50/60/70 and X-Model Series Rim Clamp Tire Changers

Transcription

1 50/60/70 and X-Model Series Rim Clamp Tire Changers For servicing single piece automotive and most tubeless light truck tire/wheel assemblies. Any other type, including tube type and agricultrual, require special handling. Tires identi ed as truck tires need to adhere to OSHA standard * 7665 Shown Parts Identification READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. 01 J. P. Hennessy Drive, LaVergne, TN USA / /688/65 Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 07/12

2 Parts Identi cation The following pages include parts breakdowns with exploded view illustrations to help with ordering replacement or spare kits. Assemblies are noted where it is recommended that individual parts not be ordered separately. Note that the parts view illustrations are for multiple models and not all parts shown are on all models. Every effort is made to supply accurate exploded views, however, due to interim changes in manufacturing operations, some units may not be exactly as illustrated. 2 COATS Tire Changer

3 Table of Contents Chassis System... 4 BL Arm Assembly... 5 Inflation Bracket and Tower Assembly Swing Arm Assembly Foot Pedal Assemblies Electric Model Foot Pedal Assembly Air Model Foot Pedal Assembly Table Top and Shaft Housing Assembly Robo Arm Assembly... Inflation Guard Assembly , Valve Assemblies... Cylinder Assemblies...1 Leverless Bead Lifter Electric Schematic Pneumatic Diagrams... 2 COATS Tire Changer

4 Chassis System ** Lube Applicator ** Lube Bottle (Red) ** /4" Hex Hd Self Tap Screw, Gr.5 ** Lube Bottle Bracket Inflation Pedal Cover Inflation Pedal Decal Metal Side Panel M x 55MM Hex Hd.Cap Scr, Gr /8 Flat Washer, Zinc Plate /8- x 1-1/4 Hex Hd. Cap Scr, Gr Plastic Accessory Tray Lubricator Bracket Lubrication Notice Decal /4-10 x 4-/4 Hex Hd Cap Scr, Gr /4 SAE Flat Washer **1 ** **4 ** TORQUE TO 20/25 FT. LB. MAX /4-10/E2 Nylon Hex Nut Chassis 851 B.L. Pad, Front /- x 1-1/4 TPHST Screw, Gr B.L. Center Pad ** Bead Lifting Tool (Not Standard On Leverless Unit) ** Lift Tool Bootie Kit, Pkg of Hex Flange Nut Tank Reservoir w/cap Tank Reservoir Cap /-x5/8 HWHCS Screw ** Tire Paste Brush ** Universal Mounting Paste ** Lube Bucket Bracket & Brush Kit ** Accessory Item ** **27 **28 **2 **21 20 APPLY GREASE TO THESE LOCATIONS 4 COATS Tire Changer

5 BL Arm Assembly B.L. Cylinder, 1/4" Fitting (Hand Operated) 812 B.L. Cylinder, /8 Fitting (Foot Operated) /8 x 1-/8 Clevis Pin 8112 Clevis Clip /4"-10 Nylon Insert Lock Nut, Gr.5 ** Shoe Bootie Kit, Pkg of B.L. Shoe, Handle & Pivot W/C B.L. Shoe, w/handle /8-11 Nylon Insert Lock Nut Gr B.L. Shoe Pivot Bracket /4", Rubber Hand Grip (Hand Operated) /2 Rubber Hand Grip (Foot Operated) /8-11 x 5" Hex Hd Cap Scr, Gr.5 * B.L. Arm Valve Assembly B.L. Arm Valve Assy (old style) /4-20 x.504 HHCS /4-10 x /4" HHCS ø1/2" Hitch Pin ** B.L. Spring Pivot Pin, B.L. Cylinder Rod (Hand Operated) Pivot Pin, B.L. Cylinder Rod (Foot Operated) Bead Loosener Caution Decal Bead Loosener Caution Decal B.L. Arm Shoulder Screw /24 x 1 HHCS Screw /8- Hex Nyloc Nut Nylon Insert Lock Nut Gr Lever Link /4 Hex Hd Self Tap Screw, Gr Neoprene Cushion Clamp B.L. Lever Assembly Cylinder Assemblies * Valve Assemblies ** Accessory Item **5 BL Arm Assembly (Hand Operated) 1 2 BL Arm Assembly (Foot Operated) * COATS Tire Changer 5

6 In ation Bracket and Tower Assembly 1 81 Pedal Inflation /8" Self Tap Screw Gr Hitch Pin Retainer /8" Ext. Tooth Lock Washer /8" N.F. Jam Nut Gr /4" N.F. Jam Nut Gr /4" Ext. Tooth Lock Washer Inflation Brkt /8 x -1/4 Clevis Pin Bushing (/4" Valve) /4" Valve Ported 1/4"- NPT /4-20 Whiz Lock Nut, Gr /4" Valve Comp Bushing (1/4" Valve) /4-20 x 1-/4 H.H. Cap Scr., Gr /8"- Wash Hd. Lock Nut Gr Shim Kit Pressure Limiter **Pressure Limiter Washer 1" OD x 1/2 ID x /" /8- x 1-1/4 Hex Hd. Cap Scr, Gr /8" Whiz Lock Nut, Gr /8" Whiz Lock Screw, Gr Torque To 200 ft./lb Pressure Limiter Assembly COATS Tire Changer

7 * x x Washer /8- x 2-1/4 Hex Hd.Cap Scr, Gr Warning Decal /4"-10 Nylon Insert Lock Nut, Gr /4 Flat Washer Adjusting Knob Assy Adjusting Lock Knob (Leverless) Gauge Lens, Screw On Plastic Fastener Flanged Air Gauge w/fasteners Inflation Warning Decal Release Valve Decal /4" SAE Washer Line Press Gauge Decal /4-10 x 14-1/2" Hex Hd. Cap Scr, Gr Air Gauge Safety Valve 844 Manifold/Gauge /4" Brass St. Fitting Plastic Cap (Tower) Tower/Air Receiver 8764 Tower/Air Receiver (7665) /8" Brass Hex Nipple Pressure Repeater Male Elbow 1/8 NPT x 1/4 Hose /8" Inline Filter Regulator /8 NPT x 1/4 Tube Male St. Fit mm Spring Hose Clamp ø1/4 x 12" Hose Volumn Chamber /4" NPT Male Run Tee Piloted Valve /4 NPT x /8 x 1/4 Spl Tee /8 x 25" Black Rubber Hose " Hose Clamp Accessory Box Assembly Lube Applicator Lube Bottle (Red) Accessory Tray Kit Lube Bottle Brkt-Red 8280 Lube Bottle Brkt-Red 61 COATS Tire Changer 7

8 Swing Arm Assembly /- x 0.75 SBHCS, Gr Vertical Slide Knob Vertical Slide Spring Vertical Slide Spring (Leverless) 4 82 Swing Arm Shim Kit Swing Arm Pivot Pin Swing Arm, for R.H. Cam Lock Swing Arm, Locking (Leverless) Handle Grip, Black Flex /4 I.D Lock Handle/Lift Cam W/C, R.H /8 Snap Ring /8 Dia. Wave Washer /2"-1 Jam Nut, Gr Lock Plate Lock Plate Lift Pin Vertical Slide Shaft Rubber Bumper /2 x 5/8 Shoulder Screw /8- x /4" Ctr Bore Cap Scr, Gr ga. x.406 ID x 1.28 OD Washer /8" Whiz Lock Screw, Gr /4-20 x 1/4 Soc.Hd.Set Scr, Gr MM x 25MM Dowel Pin Diameter x LG. Roller Duckhead Mount/Demount Tool Kit (Metal) Receiver Bracket Duckhead Mount/Demount Tool Kit (Nylon) Roller Mount Bead Roller Duckhead Mount/Demount Tool Kit (Grey) /8- x SBHCS Screw Adjusting Lock Knob /- x 1-1/2 HSWHCS Screw, Zinc /" Plain Washer Lock Assembly Lock Block /2 x Handle Grip 8 COATS Tire Changer

9 Swing Arm Locking Mechanism (Leverless Unit) Torque to ft. lb. Torque to ft. lb. Torque to ft. lb. Steel DuckHead Mount/Demount Tool Nylon DuckHead Mount/Demount Tool Grey DuckHead Mount/Demount Tool APPLY GREASE TO THESE LOCATIONS COATS Tire Changer

10 Foot Pedal Assemblies Electric Model Foot Pedal Assembly 1 81 Bar-Valve Brkt. Spacer Torsion Spring Sleeve /2" Nylinder Bearing Standard Pedal Pedal Spacer Pedal Spacer Pedal Spacer /4-20 Lock Nut, Nyl. Ins. Gr Spring Stop Bracket Torsion Spring /4 x 1 HWHSTC, Gr /" x 1-1/2" Clevis Pin Hair Pin Cotter /4-20 x 1" Hx.Hd.Cp.Scr., Gr Stop Washer Nylon Insert Lock Nut Gr.5 8 Lever Assembly - Switch x /8 SHCSS Gr Spacer - Sw Pedal Lever-Red Cam Lever Follower /" Flat Washer Stop-Pedal Hair Pin Cotter Washer Pedal Shaft Valve Mounting Bracket /4" Hex Hd Self Tap Screw, Gr x /8 SHCS, Gr x /4 SHCS Valve Assembly Valve Assembly Spacer-Valve, Clamp, TT /4-20 x 1.25 HHCS Gr Block-Upper Stop Pedal Assembly Oil Injector Assembly Block-Lower Stop Pedal MM x 12mm HHCS Gr #6 Internal Tooth Lk Washer Switch-Reversing (switch only) Lever - Switch Actuator x 5/8 BHSCS, Gr Cover-Switch Circuit Breaker - 15 Amp, 110V Guard-Foot Pedal * Valve Assemblies ** Accessory Item 10 COATS Tire Changer

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12 Air Model Foot Pedal Assembly 1 81 Bar-Valve Brkt. Spacer Torsion Spring Sleeve /2" Nylinder Bearing Standard Pedal Pedal Spacer Pedal Spacer Pedal Spacer /4-20 Lock Nut, Nyl. Ins. Gr /" x 1-1/2" Clevis Pin Hair Pin Cotter /4-20 x 1 Hx.Hd.Cp.Scr., Gr Pedal Extension Spring Cam Lever Follower / Flat Washer Stop-Pedal Hair Pin Cotter Washer Pedal Shaft Valve Mounting Bracket /4" Hex Hd Self Tap Screw, Gr x /8 SHCS, Gr x /4 SHCS Valve Assembly Valve Assembly Valve Assembly Valve Assembly Spacer-Valve, Clamp, TT /4-20 x 1.25 HHCS Gr Block-Upper Stop Pedal Assembly Oil Injector Assembly Block-Lower Stop Pedal Foot Pedal Guard 12 COATS Tire Changer

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14 Table Top and Shaft Housing Assembly /8- x 1, Gr.8 Skt. Hd. Cap Scr Table Top Plate Inflation Nozzle /4" Steel Ball /4" Jam Nut EX Adjustable Rim Clamp Adj. Clamp Plunger/Spring Assy Carrier/Cover - Cylinder End /2" Lock Nut, Gr Carrier/Cover - Clamp Adj Pivot Link W/C Adj. Clamp Link Bolt Table Top Pivot Plate ø1/4" x /4" Roll Pin Pivot Block /- x 5/8" Flange Whiz-lock Scr Table Top Cylinder Assembly /8 Dia. Cap Plug MM x 40mm Hex Head Bolt Gr ømm Molded Washer Spider Assembly Rotary Coupling Assembly Transmission Dipstick Dipstick Tube Transmission Pulley (-hole) 858 Transmission Pulley (6-hole) /2-1, Hex. Whiz-lock Nut ø2" X ø2 /4" x.010 Washer 28 Transmission Kit /- x 1 Ser. Wash.Hd.Scr., Gr Motor Pulley Motor V-Belt /-, Hex. Whiz Lock Nut 811 Motor Mounting Bracket Tinnerman Sq. Captive Nut / Motor, Electric 115V Motor, Electric 220V, 50Hz, 1ø Motor Cable Assy, 4-wire w/plug, 115V Motor Cable Assembly, 4-wire, 220V Air Motor, Gast. 6AM Exhaust Valve /2" NPT Muffler position Laminated Clamp Cover Plus Points position Laminated Clamp Cover Plus w/o Points Laminated Clamp Plus Grip /4 x 1-1/4 x #10-24 Shoulder Screw position Laminated Clamp Plus ** Bootie Kit, Rim Clamp, Pkg of 10 ** Grip Max Plus, Laminated Clamps, Pkg. of Grip Max Plus, Laminated Clamps (External Clamp Only), Pkg. of #10-24 Rvsble Hex Lk Nut #10 Washer Cylinder Assemblies * Valve Assemblies ** Accessory Item 14 COATS Tire Changer

15 Torque to 20-5 ft. lb Grip-Max Plus 11 Torque to ft. lb /4-1/2 Turn Loose /4-1/2 Turn Loose Torque to ft. lb APPLY GREASE TO THESE LOCATIONS 6 Electric Motor Air Motor 8 COATS Tire Changer 15

16 Robo Arm Assembly Plastic Foot Hold Down ø1/2" Steel Ball 867 ø2 Ext. Retaining Ring /2" Rubber Hand Grip /4-20 x 5/" Soc Hd Set Screw x /4 Lg. BHSCS * Robo Arm Valve Assembly 8 Wire Tie 8644 Cyl. Assem. 2" Dia. x" Stroke º Elbow 1/8 NPT x 1/8" Fitting 11 ** 1/8 x " Plastic Tube /4 NPT x 1/8 Tube St. Fitting 1 ** 1/8 x 6" Plastic Tube /4-20 x /4" Soc Hd HWHST Screw Neoprene Cushion Clamp 820 /4"-10 Nylon Insert Lock Nut, Gr /4" Flat Washer 8108 Swing Arm Pivot Pin 1 ** 1/4, 58" Black Rubber Hose Rear Arm Weldment Front Arm Weldment /4-10 x 10-1/2" Hex Hd Cap Scr, Gr /4" SAE Flat Washer /4-28 Grease Fitting /4-10 x 14 HHCS, Gr Manifold Assembly /4" Brass St. Fitting Air Gauge Manifold/Gauge Safety Valve *Hose Reels 50-ft /4" ID x 1/2" OD Black Rubber Hose 50-ft /8 OD x 0.25 Plastic Tube *Valve Assemblies **Hose Reels * Torque To 240 ft./lb. Torque To 240 ft./lb. COATS Tire Changer

17 In ation Guard Assembly , Handle Spring-B.L. (7665) /8" N.F. Jam Nut Gr /8" Ext. Tooth Lock Washer Warning Decal /4-20 x 1-/4 H.H. Cap Scr., Gr /4" Hex Hd Self Tap Screw, Gr Valve Actuator Front Cover " Trim Strip Bushing, 1/4" Valve End Cap, 1/4" Valve Poppet Spring, 1/4" Valve Poppet, 1/4" Valve /4" Valve Comp /4" Brass St. Fitting Hose Clamp-1mm Spring ø1/4 x 12" Hose ELL 0º 1/4 Hose Fitting X Z Y 4 W /4" x 61" Lg. Hose ø1/4" x 22 Hose /4" NPT Male Run Tee Piloted Valve /4-20 Whiz Lock Nut, Gr Volumn Chamber /8" Brass Hex Nipple Pressure Repeater /8" Inline Filter Regulator /8 NPT x 1/4 Hose St Fitting ø1/4" x 15" Hose /8" NPT Tee 8121 ø1/4" x " Hose /4 NPT Brass Cross Fit Female Coupling Assembly /4 NPT Close Nipple Check Valve Inflation Guard Pkg 827 Safety Cage Handles Cover ø1" x x 0.06 Washer /8- Nylok Nut /8" Whiz Lock Screw, Gr /2-1 x 5 U-Bolt NYLK Hex Nut 8 Arrows On Valve Are On Top In This View Z W See Pneumatic X Diagram For Y Hose Routing Torque to ft./lb. * Not Standard On All Models Apply Grease To These Locations COATS Tire Changer 17

18 Valve Assemblies Bead Loosener Arm Valve Assembly Robo Arm Valve Assembly Air Motor Pedal Valve Assembly (Foot Operated) 1 (Hand Operated) Table Top Clamp Pedal Valve Assembly Table Top Clamp Pedal Valve Assembly Bead Loosener Arm Pedal Valve Assembly /4 NPT, 0º St. ELL Fitting /4" Brass St. Fitting ELL 0º 1/4 Hose Fitting Position w/handle Valve /4 NPT Muffler, Small Small Muffler Position Valve /4 NPT x 1/8 NPT RDCR Fitting 817 0º Elbow 1/8 NPT x 1/8" Fitting St. 1/4" NPT /8" Hose Fitting Way w/pull Pin Valve /4" NPT x /8 BRB x /8B Tee Fitting /4" NPT x /8 BRB x 1/4B Tee Fitting Way w/pull Pin Valve /4 NPT Muffler /4 NPT, 1/4 HSE ELL Fitting COATS Tire Changer

19 Cylinder Assemblies 1 Torque to ft.lb B.L. Cylinder Bottom Cap /4"-10 Nylon Insert Nut, Gr B.L. Cylinder Lower Washer Shaft/Washer Assembly B.L. Cylinder Barrel 7 80 B.L. Cylinder Top Cap Tie Bolt, 1/2-1 x 10-1/4 Lg., Gr Seal Kit, B.L. Cylinder * ELL 0º 1/4 Hose Fitting - Hand B/L ELL 0º /8 Hose Fitting - Foot B/L 6 Torque to 20 ft.lb. 8 BL Arm Cylinder Assembly Torque to 40 ft.lb /- Nylon Insert Lock Nut Gr Cylinder Bottom Cap /2-1 Locking Jam Nut, Gr OD x 1/2 ID x Washer 5 82 Shaft, Tabletop Cyl Sleeve, Cylinder Cylinder Top Cap 8 8 Tie Bolt, Tabletop Cylinder 8772 Table Top Cylinder Seal Kit Torque to 5-6 ft.lb Table Top Cylinder Assembly *Not Shown COATS Tire Changer 1

20 Leverless Bead Lifter Item No Part No. Description Handle Valve Box x 20 Screw M8 Nut x 4 Spiral Hose, L= way Valve Valve /8" Union (8, 4 x x 1,5) Washer M8 Self-locking Nut x 12 Screw D.12 Seeger Ring x 2 Screw Screw Back Slide 8080 Touchless Mounting Tool Connection Plate x 20 Screw ID 12 x 21 x 2, 5 Washer //8, 2 Bush Item No Part No. Description //6, 5 Ferrule Tool Pin Connection Rod x 8 Screw Front Slide Pin Touchless Tool D.14 x 45 M5 Control Handle Cylinder Pin Support Plate MR 41 6 M6 Union /8" Plug /8" Silencer x 8 Screw Cylinder Unit Nut M O-ring D.68, 26 x, Self-locking Nut M D.75 Piston Cylinder Shaft 20 COATS Tire Changer

21 70X Series Item No Part No. Description x 1, 25 x 0 Special Screw M8 X 1, 25 x 4 Special Screw Cylinder Liner L= Flange Scraper D.75 SO Side Hole M6 Back Flange Tool Holder x 6 Hose L= x 25 x 0, 5 Steel Shim Threaded Tab /4" Hose L=7.5 Ft Spring /4-20 Screw Hose Clamp /4" Clamp /4" Barb /8" Clamp Item No Part No. Description /8" Barb Tee x 5 x 5, G Type 14, Washer x 21 x 4, C Type 10, Washer /8- UNC Screw, L=1.25" * Adapter * /8" Union * Quick Union * /8" Quick Union * Union *Not Shown COATS Tire Changer 21

22 Electrical Schematic Circuit Breaker (115V) Domestic & C.S.A. Black White Front Shaft End White Blue Red Orange Red Black Red White Blk Blk White White Green Black Rear Switch Orange Switch Shown In Forward Direction Chassis To reverse rotation, interchange red and black wires at motor. 22 COATS Tire Changer

23 Pneumatic Diagrams FOOT OPERATED B/L POP OFF VALVE TIRE INFLATION GAUGE TOWER BRACKET BLEED VALVE CLIP ON - CHUCK OIL RESERVOIR PRESSURE LIMITER BLEED HOLE ROTARY COUPLING INFLATION VALVES 1/4 INFLATION VALVE Ø1/4 - Ø/4-15 /4 AIR FLATE VALVE Ø/4-1 TABLE TOP CLAMPS Ø/8-17 ROBO ARM BL ARM VALVE FOOT PEDAL BEAD LOOSENER HANDLE TABLE TOP ASSEMBLY AIR MOTOR VALVE BEAD LOOSENER BEAD LOOSENER AIR MOTOR DRIVE AIR TANK Ø1/ Ø1/4-6 Ø1/ AIR IN Ø1/4-4 Ø/8-10 Ø1/8-6 Ø1/8-24 Ø/8-25 Ø/8-25 HAND OPERATED B/L Ø/8-25 Ø/8-25 Ø/8-42 COATS Tire Changer 2

24 Rim Clamp Tire Changer All-Air Unit Compressed Air Requirements COATS Rim Clamp tire changers that are powered entirely by air (no electric motor) require a single compressed air power source. Refer to the table below for exact specifications. Tire Changer Model Compressor Size Capable of All 5 HP SCFM at 150 PSI Oil Injector Maintenance The oil injector (on units so equipped) typically require annual service. The oil level in the oil reservoir tank should be checked regularly. 1. Add oil to the oil reservoir tank if the fluid level in the tank is at the add mark. Remove cap from the oil reservoir tank and add Texaco Rando HD22 or SAE 10W non-detergent oil to the full mark. Replace the cap and clean up any spilled oil. Important: If the hose between the reservoir and injector is ever empty of oil, an air lock will form. After filling the reservoir tank, the line must be bled of air at the injector connection as follows: a. Remove the side panel and locate the oil injector. b. Loosen the bleeder screw until oil drips from the screw. c. Retighten bleeder screw. d. Cycle the clamp valve a few times checking for oil and air leaks. e. Test the machine for full function before returning the machine to operation. Transmission Lubrication The transmission in this machine requires SAE 80/0 gear oil. Remove the dipstick to check that there is oil on the end of it. If not, fill as required do not overfill. Air Gauge Check and Recalibration 1. Inflate a standard 15" passenger car tire/wheel assembly to 2 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer s inflation hose to the valve stem and check the pressure reading on the air gauge. If it does not read 2 PSI, recalibrate the gauge. 2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough so that the gauge face moves. Do not remove the screws.. Rotate the gauge face until the 2 PSI mark is aligned with the gauge needle. Tighten the 2 screws and replace the lens. Danger, Warning, Caution, and Instructional Decals Always make the cleaning of these important decals a part of your regular maintenance routine. If they are damaged or illegible, replace them immediately. Your safety, and the safety of others is involved! Rando is a trademark of Texaco Corporation /2012 Copyright 2011 Hennessy Industries and COATS All Rights Reserved. Printed in USA