ENGINE MECHANICAL (4A FE)

Transcription

1 Maintenance, Engine Mechanical (4AFE) A3 Chassis Brake pads and disc Pad thickness Disc thickness Disc runout Brake linings and drums Lining thickness Drum inside diameter Front Rear Front Rear Drum brake Disc brake 1.0 mm 23.0 mm.0 mm 0.07 mm 0. mm 1.0 mm 1.0 mm mm 0.0 in i n in in in. 0.0 in. 7. in in. Front axle and suspension Ball joint vertical play Steering wheel play Torque specifications Front seat mounting bolts Engine mounting center membertobody mounting bolts Front suspension lower crossmembertobody mounting bolts Rear suspension lower crossmembertobody mounting bolts 0 mm 30 m m 37 Nm 73 Nm 2 Nm Nm 0 in in. 375 kgfcm 740 kgfcm 1,550 kgfcm 1,6 kgfcm 27 ftlbf 54 ftlbf 112 ftlbf 117 ftlbf ENGINE MECHANICAL (4AFE) Specifications manifold vacuum Compression pressure at idle speed at 250 rpm Difference of pressure between each cylinder 60 kpa 450 mmhg 17.7 in.hg 1,3 kpa (.5 kgf/cm 2, 11 psi) or more 81 kpa 10.0 kgf/cm 2, 2 psi 8 kpa (1.0 kgf/cm 2, psi or less Idler pulley tension spring Installed load at 51. mm (2.043 in.).4 mm 35 N in kgf lbf Cylinder head Warpage Cylinder block side Manifold side Valve seat Refacing angle Contacting angle Contacting width 30, 45, mm 0.0 in in. Valve guide bushing Inside diameter Outside diameter (for repair part) O/S mm mm mm in in in.

2 A4 SERVICE SPECIFICATIONS Engine Mechanical (4AFE) Specifications (Cont d) Valve Valve overall length Valve face angle Stem diameter Stem oil clearance Margin thickness 1.45 mm 1.0 mm 0.5 mm 1.40 mm mm mm mm mm mm 0.5 mm i n in i n i n in in in in in in. Valve spring Squareness Installed tension at 34.7 mm (1.366 in.) 2.0 mm 0.07 in mm in. 3 5 N (.6.8 kgf, lbf) Valve lifter Lifter diameter Lifter bore diameter Oil clearance mm mm mm 0.07 mm in in in in. Manifold Warpage in. Camshaft and gear Journal oil clearance Journal diameter No.1 Others Circle runout Cam lobe height Camshaft gear backlash Camshaft gear spring end free distance mm mm 0.11 mm mm mm mm 0.04 mm mm mm mm mm mm mm in in i n in in in in in in in in in in in in. Cylinder block Cylinder head surface warpage Cylinder bore diameter Mark 1 O/S mm mm mm mm mm 0.00 in in in in in in.

3 Engine Mechanical (4AFE) A5 Specifications (Cont d) Piston and piston ring Piston diameter Piston oil clearance Piston ring groove clearance Piston ring end gap Mark 1 0/S 0.50 No.1 No.1 Oil No.1 Oil mm mm mm mm mm m m mm mm 0.0 Q. mm mm 1.05 mm 1.00 mm 1.30 mm in in in in in in in in in in in in in. Connecting rod Connecting rod bearing center wall thickness Mark 1 Connecting rod oil clearance Rod bending per 100 mm (3.4 in.) Rod twist per 100 mm (3.4 in.) mm 0.30 m m mm mm mm mm mm in in in in in in in in. Crankshaft Thrust washer thickness Main journal oil clearance Main journal diameter Main bearing center wall thickness Mark 1 Mark 4 Mark 5 Crank pin diameter Circle runout Main journal taper and outofround Crank pin taper and outofround mm mm mm mm mm mm in in in in in in in mm in mm in mm in mm in mm in mm in mm in mm in m m in mm in.

4 A6 SERVICE SPECIFICATIONS Engine Mechanical (4AFE) Torque Specifications Part tightened kgfcm ftlbf Crankshaft pulley x Crankshaft Camshaft timing pulley x Camshaft Idler pulley x Cylinder block Cylinder head x Cylinder block Camshaft bearing cap x Cylinder head PS drive belt adjusting strut x Cylinder head Engine hanger x Cylinder head Fan belt adjusting bar x Cylinder head Cylinder head cover x Cylinder head manifold x Cylinder head manifold stay x manifold manifold stay x Cylinder block EGR valve x manifold ACV x manifold Water inlet housing x Cylinder head Water outlet x Cylinder head manifold x Cylinder head manifold stay x manifold manifold stay x Cylinder block Main bearing cap x Cylinder block Connecting rod cap x Connecting rod Rear oil seal retainer x Cylinder block PS pump bracket x Cylinder block RH engine mounting bracket x Cylinder block Alternator bracket x Cylinder block Rear end plate x Cylinder block Flywheel (M /T) x Crankshaft Drive plate (A/T) x Crankshaft LH engine mounting bracket x Transaxle LH engine mounting insulator x LH mounting bracket LH engine mounting insulator x Body R H engine mounting insulator x R H mounting bracket Nut Bolt RH engine mounting insulator x Body R H engine mounting stay x R H mounting insulator RH engine mounting stay x PS drive belt adjusting strut LH engine mounting stay x Transaxle LH engine mounting stay x LH mounting insulator Front engine mounting bracket x Transaxle Rear engine mounting bracket x Transaxle Engine mounting center member x Body Engine mounting center member x Front mounting insulator Engine mounting center member x Rear mounting insulator Front engine mounting bracket x Front mounting insulator Rear engine mounting bracket x Rear mounting insulator , in.lbf in.lbf 82 in.lbf

5 Engine Mechanical (4AFE), Engine Mechanical (3S GTE) A7 Torque Specifications (Cont d) Part tightened Nm kgfcm ftlbf PS pump x Bracket A/C compressor x Bracket Suspension lower crossmember x Body , ENGINE MECHANICAL (3SGTE) Specifications Idle speed 800 ± 50 rpm manifold vacuum Compression at idle speed at 250 rpm Difference of pressure between each cylinder 60 kpa 450 mmhg 17.7 in.hg 1,128 kpa (11.5 kgf/cm 2, 1 psi) or more 883 kpa.0 kgf/cm psi 8 kpa (1.0 kgf/cm 2, psi) or less Timing belt tensioner Protrusion m m in. Cylinder head warpage Cylinder block side manifold side manifold side Valve seat Refacing angle Contacting angle Contacting width 30, 45, mm in in in. Valve guide bushing Inside diameter Outside diameter (for repair part) O/S mm mm mm in in in. Valve Valve overall length Valve face angle Stem diameter Stem oil clearance Margin thickness m m.55 mm.80 m m 8.85 mm mm mm mm mm mm 0.5 mm in. 3. in. 3.1 in in in in in in in in. Valve spring Squareness Installed tension at 34.4 mm (1.354 in.) 2.0 mm 0.07 in mm in N ( kgf, lbf)