SCREW RETAINER PAD CEMENT TAG CEMENT (.20 OZ.) REAR BUMPERS SHEET 2.00 FRONT BUMPERS SHEET 3.

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1

2 CHEVROLEt MOTOR DVSON GENERAL MOTORS CORPORATON SPECAL CLP SPECAL CLP SCREW VEW A BOLT VEW B PAPER BAG (PLACE N SEAT SEPARATOR COMPARTMENT ) WHEEL WRENCH SCREW RETANER PAD CEMENT COVER ~23708 TAG CEMENT (.20 OZ.) / / AUTO JACK HANDLE ASSYy ,, AUTO JACK ABSY LUBRCATON CHART SHEET LUB. COOLANT & WAX CHARTS SHEET 7.00 WATER TEST SHEET 8.00 BUMPER & MSCELLANEOUS. REAR BUMPERS SHEET 2.00 FRONT BUMPERS SHEET 3.00 NAME CORVETTE NSTRUCTON MANUAL CEMENT ADDED F STAPLE REMOVED REF. DRAWN CHE~KED SHEET J.J PART RELOCATED 71t99 N.D. V REDRAWN & REVSED 191 V F DATE PARTNo. DATE SYM. REVSONRECORD AUTH. DR. (K

3 Cl-tEVROLn MOTOR DVSON GENERAL MOTORS CORPORATON %)- NUT SUPPORT WASHER~ VEW' A ~.. ' WASHER i... BOLT 'NUT r OPT..SUPPORT LH RH -" BRACKET WASHER ll.jsulator BUMPER BAR ASSY LH RH GROMMET CEMENT 14' \!.3 OZ.. SEALNG COMPOUND OZ. (ALL AROUND SUPPORT) REAR BUMPERS. 4 QUANTTY ADDED F NAME CORVETTE NSTRUCTON MANUAL 3 DUPLCATE PART NO REF. DRAWN L. H. & R. H.REMOVED CHECKED SHEET J.J. N.D f 2 QUANTTY OF SEALER ADDED OPT. ADDED 940 F DATE PART No. DATE SYM. REVSON RECORD AUTH. DR. CK

4 CHEVROLET MOTOR DVSON GENERAL MOTORS CORPORATON NUT WASHER NUT WASHER BUMPER ASSY. FRONT ASSY. SUSPENSON NUT WASHER SUPPORT LH RH BOLT BRACKET LH RH. BOLT BOLT FRONT BUMPERS DATE SYM. REVSON RECORD AUTH. DR. CK. NAME CORVETTE NSTRUCTON MANUAL REF. DRAWN CHECKED SHEET J.J. N.D. DATE PART No

5 CHEVROLET MOTOR DVSON GENERAL MOTORS CORPORATON CHEV. NO. SPEC. NO. DESCRPTON QUANTTY FOR 1000 JOBS WHERE USED NOTE / GM-4705-M ENGNE OL 1125 GAL. OL PAN - THRU OL FLLER TUBES (SEE DRWG) A-OlO (low) 375 GAL. OL FLTER - OL PAN THRU OL FLLER TUBE TO REPLACE OL REMOVED FROM OL PAN & HELD N FLTER 3 GAL. GENERATOR - COMMUTATOR END - OL CU.) - FLL CUP GENERATOR - DRVE END - OL CUP - FLL CUP ACCELERATOR CONTROL ROD - AT DLER LEVER - FEW DROPS OF OL THROTTLE LEVER - ACC. CONTROL BELL CRANK ROD - FEW DROPS OF OL. DSTRmUTOR - FLL HNGE CAP OLER -- GASOLNE METER TANK UNT GASKET - LET GASKET SOAK 2 HOURS N OL- 8 THEN DRAN ACCELERATOR CONTROL ROD AT FRONT CARBURETOR CLEVS- FEW DROPS OF OL RPO GAL. TRANSMSSON - T. V. CONTROL BELL CRANK ROD - BOTH ENDS.25 GAL. TRANSMSSON T'i.ROTTLE VALVE ROD BELL CRANK BRACKET TOTAL - REG. PROD GAL GAL GM-473-M STEERNG GEAR 90 LBS. STEERNG GEAR - THRU FLLER HOLE N HOUSNG 9 (SEE DRWG) LUBRCANT GM-453-M BRAKE FLUD - DELCO 75 GAL. HYDRAULC BRAKE SYSTEM A 5 SUPER *11 SAE 7 OR GM-440-M SMOOTH TYPE CHASSS 250 LBS. FRONT SUSPENSON LOWER CONTROL ARM - OUTER END - 3 LUBRCANT (PRESSURE- 1 FTTNG EACH SDE GUN LUBRCANT) OPTONAL FRONT SUSPENSON LOWER CONTROL ARM - NNER END GM-447-M VSCOUS TYPE CHASSS 2 FTTNGS EACH SDE LUBRCANT (PRESSURE- GUN LUBRCANT) FRONT SUSPENSON UPPER CONTROL ARM - OUTER END FTTNG EACH SDE FRONT SUSPENSON UPPER CONTROL ARM - NNER END - ~ 2 FTTNGS EACH SDE KNGPN 3 LUBRCA TON CHART (CONTNUED ON NEXT SHEET)+ TE ROD - 2 FTTNGS EACH SDE 3 STEERNG DLER BRACKET - 2 FTTNGS 3 A _ TO PREVENT LEAKAGE OF BRAKE FLUD DURNG SHPMEN'!'. THE QUANTTY SHOWN ABOVE S APPROXMATELY 50CC LESS THAN REQURED TO FLL RESERVe:: NAME CORVETTE NSTRUCTON MANUAL REF. DRAWN CHECKED SHEET K.M. L.S REDRA WN & REVSED FOR V F DATE PART No DATE SYM. REVSON RECORD AUTH. DR. CK

6 -- CHEVROLET CHEV. NO. SPEC. NO. MOTOR DVSON DESCRPTON QUANTTY FOR 1000 JOBS FOR QUANTTY SEE SHEET GM-440-M SMOOTH TYPE CHASSS LUBRCANT PRESSURE GUN LUBRCANT OPTONAL 5973 GM-447-M VSCOUS TYPE CHASSS LUBRCANT (PRESSURE GUN LUBRCANT) GENERAL MOTORS CORPORATON WHERE USED NOTE STEERNG CONNECTNG ROD - 2 FTTNGS 9 STEERNG CONNECTNG ROD ASSEMBLY - COAT CONTACTNG SURFACES WHEN ASSEMBLNG 9 BATTERY TERMNAL WASHER - COAT WASHER GM-4735-M 12 REAR AXLE - THRU FLLER AND LEVEL PLUG N HOUSNG A 4 SPECAL LUBRCANT (LUBRPLA TE) SEE DRWG LBS. A-9 HYPOD LUB. (SAE 90) NON-ACTVE TYPE REG. PROD. 194 LBS 159 LBS TRANSMSSON CONTROL LEVER SHAFT ASSEMBLY - COAT ALL OVER 7 TRANSMSSON CONTROL ROD BELL CRANK - PVOT TRANS. CONTROL LEVER SHAFT BRACKET - COAT SURFACES CONTACTNG CONTROL SHAFT, LEVER BALL & SHAFT BOSS 7 TRANSMSSON CONTROL SHORT ROD - BOTH ENDS TRANSMSSON CONTROL LONG ROD - PN AND CLEVS CONTACTNG BRACKET BRAKE PEDAL HUB - ALL OVER TRANSMSSON TORQUE CONVERTER LUBRCATE. D. A - CAUTON - THS LUBRCANT F PERMTTED LUBRCATON PARKNG BRAKE LEVER ASSEMBLY - COAT LEVER OVER TS LENGTH AND THREADED PORTON OF ROD AND EYE 5 FUEL PUMP PUSH ROD (V-8) LUBRCATE APPROX. 1 NCH CAMSHAFT END TRANSMSSON THROTTLE - PLOT HOLE N CRANK SHAFT - CLUTCH PEDAL SHAFT - ALL OVER CLUTCH LEVER SHAFT BALL STunS OF SHAFT (CONTNUED ON NEXT SHEET) 5 - LUBRCATE BALL CONTACTNG. D. VALVE ROD - BOTH ENDS 2ND & 3RD TRANS. CONTROL ROD - COAT CLEVS END (N AREAS. 1ST & REV. TRANS. CONTROL ROD CONTACTNG SHAFT LEVERS) AND ROD ENDS. 7 NSDE LOCKNG CONTROL LNK - LUBRCATE BOTH ENDS (CONTROL ASSEMBLY & TRANSFER ASSEMBLY) F TO STAND UNUSED FOR TWO WEEKS OR MORE MUST BE THOROUGHLY AGTATED BEFORE USNG N AXLES. CHART NAME REF DATE WAS SYM. REVSONRECORD 35 F DATE AUTH. DR. CK. CORVETTE NSTRUCTON DRAWN K.M. PARTNo. CHECKED L.S MANUAL SHEET

7 CHEVROLET MOTOR DVSON GENERAL MOTORS CORPORATON CHEV. NO. SPEC. NO. DESCRPTON QUANTTY FOR 1000 JOBS WHERE USED NOTE SEE DRWG. SPECAL LUBRCANT FOR QUANTTY SEE HOODSUPPORT - LUBRCATE RALS & CATCHES 11 (LUBRPLATE) SHEET 5.00 NSDE LOCKNG CONTROL TRANSFER LNK - LUBRCATE LOCK ASSEMBLY F AND TRANSFER ASSEMBLY ENDS TRANS. CONTROL SHAFT DETENT - LUBRCATE TRANSMSSON CONTROL SHAFT SELECTOR PLATE TRANS. CONTROL SHAFT - LUBRCATE LOWER END CONTACTNG SAFETY SWTCH TRUNK LOCK - LUBRCATE MOVNG PARTS OF LOCK MECHANSM AND E CATCH SDE DOOR LOCK GEAR - COAT GEAR TEETH F OOOR LOCK REMOTE LNK - LUBRCATE BOTH ENDS (LOCK & HANDLE) F OF LNK r, BRAKE & CLUTCH PEDAL SLEEVE ASSEMBLY CLUTCH PEDAL PUSH ROD - BOTH ENDS CLUTCH FORK PUSH ROD - FOREWARD END & BALL NUT 5 GAS TANK FLLER CAP DOOR HNGE - LUBRCATE HNGE ASSEMBLY E CLUTCH PEDAL RETURN SPRNG - BOTH ENDS BRAKE PEDAL PULL BACK SPRNG - BOTH ENDS 5 COWL VENT LNKAGE - LUBRCATE PAWL B DECK LD HNGES - LUBRCATE LNKS, BOLTS & SPRNGS E SEE DRWG. RUBBER LUBRCANT 100 LBS. TO.ASSEMBLE TmE TO RM AND FOR MSCELLANEOUS APPLCATONS TO A 10 FACLTATE ASSEMB LY CD CD LUBRCATON CHART A. CONCENTRATED MA TERlAL (AS PURCHASED) TO BE DLUTED WTH FROM FOUR TO EGHT PARTS WATER FOR TRE MOUNTNG AND FOR LUBRCATON OF MSCELLANEOUS PARTS DURNG ASSEMBLY. NAME CORVETTE NSTRUCTON MANUAL REF. DRAWN CHECKED SHEET K.M. L.S TEM REMOVED 35 F TEM ADDED 554 F DATE PART No DATE S~M. REVSON RECORD AUTH. DR. CK.

8 CHEVROLET MOTOR CEV. NO. SPEC. NO GM-473-M (SEE DRWG) SPECAL (SEE DRWG.) AUTOMATC TRANS. FLUD DESCRPTON DVSON GENERAL MOTORS CORPORATON QUANTTY FOR 1000 JOBS LUBRCANT 250 GAL. CHEV. NO. SPEC. NO. DESCRPTON GM-1897-M (SEE DRWG) ETHYLENE GLYCOL CD SPEC. NO (SEE DRWG.) AUTOMATC TRANS. - THRU FLLER NECK ON RGHT SDE OF TRANSMSSON 8 GAL. PROPELLER SHAFT FRONT YOKE SPLNES AND O.D. - POUR LUBRCANT ON SPLNES AT ASSEMBLY COOLNG SYSTEM SEALNG COMPOUND DESCRPTON LQUD WAX SYSTEM A 4 REG. PROD. 8 GAL GAL. CAUTON: TO AVOD DAMAGE TO.THE TRANSMSSON, THE CAR MUST NOT BE DRVEN WTH THE FLUD LEVEL MORE THAN ONE NCH ABOVE OR BELOW THE "FULL" MARK ON THE DP STCK. OPTONAL FLLNG PROCEDURE: REMOVE VENT PLUG ON REAR WALL OF TRANSMSSON CASE AND WlULE ADDNG THE SPECFED AMOUNT OF OL, ROTATE.THE CONVERTER ON THE ENGNE TRM LNE N ETHER NEUTRAL OR DRVE RANGE. AT APPROXMATELY 500 RPM FOR AT LEAST A MNUTE. RENSTALL VENT PLUG TGHTLY. SNCE THSOOES NOT COMPLETELY FLL THE CONVERTER, T S NECESSARY THAT THE CONVERTER BE FURTHER ROTATED AT FAST DLE ON THE FNAL LNE N NEUTRAL RANGE TO BRNG LEVEL WTHN ONE NCH OF "FULL" MARK ON DP STCK. NOTE COOLNG SYSTEM CAPACTY 17 1/2 QTS. A 13 COOLNG SYSTEM CAPACTY 18 1/2 QTS. B FOA 101 WHERE USED QUANTTY FOR 1000 JOBS AS REQ'D. TO PROTECT -20 F TO CAPSULES PLACE ( 1 ) CAPSULE N RADATOR NLET HOSE B - WHEN HEATER S SPECFED, FULLY OPEN TEMPERATURE FOR HEAT WHEN FLLNG TO MNMZE TRAPPNG OF Am. WHERE USED QUANTTY FOR 1000 JOBS AS REQD: CONTROL VALVE NOTE A 14 FRONT.BUMPER ASSY REAR BUMPER FACE BAR ASSY FRONT FENDER.BUMPER ASSY REAR FENDER UPPER BUMPER ASSY REAR FENDER LOWER BUMPER ASSY CD LUBRCATON, ~OQLlNG & WAX CHARTS GAL. A - QUANTTY SHOWN S AMOUNT REQURED TO FLL COOLNG SYSTEM TO WTHN ONE NCH OF BOTTOM OF FLLER NECK AND S ONE QUART LESS THAN S NEEDED TO FLL THE DRY SYSTEM TO THE OVERFLOW TUBE. CHEV. NO. 3 SPEED TRANSMSSON - THROUGH FLLER HOLE N CASE A - NST\UCTONS FOR FLLNG POWERGLDE TRANSMSSON~ ADD THE SPECFED AMOUNT OF FLUD THROUGH TRANSMSSON OL FLLER TUBE. F FLUD S ADDED WTH TRANSMSSON STATONARY, THE VENT PLUG ON THE REAR UPPER WALL OF THE TRANSMSSON CASE MUST BE LOOSENED OR REMOVED TO PREVENT ESCAPE OF THE DSPLACED Am. RENSTALL VENT PLUG TGHTLY. FLUD MAY BE ADDED MMEDATELY AFTER STARTNG ENGNE FOR THE FmST TME ON THE FNAL ASSEMBLY LNE. WTH THS l'rocepure T S UNNECESSARY TO REMOVE 'the VENT PLUG SNCE THE FLUD WLL BE. PCKED UP THROUGH THE FRONT PUMP SUCTON TUBE RAPDLY ENOUGH TO AVOD BLOCKNG OFF THE LOWER.END OF THE FLLER TUBE. AFTER ROAD TEST, THE OL LEVEL (MEABURED WTH ENGNE DLNG AND TRANSMSSON N NEUTRAL RANGE) MUST BE WTHN 1/4 NCH OF "FULL" MARK ON DP STCK. (SEE DRWG.) NOTE ~ TOTAL: OPTONAL WHERE USED A - USED FROM SEPT., 195 TO MAR. 31,1957. COATNG MAY BE APPLED BY DPPNG,. SPRAYNG OR WPNG ON PLATED SURFACE. THE WAX SOLUTON MAY BE HEATED TO A TEMPERATURE OF 120 DEGREES F. TO PERMT MORE RAPD DRYNG. WHEN DRY THE WAX COATNG MUST BE RUBBED NTO THE SURFACE TO BE EFFECTVE. NAME DATE. MAR. 31 WAS FEB PART ADDED 2 REDRAWN & REV. FOR 57 1 SYM. REVSONRECORD REF. V F 7502 V F 3919 DATE AUTH. DR. (K. CORVETTE NSTRUCTON DRAWN K.M. PARTNo. CHECKED L.S MANUAL SHEET

9

10 GENERAL MOTORS CORPORATON OVERHEAD NOZZLE POSTONS SYMMETRCA ABOl' G.. L " t- ". ~ti" ", '" i 9,J D,,"_._-_., i 13" OF CAR j,i 15", l~ '.. '.: TC ~ :.::l[j'... ~...,... 15" 18"!};/.:,:'::.:.:.'{,./... "' t G f '. -~---- ' L. ' '" F~.c;:(D _\';;"'_.' ".,_J@_ K r "OERBODY NOZZLE! 13-1.'2" 11", )SlTONSSYMMETRCAL,] J_.L F --.-~ J :- -.~-J----.-~..J lout G:. 29"...,. U. 2" 30". 14-1/2"; -- 40" : 2" : J -- ~J H_.J. b.... ' [jj ~ H! i ; 44-1/2" 24" --'-11"";"- 20"-ool.. ~.. '.,. ; J'.:. -~----,--'~.....,... '...~.}. ~. " t \ '.. :.;~..... "\.~ f " '" ~ ~;;~_~;',.." :,\, \ ("" Z~r'...---;:7 -\;..~~.:,t.\ >,..1 '..1=': :&~ -4. \.....:.1.0\-'\:1... -, L---"y.1 \!ii GROUND u:r..; E. NAME. - CORveTTE NSTRUCTON MANUAL._------_._. REF. DRAWN J CHECkED SHUT 2145 V F - DATE PART N DArt SYM. REVSON tecou) AUTH. ~. (e 2 2'-!l 371~

313 SEE LUBRICATION CHART SECTION 14 AUTOMATIC TRANSMISSION GENERAL MOTORS CORPORATION. AMMETER TO STARTER liarness ASSY

313 SEE LUBRICATION CHART SECTION 14 AUTOMATIC TRANSMISSION GENERAL MOTORS CORPORATION. AMMETER TO STARTER liarness ASSY CHEVROLET MOTOR GENERAL MOTORS CORPORATON DVSON AMMETER TO STARTER larness ASSY 11 2969285 ENGNE ASSY 3733105 REAR AXLE ASSY 3736681 TRANSMSSON MOUNTNG, OL TUBE & SPEEDOMETER SHAT SHEET 2.00 03738797 TRANSMSSON

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