PARTS BOOK TH842C. TEREX HANDLERS 455 N. Superior Ave., Baraga, MI PH: (906) ; FAX: (906) INTERNET:

Transcription

1 PARTS BOOK TH8C JOHN DEERE TER 05 TURBO ENGNE DANA AXLES CLARK T000 TRANSNUSSON REMOTE MOUNTED SAF-T-CAB REXROTH HYDRAULC PUMP VOAC MAN VALVE VOAC -WAY CONTROLLER Serial Number:,--. TEREX HANDLERS 55 N. Superior Ave., Baraga, M PH: (906) ; FAX: (906) NTERNET:

2 NDEX / STANDARD EQUPMENT TH8C DESCRPTON SEAL KTS / TH8C... Pl-96 LUBE CHART... P-97 3 FLTER GUDE... P-90 DECALS... P-98 5 GENERAL ASSEMBLY... P-99 6 OPERATOR'S COMPARTMENT ASSEMBLy... P POWER TRAN ASSY / JD-05 TER... P-93 8 ENGNE & PUMP ASSY / JD-05 TER... Pl-9 9 BOOM ASSEMBLY... P FOOT BRAKE ASSEMBLY... P-933 ACCELERATOR ASSY / JD-05 TER... P-978 ACCELERATOR ASSEMBLY / PEDAL END... P ENGNE ENCLOSURE ASSEMBLY / JD-05 TER... P-93 EXHAUST ASSEMBLY / JD-05 TER... P AR CLEANER ASSEMBLY / JD-05 TER... P DRVESHAFT ASSEMBLY / FRONT... P-55 7 DRVESHAFT ASSEMBLY / REAR... P TRE & WHEEL ASSEMBLY... P ELECTRC SCHEMATC... P WRNG DAGRAM... P-938 NSTRUMENT PANEL ASSEMBLy... P-939 HYDRAULC SCHEMATC... P-90 3 CRCUT / PUMP / OL RESERVOR... P-9 CRCUT / LFT-TLT... P CRCUT / BOOM... P-95 6 CRCUT / -WAY CONTROLLER... P-9 7 CRCUT / STEERNG... P-93 8 CRCUT / SWAy... P-9 9 CRCUT / REAR LOCK-UP... P CRCUT / PARKNG BRAKE... P-96 3 CRCUT / PRESSURE CHECKS... P CRCUT / BRAKE - DFFERENTAL LOCK... P CRCUT / OL COOLER / JD-05 TER... P-95 3 CRCUT / FUEL / JD-05 TER... P FUEL TANK ASSEMBLY... P STARTER RELAY / SENDER ASSY / JD-05 TER... P BATTERY BOX ASSEMBLY... P LFT CYLNDER / P TLT CYLNDER / P-0 0 BOOM CYLNDER / P-05 SWAY-REAR LOCK-UP CYLNDER / P-9 MOTON VALVE / BASE TLT CyLNDER... P MOTON VALVE / HEAD TLT CyLNDER... P3-097

3 NDEX / STANDARD EQUPMENT TH8C DESCRPTON MOTON VALVE / BOOM CyLNDER... P MOTON VALVE / BASE LFT CyLNDER... P DUAL PLOT CHECK VALVE / P ORBTRAL ASSEMBLY / Pl SELECTOR VALVE / STEERNG / P RETURN FLTER ASSEMBLY / Pl CONTROL BLOCK ASSEMBLY / Pl-5 5 -WAY CONTROLLER ASSEMBLY / 7-00-l39... Pl MAN VALVE ASSEMBLY / P-5 53 HYDRAULC PUMP ASSEMBLY / P ELECTRC VALVE / -WAY / Pl-7 55 ELECTRC VALVE / -WAY / P VALVE / BOOM ACTVATED REAR-LOCK / l3... Pl VALVE / PARKNG BRAKE & DFF. LOCK / Pl-60 NDEX / OPTONAL EQUPMENT TH8C 58 FULLY ENCLOSED CAB ASSEMBLy... Pl FORK FRAME ROTATE ASSEMBLy... P ROTATE CYLNDER ASSEMBLY... P-00 6 DUAL PLOT CHECK VALVE... P3-6 CRCUT / FORK ROTATE... Pl HOSE ROLLER ASSEMBLy... Pl-568

4 MANUFACTURER PART DESCRPTON SEAL KT PPDB-LNN CARTRDGE / REDUCNG RELEVNG CXDA-XAN CARTRDGE / CHECK CKCD-XCN CARTRDGE / PLOT CHECK CBCA-LHN CARTRDGE / COUNTERBALANCE CBEA-LHN CARTRDGE / COUNTERBALANCE PPDB-LAN CARTRDGE / REDUCNG RELEVNG NFCC-LDN CARTRDGE / NEEDLE CAEA-LHN CARTRDGE / COUNTERBALANCE POC-0-F CARTRDGE / PLOT CHECK PRV-0-S CARTRDGE / REDUCNG RELEVNG DSV-8-B CARTRDGE / SHUTTLE CXDA-XCN CARTRDGE / CHECK PTS CARTRDGE / MODULAR CONTROL DSV-080-3B-N CARTRDGE / NORMALLY OPEN DSV N CARTRDGE / NORMALLY CLOSED DSV-080-CO-N CARTRDGE / -WAY CYLNDER / SWAY-REAR LOCK / P CYLNDER / LFT / P CYLNDER / TLT / P CYLNDER / BOOM / P CYLNDER / ROTATE / P CYLNDER / STEERNG ORBTRAL / STEERNG SEAL KTS TH8C Pl-96

5 to WJz o GREASE WTH BOOM FULLY EXTENDED / LOCATON OF LARGE BOOM GREASE PONTS SHOWN / MDDLE BOOM GREASE PONTS SMLAR LOCATON / TYPCAL - -\0 N -...l t"'"...,53 m ( i-3 tom WJ N

6 TH8C FLTER GUDE DESCRPTON PART NO. APPLCATON. HYDRAULC RETURN FLTER ELEMENT TH8C. ENGNE OL FLTER JOHN DEERE TH8C 3. ENGNE FUEL FLTER JOHN DEERE TH8C. AR CLEANER ELEMENT PRMARy TH8C 5. AR CLEANER ELEMENT SAFETy TH8C 6. TRANSMSSON OL FLTER TH8C 7. HYDRAULC RESERVOR FLLER-BREATHER TH8C 3 FLTER GUDE TH8C wi JD-05 TER ENGNE Pl-90

7 TEM DESCRPTON REQD 3-83 DECAL LOAD CHART TH8C -8-3 DECAL TH8C TURBO 3-0- DECAL STEERNG SELECTOR -0- DECAL DESEL FUEL DECAL HYDRAULC OL LEVEL 6-36 DECAL -WAY CONTROL DECAL TRANSMSSON OL DECAL TRANSMSSON CONTROL DECAL A DECAL B DECAL C -05- DECAL D DECAL MADE N USA DECAL REAR AXLE STABLZERS DECAL HYDRAULC OL ONLY 6-68 DECAL AXLE DFFERENTAL LOCK 7-90 DECAL FALLNG OBJECT HAZARD 8-9 DECAL ALWAYS USE THE SEAT BELT 9-9 DECAL READ THE OPERATORS MANUAL 0-93 DECAL BURN HAZARD -9 DECAL CRUSH HAZARD-PNCH PONT 8-95 DECAL OVERTURNNG HAZARD 3-96 DECAL OVERTURNNG HAZARD-SWAY -97 DECAL OVERTURNNG HAZARD-TRES 5-98 DECAL OVERHEAD CRUSH HAZARD 6-99 DECAL CRUSH HAZARD-PARKNG BRAKE DECAL CRUSH HAZARD-NO RDERS 8-30 DECAL ELECTRCAL HAZARD 9-30 DECAL NOT A MAN-LFT DECAL EXPLOSON-BURN HAZARD-FLUDS 3-30 DECAL EXPLOSON-BURN HAZARD-ACD DECAL FLTER GUDE JOHN DEERE TER DECAL PARKNG BRAKE CAUTON DECAL TEREX CROWN SMALL DECAL TEREX CROWN MEDUM DECAL TEREX SMALL DECAL BOOM ANGLE WHTE LETTERS DECAL CHEVRON TRANSMSSON OL DECAL CHEVRON HYDRAULC OL 0-87 DECAL DALY CHECK LST -3- DECAL TECHNCAL SUPPORT -3- DECAL DASH GANG SWTCHES 3-37 DECAL SWAY-AUXLARY-V ACCESSORY -3- DECAL DASH GANG LGHTS DECAL KT (TEMS THRU ) DECALS Pl-98 TH8C wi JD-05 TER ENGNE

8 Vl t;dt: 6,7,8,9,0,3,30,33 9 3,,,6,5 3,35,30,33 (FAR SDE) o EdF > NCi' nci' t;d 3 7,7,6,5,9,37,3,3,8,6,5 n,7,6,5 36,5,7,6,5,,3,,5 "'ti \0 tv \0

9 TEM DESCRPTON REQD MAN FRAME W-ELDMENT CANOPY ASSEMBLY FORK FRAME / 8 WDE REAR PANEL SDE PANEL / RH & LH TRE & WHEEL ASSEMBLY / RH TRE & WHEEL ASSEMBLY / LH CYLNDER / TLT CYLNDER / LFT CYLNDER / BOOM CYLNDER / SWAY-REAR LOCK FORK TNE / 8 LG. PN / HEAD LFT CYLNDER COLLAR / HEAD LFT CYLNDER PN / BASE LFT CYLNDER PN / BASE BOOM CYLNDER PN / HEAD TLT CYLNDER PN / BASE TLT CYLNDER PN / HEAD SWAY CYLNDER PN / BASE SWAY CYLNDER PN / FORK FRAME PN / FORK TNE COLLAR / FORK TNE PN CAPSCREW NC x 5 LG. HEX NUT NC LOCKWASHER CAPSCREW NC x 3 3/ LG. CAPSCREW NC x LG. CAPSCREW NC x 3/ LG. LOCKWASHER 3/8 SPRNG CLP NC CAPSCREW 3/8 NC x 3/ LG. HEX NUT 3/8 NC MRROR / CONVEX CAPSCREW 3/8 NC x 3 LG. PN / BASE LFT CYL. / CAB SDE FLATWASHER CAPSCREW NC x LG. LOCKWASHER COVER / FRONT CHASSS COUNTERWEGHT PLATE COVER / COUNTERWEGHT CAPSCREW 3/ NF x 7 LG. FLATWASHER 3/ SELF-LOCKNG NUT 3/ NF PONTER / BOOM ANGLE CAPSCREW NC x LG. HEX NUT NC Pl-99 GENERAL ASSEMBLY TH8C SA

10 0'\ a SEE NSTRUMENT PANEL ASSEMBLY,,3,,5 SEE -WAY CRCUT 5 tr: CZl n o N n,,3,,5 VEW A-A SEE STEERNG CRCUT SEE ACCELERATOR ASSEMBLY -, \ \ \ \,3, 63 5,6,7,8,9 n ""d \0 W o SEE BRAKE CRCUT 7,7,73

11 tj:j z o - -\0 Vol o 3 :g gggtt;'ii. & DES,,=ro,, tr: CZl n o :> CZl CZl 5 5 ) K.5.. "", 53 N' :

12 eb tdtt: '"t: tt: d (/) (J 0..., )- (/) (/) u 6 0 WNDOW CLAMP NSTALL XSCALE 6GLASS TYPCAL THROUGH GLASS BOLTNG PATTERN. XSCALE -d \0 VJ o FOR ADDTONAL CAB NFORMATON SEE OPTONS SECTON

13 TEM DESCRPTON REQD WELDMENT OPEN CANOPY MODULE SEAT LOCKWASHER 5/6 HEX NUT 5/6 NC SEAT BELT CAPSCREW 5/6 NC x 3/ LG. FLATWASHER 56 LOCKWASHER 5/6 HEX NUT 5/6 NC LEVEL GAGE STEERNG ORBTRAL STEERNG WHEEL HORN BUTTON KT NUT STEERNG WHEEL (wi TEM 5) COLUMN STEERNG TRANSMSSON COLUMN SHFT CONTROL STEP CAB CAPSCREW NC x LG. LOCKWASHER MRROR NTEROR CAPSCREW 3/8 NC x 3/ LG. 6 SWTCH GNTON KEY BOLT / x 3/ BUTTON HEAD BLACK BOLT 3/8 x 3/ BUTTON HEAD BLACK 8 FLATWASHER 3/8 BLACK ZNC 8 GLASS REAR GLASS RH SDE CLP GLASS RETANER RUBBER RH SDE WNDOW MOUNTNG 7" RUBBER REAR WNDOW MOUNTNG 3" PANEL FRONT DASH PLATE JOYSTCK MOUNTNG PLATE STEERNG SELECTOR MOUNTNG PLATE SEAT MOUNT COVER SDE CONSOLE PANEL FUSE BLOCK ACCESS PANEL STEERNG ORBTRAL ACCESS PLATE PEDAL MOUNTNG FRONT CONSOLE BLACK PLASTC FLOOR STRUCTURE BLACK PLASTC SDE CONSOLE BLACK PLASTC HNGED ARM REST BLACK PLASTC SDE CONSOLE ASSEMBLY (TEMS & ) LOUVER PANEL BLACK PLASTC SEAT MOUNT RSER SPACER GLASS 7 PLASTC SEAL WASHER 7 HARD PLASTC WASHER 7 Pl-930 OPERATOR'S COMPARTMENT ASSEMBLY TH8C 6C

14 TEM DESCRlPTON REQD CAP / BOLT COVER RUBBER BUMPER / STCK-ON FOAM SEAL / SDE CONSOLE REAR CAPSCREW NC x / LG LOCKWASHER FLATWASHER CAPSCREW NC x LG CAPSCREW 3/8 NC x LG FLATWASHER 3/ BOLT / TRl-WNG PLASTC KNOB CAPSCREW 5/6 NC x LG FLATWASHER 5/ SELF-LOCKNG NUT 5/6 NC LOCKWASHER 3/ NGR PANEL PLUG SWTCH / SWAY CONTROL HOLE PLUG / 3/6 / V ACC. PLUG HOLE PLUG / 3/ / WPER SHAFT HOLE PLUG / 5/6 / WPER BOLTS HOLE PLUG / 76 / WNDSHELD WASHER HOLE PLUG / 3/8 / STROBE LGHT WRES HOLE PLUG / 3 N. / LFT PN ACCESS SWTCH / DFFERENTAL LOCK CAPS CREW NC x LG LOCKWASHER 6D OPERATOR'S COMPARTMENT ASSEMBLY TH8C Pl-930

15 NOTES 6E

16 -J tom 3,7,8,,9,7,0,5 8,0,5 00.J::>,"'C t)o t3,..,,..,> mr:n?=jr:n m to 8,9 0,, tj to 0,, "'d - -\0 UJ -

17 TEM DESCRPTON REQD P-9 ENGNE and PUMP ASSEMBLY TRANSMSSON ASSEMBLY AXLE ASSEMBLY / FRONT AXLE ASSEMBLY / REAR HEX NUT 3/8 NC DRVESHAFT / FRONT DRVESHAFT / REAR 8-39 BASE PLATE / SWAY MOUNT MOUNT / SWAY / RH & LH LOCKWASHER 3/ FLATWASHER 5/ CAPSCREW 3/8 NF x 3/ LG RUBBER MOUNT / ENGNE CAPSCREW 0mm x.5 x 0mm LG LOCKWASHER 0mm CAPSCREW 3/ NF x 6 LG CAPSCREW 5/8 NF x LG LOCKWASHER 5/ HEX NUT 5/8 NF CAPSCREW 3/ NF x 8 LG LOCKWASHER 3/ HEX NUT 3/ NF CAPSCREW mm x.75 x 35mm LG LOCKWASHER mm MOUNT / TRANSMSSON / LH MOUNT / TRANSMSSON / RH CAPSCREW 3/8 NC x / LG CAPSCREW 3/8 NF x 3/ LG STRAP / DRVESHAFT U-JONT FLANGE -PONT SCREW 3/8 NF x 3/ LG. 8 POWER TRAN ASSEMBLY Pl-93 TH8C w/ JD-05 TER ENGNE 7A

18 0\..,..,.., 00 N.., f) '".., '" 00.., \0 8 ENGNE & PUMP ASSEMBLY TH8C wi JD-05 TER T ENGNE Pl-9

19 TEM DESCRPTON REQD ENGNE ASSY / JD-05TF70 PUMP / PSTON TYPE / 55cc MOUNT / ENGNE / FRONT RADATOR RADATOR HOSE / UPPER RADATOR HOSE / LOWER UPPER RADATOR MOUNT RUBBER MOUNT / CENTER BONDED CLAMP / RADATOR HOSE CLAMP / RADATOR HOSE CAPSCREW mm x.75 x 35mm LOCKWASHER mm CAPSCREW 3/8 NC x LG. SELF LOCKNG NUT 3/8 NC FAN / BLOWER / 8 N. (w/ ENGNE) CAPSCREW NC x LG. FLATWASHER LOCKWASHER WASHER / BONDED RUBBER MOUNT FAN GUARD / 8 N. FAN CAPSCREW 56 NC x LG. LOCKWASHER 5/6 FLATWASHER 3/8 SPACER / FAN / N. (w/ ENGNE) GASKET / PUMP DRVE Pl-9 ENGNE & PUMP ASSEMBLY TH8C w/ JD-05 TER ENGNE 8A

20 .0 '"C t;ctrl VEW OF REAR ROLLERS MOUNTED TO MDDLE BOOM SEE (9C) VEW OF REAR ROLLERS MOUNTED TO SMALL BOOM SEE (9D) VEW OF RETRACTON CHAN MOUNTED TO LARGE BOOM SEE (9B) VEW OF EXTENSON CHAN. ROLLER & SPRNG SEE (9A) t;c o 53 00>./:>.CZl NCZl n VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT SEE (9J) "'d V V VEW OF REAR ROLLERS SMALL & MDDLE BOOMS SEE (9E) VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT SEE (9) VEW OF BOOM CYLNDER BASE END & CYLNDER SUPPORT SEE (9F) VEW OF FRONT ROLLERS SUPPORTNG MDDLE BOOM SEE (9G) VEW OF FRONT ROLLERS SUPPORTNG SMALL BOOM SEE (9H)

21 SMALL BOOM VEW OF EXTENSON CHAN, ROLLER & SPRNG Pl-955 BOOM ASSEMBLY TH8C 9A

22 LARGE BOOM RETRACTON CHAN MDDLE BOOM VEW OF RETRACTON CHAN MOUNTED TO LARGE BOOM 9B BOOM ASSEMBLY TH8C Pl-955

23 LARGE BOOM VEW OF REAR ROLLERS MOUNTED TO MDDLE BOOM Pl-955 BOOM ASSEMBLY TH8C 9C

24 LARGE BOOM VEW OF REAR ROLLERS MOUNTED TO SMALL BOOM 9D BOOM ASSEMBLY Pl-955 TH8C.

25 to ""d V '" V LARGE BOOM RETRACTON CHAN EXTENSON CHANS :00000 :0=00=00=00=00=00=00=00=00 to o 53 00>.j::..CZl NCZl n to MDDLE BOOM SMALL BOOM tom VEW OF REAR ROLLERS SMALL & MDDLE BOOMS

26 SMALL BOOM LARGE BOOM MDDLE BOOM VEW OF BOOM CYLNDER BASE END & HEAD SUPPORT 9F BOOM ASSEMBLY TH8C Pl-955

27 SMALL BOOM MDDLE BOOM LARGE BOOM VEW OF FRONT ROLLERS SUPPORTNG MDDLE BOOM Pl-955 BOOM ASSEMBLY TH8C 9G

28 MDDLE BOOM SMALL BOOM VEW OF FRONT ROLLERS SUPPORTNG SMALL BOOM 9H BOOM ASSEMBLY TH8C Pl-955

29 LARGE BOOM VEW OF BOOM PVOT PN & LFT CYLNDER TOP SHAFT Pl-955 BOOM ASSEMBLY TH8C 9

30 TEM DESCRPTON REQD -357 LARGE BOOM - MDDLE BOOM 3-53 SMALL BOOM BOOM CYLNDER 5-9- PN / S-BOOM / REAR-TOP PN / M-BOOM / REAR-BOT PN / M-BOOM / FRONT-BOT PN / L-BOOM / FRONT-BOT PN / M-BOOM / REAR-TOP PN / FRONT CHAN SHEAVE PN / LEAF CHAN 3-5 CROSS SHAFT / MAN PVOT CROSS SHAFT / HEAD LFT CYLNDER COLLAR 5-07-B ROLLER / M-BOOM / REAR-TOP 6-75-B ROLLER / S-BOOM / REAR-TOP 7-07-B ROLLER / M-BOOM / REAR-BOT 8-75-B ROLLER / M-BOOM / FRONT-BOT 9-75-B ROLLER / L-BOOM / FRONT-BOT 0-6-B SHEAVE / CHAN / FRONT -07-8B SHEAVE / HOSE LEAF CHAN / RETRACTON LEAF CHAN / EXTENSON -37- CHAN ANCHOR / ADmSTABLE CHAN ANCHOR / BOLT-ON CHAN ANCHOR / PNNED NEEDLE BEARNG /.500 D THRUST WASHER 3.00 x.50 x THRUST WASHER 5.00 x 3.00 x THRUST WASHER.00 x.00 x THRUST WASHER 3.50 x.50 x MANFOLD BLOCK COVER / REAR ACCESS GUARD / TLT VALVE SELF-LOCKNG NUT NF FLATWASHER 37-8 WEAR PAD / BOOM SUPPORT / BOOM CYLNDER BRONZE BUSHNG / SMALL BOOM CAPSCREW NC x 3/ LG HEX NUT 3/8 NC LOCKWASHER 3/ SETSCREW 3/8 NC x 3/ LG CAPSCREW 3/ NF x 8 LG HEX NUT 3/ NF LOCKWASHER 3/ CAPSCREW / NC x LG CAPSCREW 3/8 NC x 3/ LG CAPSCREW / NC x 5 LG CAPSCREW 3/8 NC x 3 LG PN / BASE BOOM CYLNDER CAPSCREW 3/ NF x LG. 9J BOOM ASSEMBLY TH8C Pl-955

31 TEM DESCRPTON REQD B COTTER PN 3/3 x 3/ LG. SELF-LOCKNG NUT - THD. SPRNG / COMPRESSON FLATWASHER.0 FLATWASHER 3/8 LOCKWASHER CAPSCREW 3/ NF x 6 LG. BRONZE BUSHNG / LARGE BOOM CAPSCREW 3/8 NC x / LG. WASHER / STEEL HEX NUT NC SHM / 36 CLAMP / HOSE CAPSCREW 3/8 NC x LG. SPACER / MANFOLD BLOCK ROLLER / S-BOOM / REAR-BOT PN / S-BOOM / REAR-BOT THRUST WASHER 3.00 x.00 x.88 NEEDLE BEARNG /.000 D SETSCREW 5/8 NC x LG. CAPSCREW 3/8 NC x 3/ LG. CAPSCREW 3/8 NC x 3 LG. LUBE FTTNG 8 NPT STR LUBE FTTNG -8 STR. SETSCREW 5/8 NC x 5/8 LG. THRUST WASHER.00 x.00 x.5 EDGNG x 3 8 LG. SWTCH ACTVATOR SETSCREW NF x LG Pl-955 BOOM ASSEMBLY TH8C 9K

32 ,- D,3 TEM DESCRPTON REQD ACTUATOR / FOOT BRAKE PEDAL CAPSCREW NC x 3/ LG. LOCKWASHER 0 FOOT BRAKE ASSEMBLY TH8C P-933

33 8, 5,6,7,3 TEM DESCRPTON REQD SPRNG RETURN CABLE ACCELERATOR MOUNT ACCELERATOR CABLE U-BOLT W NUTS CAPSCREW 8 mm x.5 x 55 mm LG. LOCKWASHER 8 mm HEX NUT 8 mm YOKE W CLEVS PN & COTTER PN S-HOOK MOUNT RETURN SPRNG JAM NUT -8 (wi CABLE) CAPSCREW mm x.0 x 5 mm LG. LOCKWASHER mm Pl-978 ACCELERATOR ASSY JD-05T TH8C

34 TEM DESCRPTON REQD PEDAL ACCELERATOR CAPSCREW NC x 3/ LG LOCKWASHER CABLE ACCELERATOR YOKE wi CLEVS PN & COTTER PN JAM NUT -8 (wi CABLE) 3 3 ACCELERATOR ASSEMBLY PEDAL END TH8C Pl-979

35 ,3, _-- 3, -----,3,5 L----r- 9,3,5 7 8,6 6 TEM DESCRPTON REQD COVER / TOP ENGNE COVER / MDDLE ENGNE COVER / LH ENGNE COVER / RH ENGNE FORMNG / ENGNE COVER SUPPORT COVER / ENGNE ACCESS / RH & LH COVER / BATTERY ACCESS COVER / ENGNE ACCESS HNGE / BATTERY & SDE COVERS HNGE / ACCESS COVER COVER / FRONT ENGNE CAPSCREW NC x 3/ LG. FLATWASHER SPRNG CLP NC SELF-LOCKNG NUT / NC BUMPER / SNAP-N LATCH / COMPRESSON / SMALL LOOP CLAMP / COATED / # CAP S CREW 3/8 NC x LG. SPRNG CLP 3/8 NC Pl-93 ENGNE ENCLOSURE ASSY / JD-05T TH8C 3

36 6,7,8,9,0 \ \; \ '''\! : \ \, ,---'+--U..\\\ elm:' ': 'u jje':u \nrl...lo-':'==-::::: : : -l---,, ',\, ::.. ) L "/ / TEM DESCRPTON REQD MUFFLER EXHAUST PPE TALPPE CLAMP V -FLANGE (wi ENGNE) CLAMP BRACKET 3 N. CLAMP BRACKET 3 N. FLEX JONT EXHAUST CAPSCREW NC x LG. FLATWASHER / SELF LOCKNG NUT CLAMP MUFFLER 3 N EXHAUST ASSEMBLY TH8C wi JD-05 TER ENGNE Pl-935

37 6 6 \ \- r : o r' \ " 8,9 -.C":, : R.H. L TEM DESCRPTON REQD AR CLEANER ASSEMBLY HOOD MOUNTNG BAND RUBBER HOSE 3.D. (PER NCH) RUBBER HOSE 3.D. (PER NCH) CLAMP WORM 3 N. AR NLET PPE FLTER PRMARY FLTER SAFETY CAPSCREW 5/6 NC x LG. FLATWASHER 5/6 SELF-LOCKNG NUT 5/6 NC P-936 AR CLEANER ASSEMBLY TH8C wi JD-05 TER ENGNE 5

38 6 3 5 if i TEM DESCRPTON REQD CROSS & BEARNG ASSEMBLY SLP YOKE SLP STUB WELD YOKE CROSS & BEARNG ASSEMBLY DUST CAP & SEAL KT DRVESHAFT ASSY (NCL. TEMS -6) 6 DRVESHAFT ASSEMBLY / FRONT TH8C P-55

39 6 3 5 i TEM DESCRPTON REQD CROSS & BEARNG ASSEMBLY SLP YOKE SLP STUB WELD YOKE CROSS & BEARNG ASSEMBLY DUST CAP & SEAL KT DRVESHAFT ASSY (NCL. TEMS -6) P-553 DRVESHAFT ASSEMBLY / REAR TH8C 7

40 TEM DESCRPTON REQD WHEEL VALVE STEM / AR-CHLORDE-FOAM TRE / 3.00 x TRE & WHEEL ASSY / RH TRE & WHEEL ASSY / LH 8 TRE & WHEEL ASSEMBLY / 3.00 x TRE TH8C P-667

41 FUSE / 0 AMP 8 RED (+) BATTERY (-) VOLT ALTERNATOR / CHARGE CONTACT / STARTER STARTER MOTOR CONTACT / STARTER RELAY 8 BLK COL / STARTER =t crn/mt====:; o GNTON SWTCH / GN FUEL SOLENOD 6 RED RED DODE ALTERNATOR / FELD " au<,. 8lK N JTRAL START swm:h,. RED " au< COL / STARTER RELAY FUSE / 0 AMP GRY,6 CRY WHT 6 GRY 6 CRY PUSHBUTTON / DESTROKE CONTROL SWTCH PARKNG BRAKE CONTROL SWTCH / PARKNG BRAKE PUR 6 PNK 60RN COL / PUMP DESTROKE SOlENmD / PARKNG BRAKE VN..VE WARNNG LGHT PARKNG BRAKE FUSE / 5 AMP BLU CONTROL SWTCH / FOOT PUR SOLENOD / DFFERENTAL LOCK FUSE / 0 AMP 60RN CONTROL SWTCH / WPER CONTACT / WPER PARK CONTACT / WPER H FUSE / 0 AMP 6 VEL V ACCESSORY PUSHBUTTON / ETHER AD - CONTACT / WPER LO 6 WHT ETHER AD FUSE / 5 AMP :! i 0... '" " '" GAUGE / FUEL GAUGE / TRANS OL TEMP GAUGE / TRANS OL PS GAUGE / ENGNE WATER TEMP GAUGE / ENGNE OL PS GAUGE / VOLT 6 VEL 6 BRN 6 CRN 6 BLUE 6 CRY SENDER SENDER SENDER SENDER SENDER HOURMETER WARNNG LGHT / LOW BRAKE PRESSURE PRESSURE SWTCH / SERVCE BRAKE PRESSURE - FUSE / 0 AMP CONTACT / RELAY SWTCH / HEAD-TAL LGHTS VEL 6 BRN MT 6 RED HEADLGHTS TALLGHTS COL / RELAY FUSE / 0 AMP 6 BRN CONTROL SWTCH HEATER CONTROL SWTCH DEFROSTER FAN FUSE / 5 AMP 6 PUR CONTACT / HORN RELAY COL / HORN RELAY 6 BLK 6 TAN HORN HORN BUTTON FUSE / 0 AMP REO VEL VEL SWTCH / BOOM ANGLE SWAY CONTROL GRY 6 BLK 6 MT SOLENOD / SOLENOD / SOLENOD / LOCK-UP SWAY LEFT SWAY RGHT - 6 WHT BACK-UP LGHT TRANS. CONTROL / REVERSE 6 WHT BACK-UP ALARM 6 BRN REVERSE SOLENOD TRANS. CONTROL / FORWARD 6 BLU FORWARD SOLENOD 6 ORN SOLENOD / 0 OR E OR 0 & E FUSE / 0 AMP PRESS. SWTCH / P. BRAKE PRESSURE SWTCH / BRAKES PUSHBUTTON / nlt CONTACT / TLT RELAY CONTROL SWTCH CONTROL SWTCH 60RN 6 CRY 0 BLK REO CRY BLUE BRAKE LGHT COL / TLT RELAY SOLENODS / TLT VALVES SOLENOD / AUX. LEFT SOLENOD / AUX. RGHT Pl-937 ELECTRC SCHEMATC TH8C 9

42 N o s;::o tot! 00.j::.. N ( 9 O t;o >-:l;> : u "'d...,....0 w 00...JU!l... ld l WHRE RED/RED ll( FJJX. ld fj le. Yfill BRN lllrflln GN GREN ORN r:tjkt. CRY fj.y PUR - / PURPl TAN / Till ltld /ldtfj f EP.SBm lgld Q7)' il i i 6 ll( =' BlCHl'lDT(ClfNl,)" Slll'lllAKE PRESS.SWCH '-.lijel 6 CRY "l--tl.[6ll(.-6..."'" "r BWE/lA.-lDT.,., (RED) PRESS.SElER o +-_ <D +-l'_!il;!il C"oN kfltj!il0!0!!il H -:.. rij; ;; flt Ol il 0 i!! sam oo}x.,., SlAY "0 HORN lllelay EP.,@ 00 ii NS.PRESS.SBm.. 6l6GRY RED 6 ftn 8 ll( 6 BlK!:!!i PARKN:WE 'RESS.STCH : ; ; =' 05 lltbllll llelay lolled J. {] J ffi.- -[ r ' _-_ ll( BRED H 6 ORN 6GN 6lD 6 CRY 6 le. RED 6 TAN 6 PUR 6B/WHT ll( PUR ll( e <D<D li i i Slll'lllAKE WlPRESS.SWCH ll( -'--'''' ;; i =.. rsar.. ORN= R!R JN SK:N!L/WE UG L-! L-- R FRONT JNSK:N!L

43 TEM DESCRlPTON REQD B B HARNESS / ENGNE & TRANS. HARNESS / COLUMN MOUNTED SHFTER HARNESS / NSTRUMENT PANEL HARNESS / MAN POWER HARNESS / REAR LOCK-UP BATTERY CABLE / RED BATTERY CABLE / BLACK FUSE BLOCK CRCUT BREAKER / 0 AMP. BOOT / CRCUT BREAKER RELAY / HGH CAPACTY FUSE / 5 AMP. FUSE / 0 AMP. FUSE / 0 AMP. SWTCH / SWAY-AUXLARY LGHT / WARNNG SWTCH / GNTON / KEY LGHT / BACK-UP LGHT / TAL-BRAKE GAGE / FUEL SENDER / FUEL GAGE / ENGNE OL PRESSURE SENDER / ENGNE OL PRESSURE GAGE / TRANSMSSON OL TEMP. SENDER / TRANSMSSON OL TEMP. GAGE / ENGNE WATER TEMP. SENDER / ENGNE WATER TEMP. GAGE / VOLTMETER GAGE / TRANSMSSON OL PRESSURE SENDER / TRANS. OL PRESSURE RELAY / STARTER RELAY / PARKNG BRAKE PRESSURE SWTCH / BRAKE LGHT RELAY / HORN RELAY / TLT DODE / 3A-50V DODE / ALTERNATOR SWTCH / HEADLGHTS PUSHBUTTON / PUMP DESTROKE HEADLGHT HOURMETER BATTERY / VOLT HORN CAPSCREW 56 NC x 3/ LG. SPRNG CLP 5/6 NC BACK-UP ALARM CAPSCREW 5/6 NC x 3/ LG. SPRNG CLP 5/6 NC PRESSURE SWTCH / CLUTCH CUT -OFF VALVE / PARKNG BRAKE PRESSURE SWTCH / PARKNG BRAKE VALVE / ELECTRC -WAY / SWAY 3 Pl-938 WRNG DAGRAM TH8C w/ JD-05 TER ENGNE 0A

44 TEM DESCRPTON REQD VALVE / ELECTRC -WAY / TLT TRANSMSSON CONTROL RELAY / HEADLGHTS SWTCH / REAR LOCK-UP l3 VALVE / REAR LOCK-UP MACHNE SCREW #8-3 x LG NTERNAL STARWASHER # SWTCH / DFF. LOCK VALVE / DFF. LOCK MACHNE SCREW #0- x LG MACHNE SCREW #0- x 5/8 LG SWTCH / PARKNG BRAKE PRESSURE SWTCH / LOW BRAKE PRESSURE 0B WRNG DAGRAM TH8C w/ JD-05 TER ENGNE Pl-938

45 NOTES 0C

46 N... totr:! 5 6 z C/.l OO (t'"" C/.l o o 0 ] o o - to z o "'d \0 W \0,

47 TEM DESCRPTON REQD DASH PANEL CAPSCREW NC x LG. LOCKWASHER GAGE / FUEL GAGE / ENGNE OL PRESSURE GAGE / TRANS. OL TEMP. GAGE / ENGNE WATER TEMP. GAGE / VOLTMETER GAGE / TRANS. OL PRESSURE LGHT / WARNNG SWTCH / PUSHBUTTON SWTCH / GNTON HOLE PLUG / 5/8 DA. / OPTONAL ETHER AD HOLE PLUG / 5/8 DA. HOLE PLUG / 3/ DA. HOLE PLUG / 3/8 DA. / TURN SGNAL SWTCH / PARKNG BRAKE NGR PANEL PLUG END BEZEL CENTER BEZEL DECAL / DASH GANG SWTCHES DECAL / WARNNG LGHTS & PUMP OFF GROMMET / TRANS. SHFTER HARNESS Pl-939 NSTRUMENT PANEL ASSEMBLY TH8C A

48 N N t;dtrl r l P 386.FfERENW.lOCK V.VE PRESSUlE SEHSal SWTCH L-P-l >-3 r OO().j::.. NCZl ()() n Pl' 3650 PS L r WJH arecllln!l VAlVE 8 'A A' 8...J J 3 : PAR RJ(E V.VE ROTATE VAlVE FRONT AXLE lsered. ROT.\TE CYlNDER (PlN) 6 REl!lN AlTER n "'d \0.j:::. o R R SEERN; CYtlNDER

49 ,-, TEM DESCRPTON OL RESERVOR WELDMENT PUMP ASSEMBLY BREATHER PRESSURE SWTCH / BRAKE LGHT FLTER / RETURN GAGE / RETURN FLTER ELEMENT / RETURN FLTER VALVE ASSEMBLY / PARKNG BRAKE PRESSURE SWTCH / PARKNG BRAKE CONTROLLER / -WAY VALVE / 3 SECTON CYLNDER / BOOM CYLNDER / LFT CYLNDER / TLT CYLNDER / SWAY-REAR LOCK CYLNDER / ROTATE CYLNDER / STEERNG CYLNDER / STEERNG VALVE / MOTON / BOOM VALVE / DUAL CHECK VALVE / MOTON / HEAD TLT VALVE / MOTON / BASE TLT VALVE / ELECTRC -WAY VALVE / TLT LMTER VALVE / STEERNG SELECTOR CONTROL BLOCK CARTRDGE / REDUCNG-RELEVNG CARTRDGE / CHECK CARTRDGE / NEEDLE CARTRDGE / REDUCNG-RELEVNG ACCUMULATOR / BRAKE ACTUATOR / FOOT BRAKE PEDAL VALVE / ELECTRC -WAY / SWAY CARTRDGE / PLOT CHECK VALVE / ELECTRC -WAY / ROTATE VALVE / DUAL CHECK STEERNG ORBTRAL VALVE ASSEMBLY / DFF. LOCK HOSE REEL ASSY / RH / ROTATE VALVE / MOTON / LFT RESTRCTOR FTTNG RESTRCTOR PLUG (.060) RESTRCTOR PLUG (.00) CARTRDGE / COUNTERBALANCE CARTRDGE / COUNTERBALANCE CARTRDGE / NORMALLY CLOSED CARTRDGE / COUNTERBALANCE BLOCK ASSEMBLY / REAR LOCK-UP CARTRDGE / SHUTTLE REQD 3 Pl-90 HYDRAULC SCHEMATC TH8C A

50 TEM DESCRPTON REQD CARTRDGE / REDUCNG-RELEVNG CARTRDGE / PLOT CHECK CARTRDGE / MODULAR CONTROL VALVE / REAR LOCKUP CARTRDGE / CHECK PRESSURE SWTCH / CLUTCH CUT -OFF CARTRDGE / CHECK CARTRDGE / NORMALLY OPEN PRESSURE SWTCH / SERVCE BRAKE B HYDRAULC SCHEMATC TH8C Pl-90

51 NOTES C

52 N w t;ot:r:,,38 3,,5,5, 5 '\ ,8 -' ' ' 9 \ '--' L-----O-GJ-- p", fpj\ () --- "'d 00 """-- N ()O P en t:r: o Z t;o t:r: O ljl " L_ f,),i'--l ,, 6,7 - "'=:" F 3,3,3,33 35,,38 j '"d +:- - -\0 r. L...J L O _ PORT # # #3 "'" \l! rl--) SEE-WAY ---l 8,9 CONTROLLER CRCUT 5 3 SEE REAR LOCK-UP CRCUT 0 SEE-WAY X x xl-- CONTROLLER CRCUT sq 0 6 L 0 0 MAN VALVE ASSEMBLY ,3 CONTROL BLOCK ASSEMBLY

53 TEM DESCRPTON REQD PUMP ASSY. 55cc SPLNED SHAFT VALVE ASSEMBLY 3 SECTON OL RESERVOR FLTER RETURN GAGE RETURN FLTER SPLT FLANGE KT N. O-RNG ' N. S. F. wi TEM 6 CAPSCREW NC x LG. LOCKWASHER SPLT FLANGE N. HALF ONLY O-RNG N. S. F. CAPSCREW 3/8 NC x / LG. LOCKWASHER 3/8 FLATWASHER 3/8 CAPSCREW 3/8 NC x LG. GASKET PUMP DRVE FTTNG 0 OR x 08 JC 90 FTTNG OR x 0 JC STR. FTTNG 6 OR x 6 JC STR. FTTNG OR x JC 5 CAPSCREW 3/8 NC x LG. MANFOLD BLOCK O-RNG ACCESS COVER T-HOSE CLAMP HOSE D x LG. FLLER-BREATHER 3 PS MACHNE SCREW #0-3 x 3/ LG. COVER PLATE CAPSCREW SH 3/8 NC x LG. SGHT GLASS PLATE PRESSURE CHECK PORTS CAPSCREW NC x 3/ LG. HEX NUT NC LOCKWASHER / FTTNG OR x JC-O STR. FTTNG 6 OR HEX HEAD PLUG FTTNG 08 OR HEX HEAD PLUG SPRNG CLP 3/8 NC FTTNG 08 OR x 08 JC STR. HOSE x 3-90 SF xl LG. HOSE 08 x 08 x 8 LG. HOSE x 6-90 SF x 7 LG. HOSE 0 x 0-90 x 8 LG. HOSE 6 x 6-90 x LG. FTTNG 06 OR x 06 JC RN-TEE FTTNG 0 OR x 6 JC 90 FTTNG 06 OR x 0 JC 90 FTTNG 08 OR x 0 JC STR. FTTNG 0 OR x 0 NPT STR. CAPSCREW 3/8 NC x 3/ LG. O-RNG RETURN FLTER FACE ELEMENT RETURN FLTER 8 6 Pl-9 CRCUT PUMP OL RESERVOR TH8C 3A

54 tv..j::.. '"'0 ;> 0 t;dm 56 LFT CYLNDERS 56 7,5 5 55,9,8 3 0 ( Nt""' ();j >; t3 Kl!X LU ) n LA t::"\ A A _ 5 r---tr "-, / 'j JU Q..)-ad (!)P ---?f)--)a _! -- a 3 58,6 5,53,5 M // --3 3,7,6,6 37 (, 3 0 TO GAGE PORT G 8 R 9,3, 5 5 \ /6 7 blp8 u '"'d \0 V UJ 38 nlt@)};! -a MAN VALVE ASSEMBLY \ "" \ \ ,,3

55 TEM DESCRPTON REQD FTTNG / 06 OR x 0 JC VALVE / MOTON / BASE TLT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR FTTNG / 06 OR x 0 JC HOSE / 0 x 0-90 x 30 LG HOSE / 0 x 0 x 3 LG CYLNDER / TLT FTTNG / 06 OR x 0 JC HOSE / 06 x 06 x 0 LG VALVE / MOTON / HEAD TLT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR FTTNG / 08 OR x 08 JC FTTNG / 08 OR x 08 JC FTTNG / 06 OR x 0 JC FTTNG / 06 OR x 06 JC HOSE / 08 x 08 x 365 LG HOSE / 08 x 08 x 365 LG FTTNG / 08 OR x 08 JC MANFOLD BLOCK FTTNG / 08 OR x 08 JC STR HOSE / 08 x 0 x 7 LG FTTNG / 0 JC BH-UNON STR HOSE / 0 x 0-90 x 6 LG HOSE / 0 x 0-90 x 6 LG FTTNG / 0 JC SW-BR-TEE FTTNG / 0 OR x 0 JC SW VALVE / TLT LMTER FTTNG / 06 OR x 0 JC STR HOSE / 0 x 0-90 x LG FTTNG / 0 OR x 0 JC FTTNG / 08 OR x 0 JC STR FTTNG / 08 OR x 0 JC VALVE / DUAL CHECK HOSE / 0 x 0-90 x 8 LG HOSE / lox lox 6 LG HOSE / 0 x 0-90 x 8 LG FTTNG / 0 OR x 0 JC FTTNG / 0 JC SW-RUN-TEE FTTNG / OR x 0 JC STR FTTNG / OR x 0 JC CAPSCREW 3/8 NC x 3/ LG HOSE / 0 x 0 x 77 LG CAPSCREW 5/6 NC x LG COVER PLATE / 5/8 HOSE CLAMP CLAMP HALF SET / 5/8 TWN HOSE CAPSCREW 5/6 NC x 3/ LG COVER PLATE / HOSE CLAMP HOSE / 0 x 0 x 50 LG FTTNG / 06 OR x 0 JC VALVE / MOTON / LFT CRCUT / LFT-TLT Pl-953 TH8C A

56 TEM DESCRPTON REQD CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR CLAMP HALF SET / / TWN HOSE CYLNDER / LFT HOSE / 0 x 0 x 8.5 LG FTTNG / 06 OR HEX HEAD PLUG (3) HOSE / 0 x 0 x 80 LG HOSE / 0 x 0 x 66 LG FTTNG / 0 OR HOLLOW HEX PLUG SPRNG CLP 3/8 NC B CRCUT / LFT-TLT TH8C Pl-953

57 NOTES C

58 3,9,0,9, )\....,.., rt... 9,3, MAN VALVE ASSEMBLY 5 CRCUT / BOOM TH8C Pl-95

59 TEM DESCRPTON REQD CYLNDER / BOOM VALVE / MOTON / BOOM CAP S CREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR FTTNG / 06 OR x 0 HC FTTNG / 0 OR x 0 HC FTTNG / 0 OR HEX HD PLUG FTTNG / 0 OR x 0 HC HOSE / 0 x 0 x 5 LG HOSE / 0 x 0 x 5 LG HOSE / 0 x 0 x 63 LG HOSE / 0 x 0 x 8 LG FTTNG / 0 HC BH UNON CLAMP HALF SET / 5/8 TWN HOSE FTTNG / 06 OR HEX HD PLUG FTTNG / OR x 0 HC HOSE / 0 x 0 x 77 LG CAP S CREW 56 NC x LG COVER PLATE / 5/8 HOSE CLAMP CAPSCREW 56 NC x LG FTTNG / 0 OR x 0 HC 90 CRCUT / BOOM Pl-95 TH8C 5A

60 tv 0\ tdtr: 7 LFT UP V 5 (5 PLACES) 0 T '-_J TO "T" PORT ON FOOT BRAKE 6 VALVE vyyyyyyy YYYYYvYJvYYYYYYYYYYYYVY = 9.; :::::::::yyyyyyyyyyyyyyyyy A s;?saaaaa? DOWN \ :XXXXXXXXX \". - 3 CD BOOM OlP;, x x x X m.-: a<xxxxxxx n --.J::.. >-3 N nn n ,7,8,9, TT MAN VALVE ASSEMBLY 8 8 6,7,8,9, ifdifd-- 5,,3,,5 CONTROL T3 O@@@ 0 e PARKNG BRAKE tr'tnr--fr VALVE TO 3 FRONT AXLE t5p i P ARKlNG BRAKE CRCUT 30 c6 TANK PORT #3 9 "ti \0.j:::.. tv 6 TANK PORT # 3

61 TEM DESCRPTON REQD CONTROLLER / -WAY CAPS CREW NC x 3/ LG FLATWASHER LOCKWASHER HEX NUT / NC VALVE / ELECTRC -WAY () CAPSCREW NC x 3/ LG LOCKWASHER FLATWASHER DN CONNECTOR HOSE / 0 x 0-90 x 7 LG HOSE / 0 x 0 x 0 LG HOSE / 06 x x 3 LG HOSE / 0 x 0 x LG HOSE / 0 x 0 x 8 LG HOSE / 0 x 0 x 3 LG HOSE / 0 x 0 x 38 LG HOSE / 0 x 0 x 7 LG HOSE / 0 x 0-90 x 30 LG HOSE / 06 x x 60 LG HOSE / 06 x 06 x 06 LG HOSE / 0 x 0-90 x LG HOSE / 0 x 0-90 x LG HOSE / 06 x x 6 LG FTTNG / 06 OR x 0 JC STR FTTNG / 06 OR x 06 JC STR FTTNG / 06 OR x 0 JC FTTNG / 06 OR x 0 JC FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 0 JC RN-TEE FTTNG / 0 JC SW-BR-TEE FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 06 JC STR. CRCUT / -WAY CONTROLLER Pl-9 TH8C 6A

62 tv -.J tdt:! 0 CONTROL BLOCK 0".. G.@@@,.,...,.,. f : ST 0 n,,3 n 00-'" t!3(zl n o REAR STEERNG CYL. MANFOLD BLOCK [Q}---- G ) (3-- L...B. 5 7 FRoioFr3 MACHNE : P 3 65(5(""""'5(5("""""00t--G 7 Cl --tdi:ii::i l:or VEW vi ) FRONT STEERNG CYL. u G CYL p R TOP VEW CYL,5,6 7 5 ::,.:Q '"d \0.j::>. UJ t FRONT OF MACHNE

63 TEM DESCRPTON REQD STEERNG ORBTRAL CAPSCREW 3/8 NC x LG LOCKWASHER 3/ VALVE / STEERNG SELECTOR CAPSCREW 5/6 NC x 3/ LG LOCKWASHER 5/ HOSE / 06 x 06 x 06 LG HOSE / 08 x x 9 LG HOSE / 06 x x 59 LG HOSE / 08 x 08 x 76 LG HOSE / 06 x 06 x LG FTTNG / 08 OR x 08 HC FTTNG / 08 OR x 06 HC STR FTTNG / 08 OR x 08 HC STR FTTNG / 08 OR x 06 HC FTTNG / 08 OR x 08 HC 5 CRCUT / STEERNG Pl-93 TH8C 7A

64 L.H. SWAY CYLNDER 5 5 R.H. SWAY CYLNDER 9 -L- 9 o o ,, 8 7 6,,3 FROM MAN VALVE 9,, '----.., 30 3,,5,6 3, CRCUT / SWAY TH8C Pl-9

65 TEM DESCRPTON REQD VALVE / DUAL CHECK CAPSCREW 5/6 NC x LG. SPRNG CLP 5/6 NC FTTNG / 06 OR x 0 JC 90 FTTNG / 06 OR x 0 JC 5 FTTNG / 08 OR x 08 JC BR-TEE FTTNG / 08 OR x 0 JC STR FTTNG / 08 OR x 08 JC 90 CYLNDER / SWAY HOSE / 0 x 0 x 37 LG. HOSE / 08 x 08 x LG. HOSE / 06 x x 8 LG. RESTRCTOR FTTNG RESTRCTOR PLUG (.060) HOSE / 06 x 06 x 0 LG. FTTNG / 06 OR x 06 JC STR. VALVE / ELECTRC CONTROL BLOCK CAPSCREW NC x / LG. LOCKWASHER / CAPSCREW 5/6 NC x LG. LOCKWASHER 5/6 CLAMP HALF SET / 3/8 HOSE / TWN COVER PLATE / 3/8 HOSE CLAMP CARRAGE BOLT 3/8 NC x LG. SELF-LOCKNG NUT 3/8 NC DN CONNECTOR HEX NUT NC HOSE / 06 x x 3 LG. FTTNG / 06 OR x 06 JC RN-TEE MANFOLD BLOCK HOSE / 06 x 06 x 5 LG. FTTNG / 08 OR x 06 JC 90 HOSE / 0 x 0-90 x 8 LG. FTTNG / 08 OR x 0 JC STR Pl-9 CRCUT / SWAY TH8C 8A

66 tv \0 tljt BOOM ACTVATED REAR LOCK VALVE R.H. REAR LOCK-UP CYLNDER L.H. REAR LOCK-UP CYLNDER 0 0 ( -- oo -::>- t"'" o FROM MAN VALVE MANFOLD BLOCK tlj ""d \0 V 7 7/ YYYYyYyy:yyyyyyy,)A \ r \VM _ BRAKES FROM -\- PARKNG BRAKE 6 TANK PORT #3 VALVE {jj' gxxx xxxxxx X\XXX88X??3 (Q)i (Q) _-== ==,3,9,5,9 '5

67 TEM DESCRPTON CONTROL BLOCK ASSEMBLY BLOCK ASSEMBLY / REAR LOCK-UP CARTRDGE / MODULAR CONTROL FTTNG / 06 OR x 0 JC 5 FTTNG / 06 OR x 0 JC 90 VALVE / BOOM ACTVATED REAR LOCK FTTNG / 06 OR x 06 JC 5 HOSE / 06 x 06 x LG. LOCKWASHER 5/6 CYLNDER / REAR LOCK-UP HOSE / 0 x 0 x 37 LG. HOSE / 06 x 06 x 8 LG. HOSE / 0 x 0 x 3 LG. HOSE / 06 x 06 x 0 LG. CAPSCREW 5/6 NC x 3/ LG. FTTNG / 06 OR x 06 JC 90 FTTNG / 08 OR x 06 JC STR. MANFOLD BLOCK CAPSCREW / NC x 3/ LG. LOCKWASHER FLATWASHER FTTNG / 06 OR x 06 JC STR. HOSE / 06 x x 3 LG. HOSE / 06 x x 6 LG. HOSE / 06 x 06 x 37 LG. FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 08 OR x 0 JC STR. HOSE / 0 x 0-90 x 8 LG. HEX NUT 5/6 NC REQD Pl-95 CRCUT / REAR AXLE LOCK-UP TH8C 9A

68 w o t:otr XXXXXXXXXX X xxxxxxxxx*---c-to "T" PORT ON -WAY CONTROLLER.6xxxxxxxxxxxxxxxx&!----c-TO "P" PORT ON -WAY CONTROLLER ;(j -- o n -d \0.j:::.. 0' 0,,3 r B{g +7 r---ii:::::ts N;ZSZ::sz:5YY;ZSZY::sz:5YY;z::sYY\F:;z::sYYSdS;C:T/- x x x 9 6, eo '7vvrvv\ 5 TO PORT "T3" ON CONTROL-=>-iX x x x x x x X X X X X X X X X X X X x f x x x X X x X X) if\d BLOCK 6 8 TANK PORT #3 7 FRONT AXLE

69 TEM DESCRPTON REQD VALVE ASSEMBLY / PARKNG BRAKE 5-05 PLATE / VALVE BLOCK SHM DN CONNECTOR PRESSURE SWTCH / PARKNG BRAKE FTTNG / mm OR x 06 JC STR HOSE / 06 x 06 x 68 LG HOSE / 06 x 06 x 06 LG HOSE / 06 x x 6 LG HOSE / 0 x 0 x 0 LG HOSE / 06 x x 3 LG HOSE / 0 x 0-90 x 30 LG FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 06 OR x 0 JC RN-TEE FTTNG / 0 NPT M. x 06 JC SW FTTNG / 0 x 0 NPT COUPLNG FTTNG / 06 OR x 06 JC RN-TEE CRCUT / PARKNG BRAKE Pl-96 TH8C 30A

70 l;.)... tom (J ,'"0 Gl fzl fzl u "'d.j::: ' l;.) PRESSURES GAGE PORT PS GP 3000 GP 50 GP3 500 GP 00 GP- GP- 3 GP3-3: 3 GP- 6 \ /J. 6 xxxxxxxxxxxxxxxxxxxxxxx 7 G SET SWAY SPEED SET CONTROL PRESSURE (GP3) G SET STEERNG PRESSURE (GP) O'T9 0 0" SET TLT PRESSURE (GP)

71 TEM DESCRPTON REQD FTTNG / 06 OR x 0 HC STR FTTNG / 06 OR x 0 HC PRESSURE CHECK / MALE PRESSURE CHECK / MALE HOSE / 0 x 0-90 x 5 LG HOSE / 0 x 0 x 7 LG CONTROL BLOCK VALVE / TLT LMTER FTTNG / 06 OR PLUG CRCUT / PRESSURE CHECKS P-963 TH8C 3A

72 UJ tv Q t;t:tr: (J -- t;t:l 5J t Niij (J>Tj tr: t"" 0 (J t;t::'el ""d V...,,3 REAR AXLE TO REAR LOCK-UP BLOCK TRANSMSSON 3 7 7,8,9,0,,,3 3

73 TEM DESCRPTON REQD ACTUATOR / FOOT BRAKE PEDAL CAPSCREW NC x 3/ LG. LOCKWASHER ACCUMULATOR / BRAKE CAPSCREW NF x LG. LOCKWASHER VALVE ASSEMBLY / DFF. LOCK PLATE / VALVE BLOCK SHM CAPSCREW NC x 3 3/ LG. FLATWASHER LOCKWASHER HEX NUT NC DN CONNECTOR PRESSURE SWTCH / CLUTCH CUT-OFF PRESSURE SWTCH / SERVCE BRAKE HOSE / 06 x x LG. HOSE / 06 x 06 x 65 LG. HOSE / 06 x 06 x 87 LG. HOSE / 0 x 0 x 3 LG. HOSE / 06 x 06 x 50 LG. HOSE / 0 x 0 x 05 LG. HOSE / 0 x 0-90 x LG. HOSE / 0 x 0-90 x 30 LG. HOSE / 0 x 0-90 x 86 LG. HOSE / 06 x x 3 LG. HOSE / 0 x 0 x 50 LG. FTTNG / 06 OR x 0 JC STR. FTTNG / 0 NPT F. x 0 NPT F. FTTNG / 0 NPT M. x 0 JC SW. STR. FTTNG / 0 NPT M. x 06 JC SW. 90 FTTNG / 06 JC SW-RN-TEE FTTNG / 06 OR x 0 JC 90 FTTNG / 0 NPT COUPLNG FTTNG / 0 OR x 0 JC STR. FTTNG / 03 OR x 0 JC STR. FTTNG / 06 x 0 JC REDUCER FTTNG / 06 JC TEE FTTNG / 0 JC TEE FTTNG / 06 OR x 06 JC RN-TEE FTTNG / 0 JC SW-RN-TEE FTTNG / mm OR x 06 JC STR Pl-95 CRCUT / BRAKE - DFFERENTAL LOCK TH8C 3A

74 st 0' rsxxxxa::t}(}--j r,.!!:::;--,.-----""--"'l----l j u 33 CRCUT OL COOLER TH8C wi JD-05 TER ENGNE Pl-95

75 TEM DESCRPTON REQD OL COOLER HOSE / x x 8 LG HOSE-HEATER 3/ x 0 LG HOSE-HEATER 3/ x 58 LG HOSE / x 0-90 x LG HOSE END / -08 MALE PPE HOSE CLAMP / NO FTTNG / 0 OR x 0 HC STR FTTNG / OR x HC STR FTTNG / 3/ NPT x 3/ HOSE BARB FTTNG / OR x HC FTTNG / 08 NPT ST ELB BLK-P FTTNG / PPE NPPLE FTTNG / 8mm x 08 NPT RED FTTNG / 08 NPT ELBOW BLK-P CAPSCREW SH 56 NC x 3/ LG FLATWASHER SPRNG CLP 5/6 NC CRCUT / OL COOLER Pl-95 TH8C w/ JD-05 TER ENGNE 33A

76 w z ::::J z n:: ::J - W 0::::...J W ::J u... W z (9 z w 0 - ""'" M N 0...-t N - 00 N...-t...-t...-t N...-t 00-3 CRCUT FUEL TH8C wi JD-05 TER ENGNE P-07

77 TEM DESCRPTON REQD FTTNG 0 x 06 BRASS HOSE END HOSE CLAMP NO FTTNG 0 x 06 BR. HOSE END FTTNG 0 x 0 NPT BRASS ELBOW FTTNG 0 x 0 BRASS TUBE END HOSE-FUEL 3/8 x 90 LG HOSE-FUEL 3/8 x 90 LG FTTNG 90 3/8 HOSE 9-03 TUBE FUEL LNE FLLER CAP FUEL FUEL TANK 7--0 RUBBER BUSHNG CRCUT FUEL P-07 TH8C wi JD-05 TER T ENGNE 3A

78 7 7 3,, TEM DESCRPTON REQD FUEL TANK / PLASTC FLLER CAP / FUEL SENDER / FUEL GAUGE MACHNE SCREW #0-3 x LG. FLATWASHER 3/8 SELF-LOCKNG NUT 3/8 NC STRAP / FUEL TANK 35 FUEL TANK ASSEMBLY TH8C Pl-99

79 8,9,0 3,5 3 6,7 TEM DESCRPTON REQD SENDER / TRANS. OL TEMP. SENDER / ENGNE WATER TEMP. RELAY / STARTER MOUNT / STARTER RELAY FTTNG / NPT RED. x 3/8 CAPSCREW mm x.0 x 5mm LG LOCKWASHER mm. CAPSCREW NC x LG. LOCKWASHER / FLATWASHER GROUND WRE / STARTER RELAY SENDER / TRANS. OL PRESSURE FTTNG / 0 NPT 90 BR. ST. ELB. FTTNG / 0 NPT BRASS ST. ELB. SENDER / ENGNE OL PRESSURE P-075 STARTER RELAY / SENDER ASSEMBLY TH8C w/ JD-05T ENGNE 36

80 \\\ "\ /il' '.\ \ / \ \ F-- " 0 ):, --r:. \ :::!: -' : r J-f \ \ W," -, : '\,., j)' riljft- ' i il ttl fl 3-iHH :: ' " "-,, \, c \ ;-;--_ \ \ = L--:J---Ll. \ l ':'> o, '" rr---, \ '\ ii ii "-" (,) :: ::, \--/!!, \ "" \ " " \ h------r "tn-j.jj ,----'-n r----r '---,-----, r ' " " ' " ' " '---- \ : ), \ '. TEM B B DESCRPTON FORMNG / BATTERY HOLD DOWN HOOK / BATTERY HOLD DOWN BATTERY / VOLT BATTERY CABLE / RED BATTERY CABLE / BLACK REQD 37 BATTERY BOX ASSEMBLY TH8C Pl-97

81 '<>-.:! * * * * * * * * * * * * TEM DESCRlPTON REQD BARREL ASSEMBLY ROD ASSEMBLY HEAD PSTON SEAL / PSTON (*) WEAR RNG / PSTON (*) SELF-LOCKNG NUT O-RNG / STUB SHAFT (*) O-RNG / HEAD (*) BACK-UP RNG / HEAD (*) WEAR RNG / HEAD (*) SEAL / SHAFT (*) WPER / SHAFT (*) O-RNG (*) BUFFER SEAL (*) SELF TAPPNG SCREW BRONZE BUSHNG / Ref BRONZE BUSHNG / Ref STROKE LMTER LUBE FTTNG SEAL KT / TEMS MARKED (*) LFT CYLNDER / / TH8C P BORE x 3.00 SHAFT DA. 38

82 i''oi,. * * * * * * * * TEM DESCRPTON REQD BARREL ASSEMBL Y ROD ASSEMBLY HEAD PSTON SEAL / PSTON (*) WEAR RNG / PSTON (*) SELF-LOCKNG NUT O-RNG / STUB SHAFT (*) O-RNG / HEAD (*) BACK-UP RNG / HEAD (*) WEAR RNG / HEAD (*) SEAL / SHAFT (*) WPER / SHAFT (*) O-RNG (*) SELF TAPPNG SCREW BRONZE BUSHNG / Ref BRONZE BUSHNG / Ref SPACER LUBE FTTNG SEAL KT / TEMS MARKED (*) 39 TLT CYLNDER / / TH8C 6.00 BORE x.50 SHAFT DA. P-0

83 * * * * * * * * * * * TEM DESCRPTON REQD BARREL ASSEMBLY ROD HEAD PSTON SEAL / PSTON WEAR RNG / PSTON SELF-LOCKNG NUT O-RNG / STUB SHAFT O-RNG / HEAD BACK-UP RNG / HEAD WEAR RNG / HEAD SEAL / SHAFT WPER / SHAFT WEAR / RNG O-RNG SELF TAPPNG SCREW BUFFER SEAL STROKE LMTER SEAL KT / TEMS MARKED (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) P-05 BOOM CYLNDER / / TH8C.00 BORE x.50 SHAFT DA. 0

84 TEM DESCRPTON REQD TUBE ASSEMBLY ROD ASSEMBLY PSTON HEAD BUSHNG 7-8- LUBE FTTNG / LUBE FTTNG / STR LOCKNUT 7-8- WPER / ROD O-RNG / HEAD BACK-UP RNG / HEAD O-RNG / HEAD SEAL / PSTON O-RNG / PSTON SEAL / ROD 7-8- WEAR RNG / PSTON 7-8- WEAR RNG / HEAD SEAL KT / TEMS MARKED (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) (*) CYLNDER / SWAY-REAR LOCK-UP / TH8C P-9

85 6 3 5 ASSEMBLY TEMS,3, TEM DESCRPTON REQD MOTON VALVE ASSEMBLY CARTRDGE / CHECK BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR P3-098 MOTON VALVE / BASE TLT CYLNDER TH8C

86 ASSEMBLY TEMS,3,,5 7 5 TEM DESCRPTON REQD MOTON VALVE ASSEMBL Y CARTRDGE / CHECK CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT SEAL KT CAPSCREW SH 3/8 NC x 3/ LG. LOCKWASHER 3/8 H-COLLAR 3 MOTON VALVE / HEAD TLT CYLNDER TH8C P3-097

87 6 3 5 ASSEMBLY TEMS,3, TEM DESCRPTON MOTON VALVE ASSEMBLY 7-3- CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR REQD P3-096 MOTON VALVE / BOOM CYLNDER TH8C

88 ASSEMBLY TEMS,3, TEM DESCRPTON MOTON VALVE ASSEMBLY CARTRDGE / COUNTERBALANCE BODY O-RNG SEAL KT CAPSCREW SH 3/8 NC x 3/ LG LOCKWASHER 3/8 H-COLLAR O-RNG REQD 5 MOTON VALVE / BASE LFT CYLNDER TH8C P3-09

89 o o 3 ASSEMBLY TEMS,3 TEM DESCRPTON REQD DUAL PLOT CHECK VALVE ASSY CARTRDGE / PLOT CHECK BODY SEAL KT P3-00 DUAL PLOT CHECK VALVE / TH8C 6

90 9 5 ::3 v' 7 ORBTRAL ASSEMBLY / TH8C Pl-977

91 TEM DESCRPTON REQD DUST SEAL * (NCLUDED WTH TEM 30) RETANNG RNG FRONT COVER X-RNG* (NCLUDED WTH TEM 30) O-RNG* (NCLUDED WTH TEM 30) BEARNG RACE BEARNG RACE THRUST BEARNG RNG SPRNG, FLAT SPRNG CONTROL SLEEVE** (SOLD WTH TEM ) PN CONTROL SPOOL** (SOLD WTH TEM ) HOUSNG PLUG O-RNG* (NCLUDED WTH TEM 30) VALVE SEAT O-RNG* (NCLUDED WTH TEM 30) BALL CROSS SUPPORT DRVE CANT SEAL * (NCLUDED WTH TEM 30) DSTRBUTOR PLATE GEAR WHEEL SET SPACER END COVER WASHER SCREW NAME PLATE RVET *SEAL KT (NCL. TEMS,,5,5,7, & ) Pl-977 ORBTRAL ASSEMBLY / TH8C 7A

92 8 STEERNG SELECTOR VALVE / TH8C P-009

93 TEM DESCRPTON REQD SHAFT BACK UP RNG - SHAFT O-RNG - SHAFT HOUSNG 5 THRUST WASHER THRUST BEARNG ROTOR BALL - DETENT O-RNG - HOUSNG SPRNG - DETENT WASHER - SPACER SCREW - BODY 3 BODY SPRNG - PRESS. SEAL PRESSURE SEAL O-RNG - PRESS. SEAL BACK UP RNG - PRESS. SEAL 8 8 PN - LOCATNG 9 ROLL PN - ROTOR 0 NAMEPLATE KNOB - HANDLE HANDLE / 5/8 LONG 3 SET SCREW STEERNG SELECTOR VALVE / P-009 TH8C 8A

94 NCLUDES: CAP SCREWS HEAD BOWL SPRNG TEM DESCRPTON REQD HOUSNG SUB-ASSEMBLY CORE ASSEMBLY UPPER NPPLE BYPASS VALVE ELEMENT / FLTER O-RNG O-RNG O-RNG 9 RETURN FLTER ASSEMBLY / TH8C Pl-53

95 SWAY SPEED SET CONTROLLER PRESSURE SET STEERNG PRESSURE S T o T PR T3 BK C ST o R 5 TEM DESCRPTON BODY CARTRDGE / REDUC.-RELEVNG CARTRDGE / REDUC.-RELEVNG CARTRDGE / NEEDLE CARTRDGE / CHECK CONTROL BLOCK ASSEMBLY (TEMS REQD -5) Pl-5 CONTROL BLOCK ASSEMBLY / TH8C 50

96 -&; ;;;;i Port -ll;:-- Port --t-.;:;...,;;:::=-t;;a: 5 -WAY CONTROLLER ASSEMBLY / TH8C Pl-875

97 TEM DESCRPTON REQD HANDLE ASSEMBLY (TEMS THRU 6) RUBBER CAP (NCLUDED wi TEM ) LOCK RNG (NCLUDED wi TEM ) SWTCH (NCLUDED wi TEM ) 5 HANDLE (NCLUDED wi TEM ) BELLOWS (NCLUDED wi TEM ) PN SET (PORT & PORT 3) PN SET (PORT & PORT ) SPRNG PACK RETURN SPRNG FLAT SEAL PLUG MOUNTNG PLATE (NCLUDED wi TEM 9) SCREW (NCLUDED wi TEM 9) SWVEL PLATE (NCLUDED wi TEM 9) SCREW (NCLUDED wi TEM 9) 6 RETANNG RNG (NCLUDED wi TEM 9) 7 THREADED CAP (NCLUDED wi TEM 9) 8 RETANER NUT (NCLUDED wi TEM 9) MOUNTNG PLATE ASSEMBLY (TEMS THRU 8) -WAY CONTROLLER ASSEMBLY Pl-875 TH8C 5A