STANDARD TORQUE VALUES ENGINE & FRAME TORQUE VALUES. P-, i 1-13 I GENERAL INFORMATION ENGINE

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Ethel Willis
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1 STANDARD VALUES GENERAL INFORMATION FASTENER TYPE mm bolt and nut mm bolt and nut mm bolt and nut 0 mm bolt and nut mm bolt and nut. (0.,.) 0 (.0, 7) (.,) (., ) (., ) FASTENER TYPE mm screw mm screw mm flange bolt ( mm head, small flange) mm flange bolt ( mm head, large flange) mm flange bolt (0 mm head) and nut mm flange bolt and nut 0 mm flange bolt and nut N m Ikgf m, Ibf ft). (0.,.) 9 (0.9,.) 9 (0.9,.) (., 9) (., 9) 7 (., 0) 9(.0,9) ENGINE & FRAME VALUES Torque specifications listed below are for important fasteners. Others should be tightened to standard torque values listed above. ENGINE FRAME/BODY PANELS/EXHAUST SYSTEM Left crankcase rear cover socket bolt Exhaust pipe joint stud bolt DlA. (mm) 0 (.0, 7) See page MAINTENANCE Spark plug Timing hole cap Crankshaft hole cap. Valve adjusting screw lock nut Engine oil filter cartridge Oil filter boss (crankcase side) Engine oil drain bolt Alternator cover socket bolt (., ) 0 (.0, 7) (., ) (., 7) (.7, 9) (., ) 9 (.0, ) 0 (.0, 7) Apply grease to the Apply grease to the and seating surface LUBRICATION SYSTEM EQP switch EOP switch terminal screw Oil pump assembly bolt DlA. (mm) PT N'm (kgf m, Ibf ft).,9).9 (0.,.) (., 0) Apply sealant to the P, i I

2 FUEL SYSTEM N m (kgf'm, Ibf ft) PAIR check valve cover bolt 7 (0.7,.) Vacuum chamber cover screw. (0.,.) TP sensor torx screw. (0.,.) Carburetor heater set plate screw. (0.,.) Float chamber screw. (0.,.) Accelerator pump cover screw. (0.,.) Air cutoff valve cover screw. (0.,.) Accelerator pump link mounting bolt. (0.,.) Throttle cable stay mounting screw. (0.,.) SE valve nut. (0.,.7) Carburetor drain screw. (0.,.) Slow jet. (0.,.) Needle jet holder 7. (0.,.7) Main jet. (0.,.) COOLING SYSTEM Water pump cover bolt (., 0) CYLINDER HEAD/VALVE Cylinder head cover bolt Cylinder head bolt Cylinder head nut Cam sprocket bolt Cam chain tensioner bolt Camshaft holder bolt Camshaft holder nut Over head cover socket bolt (to, 7) (., 7) 7 (.,) (., 7) 0 (to, 7) (.,7) (., 7) 0 (to, 7) and seating surface and seating surface See page 9 CYLINDER/PISTON Cylinder stud bolt Cylinder stud bolt Cylinder stud bolt 0 See page 0 See page 0 See page 0 CLUTCH/GEARSHIFT LINKAGE Clutch lifter plate bolt (.,9) Clutch center lock nut (.,9) Lock nut; replace with a new and seating surface Oil pump driven sprocket bolt (., ) Clutch cover socket bolt 0 (.0, 7) Primary drive gear bolt (9.0,) and seating surface Gearshift spindle return spring pin (., 7) Gearshift spindle oil seal stopper plate bolt (., 0)

3 ALTERNATOR/STARTER CLUTCH Flywheel bolt Stator socket bolt Starter oneway clutch outer socket bolt Stator wire holder socket bolt N'm (kgf m, Ibf ft) (., 9) (.,9) 0 (., ) (., 9) Left hand and seating surface CRANKSHAFT/TRANSMISSION Crankcase bolt (., 7) Gearshift cam plate bolt (., 9) Crankpin bearing cap nut (., ) and seating surface Output gear case mounting bolt (.,) Apply sealant to the Output drive gear assembly mounting bolt (.,) and seating surface Output driven gear assembly mounting socket bolt ; (.,) and seating surface Output drive gear bearing lock nut (inner) 0 7 (7., ) Lock nut; replace with a new and seating surface. (outer) 9 (0.0, 7) Lock nut; replace with a new and seating surface Output driven gear bearing lock nut (inner) 0 7 (7., ) Lock nut; replace with a new and seating surface (outer) 9 (0.0, 7) Lock nut; replace with a new. and seating surface Output drive gear shaft bolt 0 9 (.0, ) ELECTRIC STARTER Starter motor cable terminal nut Starter motor assembly bolt. Negative brush screw 0 (to, 7).9 (0.,.).7 (0.,.7) LIGHTS/METERS/SWITCHES Neutral switch VS sensor mounting bolt 0 N m lkgf m, Ibf ft) (., 9) 9. (.0,7.)

4 FRAME FRAME/BODY PANELS/EXHAUST SYSTEM Seat mounting socket bolt Grab rail mounting bolt Fuel tank mounting bolt Fuel valve nut Fuel valve lever screw Exhaust pipe joint nut Muffler stay mounting bolt Muffler mounting nut Muffler bracket bolt 0 0 (.7, 9) (.,7) 7 (.,0) (., ) 0. (0., 0.) (., ) 7 (.,0) (., ) (.,) ALOC screw; replace with a MAINTENANCE Air cleaner cover socket bolt Final drive oil filler cap Final drive oil drain bolt 0. (0.,.) (.,9) (.,9) FUEL SYSTEM Air cleaner chamber stay mounting screw Air cleaner chamber connecting tube band screw. (0., 0.) 0.7 (0.,0.) COOLING SYSTEM Fan motor mounting bolt Cooling fan mounting nut Radiator filler mounting bolt Thermostat housing cover bolt Water hose band screw Fan motor assembly mounting bolt > N m (kgf'm, Ibf ft). (0.,.).7 (0.,.0) 0 (.0,7) 0 (.0,7). (0.9,.) See page 70 ENGINE REMOVAl/INSTALLATION Engine mounting nut Engine hanger plate bolt Main footpeg bracket mounting bolt Main footpeg bracket mounting nut Gearshift arm pinch bolt (., 0) (.7, 9) 9 (.0,9) 9 (.0,9) (.,9) CLUTCH/GEARSHIFT LINKAGE Gearshift pedal pivot bolt 0 9 (.0,9)

5 FINAL DRIVE GENERAL INFORMATION Pinion retainer 0 (.0, 0) Pinion retainer lock tab bolt 0 (.0, 7) Pinion joint nut 0 (.0, 0) Dust guard plate bolt 0 (.0, 7) Final gear case cover bolt 0 7 (., ) Rnalgearcasecoverbo~ (., ). Final gear case assembly mounting nut 0 (.,7) Final gear case stud bolt 0 See page Rear shock absorber lower mounting bolt (left side) (., ) FRONT WHEEUSUSPENSION/STEERING Clutch lever pivot bolt (0.,0.7) Clutch lever pivot nut (0.,.) Handlebar upper holder bolt (., 7) Handlebar lower holder nut (.,7) Front brake disc bolt (.,) ALOC bolt; replace with a Spoke BC. (0.,.) Front axle bolt 9 (.0, ) Front axle pinch bolt (., ) Fork center socket bolt 0 9. (.0, ) Fork cap. (., ) Tire valve nut V (0.,.0) Fork top bridge pinch bolt. (., ) Fork bottom bridge pinch bolt 0 9 (.0, ) Steering top thread See page Steering top thread lock nut See page Steering stem nut 0 (0., 7) REAR WHEEUBRAKE/SUSPENSION O'TV Spoke BC. (0.,.) Tire valve nut V (0.,.0) Rear axle nut (9.0, ) Unut Rear axle pinch bolt 7 (., 0) Rear brake stopper arm nut (., ) Rear brake arm pinch bolt (.7, 9) Rear shock absorber upper mounting bolt (.7, 9) Rear shock absorber lower mounting bolt (right side) 0 (., ) Stopper plate bolt 0 (.0, ) ALOC bolt; replace with a Swingarm left pivot bolt 0 0 (0., 7) Swingarm right pivot bolt 0 See page Swingarm right pivot bolt lock nut 0 0 (0., 7) 7

6 HYDRAULIC BRAKE DIA.(mm) N'm (kgf m, Ibf ft) Brake caliper bleed valve. (0.,.) Front master cylinder reservoir cap screw. (0.,.) Brake pad pin 0 (., ) Brake pad pin plug 0. (0.,.) Brake hose oil bolt 0 (., ) Brake lever pivot bolt (0.,0.7) Brake lever pivot nut (0.,.) Front brake light switch screw. (0., 0.9) Front master cylinder holder bolt (.,9) Front brake caliper bracket pin (., 9) Front brake caliper pin 7 (.,0) Front brake caliper mounting bolt 0(.,) ALOC bolt; replace with a BATTERY/CHARGING SYSTEM DIA.(mm) Battery case cover screw (0.,0.7) LIGHTS/METERS/SWITCHES Headlight unit mounting bolt Brakeltail light mounting nut Speedometer mounting socket bolt Ignition switch mounting bolt Ignition switch cover screw Fan motor switch. Sidestand switch bolt ECT sensor switch Horn mounting bolt DIA.(mm) PT /. (0.,.0). (0.,.) 0 (.0, 7) (., 9) (0.,0.7) (.,) 0 (.0,7) 7 (0.7,.) (.,) ALOC bolt; replace with a Apply sealant to the OTHERS Sidestand pivot bolt Sidestand pivot lock nut Sidestand bracket bolt Tool box screw DIA.(mm) (0.9,.) 0 (., ) 9 (.0, ) (0.,.) Apply grease to the sliding surface

ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY

2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 1 of 60 AIR INTAKE ASSEMBLY 2008 ATV 50 DVX BLACK-RED (A2008KSA2BUSD) Page 2 of 60 AIR INTAKE ASSEMBLY Ref # Part Number Qty S/P/F Description 1 3303-005