For servicing single piece automotive and most light truck tire/wheel assemblies

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6065 A/E/AX/EX Tire Changer For servicing single piece automotive and most light truck tire/wheel assemblies READ these instructions before placing unit in service KEEP these and other materials

1 6065 A/E/AX/EX Tire Changer For servicing single piece automotive and most light truck tire/wheel assemblies READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 02/99

2 Skt. Hd. Cap Scr., 3/8-16 x 1", Gr Table Top Plate Table Top Plate without Jets Ball Ø1/4", Steel Inflation Nozzle Rim Clamp Carrier/Cover - Cylinder End Dowell Pin, 1/4" x Link Bolt - Table Top /4-10 Hex Jam Nut Pivot Link W/C Pivot Plate - Table Top Pivot Block Flange Whiz-lock Scr., 5/16-18 x 5/8" Carrier/Cover - Clamp Nut - Lock, 1/2", Gr Cylinder Assembly-Table Top Nut - Lock, 1/2", Gr MM x 40mm Hex Head Bolt Gr Washer - Molded, Ø16mm Spider Assembly Rotary Coupling Assembly Nut - Hex, 12MM, Gr Spring Stop Bracket Pulley-Transmission Kit-Transmission Hx.Hd.Cp.Scr., 1/4-20 x 1", Gr Washer - Ø2" X Ø2 3/4" x Lever Assembly - Switch Hx.Hd.Cp.Scr., 3MM x 12mm, Gr Lever - Switch Actuator Washer - Flat, Ø1/4" Nut - Lock, Nyl. Ins., 1/4-20, Gr Spacer - Sw Pedal Lever-Red Washer - Stop Bearing-Nyliner, 1/2" Pedal, Standard /4-20 x 3/4 Hex Hd Cap Scw Gr Decal - Nut Tightness, TT Cyl Torsion Spring Sleeve-Torsion Spring Cotter, Hair Pin Pedal Shaft Washer /4-20 Nylon Insert Lock Nut Gr Bar-Valve Brkt. Spacer /4 x 1-1/4 Hex Hd Cap Screw, Gr Button Hd Soc Cap Screw x 5/8, Gr Switch-Reversing Nylon Insert Lock Nut Gr Cover-Switch Nylon Insert Lock Nut Gr Extension Spring, Pedal Bracket-Valve Mounting x 3/8 Socket Head Cap Screw, Gr Cap Plug - 1-5/8" Dia Spacer-Pedal Guard-Foot Pedal /4" Hex Hd Self Tap Screw, Gr /8" Self Tap Screw Gr Spacer-Pedal Hair Pin Cotter Ø3/4" Hose Ring Clip /16" Flat Washer Wave Washer, 5/16" I.D Lever-Cam Follower Clevis Pin 3/16" x 1-1/2" B.L. Pad, Front Valve, 4-Way w/pull Pin Cam Mounting Block Motor Cable Assembly Ground Jumper Tinnerman Sq. Captive Nut 3/ /8" Whiz Lock Nut, Gr Bracket, Motor Mounting /16-18 Nylon Insert Lock Nut, Gr Pulley-Motor /16-18 x 3/8" Soc.Hd.Set Scw Gr V-Belt, Motor Lube Applicator Lube Bottle (Red) Lube Bottle (Black) Side Panel (Metal) Clevis Pin-5/8 x 1-3/ B.L. Cylinder Assembly Clip, Clevis /4"-10 Gr.5 Nylon Insert Lock Nut Decal - Lubrication Notice Key-Motor Motor, Electric, 115V /16-18 x 1 Ser. Wash.Hd.Scr., Gr Self Tap Screw, Gr MM x 55MM Hex Hd.Cap Scr, Gr /8 Flat Washer, Zinc Plate /8-16 x 1-1/4 Hex Hd. Cap Scr, Gr Chassis /16 x 1 Torx Screw, Gr Center pad-b.l #6 Internal Tooth Lk Washer /8-11 x 5" Hex Hd Cap Scr, Gr B.L. Shoe, Handle & Pivot W/C /8-11 Nylon Insert Lock Nut Gr Grip-Handle B.L. SHOE Pivot Bracket /4"-10 Gr.5 Nylon Insert Lock Nut /4-10 x 5 Hex Hd. Cap Scr, Gr Power Cable Assembly Power Cable Assy (115V CSA) Pwr Cable Assy (220V, 50Hz, 1 Ph) Cable Connector, 1/2" Caution Decal /4" Ext. Tooth Lock Washer /4" N.F. Jam Nut Gr /8" N.F. Jam Nut Gr /8" Ext. Tooth Lock Washer Hitch Pin Retainer Pedal Inflation /8" Self Tap Screw Gr Bushing (1/4" Valve) /4" Valve Comp Bushing (3/4" Valve) /4" Valve Ported 1/4"-18 NPT Lube Bottle Brkt-Red Cover-Infl. Pedal-Red Bead Lifting Tool COATS 6065 Tire Changer 3

3 Valve, 4-Way w/pull Pin /8 x 3-1/4 Clevis Pin Plastic Fastener Gauge Lens, Screw On Knob Assy-Adjusting Flanged Air Gauge w/fasteners Inflation Warning Decal Valve, Check Decal, Warning St. Fitting, 3/4" NPT x 1/4" NPT /8" Whiz Lock Screw, Gr /8" Whiz Lock Nut, Gr Tower/Air Receiver Shim Kit /8"-16 Wash Hd. Lock Nut Gr Pivot Pin, B.L. Cylinder Rod /4 x 90 Brass Fitting B.L. Spring B.L. Arm Screw, 3/4-10 x 3 3/4" Hex Hd Cap Hitch Pin, Ø 1/2" Washer.392 x.687 x /8 x 1 NC Hex Hd Cap Scr, Gr Washer 7 ga. x.406 ID x 1.28 OD /4-20 x 1/4 Soc.Hd.Set Scr, Gr Ø5mm x 25mm Dowel Pin Mount Demount Head Assembly /8-16 x 3/4 Cter Bore Cap Scr Gr Roller.562 Diameter x.515 LG Bumper-Rubber Shaft-Vertical Slide Lift Pin-Lock Plate /2"-13 Jam Nut Gr Lock Plate /8 Snap Ring Swing Arm Pivot Pin-Swing Arm Spring-Vertical Slide Lock Handle/Lift Cam W/C Handle Grip, Black Flex 3/4 I.D Knob-Vertical Slide /16-1 x 3/4 BH Soc Cap Scr, Gr Manifold Bleed Valve Assembly Plastic Cap (Tower) /4-10 x 7-12 Gr5 Hx Hd Cp Sr Washer, 3/4" /4"-10 Gr.5 Nylon Insert Lock Nut Male Elbow 1/4 NPT x 3/8 Tube /8-16 x 1-1/4 Hex Hd. Cap Scr Gr Washer 1" OD x 13/32 ID x 3/ Inflation Brkt Washer, 3/4" Filter/Lube Bracket Decal, Line Press Gauge Decal, Release Valve Hose Clamp-1/4 I.D. Hose Motor Capacitor Only * Motorcycle Clamp (Tall) * Motorcycle Clamp Kit (Tall) * ATV Clamp (Tall) * ATV Clamp Kit (Tall) * Tire Spreader * Spreader Base-Rim Clamp * Drop Center Aid Operator Manual (6065) * Plastic Clamp Jaw Wave Washer, 1-5/8 Dia Shim Kit-Swing Arm B.L. Pin Location Decal * Bootie-Mount/Demount Head (Single) Bootie-Mount/Demount Head (Pkg of 2) Bootie-Mount/Demount Head (Pkg of 12) Male Elbow 1/4 NPT x 3/8 Tube /4-20 Whiz Lock Nut, Gr Cover, Safety Cage Handles Washer, Ø1" x.281 x Dipstick-Transmission Tube-Dipstick /4" NPT Male Run Tee /4" x 1/8" Reducer Bushing /4-20 x 1-3/4 H.H. Cap Scr., Gr /4-20 Whiz Lock Nut, Gr Caution Decal-B.L Male Brch. Tee 1/4 NPT x 3/8 Tube Nylon Tube 3/8 OD x 15.50" Lg Male Elbow 1/8 NPT x 1/4 Hose Ø1/4 x 12" Hose Nylon Tube 3/8 OD x 15.50" Lg Fitting, Barbed 1/4" Male Brch. Tee 1/4 NPT x 3/8 Tube /4 x 8" Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose /4" Brass St. Fitting Male Brch. Tee 1/4 NPT x 3/8 Tube /4" Hose Clamp Rotary Coupling Fitting, Barbed 1/4" O-Ring Seal, Large (2-244) O-Ring Seal, Small (2-142) Ø1/4" x 22" Hose Ø1/4" x 22" Hose /4" Brass St. Fitting Valve, 4-Way w/pull Pin Spring, Compression Bottom Cap, B.L. Cylinder Seal Kit, B.L. Cylinder /4" NC Locknut, Gr Washer-Lower, B.L. Cylinder Shaft/Washer Assembly Barrel, B.L. Cylinder Tie Bolt, 1/2-13 x 10-1/4" Lg.,Gr Top Cap, B.L. Cylinder Male Elbow 1/4 NPT x 3/8 Tube Male Elbow 1/4 NPT x 3/8 Tube Nylon Tube 3/8" x 30" Lg Elbow, Street, 3/4" NPT /4" Hose Clamp Poppet, 3/4" Valve Spring, 3/4" Valve End Cap, 3/4" Valve Fitting, Special Male Branch Tee /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Hose 3/4" x 31" Lg.-Black Poppet, 1/4" Valve Poppet Spring, 1/4" Valve 4 COATS 6065 Tire Changer

4 End Cap, 1/4" Valve Hose 1/4" x 15" Seal Kit, T.T. Cylinder /16-18 Nylon Insert Lock Nut Gr Cap-Cylinder Bottom /2-13 Locking Jam Nut, Gr Washer 2.50 Ø x.515 Ø x Shaft-Tabletop Cyl Sleeve-Cylinder Cap-Cylinder Top Tie Bolt-Tabletop Cylinder Hose 1/4" x 6" Hose Clamp-1/4 I.D. Hose Air Chuck St. Fitting, 3/4" NPT x 1/4" NPT Hose Clamp-1/4 I.D. Hose Hose, 3/4" x 15 1/2" Ø1/4" x 22" Hose Male Elbow 1/4 NPT x 3/8 Tube Strainer Screen /8" Hose Fitting Hose Clamp-1/4 I.D. Hose Hose 3/8 x 17-1/4" Lg /8" Hose Fitting /4" x 90 Street Ell Filter-Lubricator /8 x 7" Nylon Tube /4" x 90 Street Ell /8" Hose Fitting Hose Clamp-1/4 I.D. Hose Hose 3/8" x 36" Lg Hose Clamp-1/4 I.D. Hose /8" Hose Fitting /4" Hose Clamp Fitting, Straight-3/4" Hose 3/4" x 61" Lg Hose Clamp-1/4 I.D. Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Safety Valve Manifold/Gauge Protector Air Gauge Muffler Nylon Tube 3/8" x 30" Lg Male Brch. Tee 1/4 NPT x 3/8 Tube Valve, 4-Way w/pull Pin Male Elbow 1/4 NPT x 3/8 Tube Muffler-1/2" NPT /2" x 3/8" Reducing Elbow Nipple - Close, 1/4 NPT /8" NPT Close Nipple Valve, Quick Exhaust Male Elbow 1/4 NPT x 3/8 Tube /2"-1/4" Reducing Bushing Airmotor, Gast. 6AM Nylon Tube 3/8" x 20" Lg /4" H.H. Self Tap Scr., Gr /4" Star Lock Washer Washer, 1/4" Spring Lock /4-20 Hex Nut Gr Cord-Entrance to Switch Wire Joint Close Nipple, 1/4" NPT Male Elbow 1/4 NPT x 3/8 Tube /4" NPT Brass Cross Fitting Male Elbow 1/4 NPT x 3/8 Tube Male Elbow 1/4 NPT x 3/8 Tube Nylon Tube 3/8 OD x 12.25" Lg /4 NPT x 3/8 Tube Male Elbow Carrier/Cover - Clamp Adj Carrier/Cover, Cylinder End, Adj Adj. Clamp Plunger/Spring Assem Adjustable Rim Clamp Adj. Clamp Link Bolt Regulator, 40 PSI Regulator /8" Inline Filter Volumn Chamber /8" Brass Hex Nipple Pressure Repeater Valve-Piloted Hose Clamp-9/16 I.D. Hose Cover-Upper Tower Support Washer, 1 1/2" x.812 x /4" Belleville Washer Spacer-Washer, B.L SHCS 1/2-13 x 1-3/4, Gr /8" NPT Close Nipple Holder - Shop Ticket Chart - Maint Tie - Cable Mount/Demount Head (PLASTIC) Washer Hose 3/4" x 61" Lg Actuator, Valve Nut, Speed Grip Tube & Mounting Assem., W/C Trim Strip, 19" Female Coupling Assembly Decal - Warning Washer, Ø1" x.281 x Hose, 1/4" x 3" Fitting, Barbed 1/4" Tee, 1/8" NPT Ø1/4" x 22" Hose /4" NPT Male Run Tee Ø1/4 x 12" Hose Cover, Front Hose Clamp 6" Accessory Box Assembly-Black *Indicates Accessory Item rev. 5 COATS 6065 Tire Changer 5

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10 Rim Clamp Tire Changer All-Air Unit Compressed Air Requirements COATS Rim Clamp tire changers that are powered entirely by air (no electric motor) require a single compressed air power source. Refer to the table below for exact specifications. Tire Changer Model Compressor Size Capable of 5060A 5HP SCFM at 150 PSI 5065A 5HP SCFM at 150 PSI 6060A 5HP SCFM at 150 PSI 6065A 5HP SCFM at 150 PSI Oiler and Water Separator Maintenance The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicated on the level gauge on the side of each bowl) should be checked regularly 1. On units without automatic drain (manufactured before August 1996), drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow water to drain and tighten petcock securely by hand. 2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plug in the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" from the top of the gauge. Replace the filler plug and clean up any spilled oil. 3. On units manufactured before August 1996, adjust the oil flow by pulling the red flow adjustment ring up and turning it to increase or decrease the flow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continually cycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to the air line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required. Note: Some older units may use an adjustment screw on top of the oiler instead of the red ring and seethrough chamber. To adjust these units, turn the screw fully clockwise to stop the flow, then turn it back counterclockwise 1/4 turn. Units manufacturered after August 1996 are factory pre-set and require no adjustment. Transmission Lubrication Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick, it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubricant and check the level. Stop adding lubricant when it shows on the dipstick. Air Gauge Check and Recalibration 1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check the pressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge. 2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough so that the gauge face moves. Do not remove the screws. 3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws and replace the lens. Danger, Warning, Caution, and Instructional Decals Always make the cleaning of these important decals a part of your regular maintenance routine. If they are damaged or illegible, replace them immediately. Your safety, and the safety of others is involved! /99 Copyright 1997 Hennessy Industries and COATS All Rights Reserved Printed in USA

For servicing single piece automotive and most light truck tire/wheel assemblies

7065 AX/EX Rim Clamp Tire Changer For servicing single piece automotive and most light truck tire/wheel assemblies Parts Identification READ these instructions before placing unit in service KEEP these