG / N. S. F. CAPSCREW 3/8 NC x LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 3/8 NC x LG. GASKET / PUMP DRVE FTTNG / 0 OR x 08 JC 90 FTTNG / OR x 0 JC STR. FTTNG / 6 OR x 6 JC STR. FTTNG / OR x JC 5 CAPSCREW 3/8 NC x LG. MANFOLD BLOCK O-RNG / ACCESS COVER T-HOSE CLAMP HOSE / D x LG. FLLER-BREATHER / 3 PS MACHNE SCREW #0-3 x 3/ LG. COVER PLATE CAPSCREW SH 3/8 NC x LG. SGHT GLASS PLATE / PRESSURE CHECK PORTS CAPS CREW NC x 3/ LG. HEX NUT NC LOCKWASHER FTTNG / OR x JC-O STR. FTTNG / 6 OR HEX HEAD PLUG FTTNG / 08 OR HEX HEAD PLUG SPRNG CLP 3/8 NC FTTNG / 08 OR x 08 JC STR. HOSE / x 3-90 SF xi LG. HOSE / 08 x 08 x 8 LG. HOSE / x 6-90 SF x 7 LG. HOSE / 0 x 0-90 x 8 LG. HOSE / 6 x 6-90 x LG. FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 0 OR x 6 JC 90 FTTNG / 06 OR x 0 JC 90 FTTNG / 08 OR x 0 JC STR. FTTNG / 0 OR x 0 NPT STR. CAPSCREW 3/8 NC x 3/ LG. O-RNG / RETURN FLTER FACE ELEMENT / RETURN FLTER REQD 8 6 DRAWNG Pl-9 CRCUT / PUMP / OL RESERVOR TH8C 3A

54 LFT CYLNDERS 5 55,9, , TO GAGE PORT GP 9 8 3,3, '-'. '-' \ 6 3,7,6, ,"p- 38 m= 'Q;,( Rl 36 _ TLT J o 0 0 \ '" \ " ,,3 MAN VALVE ASSEMBLY

55 TEM DESCRPTON REQD FTTNG / 06 OR x 0 JC 90 VALVE / MOTON / BASE TLT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR FTTNG / 06 OR x 0 JC 90 HOSE / 0 x 0-90 x 30 LG. HOSE / 0 x 0 x 3 LG. CYLNDER / TLT FTTNG / 06 OR x 0 JC 90 HOSE / 06 x 06 x 0 LG. VALVE / MOTON / HEAD TLT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR FTTNG / 08 OR x 08 JC 90 FTTNG / 08 OR x 08 JC 5 FTTNG / 06 OR x 0 JC 90 FTTNG / 06 OR x 06 JC 90 HOSE / 08 x 08 x 375 LG. HOSE / 08 x 08 x 375 LG. FTTNG / 08 OR x 08 JC 90 MANFOLD BLOCK FTTNG / 08 OR x 08 JC STR HOSE / 08 x 0 x 57 LG. FTTNG / 0 JC BH-UNON STR HOSE / 0 x 0-90 x 6 LG. HOSE / 0 x 0-90 x 6 LG. FTTNG / 0 JC SW-BR-TEE FTTNG / 0 OR x 0 JC SW VALVE / TLT LMTER FTTNG / 06 OR x 0 JC STR HOSE / 0 x 0-90 x 5 LG. FTTNG / 0 OR x 0 JC 90 FTTNG / 08 OR x 0 JC STR FTTNG / 08 OR x 0 JC 90 VALVE / DUAL CHECK HOSE / 0 x 0-90 x 8 LG. HOSE / lox lox 6 LG. HOSE / 0 x 0-90 x 8 LG. FTTNG / 0 OR x 0 JC 5 FTTNG / 0 JC SW-RUN-TEE FTTNG / OR x 0 JC STR FTTNG / OR x 0 JC 5 CAPSCREW 3/8 NC x 3/ LG. HOSE / 0 x 0 x 7 LG. CAPSCREW 5/6 NC x LG. COVER PLATE / 5/8 HOSE CLAMP CLAMP HALF SET / 5/8 TWN HOSE CAPSCREW 56 NC x 3/ LG. COVER PLATE / HOSE CLAMP HOSE / 0 x 0 x 50 LG. FTTNG / 06 OR x 0 JC 90 VALVE / MOTON / LFT 3 3 DRAWNG Pl-96 CRCUT / LFT-TLT TH8C A

56 TEM DESCRPTON REQD CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR CLAMP HALF SET / TWN HOSE CYLNDER / LFT HOSE / 0 x 0 x 8.5 LG FTTNG / 06 OR HEX HEAD PLUG (3) HOSE / 0 x 0-90 x 8 LG HOSE / lox lox 63 LG FTTNG / 0 OR HOLLOW HEX PLUG SPRNG CLP 3/8 NC B CRCUT / LFT-TLT DRAWNG TH8C Pl-96

57 NOTES C

58 3,9,0,9, ,3, 6 5 J"o "'.... i ,3, MAN VALVE ASSEMBLY 5 CRCUT / BOOM TH8C DRAWNG Pl-963

59 TEM DESCRlPTON REQD CYLNDER / BOOM VALVE / MOTON / BOOM CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR FTTNG / 06 OR x 0 lc FTTNG / 0 OR x 0 lc FTTNG / 0 OR HEX HD PLUG FTTNG / 0 OR x 0 lc HOSE / 0 x 0 x 5 LG HOSE / 0 x 0 x 5 LG HOSE / 0 x 0 x 63 LG HOSE / 0 x 0 x 8 LG FTTNG / 0 lc BH UNON CLAMP HALF SET / 5/8 TWN HOSE FTTNG / 06 OR HEX HD PLUG FTTNG / OR x 0 lc HOSE / 0 x 0 x 77 LG CAPSCREW 56 NC x LG COVER PLATE / 5/8 HOSE CLAMP CAPSCREW 56 NC x LG FTTNG / 0 OR x 0 lc 90 DRAWNG CRCUT / BOOM P-963 TH8C 5A

60 tv 0'\ t::i:jtn n g >-: ---.j::>. >-:' >-<.j::>. nn r t::i:j<: tn z iocj ""d j:::. tv MAN VALVE ASSEMBLY 8 A f ,7,8,9,O 8 - '\ LFT UP V 0 5 (5 PLACES) TO "T" PORT ON FOOT BRAKE 6 VALVE \ RVVvvvvszszv==vv=: : l\ l\ l\ l\ l\ l\ l\ l\ l\ " io\' T J \. BOOM OUT --- :cd <D g,xxxxxxxxxxxxxl Dt-:@ 7 8,,3,,5 CONTROL BLOCK T3-- o@@@!e 9 33 PARKNG BRAKE VALVE B- TO FRONT AXLE PARKNG BRAKE CRCUT TANK f' ,7,8,9,0 PORT #3 c6 TANK PORT # 3 /

61 TEM DESCRPTON CONTROLLER / -WAY CAPS CREW NC x 3/ LG. FLATWASHER LOCKWASHER HEX NUT NC VALVE / ELECTRC -WAY () CAPSCREW NC x 3/ LG. LOCKWASHER FLATWASHER / DN CONNECTOR HOSE / 0 x 0-90 x 7 LG. HOSE / 0 x 0 x 0 LG. HOSE / 06 x x 3 LG. HOSE / 0 x 0 x LG. HOSE / 0 x 0 x 8 LG. HOSE / 0 x 0 x 3 LG. HOSE / 0 x 0 x 38 LG. HOSE / 0 x 0 x 7 LG. HOSE / 0 x 0-90 x 30 LG. HOSE / 06 x x 60 LG. HOSE / 06 x 06 x 06 LG. HOSE / 0 x 0-90 x LG. HOSE / 0 x 0-90 x LG. HOSE / 06 x x 6 LG. FTTNG / 06 OR x 0 JC STR. FTTNG / 06 OR x 06 JC STR. FTTNG / 06 OR x 0 JC 5 FTTNG / 06 OR x 0 JC 90 FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 0 JC RN-TEE FTTNG / 0 JC SW-BR-TEE FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 06 JC STR. REQD 9 0 DRAWNG Pl-9 CRCUT / -WAY CONTROLLER TH8C 6A

62 tv -...J ect'rl 00-- tczl (J REAR STEERNG CYL. MANFOLD BLOCK [Q}---- G-- PR n BLOCK 0".....@@@ F : ST ,,3 3 5?W5?! T L ) < ) (7-- P R 5 7 FROL OF "--3 MACHNE : P 3 Cl --ill C '---G 33;LR BOTTOM VEW E) FRONT STEERNG CYL. p U t'rl Z O G-- -,-- 5 CYL R TOP VEW CYL,5,6 7 5 "'d - -\0.j:::. w t FRONT OF MACllNE

63 TEM DESCRPTON REQD STEERNG ORBTRAL CAP S CREW 3/8 NC x LG LOCKWASHER 3/ VALVE / STEERNG SELECTOR CAPSCREW 5/6 NC x 3/ LG LOCKWASHER 5/ HOSE / 06 x 06 x 06 LG HOSE / 08 x x 9 LG HOSE / 06 x x 59 LG HOSE / 08 x 08 x 76 LG HOSE / 06 x 06 x LG FTTNG / 08 OR x 08 JC FTTNG / 08 OR x 06 JC STR FTTNG / 08 OR x 08 JC STR FTTNG / 08 OR x 06 JC FTTNG / 08 OR x 08 JC 5 DRAWNG CRCUT / STEERNG Pl-93 TH8C 7A

64 L.H. SWAY CYLNDER 5 5 R.H. SWAY CYLNDER 9 9 o 3 o 35 8,, ,,3 FROM MAN VALVE 9 3,, L.., ($Y.(' 30 : 3,,5,6 3, CRCUT / SWAY TH8C DRAWNG Pl-9

65 TEM DESCRPTON VALVE / DUAL CHECK CAPS CREW 5/6 NC x LG. SPRNG CLP 56 NC FTTNG / 06 OR x 0 HC 90 FTTNG / 06 OR x 0 HC 5 FTTNG / 08 OR x 08 HC BR-TEE FTTNG / 08 OR x 0 HC STR FTTNG / 08 OR x 08 HC 90 CYLNDER / SWAY HOSE / 0 x 0 x 37 LG. HOSE / 08 x 08 x LG. HOSE / 06 x x 8 LG. RESTRCTOR FTTNG RESTRCTOR PLUG (.060) HOSE / 06 x 06 x 0 LG. FTTNG / 06 OR x 06 HC STR. VALVE / ELECTRC CONTROL BLOCK CAPSCREW NC x LG. LOCKWASHER CAPSCREW 56 NC x / LG. LOCKWASHER 56 CLAMP HALF SET / 3/8 HOSE / TWN COVER PLATE / 3/8 HOSE CLAMP CARRAGE BOLT 3/8 NC x LG. SELF-LOCKNG NUT 3/8 NC DN CONNECTOR HEX NUT NC HOSE / 06 x x 3 LG. FTTNG / 06 OR x 06 HC RN-TEE MANFOLD BLOCK HOSE / 06 x 06 x 5 LG. FTTNG / 08 OR x 06 HC 90 HOSE / 0 x 0-90 x 8 LG. FTTNG / 08 OR x 0 HC STR. REQD DRAWNG Pl-9 CRCUT / SWAY TH8C 8A

66 tv \0 tom BOOM ACTVATED REAR LOCK VALVE R.H. REAR LOCK-UP CYLNDER L.H. REAR LOCK-UP CYLNDER 0 0 n --- FROM MAN VALVE MANFOLD BLOCK o R n -'"d, -\0 V 7 jg L..;J BRAKES - FROM- PARKNG BRAKE 6 TANK PORT #3 VALVE -6'\\6'\\ {h' K8xxxxxxxxx\XXXXXX9'? :cc CL:Li CL:Li ===,3,9,5,9 '5

67 TEM DESCRPTON CONTROL BLOCK ASSEMBLY BLOCK ASSEMBLY / REAR LOCK-UP CARTRDGE / MODULAR CONTROL FTTNG / 06 OR x 0 HC 5 FTTNG / 06 OR x 0 HC 90 VALVE / BOOM ACTVATED REAR LOCK FTTNG / 06 OR x 06 HC 5 HOSE / 06 x 06 x LG. LOCKWASHER 5/6 CYLNDER / REAR LOCK-UP HOSE / 0 x 0 x 37 LG. HOSE / 06 x 06 x 8 LG. HOSE / 0 x 0 x 3 LG. HOSE / 06 x 06 x 0 LG. CAPSCREW 56 NC x 3/ LG. FTTNG / 06 OR x 06 HC 90 FTTNG / 08 OR x 06 HC STR. MANFOLD BLOCK CAPSCREW / NC x 3/ LG. LOCKWASHER FLATWASHER FTTNG / 06 OR x 06 HC STR. HOSE / 06 x x 3 LG. HOSE / 06 x x 6 LG. HOSE / 06 x 06 x 37 LG. FTTNG / 06 OR x 06 HC RN-TEE FTTNG / 08 OR x 0 HC STR. HOSE / 0 x 0-90 x 8 LG. HEX NUT 56 NC REQD DRAWNG P-95 CRCUT / REAR AXLE LOCK-UP TH8C 9A

68 w o tx;itr: n -- t) Cl "'d \0 0\ 0 R')XXXXXXXXXX XXXXX XX XX X *,-c-to "T" PORT ON -WAY CONTROLLER.6xxxxxXxxxxxxxxxx!Q--c-TO "P" PORT ON -WAY CONTROLLER,,3 ig7xxrxt-- 3; --j;'=;v tj r- Vwq FRONT AXLE \6 5 v VVVVV ' 9 6, & v7wr"'\ 5 TO PORT "T3" ON CONTROL-=:)-fx x x x x x x x x x x x x x x x x x x x x x x X X x X X J tq BLOCK 6 8 TANK PORT #3 7

69 TEM DESCRPTON REQD VALVE ASSEMBLY / PARKNG BRAKE 5-05 PLATE / VALVE BLOCK SHM DN CONNECTOR PRESSURE SWTCH / PARKNG BRAKE FTTNG / mm OR x 06 JC STR HOSE / 06 x 06 x 68 LG HOSE / 06 x 06 x 06 LG HOSE / 06 x x 6 LG HOSE / 0 x 0 x 0 LG HOSE / 06 x x 3 LG HOSE / 0 x 0-90 x 30 LG FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 0 JC RN-TEE FTTNG / 0 NPT M. x 06 JC SW FTTNG / 0 x 0 NPT COUPLNG FTTNG / 06 OR x 06 JC RN-TEE DRAWNG CRCUT / PARKNG BRAKE Pl-96 TH8C 30A

70 -w tct:d j:>.Cl t(j n '"d.j:::.. -\0 0" w PRESSURES GAGE PORT PS GP 3000 GP 50 GP3 500 GP 00 GP- 6 \ 7 G SET SWAY SPEED SET CONTROL PRESSURE (GP3) SET STEERNG PRESSURE (GP) o 9 o G3 G G OR-9,! GP- 3 GP3-3, 3 6 GP- /-\ 6 xxxxxxxxxxxxxxxxxxxxxxx 5 8 SET TLT PRESSURE (GP)

71 TEM DESCRPTON REQD FTTNG / 06 OR x 0 JC STR FTTNG / 06 OR x 0 JC PRESSURE CHECK / MALE PRESSURE CHECK / MALE HOSE / 0 x 0-90 x 5 LG HOSE / 0 x 0 x 7 LG CONTROL BLOCK VALVE / TLT LMTER FTTNG / 06 OR PLUG DRAWNG CRCUT / PRESSURE CHECKS P-963 TH8C 3A

72 W N t:dtrj n --- t:dl 00'./:>.0 trj.., 5 (' n trjz O "d...,... \0 V... REAR AXLE TO REAR LOCK-UP BLOCK 8 6 TRANSMSSON ,8,9,0,,,3 \ 3

73 TEM DESCRPTON REQD ACTUATOR / FOOT BRAKE PEDAL CAPS CREW NC x 3/ LG. LOCKWASHER ACCUMULATOR / BRAKE CAPSCREW NF x LG. LOCKWASHER VALVE ASSEMBLY / DFF. LOCK PLATE / VALVE BLOCK SHM CAPSCREW NC x 3 3/ LG. FLATWASHER LOCKWASHER HEX NUT NC DN CONNECTOR PRESSURE SWTCH / CLUTCH CUT-OFF PRESSURE SWTCH / SERVCE BRAKE HOSE / 06 x x LG. HOSE / 06 x 06 x 65 LG. HOSE / 06 x 06 x 87 LG. HOSE / 0 x 0 x 3 LG. HOSE / 06 x 06 x 50 LG. HOSE / 0 x 0 x 05 LG. HOSE / 0 x 0-90 x LG. HOSE / 0 x 0-90 x 30 LG. HOSE / 0 x 0-90 x 86 LG. HOSE / 06 x x 3 LG. HOSE / 0 x 0 x 50 LG. FTTNG / 06 OR x 0 JC STR. FTTNG / 0 NPT F. x 0 NPT F. FTTNG / 0 NPT M. x 0 JC SW. STR. FTTNG / 0 NPT M. x 06 JC SW. 90 FTTNG / 06 JC SW-RN-TEE FTTNG / 06 OR x 0 JC 90 FTTNG / 0 NPT COUPLNG FTTNG / 0 OR x 0 JC STR. FTTNG / 03 OR x 0 JC STR. FTTNG / 06 x 0 JC REDUCER FTTNG / 06 JC TEE FTTNG / 0 JC TEE FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 0 JC SW-RN-TEE FTTNG / mm OR x 06 JC STR DRAWNG Pl-95 CRCUT / BRAKE - DFFERENTAL LOCK TH8C 3A

74 o t '\ MXX&(}--Ja-----;---:, '---- j o u b CRCUT OL COOLER TH8C wi JD-05 TER ENGNE DRAWNG Pl-95

75 TEM DESCRPTON REQD OL COOLER HOSE x x 8 LG HOSE-HEATER 3/ x 0 LG HOSE-HEATER 3/ x 58 LG HOSE x 0-90 x LG HOSE END -08 MALE PPE HOSE CLAMP NO FTTNG 0 OR x 0 JC STR FTTNG OR x JC STR FTTNG 3/ NPT x 3/ HOSE BARB FTTNG OR x JC FTTNG 08 NPT ST ELB BLK-P FTTNG PPE NPPLE FTTNG 8mm x 08 NPT RED FTTNG 08 NPT ELBOW BLK-P CAPSCREW SH 5/6 NC x 3/ LG FLATWASHER 5/ SPRNG CLP 5/6 NC DRAWNG CRCUT OL COOLER P-95 TH8C wi JD-05 TER ENGNE 33A

76 w z ::J z a::: :::> - w a::: -.J w :::> ll.. w Z '-' Z W 0 - """ M N 0,... N - 00,... N,...,... N, CRCUT FUEL TH8C wi JD-05 TER ENGNE DRAWNG P-07

77 TEM DESCRPTON REQD FTTNG 0 x 06 BRASS HOSE END HOSE CLAMP NO FTTNG 0 x 06 BR. HOSE END FTTNG 0 x 0 NPT BRASS ELBOW FTTNG 0 x 0 BRASS TUBE END HOSE-FUEL 3/8 x 90 LG HOSE-FUEL 3/8 x 90 LG FTTNG 90 3/8 HOSE 9-03 TUBE FUEL LNE FLLER CAP FUEL FUEL TANK 7--0 RUBBER BUSHNG DRAWNG CRCUT FUEL P-07 TH8C wi JD-05 TER ENGNE 3A

78 7 7 3,, TEM DESCRPTON REQD FUEL TANK / PLASTC FLLER CAP / FUEL SENDER / FUEL GAUGE MACHNE SCREW #0-3 x LG. FLATWASHER 3/8 SELF-LOCKNG NUT 3/8 NC STRAP / FUEL TANK 35 FUEL TANK ASSEMBLY TH8C DRAWNG Pl-99

79 8,9,0 3,5 3 6,7 TEM DESCRPTON REQD SENDER TRANS. OL TEMP. SENDER ENGNE WATER TEMP. RELAY STARTER MOUNT STARTER RELAY FTTNG NPT RED. x 3/8 CAPSCREW mm x.0 x 5mm LG. LOCKWASHER mm CAP SCREW NC x LG. LOCKWASHER FLATWASHER GROUND WRE STARTER RELAY SENDER TRANS. OL PRESSURE FTTNG 0 NPT 90 BR. ST. ELB. FTTNG 0 NPT BRASS ST. ELB. SENDER ENGNE OL PRESSURE DRAWNG P-075 STARTER RELAY SENDER ASSEMBLY TH8C wi JD-05T ENGNE 36

80 TEM B B. DESCRPTON FORMNG / BATTERY HOLD DOWN HOOK / BATTERY HOLD DOWN BATTERY / VOLT BATTERY CABLE / RED BATTERY CABLE / BLACK REQD 37 BATTERY BOX ASSEMBLY TH8C DRAWNG Pl-97

81 * * * * * * * * * * * * TEM DESCRPTON REQD BARREL ASSEMBLY ROD ASSEMBLY HEAD PSTON SEAL / PSTON (*) WEAR RNG / PSTON (*) SELF-LOCKNG NUT O-RNG / STUB SHAFT (*) O-RNG / HEAD (*) BACK-UP RNG / HEAD (*) WEAR RNG / HEAD (*) ROD SEAL / HEAD (*) WPER / SHAFT (*) O-RNG (*) BUFFER SEAL (*) SELF TAPPNG SCREW BRONZE BUSHNG / Ref BRONZE BUSHNG / Ref STROKE LMTER LUBE FTTNG SEAL KT / TEMS MARKED (*) DRAWNG LFT CYLNDER / / TH8C Pl BORE x 3.8 SHAFT DA. 38

82 * * * * * * * * TEM DESCRPTON REQD BARREL ASSEMBLY ROD ASSEMBLY HEAD PSTON SEAL / PSTON (*) WEAR RNG / PSTON (*) SELF-LOCKNG NUT O-RNG / STUB SHAFT (*) O-RNG / HEAD (*) BACK-UP RNG / HEAD (*) WEAR RNG / HEAD (*) SEAL / SHAFT (*) WPER / SHAFT (*) O-RNG (*) SELF TAPPNG SCREW BRONZE BUSHNG / Ref BRONZE BUSHNG / Ref SPACER LUBE FTTNG SEAL KT / TEMS MARKED (*) 39 TLT CYLNDER / / TH8C DRAWNG 6.00 BORE x.50 SHAFT DA. P-0

83 * * * * * * * * * * * TEM DESCRPTON REQD BARREL ASSEMBLY ROD HEAD PSTON SEAL / PSTON WEAR RNG / PSTON SELF-LOCKNG NUT O-RNG / STUB SHAFT O-RNG / HEAD BACK-UP RNG / HEAD WEAR RNG / HEAD SEAL / SHAFT WPER / SHAFT WEAR / RNG O-RNG SELF TAPPNG SCREW STROKE LMTER SEAL KT / TEMS MARKED (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) DRAWNG P-07 BOOM CYLNDER / / TH8C.00 BORE x.50 SHAFT DA. 0

84 TEM DESCRPTON TUBE ASSEMBLY ROD ASSEMBLY PSTON HEAD BUSHNG 7-8- LUBE FTTNG / LUBE FTTNG / STR. 7-8-l3 LOCKNUT 7-8- WPER / ROD O-RNG / HEAD BACK-UP RNG / HEAD O-RNG / HEAD SEAL / PSTON O-RNG / PSTON SEAL / ROD 7-8- WEAR RNG / PSTON 7-8- WEAR RNG / HEAD SEAL KT / TEMS MARKED REQD (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) CYLNDER / SWAY-REAR LOCK-UP / TH8C DRAWNG P-9

85 6 3 5 ASSEMBLY TEMS,3, TEM DESCRPTON REQD MOTON VALVE ASSEMBLY CARTRDGE / CHECK BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR DRAWNG P3-098 MOTON VALVE / BASE TLT CYLNDER TH8C

86 ASSEMBLY TEMS,3,,5 7 5 TEM DESCRPTON REQD MOTON VALVE ASSEMBLY CARTRDGE / CHECK CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT SEAL KT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR 3 MOTON VALVE / HEAD TLT CYLNDER TH8C DRAWNG P3-097

87 6 3 5 ASSEMBLY TEMS,3, <ly TEM DESCRPTON REQD MOTON VALVE ASSEMBLY 7-3- CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR DRAWNG P3-096 MOTON VALVE / BOOM CYLNDER TH8C

88 ASSEMBLY TEMS,3, TEM DESCRPTON MOTON VALVE ASSEMBLY CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR O-RNG REQD 5 MOTON VALVE / BASE LFT CYLNDER TH8C DRAWNG P3-09

89 3 ASSEMBLY TEMS,3 TEM DESCRPTON REQD DUAL PLOT CHECK VALVE ASSY CARTRDGE / PLOT CHECK BODY SEAL KT DRAWNG P3-00 DUAL PLOT CHECK VALVE / TH8C 6

90 7 ORBTRAL ASSEMBLY / TH8C DRAWNG Pl-977

91 TEM DESCRPTON REQD DUST SEAL * (NCLUDED WTH TEM 30) RETANNG RNG FRONT COVER X-RNG* (NCLUDED WTH TEM 30) O-RNG* (NCLUDED WTH TEM 30) BEARNG RACE BEARNG RACE THRUST BEARNG RNG SPRNG, FLAT SPRNG CONTROL SLEEVE** (SOLD WTH TEM ) PN CONTROL SPOOL ** (SOLD WTH TEM ) HOUSNG PLUG O-RNG* (NCLUDED WTH TEM 30) VALVE SEAT O-RNG* (NCLUDED WTH TEM 30) BALL CROSS SUPPORT DRVE CANT SEAL * (NCLUDED WTH TEM 30) DSTRBUTOR PLATE GEAR WHEEL SET SPACER END COVER WASHER SCREW NAME PLATE RVET *SEAL KT (NCL. TEMS,,5,5,7, & ) DRAWNG Pl-977 ORBTRAL ASSEMBLY / TH8C 7A

92 8 STEERNG SELECTOR VALVE / TH8C DRAWNG P-009

93 TEM DESCRPTON REQD SHAFT BACK UP RNG - SHAFT O-RNG - SHAFT HOUSNG 5 THRUST WASHER THRUST BEARNG ROTOR BALL - DETENT O-RNG - HOUSNG SPRNG - DETENT WASHER - SPACER SCREW - BODY 3 BODY SPRNG - PRESS. SEAL PRESSURE SEAL O-RNG - PRESS. SEAL BACK UP RNG - PRESS. SEAL 8 8 PN - LOCATNG 9 ROLL PN - ROTOR 0 NAMEPLATE KNOB - HANDLE HANDLE / 5/8 LONG 3 SET SCREW DRAWNG STEERNG SELECTOR VALVE / P-009 TH8C 8A

94 NCLUDES: CAP SCREWS HEAD BOWL SPRNG TEM DESCRPTON REQD HOUSNG SUB-ASSEMBLY CORE ASSEMBLY UPPER NPPLE BYPASS VALVE ELEMENT / FLTER O-RNG O-RNG O-RNG 9 RETURN FLTER ASSEMBLY / TH8C DRAWNG Pl-53

95 SWAY SPEED SET CONTROLLER PRESSURE SET STEERNG PRESSURE S G T o T G G T3 BK 3@@@ C ST o R 5 TEM DESCRPTON REQD BODY CARTRDGE / REDUC.-RELEVNG CARTRDGE / REDUC.-RELEVNG CARTRDGE / NEEDLE CARTRDGE / CHECK CONTROL BLOCK ASSEMBLY (TEMS -5) DRAWNG Pl-5 CONTROL BLOCK ASSEMBLY / TH8C 50

96 :'..." ClEl!l-- 8 port-=-- Port - 5 -WAY CONTROLLER ASSEMBLY / TH8C DRAWNG Pl-875

97 TEM DESCRPTON REQD HANDLE ASSEMBLY (TEMS THRU 6) RUBBER CAP (NCLUDED wi TEM ) LOCK RNG (NCLUDED wi TEM ) SWTCH (NCLUDED wi TEM ) 5 HANDLE (NCLUDED wi TEM ) BELLOWS (NCLUDED wi TEM ) PN SET (PORT & PORT 3) PN SET (PORT & PORT ) SPRNG PACK RETURN SPRNG FLAT SEAL PLUG MOUNTNG PLATE (NCLUDED wi TEM 9) SCREW (NCLUDED wi TEM 9) SWVEL PLATE (NCLUDED wi TEM 9) SCREW (NCLUDED wi TEM 9) 6 RETANNG RNG (NCLUDED wi TEM 9) 7 THREADED CAP (NCLUDED wi TEM 9) 8 RETANER NUT (NCLUDED wi TEM 9) MOUNTNG PLATE ASSEMBLY (TEMS THRU 8) DRAWNG -WAY CONTROLLER ASSEMBLY Pl-875 TH8C 5A