5035 A/E. Rim Clamp Tire Changer. Parts Identification

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1 5035 A/E Rim Clamp Tire Changer Parts Identification READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators J. P. Hennessy Drive, LaVergne, TN USA / / Manual Part No.: HENNESSY INDUSTRIES INC. Manufacturer of AMMCO, COATS and BADA Automotive Service Equipment and Tools. Revision: 03/09

2 Skt. Hd. Cap Scr., 3/8-16 x 1", Gr Table Top Plate Rim Clamp, Adjustable Carrier/Cover - Cylinder End Roll Pin - Ø1/4" x 3/4" Link Bolt - Table Top Cap Plug - 1-5/8" Dia Pivot Link W/C Pivot Plate - Table Top Pivot Block Flange Whiz-lock Scr., 5/16-18 x 5/8" Carrier/Cover - Clamp Nut - Lock, 1/2", Gr Cylinder Assembly-Table Top Nut - Lock, 1/2", Gr MM x 40mm Hex Head Bolt Gr Washer - Molded, Ø16mm Spider Assembly Pulley-Transmission Rotary Coupling Assembly O-Ring Seal, Large (2-244) O-Ring Seal, Small (2-142) Washer - Ø2" X Ø2 3/4" x /8-16 x 6" Gr5 Capscrew /8 Flat Washer, Zinc Plate /8-16 x 6" Gr5 Capscrew /8 Flat Washer, Zinc Plate Transmission Kit /8-16 x 6" Gr5 Hex Hd Cap Screw Belt /8 Flat Washer, Zinc Plate /8" Whiz Lock Nut Gr /8 Flat Washer, Zinc Plate /8-16 Hex Lock Nut Gr Motor Pulley - Air Motor Motor Mounting Bracket (Red) Hx.Hd.Cp.Scr., 1/4-20 x 1", Gr /8-16 Hex Lock Nut Gr Air Motor /8" Whiz Lock Nut, Gr /4-20 Nylon Insert Lock Nut Gr " Bead Loosener Cylinder Assbly /4"-10 Gr.5 Nylon Insert Lock Nut Clip, Clevis Gauge Lens, Screw On Clevis Pin-5/8 x 1-3/ Side Cover Panel /4" H.H. Self Tap Scr., Gr Lube Bottle (Red) Lube Applicator Pedal Inflation /8" Self Tap Screw Gr Bushing (1/4" Valve) /4" Valve Comp /4" Valve Ported 1/4"-18 NPT Bushing (3/4" Valve) /8 x 3-1/4 Clevis Pin Inflation Brkt Hitch Pin Retainer /8" Ext. Tooth Lock Washer /8" N.F. Jam Nut Gr /4" Ext. Tooth Lock Washer /4" N.F. Jam Nut Gr Chassis /4-10 x 5 Hex Hd. Cap Scr, Gr Washer, 1 1/2" x.812 x Washer, 1 1/2" x.812 x /4"-10 Gr.5 Nylon Insert Lock Nut /8" Whiz Lock Nut, Gr /8" Whiz Lock Screw, Gr Tower/Air Receiver (Red) /8" Whiz Lock Nut, Gr /8" Whiz Lock Screw, Gr Warning Decal (Standard) Adjustment Knob Assembly Plastic Fastener Flanged Air Gauge w/fasteners /4 x 7-1/2" Gr5 Hex Hd Cap Scr Washer, 3/4" Safety Valve Reducer Bushing 3/4 x 1/4 NPT Handle Grip, Black Flex 3/4 I.D Lock Handle/Lift Cam W/C /8 Snap Ring Wave Washer, 1-5/8 Dia Spring-Vertical Slide Knob-Vertical Slide /16-1 x 1-1/2 BH Soc Cap Scr, Gr Pivot Pin-Swing Arm Swing Arm (Red) /8 Snap Ring /2"-13 Jam Nut Gr /2"-13 Jam Nut Gr Lock Plate Lift Pin-Lock Plate SHCS 1/2-13 x 1-3/4, Gr Vertical Slide Shaft Bumper-Rubber Accessory Box Assembly Counter Bore Cap Screw 1/4-20 x 3/ Roller.562 Diameter x.515 LG Warning Decal Tube-Dipstick Dipstick-Transmission MM x 25MM Dowel Pin /4-20 x 1/4 Soc.Hd.Set Scr, Gr Washer 7 ga. x.406 ID x 1.28 OD /8" Whiz Lock Screw, Gr Pivot Pin, B.L. Cylinder Rod B.L. Spring Bead Loosener Arm /4-10 x 5 Hex Hd. Cap Scr, Gr Washer, 3/4" /4" Belleville Washer BL Washer Spacer Bead Loosener Shoe Grip-Handle /4"-10 Gr.5 Nylon Insert Lock Nut Bead Loosener Front Pad B.L. Center Pad Valve, 4-Way w/pull Pin Valve, 4-Way w/pull Pin A/E Rim Clamp Tire Changer

3 Valve, 4-Way w/pull Pin Cam Mounting Block /4" H.H. Self Tap Scr., Gr Bracket-Valve Mounting Extension Spring, Pedal x 3/8 Soc Head Cap Scr, Gr Extension Spring, Pedal Cotter, Hair Pin Pedal Shaft Washer Bar-Valve Brkt. Spacer Hair Pin Cotter Nut - Lock, Nyl. Ins., 1/4-20, Gr /16" Flat Washer Bearing-Nyliner, 1/2" * Bootie, Rim Clamp, Pkg of Wave Washer, 5/16" I.D Lever-Cam Follower Clevis Pin 3/16" x 1-1/2" Pedal, Standard Bearing-Nyliner, 1/2" Spacer-Pedal Bearing-Nyliner, 1/2" Hose Clamp, 6" Pedal, Standard Bearing-Nyliner, 1/2" Spacer-Pedal Bearing-Nyliner, 1/2" Pedal, Standard /4 x 1-1/4 Hex HD Cap Screw Gr Bearing-Nyliner, 1/2" Torsion Spring Sleeve-Torsion Spring Bar-Valve Brkt. Spacer Spring Stop Bracket Nut - Lock, Nyl. Ins., 1/4-20, Gr Foot Pedal Guard (Red) /8" Self Tap Screw Gr /4" H.H. Self Tap Scr., Gr #3 Woodruff Key Washer, 3/4" /4"-10 Gr.5 Nylon Insert Lock Nut Mount Demount Head Assembly Operating Instructions (Std) /16 x 1 Torx Screw, Gr Inflation Warning Decal Cylinder Assembly-Table Top /16-18 x 3/8" SHCS Gr Bead Lifting Tool /4" NPT Brass Close Nipple /8-16 x 3/4 Self Tap Screw Gr /8" Hose Fitting /4" x 90 Street Ell Table Top Plate without Jets /8" Hose Fitting * /4" x 90 Street Ell * Accessory Tray Kit * Tire Spreader * Spreader Base-Rim Clamp * Motorcycle Clamp (Tall) * Motorcycle Clamp Kit (Tall) * ATV Clamp (Tall) * ATV Clamp Kit (Tall) * Drop Center Aid * Plastic Clamp Jaw Manifold/Gauge Protector Air Gauge * California Gauge Kit Male Elbow 1/4 NPT x 3/8 Tube Nylon Tube 3/8 OD x 15.5" Lg Tube Protector Male Brch. Tee 1/4 NPT x 3/8 Tube Hose Clamp-1/4 I.D. Hose Fitting-90 Deg. Male Elbow Fitting, Barbed 1/4" Hose Clamp-1/4 I.D. Hose /4 x 8" Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Rotary Coupling Adj. Clamp Plunger/Spring Assem Decal, Release Valve Fitting, Barbed 1/4" Hose Clamp-1/4 I.D. Hose Ø1/4" x 22" Hose Ø1/4" x 22" Hose Hose Clamp-1/4 I.D. Hose /8 x 20" Nylon Tube /4" Brass St. Fitting /4" Brass St. Fitting Male Elbow 1/4 NPT x 3/8 Tube Shim Kit-Swing Arm /8 x 20" Nylon Tube Hose 3/8 x 17-1/4" Lg Male Brch. Tee 1/4 NPT x 3/8 Tube /8" Hose Fitting /8 x 20" Nylon Tube Male Brch. Tee 1/4 NPT x 3/8 Tube Male Elbow 1/4 NPT x 3/8 Tube /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Ø1/4" x 22" Hose Ø1/4" x 22" Hose /8 x 20" Nylon Tube /8 x 20" Nylon Tube Hose Clamp-1/4 I.D. Hose /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose /4 x 90 Brass Fitting Male Elbow 1/4 NPT x 3/8 Tube Valve, Quick Exhaust Nipple - Close, 1/4 NPT /8" NPT Close Nipple /2" x 3/8" Reducing Elbow Muffler-1/2" NPT Male Elbow 1/4 NPT x 3/8 Tube " Bead Loosener Cylinder Seal Kit " Bead Loosener Cyl. Bot. Cap /4"-10 Gr.5 Nylon Insert Lock Nut Bead Loosener Cyl. Steel Washer Bead Loosener Cyl. Steel Washer Bead Loosener Cylinder Shaft Bead Loosener Cylr Sleeve Barrel /2-13 x 9" Long HHCS Gr Ø3/4" X 27" Hose (Black) Hose, 1/4 x 15" /4" x 9-1/2" Hose (Black) Hose 3/8" x 36" Lg Hose Clamp-1/4 I.D. Hose 5035 A/E Rim Clamp Tire Changer 3

4 Hose Clamp-1/4 I.D. Hose /8" Hose Fitting St. Fitting, 3/4" NPT x 1/4" NPT /4" Hose Clamp Poppet, 3/4" Valve Spring, 3/4" Valve End Cap, 3/4" Valve Fitting, Special Male Branch Tee Hose Clamp-1/4 I.D. Hose /4 Nylon Elbow Male Elbow 1/4 NPT x 3/8 Tube /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Poppet, 1/4" Valve Poppet Spring, 1/4" Valve End Cap, 1/4" Valve Nylon Tube 3/8" x 20" Lg Spl Tee-1/4 NPT x 3/8 x 1/4 Tube Valve-Piloted /4" NPT Male Run Tee Hose Clamp-1/4 I.D. Hose Hose Clamp-1/4 I.D. Hose Ø1/4 x 12" Hose Volumn Chamber /8" Brass Hex Nipple Pressure Repeater Fitting-90 Deg. Male Elbow Hose Clamp-1/4 I.D. Hose /8" Inline Filter Regulator Male St Fit. 1/8 NPT x 1/4 Tube Hose Clamp-1/4 I.D. Hose Hose 1/4" x 6" Decal - Lubrication Notice Pulley 5/8" Shaft Manifold Bleed Valve Assembly /4" Brass St. Fitting Hose Clamp-1/4 I.D. Hose Hose 3/4" x 61" Lg Hose Clamp-1/4 I.D. Hose Hose Clamp-1/4 I.D. Hose Hose 3/4" x 61" Lg Hose Clamp-9/16 I.D. Hose Air Chuck Strainer Screen Fitting, Straight-3/4" /4" Hose Clamp Seal Kit, T.T. Cylinder Cap-Cylinder Bottom /2-13 Locking Jam Nut, Gr /16-18 Nylon Insert Lock Nut Gr Shaft-Tabletop Cyl Sleeve-Cylinder Cap-Cylinder Top Tie Bolt-Tabletop Cylinder Ø1/4 x 12" Hose Nylon Tube 1/4 OD x 10" Lg " Bead Loosener Cylr Top Cap /4" Hose Clamp /4" Hose Clamp Muffler Filter/Lube Bracket /4" H.H. Self Tap Scr., Gr Bootie-Duckhead (Single) Bootie-Duckead(Pkg of 2) Bootie-Mount/Demount Head (Pkg of 12) Caution Decal-B.L Filter/Lubricator /4-20 x 1-3/4 H.H. Cap Scr., Gr /4-20 Whiz Lock Nut, Gr /4" Brass St. Fitting Air Motor Repair Kit Lube Bottle Brkt-Red Panel/Side Cover Motor Adjustment Bracket Tinnerman Sq. Captive Nut 3/ /8" Whiz Lock Screw, Gr Ø3/4" Hose Ring Clip /4" H.H. Self Tap Scr., Gr Key-Motor Pulley Electric Motor - 115v 60Hz Electric Motor - 220v 50Hz Motor Capacitor Only /16-18 x 1 Ser. Wash.Hd.Scr., Gr Ground Cable Motor Cable Assembly, 115V 60Hz Motor Cable Assembly, 220V 50Hz Wire Joint Cord-Entrance to Switch x 3/8 Soc Head Cap Scr, Gr Bracket-Valve Mounting Lever Assembly - Switch Shoulder Screw - 5/ Nut - Lock, Nyl. Ins., 1/4-20, Gr Spacer - Sw Pedal Lever-Red /4-20 x 3/4 Hex Hd Cap Scr Gr Cover-Switch Nylon Insert Lock Nut Gr Switch-Reversing B Hd Soc Cap Scr x 5/8, Gr Lever - Switch Actuator Washer - Flat, Ø1/4" Hx.Hd.Cp.Scr., 3MM x 12mm, Gr #6 Internal Tooth Lk Washer Pwr Cable Assy, 115V w/o breaker Pwr Cable Assy, 115V w/ breaker Pwr Cable Assy (220V, 50Hz, 1 Ph) /4" H.H. Self Tap Scr., Gr /4" Star Lock Washer Washer, 1/4" Spring Lock /4-20 Hex Nut Gr Cable Connector Bracket Strain Relief, 240V Screw-Ser.Wshr.Hd.,5/16-18 x 1" Nut-Whiz Lock, 5/16-18 Gr Nut-Nyl. Ins.Lk, 5/16-18 Gr Self Tap Screw, Gr Nylon Tube 1/4 OD x 10" Lg Circuit Breaker, USA, Can., 15amp Circuit Breaker, Export, 8amp Decal - CSA Caution Mount/Demount Head (PLASTIC) Adj. Clamp Plunger/Sping Assy. *Indicates Accessory Item A/E Rim Clamp Tire Changer

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8 Rim Clamp Tire Changer All-Air Unit Compressed Air Requirements COATS rim clamp tire changers that are powered entirely by air (no electric motor) require a single compressed air power source. Refer to the table below for exact specifications. Tire Changer Model Compressor Size Capable of 5035A 5 HP 5 SCFM at 150 PSI Oiler and Water Separator Maintenance The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicated on the level gauge on the side of each bowl) should be checked regularly 1. Drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow water to drain and tighten petcock securely by hand. 2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plug in the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" from the top of the gauge. Replace the filler plug and clean up any spilled oil. 3. Adjust the oil flow by pulling the flow adjustment knob up and turing it to increase or decrease the flow. Push the Knob down to lock. Watch the formation of oil drops in the seethrough oil chamber. Continually cycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to the air line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required. Alternate Adjustment Procedure: Turn the screw fully clockwise to stop the flow, then turn it back counterclockwise 1/4 turn. Transmission Lubrication Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick, it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubricant and check the level. Stop adding lubricant when it shows on the dipstick. Air Gauge Check and Recalibration 1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pressure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check the pressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge. 2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enough so that the gauge face moves. Do not remove the screws. 3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws and replace the lens. Danger, Warning, Caution, and Instructional Decals Always make the cleaning of these important decals a part of your regular maintenance routine. If they are damaged or illegible, replace them immediately. Your safety, and the safety of others is involved! /09 COPYRIGHT 1998 HENNESSY INDUSTRIES AND COATS ALL RIGHTS RESERVED PRINTED IN U.S.A.

5035 A/E. Rim Clamp Tire Changer. Parts Identification

5035 A/E. Rim Clamp Tire Changer. Parts Identification 5035 A/E Rim Clamp Tire Changer Parts Identification READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease