DIFFERENCE BETWEEN LT-Z50K6 AND LT-Z50K8

Transcription

1 PAGE: 1 OF 5 SUBJECT: NOTCE OF SET-UP MANUAL APPLCABLE MOEL: LT-Z50K8 EFFECTVE ENGNE OR FRAME NO.: REFERENCE: This bulletin is to inform you of set-up procedures of LT-Z50K8. Please inform your dealers of this notice. LT-Z50K8 Set-Up Manual will not be issued because the set-up procedures for this model remain unchanged from LT-Z50K6 except the differences described below. To set-up LT-Z50K8, please use the LT-Z50K6 Set-Up Manual and this Service Bulletin. LT-Z50K6 Set-Up Manual: E FFERENCE BETWEEN LT-Z50K6 AN LT-Z50K8 1. LOCATON OF PARTS [Page: 3] tem Part Name Q ty Remarks Handlebar clamp (Upper) 2 A Handlebar clamp (Lower) 2 Flange bolt mm B Handlebar pad 1 Strap 2 L:180 C Air gauge 1 3 E-19 CG selection Warning label set 2 E-19 CH selection 3 E-19 C selection tem Part Name Q ty Remarks E Fuel label 1 F Battery electrolyte container 1 G Owner s manual 1 Manual bag 1 H Fuel tank vent hose 1 O T L O : Outside diameter (mm) : nside diameter (mm) L : Length (mm) T : Thickness (mm) NOTE: The parts shown as tem and E in the above table are supplied for limited markets. Please hand over the parts shown as tem C and G in the above table to your customer together with vehicle.

2 2. ASSEMBLY PAGE: 2 OF 5 FUEL TANK VENT HOSE [Page: 8 Paragraph: 3] nstall the fuel tank vent hose to the fuel tank cap. nsert the free end of fuel tank vent hose to the hole of steering shaft. Be sure not to bend or twist the hose when installing. A: Fuel tank vent hose B: Fuel tank cap FUEL LABEL (FOR LMTE MARKET) [Page: 10 Paragraph: 3] Stick the label on the fuel tank cover. A: Fuel tank cover B: Fuel label UNLEAE FUEL ONLY 3. SERVCNG FRONT BRAKE [Page: 16 Paragraph: 1] Check the brake lever play. The brake lever play A measured at the lever holder when the lever is squeezed, and the brake cable holder B is in the straight up position as shown in the photograph. Front brake lever play: 3 7 mm 3 7 mm

3 PAGE: 3 OF 5 RVE CHAN [Page: 17 Paragraph: 1] Check the drive chain slack. rive chain slack: mm f it is too tight or too loose, follow these procedures. 1. Loosen rear axle housing bolts A and B. 2. Adjust the slack in the drive chain by turning the right and left chain adjuster nuts C. 3. When proper slack is obtained, tighten the rear axle housing bolts A and B. 4. Tighten the adjusting nuts C. Rear axle housing bolt A B: 50 N m (5.0 kgf-m) ENGNE OL VSCOSTY RATNG SELECTON CHART 20W W W - 50 ENGNE OL 10W W - 50 SAE Engine Oil Viscosity [Page: 20 Paragraph: 2] Suzuki recommends the use of SAE 10W-40 engine oil. f SAE 10W-40 engine oil is not available, select an alternative according to the following chart. 10W - 30 TEMP. C F LE SPEE AJUSTMENT [Page: 21 Paragraph: 3] After completing all of the servicing procedures, adjust the engine idle speed by turning the throttle stop screw. NOTE: The engine idle should be adjusted with engine warmed up. Engine idle speed: r/min A: Throttle stop screw

4 4. TGHTENNG TORQUE [Page: 22] PAGE: 4 OF 5 tem Part Name N m kgf-m STEERNG, FRONT SUSPENSON AN FRONT BRAKE A Handlebar holder bolt B Front wheel nut C Front axle nut Front shock absorber bolt (Upper and Lower) E Front brake cam lever nut F Front brake cable holder bolt tem Part Name N m kgf-m REAR SUSPENSON AN REAR BRAKE G Rear wheel nut H Rear axle nut Rear shock absorber bolt and nut (Upper and Lower) J Rear brake cam lever nut OTHERS K Front footrest bolt L Rear swingarm pivot nut M Rear axle housing bolt other bolts and nuts not listed, refer to this chart. Bolt iameter (mm) Conventional or 4 marked bolt 7 marked bolt N m kgf-m N m kgf-m Conventional bolt 4 marked bolt 7 marked bolt A F E M H G L K C B J

5 PAGE: 5 OF 5 5. SAFETY CHECK OUT [Page: 25] After completion of the setting-up the vehicle all the following items should be double-checked to confirm that the operation and function of the vehicle are satisfactory. Now, setting-up the vehicle and pre-delivery inspection have been completed and the vehicle can be passed to the customer. ENGNE AN TRANSMSSON TEM MEASURE SPECFCATONS Engine oil Check/Refill 3 00 ml Fuel tank rain/fill 2.6 L Throttle cable Check/Adjust mm dle r/min Check/Adjust r/min Exhaust system Leakage Fuel system connection Leakage/Circlip Transmission oil Check/Refill 25 ml CHASSS TEM Switch s gnition switch Engine stop switch Starter button Emergency stop switch Parking brake switch Engine ELECTRCALS CHECK FOR ROA TEST NSPECTON TEM Transmission rive chain Brake Steering Suspension Control cables Leakage Rear/Parking brake lever CHECK FOR Starting/Acceleration /Smoothness/Noise /Noise /Noise /Noise Stability /Proper return Fuel/Oil/Exhaust TEM MEASURE SPECFCATONS Front brake lever Check/Adjust mm Rear/Parking brake lever Check/Adjust mm rive chain Check/Adjust/ Lubricate mm Oiling points All necessary points Battery Filling electrolyte Wiring and cable Routing/ Wiring connectors Clean/Tight Suspensions Tighten all nuts and bolts Cotter pins, circlip and fasteners Paint and chrome Warning label ( E-19 market) Torque those listed in this manual Check nspect/ Wash and polish Select/Stick COL NFLATON TRE PRESSURE TRE PRESSURE FRONT 20 kpa 0.20 kgf/cm psi REAR 20 kpa 0.20 kgf/cm psi