FIGURE 1-3. LEFT OP CONTROL BOX. MARCH/2011 HST-1-3, Page 1 of 2
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1 FIGURE 1-3. LEFT OP CONTROL BOX MARCH/2011 HST-1-3, Page 1 of 2
2 FIGURE 1-3. LEFT OP CONTROL BOX MARCH/2011 HST-1-3, Page 2 of 2
3 FIGURE 1-3A. LEFT OP CONTROL BOX MARCH/2011 HST-1-3A, Page 1 of 2
4 FIGURE 1-3A. LEFT OP CONTROL BOX MARCH/2011 HST-1-3A, Page 2 of 2
5 FIGURE 1-4. RIGHT OP CONTROL BOX MARCH/2011 HST-1-4, Page 1 of 1
6 FIGURE 2-1. Axle ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 L Hub L Bolt 7/8-14 Grade Locknut 7/ L Axle Shaft Flange L Axle Shaft Cap Lockwasher 5/ Bolt, 5/8-18 x 1-1/ L Gasket (.015" Thick) L Spindle L Oil Seal L Bearing Cup (Outboard) L Cone (Outboard Bearing) L Bearing Retaining Nut L Bearing Lockwasher L Bearing Cup (Inboard) L Cont (Inboard Bearing) L Oil Seal Heavy Duty Lockwasher 1/2" Bolt, 1/2-20 x 2 (Grade 8) See Next Page Axle Shaft (Long or Short) L Oil Seal Wear Sleeve L Axle Shaft Snap Ring L Retaining Ring Bolt, 3/8-24 x Lockwasher 3/ Part of Hub Assembly (L423537) NOTE 1: Any part numbers that appear on the drawing but do not show up on the list should be disregarded. See next page for a listing of Complete Axle Assemblies Available. MAR/2011 This Part Sheet has Multiple Pages HST-2-1, Page 1 of 2
7 FIGURE 2-1. Axle MAR/2011 This Part Sheet has Multiple Pages HST-2-1, Page 2 of 2
8 FIGURE 2-2. Drive Housing ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE -- L Complete Carrier Assembly A Carrier Housing B Bolt 5/8-11 x 3-1/4 (Grade 8P) C Heavy Duty Lockwasher 5/ D L Dowel Stud Carrier 7/16-14x7/16-20x1.88" Stud Carrier 7/16-14x7/16-20x1.25" Carrier Mounting Locknut 7/ A Tapered Dowel Carrier Mounting L Bearing Adjusting Locknut L Differential Adjusting Locknut Heavy Duty Plated Lockwasher 5/ Bolt 5/16-18 x 0.62 (Grade 5P) L Thrust Pad Screw Jam Nut 7/ L Thrust Pad Screw L Thrust Pad L Pinion Gasket (0.010) L Pinion Bearing (Inboard) L Lock Ring L Ring Gear and Pinion Assy (6.66 Ratio) Ring Gear Retainer Bolt 1/2-20 x 1-1/ Heavy Duty Plated Lockwasher 1/2" L Ring Gear Carrier Cone L Ring Gear Carrier Cup L Ring Gear Carrier L Pinion Bearing (Outboard) L Oil Seal Pinion Flange Retainer Heavy Duty Plated Lockwasher 5/ Bolt 5/8-11 x 1-3/4 (Grade 8P) L Yoke L Washer L Pinion Nut 1-1/ Pinion Nut Cotter Pin... 1 NOTE: Any part numbers that appear on the drawing but do not show up on the list should be disregarded. MAR/2011 This Part Sheet has Multiple Pages HST-2-2, Page 1 of 2
9 FIGURE 2-2. Drive Housing ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 Regular 7/16 Lockwasher Bolt 7/16-20 x : Cork Cover Gasket L Differential Cover (Inc. Cover and Plugs) A Lockwasher 3/ B Bolt 3/8 x L Plastic Carrier Gasket... 1 For Complete Axle Assembly, See Figure 2-1. MAR/2011 This Part Sheet has Multiple Pages HST-2-2, Page 2 of 2
10 FIGURE 2-3. Axle Suspension Front Axle MAR/2011 This Part Sheet has Multiple Pages HST-2-3, Page 1 of 2
11 FIGURE 2-3. Axle Suspension Front Axle ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 Z Spacer Bar Y Spring Mounting Guide L Sandwich Rubber Spring Z Axle Strap Soc Hd Bolt 5/8-11 x 1-1/ Med Spring Lockwasher 5/ Z Tie Bar Y68309 Wheel Insulating Ring Z Wheel Insulating Strip Nyloc Soc Hd Bolt 1/2-13 x 3/ Z Wheel Insulating Bushing L40944 Esna Nut Z Distance Bar W " Insulated Wheel L26028 Zerk Fitting Bolt 1/2-13 x 5-1/ Plain Washer 1/ L40767 Esna Nut L Drive Axle... 1 NOTE 1: Any part numbers that appear on the drawing but do not show up on the list should be disregarded. MAR/2011 This Part Sheet has Multiple Pages HST-2-3, Page 2 of 2
12 FIGURE 2-4. Axle Suspension Rear Axle MAR/2011 This Part Sheet has Multiple Pages HST-2-4, Page 1 of 2
13 FIGURE 2-4. Axle Suspension Rear Axle ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 W Wheel Bearing Housing W Axle L41676 Roller Bearing Z Tie Bar Steel Plate Washer 1-1/ UNF Slotted Nut Washer 1-1/ Cotter Pin 1/4 x Y Hub Cap Bolt 5/16-18 x 1-1/4 Grade Reg. Spring Lockwasher 5/ Nyloc Soc Hd Bolt 1/2-13 x 3/ Bolt 7/8-14 x 4-1/2 Grade L40944 Esna Nut Y68309 Wheel Insulating Ring Z Wheel Insulating Bushing Z Wheel Insulating Strip W " Insulated Wheel Y Wheel Spacer Ring Z5458 Clamp Bolt Retainer Bolt, 1/2-20 x 7/ Bolt 1/2-13 x 5-1/ Plain Washer 1/ L40767 Esna Nut W A Rear Axle Block Z Axle Strap Bolt 5/8-11 x 1-1/ Regular Spring Lockwasher 5/ L Oil Seal L Rubber Spring Reg Spring Lockwasher 1/ ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 33 Y Spring Mounting Guide L26028 Grease Fitting Z Distance Z Spacer Bar Y A Retainer Bracket Assembly Z Wheel Flange Z Gauge Shims Z Gauge Shims Z Gauge Shims Z Gauge Shims Nyloc Cup Point Setscrew 1/3-13 x 1-1/ For complete Assembly Order: V AX NOTE 1: Any part numbers that appear on the drawing but do not show up on the list should be disregarded. NOTE 1: Any part numbers that appear on the drawing but do not show up on the list should be disregarded. MAR/2011 This Part Sheet has Multiple Pages HST-2-4, Page 2 of 2
14 FIGURE 3-1. Brakes ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 J /24 Chamber JZ Insulating Washer JZ Insulating Bushing JS Brake Arm Pin JS Brake Shoe Pin JAHST-1090 Brake Shoe Head J Cobra Brake Shoe JX A Base Weldment JY Chamber Mount JW754555A Brake Arm Assembly JX763176A Brake Arm JZ754658A Pin Weldment ¾ JZ Spacer SAE Washer Cotter Pin ¼ x 1-1/ Hex Head Bolt 3/8-16 x ¾ Lockwasher 3/ Jam Nut 5/ Lockwasher 5/ Hex Head Bolt ½ -13 x 4-1/ Nylock Nut ½ JAN/2014 HST-3-1, Page 1 of 1
15 FIGURE 6-1. Battery Box MAR/2011 HST-6-1, Page 1 of 1
16 FIGURE 7JD-1. JOHN DEERE ENGINE 6068HF285 Tier 3 with AC Compressor ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, Reference the ES Code number listed below. Make certain you Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES hp@2400 rpm 2250 rpm high idle 800 rpm low idle See Next Page for More Detail ITEM PART UNITS PER NO. NO. DESCRIPTION ASSEMBLY 1 John Deere 6068 Tier 3-12V Engine Amp Circuit Breaker Amp Alternator Water Temp Sender Oil Pressure Switch (12 psi) Drive Assembly (Funk) Pump Drive Dipstick O-Ring Pump Adapter 13T/14T Bell Housing Cover R Drive Shaft Drive Plate Sleeve Adapter FG-7BN Oil Drain Valve Engine Enclosure Harness LWD Oil Pan Heater K23 Heater Shutoff Valves Reversible Fan Contact Nordco Filter (Flexairre 14094) K22 Brass Shutoff Valve (for Coolant Cond.) Air Restriction Gage (Informer 25) Radiator AC Pump Winterguard Removeable Cover Engine Harness Engine Dome Light... 2 CONSUMABLES/WEAR ITEMS: Primary Fuel Filter Final Fuel Filter Oil Filter R Serpentine Belt Coolant Filter Element) Primary Air Filter Safety Air Filter... 1 CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Primary RE Fuel Filter Final Fuel Filter E Oil Filter RE Serpentine Belt R N/A Coolant Filter NF Primary Air Filter P Safety Air Filter P This is a Superior Diesel Part Number This is a McMaster Carr Part Number See Next Page for Belt Routing OCT/2010 HST-7JD-1, Page 1 of 2
17 FIGURE 7JD-1. JOHN DEERE ENGINE 6068HF285 Tier 3 with AC Compressor BELT ROUTING OCT/2010 HST-7JD-1, Page 2 of 2
18 FIGURE 8-1. Hydraulic Tank MAR/2011 HST-8-1, Page 1 of 3
19 FIGURE 8-1. Hydraulic Tank MAR/2011 HST-8-1, Page 2 of 3
20 FIGURE 8-1. Hydraulic Tank MAR/2011 HST-8-1, Page 3 of 3
21 FIGURE 9-1. Oil Cooler MAR/2011 HST-9-1, Page 1 of 2
22 FIGURE 9-1. Oil Cooler MAR/2011 HST-9-1, Page 2 of 2
23 FIGURE Fuel Tank MAR/2011 HST-10-1, Page 1 of 2
24 FIGURE Fuel Tank MAR/2011 HST-10-1, Page 2 of 2
25 FIGURE Workhead ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 1 A5287VAA Workhead Frame Vibrator Carrier Guide Rod L40070 O Ring Z68287 Bushing L40070 Retaining Ring Z Bushing L40525 Wiper Ring Lower Adjusting Plate A Bolt 1/2-13 x 1-1/ A Medium Lockwasher 1/ L40110 Roll Pin (1-1/2) L Bolt 1-1/4 x A Heavy Lockwasher 1-1/ Z68370 Upper Plate Y Guide Rod Plate Z68373C WH Guide Rod Shim Z68373B WH Guide Rod Shim Z68373A WH Guide Rod Shim B5761XAA Cylinder 2-1/2" Assembly A Bolt 3/4-10 x 2-1/ A HD Lockwasher 3/ A Retaining Plate Dowel Pin (JRE) Spacer L Locknut Y Lower Cushion Pad A Rd Hd Machine Screw #10-24 x 2-1/ A Medium Plain Washer # L41127 ESNA Nut # Lower Retaining Plate Lower Cushion Mount Cushion Mount L Spring A Carriage Bolt 5/16-18 x 1" L41582 ESNA Nut 5/ A Bolt 5/8-11 x 1-3/ A HD Lockwasher 5/ MAR/2011 This Part Sheet has Multiple Pages HST , Page 1 of 2
26 FIGURE Workhead ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 19 A Plated Washer 1/ A Bolt 1/2-13 x A HD Lockwasher 3/ Y Short Pivot Shaft Z Drilled Bolt L Soft Black Wire Y Swivel Bracket Assembly (See Fig 13-3) Z Workhead U-Bolt A Hex Jam Nut 3/ Z Shock Mount A Nut 3/ Y766772Y Manifold Assembly Z Pin A Cotter Pin 3/16 x 1-3/ Y Long Pivot Shaft Z Pin** A Cotter Pin 3/32 x 3/ Y Air Cylinder L Degree Male Pipe L Adjustable Yoke End A Hex Jam Nut 5/ WH Lock Hook L40416 Roll Pin (1-3/8) L26028 Grease Fitting C0607VAA Vibrator Assembly (See Figure 14) Z Spacer Z Pin Conn Z Lock Plate A Nylok Soc Hd Screw 1/4-20 x 1/ A1176VAA Workhead Support C9402Y01 Lockup Pin L41003 Plated Locknut 3/ A Bolt, 3/4-10 x 2-1/ G0850YAA Stop Pad Assembly G0851YAA Rear Slide Assembly G0852YAA Front Slide Assembly L41005 Roll Pin Z Compression Spring... 1 MAR/2011 This Part Sheet has Multiple Pages HST , Page 1 of 2
27 FIGURE Workhead ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 104 X768362A HYCL Sq. Cyc** L Adapter O-Ring Boss Fitting L Adapter Dowel Pin Dowel Pin... 1 MAR/2011 This Part Sheet has Multiple Pages HST , Page 2 of 2
28 FIGURE Workhead ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 64 L HP Hose 3/8" L JIC Male Pipe L Hose Clamp A Bolt 1/4-20 x 1-1/ L40237 Elastic Stop Nut B3020Y01 Hose Support L Boss Plug L Elbow Adapter L Fitting L Swivel JIC L Fitting L Adapter 45 Deg L40056 Service Tee... 1 MAR/2011 HST , Page 1 of 1
29 FIGURE Workhead Misc. Fittings ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE 47 Y766772Y Manifold Assembly L JIC Male Pipe Flow Regulator A HD Lockwasher 3/ A Hex Nut 3/ A Bolt 3/8-16 x 3-3/ L Adapter L Adapter 45 Deg L40056 Service Tee JIC 45 Degree Fitting 1/2MP 1/ L HP Hose 1/ L JIC Swivel A1438T68 Threaded Pipe Z Gussett** L41121 Black Pipe Elbow Bulkhead Fitting Bulkhead Fitting... 1 MAR/2011 HST , Page 1 of 1
30 FIGURE Misc. Workhead MAR/2011 HST-14-1, Page 1 of 4
31 FIGURE Misc. Workhead MAR/2011 HST-14-1, Page 2 of 4
32 FIGURE Misc. Workhead MAR/2011 HST-14-1, Page 3 of 4
33 FIGURE Misc. Workhead MAR/2011 HST-14-1, Page 4 of 4
34 FIGURE CAB Horns, Mirrors, Lights MAR/2011 HST-25-1A, Page 1 of 2
35 FIGURE CAB Horns, Mirrors, Lights MAR/2011 HST-25-1A, Page 2 of 2
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FIGURE 1-1. CAB Operator Station Up to S/N SEPT/2009 (ECO ) 76D-1-1, Rev. A, Page 1
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Table of Contents QUICK REFERENCE GUIDE FOR 52K21Z...A - 1 DECK COMPONENTS...B - 1 DECK LIFT COMPONENTS...C - 1 FRAME COMPONENTS...
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PARTS CATALOG
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4 2 B 3 5 0 Z PARTS MANUAL 64 56 68 2 48 45 30 47 62 26 38 7 35 33 65 43 42 6 16 26 40 31 1 23 14 5 16 19 36 21 20 27 28 24 26 66 22 44 28 29 28 68 34 30 29 32 39 13 17 14 15 12 5 3 4 57 55 54 61 59 60