BASELINE. Rim Clamp Tire Changers. Parts Identi cation. For servicing single piece automotive and most light truck tire/wheel assemblies.

Transcription

1 BASELNE Rim Clamp Tire Changers For servicing single piece automotive and most light truck tire/wheel assemblies. Model 300 Shown Model 500 Shown Parts denti cation READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. Manual Part No.: Revision: 12/17

2 Swing Arm Assembly tem No Part No. Description M8 x 1.25 x 20mm BHSCS Screw Vertical Slide Cap Vertical Slide Spring Vertical Slide Lock Plate M12 THD Vertical Slide Lock Plate 1/2-13 THD M12 x 1.75 Jam Hex Nut /2-13 Jam Hex Nut Lock Plate Lift Pin Lock Plate Lift Pin 1/2-13 THD Swing Arm Weldment Swing Arm Weldment Lock Handle Shim Lock Cam Weldment w/handle Handle Grip 1/2 x 3" Vertical Slide Shaft Rubber Stop Bumper /8-16 x 1/2 SHSSCP Screw Washer 7GA x 0.406D x 1.28OD M10 x 20mm HWHCS Screw /4-20 x 1/4 SHSSCP Screw Dowel Pin 5mm x 25mm Roller 9/16 x x Duckhead Mount/Demount Tool Pkg Retaining Ring-External # Swing Arm Kit (Blue) 8 8 ~ 9 :5f ~,o 1 1 ~ s- n ~ s 1:7- T -----Li ft. lb h---,4 41 APPLY GREASE TO THESE LOCATONS 4 Baseline Tire Changer

3 Pressure & n ation Bracket Assemblies tem No Part No. Description nflation Bracket Pedal /8-16 x HWHSTCS Screw Hitch Pin nflation Valve Bracket Preset Pressure Regulator, 60PS Clevis Pin x /4-14 NPT x 12mm Y Fitting \]=o, Dual Stage nflation Valve M12 Plain Washer M12 x 1.75 x 75mm HHCS Bolt Air Receiver Tower M16 x 1.5 Jam Nut M16 Flat Washer Adjusting Knob Assembly Air Gauge Hose Clamp - Spring 13mm M16 x 1.5 Pivot Bolt, Swing Arm M24 Flat Washer PS 1/4NPT Relief Valve /8 NPTM x 1/4 Hose Elbow Fitting /8 NPTM Fitting - Nipple /4 NPTM Fitting - Nipple Regulator (200 PS Max.) º Elbow Fitting /4 Straight Fitting M5 x 0.8 Nylock Hex Jam Nut /4 NPTM x 1/4 NTTF Reducer Fitting /4 NPTF x 1/4 NPTM Branch Tee /4 NPT Brass Straight Fitting 31 :JJ2 13 ', 12 '~~:;! ~ ~ -i~~ 25 (f Model 500) \ _/ 30 a>0c:;,.;. L - - -, _ 23 ' 24\p ~ 28--A ft. l~u ft. lb ~-~~,: 3 4~ 10 37/ 36~ Baseline Tire Changer 5

4 \/ / / Chassis Assembly 3 4 ~2 ti APPLY GREASE TO THESE LOCATONS tem No Part No. Description Lube Applicator Black Lube Bottle /4 x 20 x 3/4 Thread Cutting Screw Side Cover M10 x 1.5 Hex Hd Cap Screw M10 Plain Washer Hex Hd Cap Screw - M10 x Chassis Assembly M18 x Bolt M18 Plain Washer Lubricating Oil Reservoir M18 x 2.5 Nylock Nut B.L. Pad Lube Oil Reservoir Cap, Blk tem No Part No. Description M18 x Bolt B.L. Shoe Weldment /2 x 3 Handle Grip B.L. Cylinder Assembly Clevis Pin Clevis Retainer Clip M16 x 1.5 Hex Jam Nut Pivot Pin B.L. Cylinder Rod B.L. Arm Weldment /4-10 Hex Nylock Nut /4 Belleville Washer B.L. Spacer Washer x 30 x 6mm Flat Washer BL Arm Assembly 1? 4 3 n ti APPLY GREASE TO THESE LOCATONS 6 Baseline Tire Changer

5 tem No Part No. Description Switch Spring Sleeve Torsion Spring /2" Nylon Flanged Bearing Pedal Pedal Spacer Grey Pedal Spacer Hitch Clip Pin /16 x 1-1/4 Clevis Pin Hair Cotter Pin Washer Pedal Retaining Shaft Pedal Valve Stopper Pedal Extension Spring Torsion Spring Bracket Guide /4-20 x 3/4 Whiz Lock HHCS /4-20 Hex Nut, Zinc Plated Nylock Electrical Switch Extension Bracket x 3/8 SHSHS Screw Gr Lever Switch Assembly #10-24 Reversible Lock Nut / HHCS Screw x 3/8 SHCS Screw Pedal Valve Bracket Assembly Pedal Valve with Oil njector Pedal Valve Assembly /4-20 Whiz Lock Nut Foot Pedal Assembly ~~~ <---~ LL ; 1 ~ ir ' o,,, ~ - 43 / 47 _,.., ~ 22. Cl --'~ -- ~ _ ,fl ~ _ 12-0-: - -' _.:--,!) , ~32... ~ - - -::,. - -.o ~ o. r:>< _ ~4~ 0 ~ 14~ -. ~~ ~~ ! r jb-- l ij --- t}_'1/ 6 3 -:.--- 8~ ~} -~ i 4 J-~ _ \ ; J --4 <f > '? 1 ti APPLY GREASE TO THESE LOCATONS tem No Part No. Description 27 * inch Cable Tie Reverse Switch Cover Switch Reversing, Kit (115V / 230V) Switch Reversing, Kit (CSA Only) M5 x 0.8 x 16mm SHC Screw Switch Actuator Lever Washer /4-20 Nylock Nut M4-0.7 x 10 HHMS Screw mm Washer Valve Assembly, Pedal MM x 1/4NPT Straight Fitting Valve Spacer Clamp Release Valve #10-24 x 1.5 SHCS Screw Oil njector Assembly Muffler, Small /4 NPT, 3/8" Tee Fitting º EL Fitting 45 * Motor Cable Assembly 46 * Power Cord Assembly Cam Mounting Block /16" Wave Washer Cam Follower Lever * Not Shown Baseline Tire Changer 7

6 tem No Part No. Description M12 x 1.75 x 29.5 SHCS Screw Hub /4 x 3/4 Roll Pin Slide Stopper Weldment Plate Rim Clamp /8 NPT x 10mm PSH 90 Elbow Carrier Slide Weldment M12 Spring Lock Washer Pivot Link Sleeve M x 30 HHCS Bolt Carrier/Slide Plate Cylinder Assembly, TT Ext. Retaining Ring N Flat Washer /8NPT x 8MM Elbow Fitting Pivot Link Weldment M12 x 1.75 x 40mm HHCS Bolt (24 Clamp) Pivot Plate Weldment External Retaining Ring N M6-1 x 30MM SHCS Screw Rotating Union Taper Key M10 x 1.5 HHCS Bolt M10 Plain Washer Gear Box Transmission M10 Whiz Lock Flanged Hex Nut Motor Belt Motor Pulley M8 Whiz Lock Flanged Hex Nut Motor Mount Bracket M10 Cage Nut Motor, 1HP, 115V, 60Hz, 1Ph Motor, 1HP, 220V, 50Hz, 1Ph Motor, 1HP, 115V, 60Hz, 1Ph, CSA M10 x 60 HHCS, Screw x 25mm M12, FHSC Screw Clevis Pin Top Carrier (24 Clamp) Adjustable Circle Cotter Pin Bottom Carrier Grommet ( Motor only) M8 x 1.25 x 40mm HHCS Screw /16 Plain Washer 8 Baseline Tire Changer Table Top & Sha Housing Assemblies "' ~ APPLY GREASE TO THESE LOCATONS., L- ~ ~ 1:n; 1Jl ~ " r ~ : E _,...-T i' 19 ~ 20 ~ 21 _,._,,, ftlb ----~ ~ d ~ ~~ ~ ~ ~ l - l ff ~ 35 ~ 23 ff 24- m1, (25 30.Ji 33 \ _ ~,. : ~v41 ~

7 Robo-Assist Assembly 8 18,,,, / / - - -,,.-- - / / 7 \ \ ' _ ey u: 12 c±:»-- 5 cl ~ ~ Apply Grease To These Locations 19 Torque To 240 ft.lib. ~ 21 ~ Torque To 240 ft.fib. Robo-Assist Valve Assembly TEM PART NO. DESCRPTON Robo-Assist Foot Roll Pin, 1/4 x 1-1/ Steel Ball, 1/2" Handle Grip, 1/2 x " Ext. Retaining Ring x 3/4 SBHCS Screw 7 *** Robo-Assist Valve Assembly " Cylinder Assembly /8 NPT x 1/8 Tube St. Fitting /4-20 x 3/4" HWHST Screw Neoprene Cushion Clamp /4-20 x 5/16" Soc Hd Set Screw /4-28 Grease Fitting /4-10 Hex Nylock Lock Nut /4 Flat Washer x 2" OD Front Arm Weldment Rear Arm Weldment Swing Arm Pivot Pin /4-10 x 10-1/2 Hex HD Cap Srw Flat Washer, 13/16 D x 1-1/2 OD TEM PART NO. DESCRPTON /4-10 x 14-5, HHCS Screw Pivot Pin Spacer 34 * Hose, Rubber, 1/4, 58" Black 35 * Plastic Tube, 1/8 x 6" Swing Arm Sleeve /4 NPTM x 1/4 F Straight Fitting Brass Straight Fitting, 1/4 NPT Small Muffler Position Valve RDCR Fitting, 1/4 NPT x 1/8 NPT Male Elbow, 1/8 NPT x 1/8 * Hose Reels LENGTH PART NO. DESCRPTON 50-ft /4 D x 1/2 OD Black Rubber Hose 50-ft /8 OD x 0.25 Plastic Tube Baseline Tire Changer 9

8 Cylinder Assemblies 8 3 6, T,orque t o ft. lbs Torque t o / s~5 ft. lbs. ~ / 5 ~ 11 &7 4 T,or,que t,o 40ft. lbs. Bead Loosener Cylinder Assembly tem No Part No. Description B.L. Cylinder Shaft B.L. Cyl Piston B.L. Cyl Top Cap B.L. Cyl Bottom Cap Seal Washer Cylinder Seal Seal O-Ring ½ x 13 x 9 Hex Bolt, Tie Bolt B.L. Cyl. Sleeve Barrel B.L. Cyl Lower Washer O-Ring Seal ¾-10 Lock Nut B.L. Cyl Upper Washer Special Washer Retaining Ring Retaining Ring Table Top Cylinder Assembly tem No Part No. Description M8 x 1.25 Hex Lock Nut Steel Shim Top Cylinder Cap Bottom Cylinder Cap Piston O-Ring Seal M12 x 1.75 Jam Nut Cylinder Sleeve M8 x 1.25 x 400, Tie Bolt Piston Shaft M12 Plain Washer nternal Retaining Ring TT Cylinder Scraper Seal Nyliner Sleeve Bearing 10 Baseline Tire Changer

9 Pneumatic Diagram TABLETOP ASSEMBLY TABLE TURNED OVER 3/ " PRESSURE REGULATOR PRESSURE REGULATOR.:;... 2 u :i: <... ~ e :0 :0 N N )( >< E E E.,., E OL RESERVOR NLET 3/8" X 7" DUAL STAGE VALVE 1 /4" x 48" (BLACK) Hose Reels Length Part No. Description 25-ft mm OD, White Plastic Tube 80-ft mm OD, Black Plastic Tube 25-ft mm OD, Plastic Tube 80-ft /4 D x OD, Black Rubber Hose 50-ft /8 D x 11/16 OD, Black Rubber Hose 50-ft /4 D x 1/2 OD, Black Rubber Hose tem No. Part No. Description /4 BRB Tee Fitting mm OD, Plastic Coil Hose Assy. Baseline Tire Changer 11

10 Cable Assemblies and Circuit Breakers e 1 ==-...::! : ~==~~~===;si=r-'---_ -_ -_ -_ -_ 2 --, ;,\,._\1...==!:: ===:1@6~~=:::;:-=-- 3 -"g==~== ::"""= :'lc'_n;,'.======l:;i,j\\l... 6 tem No Part No. Description V Power Cord Assy V Switch Breaker Cable Australian Power Cord Assy V Switch Breaker Cable V Circuit Breaker, 15 A V Circuit Breaker, 15 A 12 Baseline Tire Changer