20 C (68 F) Ω C (68 86 F)

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1 Page 1 of 10 Service Data 0C Emission Control Devices EVAP system purge control solenoid valve power supply (If equipped) EVAP system purge control solenoid valve resistance (If equipped) PAIR control solenoid valve power supply PAIR control solenoid valve resistance Battery 20 C (68 F) Ω C (68 86 F) Battery Ω Engine Electrical Devices AP sensor power supply V AP sensor output Idle speed at 1 atm. Approx. 2.8 V IAP sensor power supply V IAP sensor output Idle speed at 1 atm. Approx. 2.7 V IAT sensor power supply V IAT sensor output V IAT sensor resistance ECT sensor power supply ECT sensor resistance 0 C (32 F) Ω 80 C (176 F) Ω 20 C ( 4 F) Ω 20 C (68 F) Ω 80 C (176 F) Ω V TP sensor power supply V TP sensor output STP sensor power supply STP sensor output Closed Opened Closed Opened V Approx. 4.5 V V V Approx. 4.5 V ISC valve resistance 20 C (68 F) Approx. 20 Ω HO2 sensor output HO2 sensor heater power supply Idle speed 0.6 V or less 5000 r/min 0.6 V or more Battery HO2 sensor heater resistance 23 C (73.4 F) Ω CKP sensor peak When cranking 0.5 V or more CKP sensor resistance 20 C (68 F) Approx. 168 Ω TO sensor power supply V

2 Page 2 of 10 TO sensor output Normal V Leaning V TO sensor resistance Ω ECM power supply Battery Engine Mechanical Throttle body I.D. No. For Thailand, Taiwan, Vietnam, China and California State Except for Thailand, Taiwan, Vietnam, China and California State 04K1 04K0 Throttle body bore size 44 mm (1.7 Throttle cable play mm ( Idle speed When engine warmed 1150 ± 100 r/min Fast idle speed r/min STVA resistance Approx. 7.8 Ω Compression pressure Compression pressure difference Cam height Camshaft journal oil clearance Camshaft journal holder I.D. Camshaft journal O.D kpa ( kgf/cm 2, psi) mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( Camshaft runout & 1000 kpa (10.2 kgf/cm 2, 145 psi) 200 kpa (2 kgf/cm 2, 28 psi) mm ( mm ( mm ( mm ( mm (0.004 Cam chain pin At arrow 3 14th pin Valve clearance Valve diameter When engine cold mm ( mm ( mm ( mm (0.94 Valve stem runout &

3 Page 3 of 10 Valve head radial runout & Valve head thickness Valve stem O.D. Valve seat width Valve guide I.D. Valve guide to valve stem clearance Valve spring free length Valve spring pre-load When compressed to mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( N ( kgf, lbs) N ( kgf, lbs) Cylinder head distortion Cylinder distortion Cylinder bore Piston diameter Piston to cylinder clearance Piston ring to groove clearance Piston ring groove width Piston ring thickness Measure at 8 mm (0.3 from the skirt end mm ( mm ( mm ( st 2nd 1st 2nd Oil 1st mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( No nicks or Scratches mm ( mm ( mm ( mm (0.0059

4 Page 4 of 10 Piston ring free end gap Piston ring end gap Piston pin bore I.D. Piston pin O.D. Conrod small end I.D. Conrod big end side clearance Conrod big end width Conrod big end I.D. Conrod big end oil clearance Crank pin width Crank pin O.D. Crank pin bearing thickness Crankshaft journal O.D. Crankshaft journal oil clearance Crankcase journal I.D. Crankcase journal bearing thickness Crankshaft thrust bearing thickness Crankshaft thrust clearance 2nd 1st 2nd 1st 2nd Right side Left side mm ( Approx. 9 mm (0.4 Approx. 8 mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( Crankshaft runout Balancer journal oil clearance Balancer journal O.D mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( Engine Lubrication System Oil pressure

5 Page 5 of 10 At 60 C (140 F), 3000 r/min kpa ( kgf/cm 2, psi) Oil change 2800 ml (3.0 US qt, 2.5 Imp qt) Necessary amount of engine oil Oil and filter change 3200 ml (3.4 US qt, 2.8 Imp qt) Engine overhaul 3400 ml (3.6 US qt, 3.0 Imp qt) Cooling System Engine coolant Radiator cap valve opening pressure Cooling fan relay power supply Cooling fan operating temperature Thermostat valve opening temperature Engine side Reservoir tank side OFF ON ON OFF Approx ml (5.28 US qt, 4.40 Imp qt) Approx. 250 ml (0.53 US qt, 0.44 Imp qt) kpa ( kgf/cm 2, psi) Battery Approx. 105 C (221 F) Approx. 100 C (212 F) Approx. 82 C (179.6 F) Thermostat valve lift 95 C (203 F) 8 mm (0.3 or more Fuel System Fuel injector power supply Battery Fuel injector resistance 20 C (68 F) Ω FP relay power supply Battery FP discharge amount Fuel pressure regulator operating set pressure Per 10 seconds 223 ml (7.55 US oz, 7.85 Imp oz) or more kpa ( kgf/cm 2, psi) Ignition System Firing order Spark plug Type Gap NGK: CR9EIA-9 / DENSO: IU27D mm ( Spark performance At 1 atm 8 mm (0.3 or more Ignition coil primary peak 80 V or more

6 Page 6 of 10 Ignition coil resistance Immobilizer antenna power supply (If equipped) Primary Secondary C (50 86 F) Ω Ω Battery Starting System Starter motor brush length 12 mm ( mm (0.33 Starter relay resistance 3 6 Ω Side-stand switch ON (Side-stand retracted) OFF (Side-stand on the ground) V 1.4 V or more Charging System Battery leakage current 3 ma or less Regulated Charging output At 5000 r/min V Generator coil resistance 20 C (68 F) Ω Generator no-load Recharging time When engine cold At 5000 r/min Standard charging Fast charging 65 V (AC) or more 1.2 A for 5 to 10 hours 5 A for 1 hour Generator Max. output At 5000 r/min Approx. 385 W Battery Type designation Capacity FT12A-BS 12 V 36.0 kc (10Ah)/10 HR System EXCVA position sensor power supply EXCVA position sensor output EXCVA position sensor resistance V Closed V Opened V At adjustment position Approx Ω Suspension fork inner tube O.D. 43 mm (1.7 fork oil level fork spring free length Without spring, outer tube fully compressed GSX- S1000/A GSX- S1000F/FA 95 mm ( mm ( mm (10.67

7 Page 7 of 10 fork oil capacity Each leg GSX- S1000/A GSX- S1000F/FA 518 ml (17.52 US oz, Imp oz) 523 ml (17.68 US oz, Imp oz) 265 mm (10.5 fork spring adjuster 10 mm (0.39 fork damping force adjuster Rebound side Compression side 8 clicks counterclockwise from stiffest position 8 clicks counterclockwise from stiffest position Suspension shock absorber spring adjuster shock absorber damping force adjuster GSX-S1000/A 4th position GSX-S1000F/FA 3rd position Rebound side 1 turn counterclockwise from stiffest position Swingarm pivot shaft runout 0.3 mm (0.011 Wheels and Tires Wheel rim runout Wheel axle runout Tire size Tire type Tire tread depth (Recommended depth) Cold inflation tire pressure Wheel rim size Solo riding Dual riding Axial & Radial Axial & Radial 120/70ZR17M/C (58W) 190/50ZR17M/C (73W) DUNLOP/D214F M DUNLOP/D214 M 250 kpa (2.50 kgf/cm 2, 36 psi) 290 kpa (2.90 kgf/cm 2, 42 psi) 250 kpa (2.50 kgf/cm 2, 36 psi) 290 kpa (2.90 kgf/cm 2, 42 psi) 17 M/C x MT M/C x MT mm ( mm ( mm ( mm ( mm ( mm (0.078 Drive Chain / Drive Train / Drive Shaft

8 Page 8 of 10 Drive chain Type RK525GSH Links 116 links Drive chain 20-pitch length Drive chain slack On side-stand mm ( mm (12.57 Brake Control System and Diagnosis brake pedal height mm ( Master cylinder bore / piston diameter Approx mm (0.752 Approx mm (0.551 Brakes brake disc thickness 5.0 mm (0.20 brake disc runout brake caliper cylinder bore / piston diameter 4.5 mm ( mm (0.012 Approx. 32 mm (1.3 Brakes brake disc thickness 5.0 mm (0.20 brake disc runout brake caliper cylinder bore / piston diameter 4.5 mm ( mm (0.012 Approx mm (1.50 ABS Wheel speed sensor sensor rotor clearance mm ( mm ( Manual Transmission Gearshift fork to groove clearance Gearshift fork groove width No.1 No.3 No.1 No mm ( mm ( mm ( mm ( mm (0.019

9 Page 9 of 10 Gearshift fork thickness No.1 No mm ( mm ( mm ( Gearshift lever height mm ( GP switch power supply V GP switch From 1st to Top 0.6 V or more Clutch Clutch lever play mm ( Clutch release screw 1/2 turn counterclockwise Drive plate thickness Drive plate claw width mm ( mm ( Driven plate distortion Clutch spring free length 66.7 mm ( mm ( mm ( mm ( mm (2.50 Steering / Handlebar Steering tension initial force 2 5 N ( kgf, lbf) Wiring Systems Fuse size Headlight HI 10 A LO 10 A Ignition 10 A Signal 10 A Fuel 10 A Fan 15 A Main 30 A ABS motor (If equipped) ABS valve (If equipped) 20 A 15 A Lighting Systems Headlight GSX-S1000/A 12 V 60/55 W (H4) GSX- S1000F/FA HI 12 V 55 W (H7) LO 12 V 55 W (H7)

10 Page 10 of 10 Position light (If equipped) LED Brake light/taillight LED Turn signal light 12 V 21 W 4 License plate light 12 V 5 W Combination Meter / Fuel Meter / Horn Speed sensor power supply (Without ABS) Battery Battery Instrument panel light LED Turn signal indicator light LED 2 High beam indicator light LED Neutral indicator light LED Oil pressure indicator light/engine coolant temp. indicator light LED MIL LED Traction control system indicator light LED ABS indicator light (If equipped) LED Immobilizer indicator light (If equipped) LED

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