FIGURE 1-1. OPERATOR STATION Tall Cab and Windows S/N Only

Transcription

1 FIGURE 1-1. OPERATOR STATION Tall Cab and Windows S/N Only NOTE: Locomotive lights and side window wiper assembly are options. DEC/2007 (640185) 80D-1-1, Page 1

2 FIGURE 1-2. OPERATOR STATION Seat and Controls DEC/2007 (460350/460328) *Not Illustrated 80D-01-2, Page 1

3 FIGURE 1-3. OPERATOR STATION A/C & Heat DEC/2007 (460320) *Not Illustrated 80D-01-3, Page 1

4 FIGURE 1-4. OPERATOR STATION Cab Pressurizer DEC/2007 (460320) *Not Illustrated , Page 1

5 FIGURE 1-5. OPERATOR STATION Perimeter Lighting (Option) NOTE: This assembly is used on snow machines equipped with a V-Plow. DEC/2007 *Not Illustrated 80D-01-5, Page 1

6 FIGURE 1-6. OPERATOR STATION Cab Steps NO. NO. DESCRIPTION MACHINE Step Assembly (5 Deep Steps) Step Frame w/3 Steps Bottom Step Rubber Step Hanger Hanger Retainer HH Bolt 3/8-16 x Stover Nut, 3/ Rear Handrail Step Handrail Walkway (Grip Strut) Step Connector Bar HH Bolt ½-13 x 1-1/ Stover Nut, ½ HH Bolt, 3/8-16 x 1-1/ Stover Nut, 3/ /8 Lockwasher... 2 DEC/2007 (460319) *Not Illustrated 80D-1-6, Page 1

7 FIGURE 2-1. AXLE DEC/2007 (460311) *Not Illustrated 80D-02-1, Rev. A, Page 1

8 FIGURE 2-1. AXLE NO. NO. DESCRIPTION ASSEMBLY 1 B Axle Journal Bearing Spacer A Key Wheel Hub Timken Washer Slotted Castle Nut Non-Insulated Strip Insulator Ring Inch Wheel Axle Spacer Non-Metallic Bushing Wheel Stud Wheel Stud Nut Cotter Pin 3/8 x C Bearing Housing Bearing Cover Assembly /8 Washer /8 x 7-1/2 Bolt Ring Retainer Lock Nut 5/ See Figure 2-2 for Axle Drive Housing DEC/2007 (460311) *Not Illustrated 80D-02-1, Rev. A, Page 1

9 FIGURE 2-2. DRIVE HOUSING Nordco recommends the use of our REBUILD program for maintenance needed on this assembly. DEC/2007 (460306) *Not Illustrated 80D-02-2, Page 1

10 FIGURE 2-2. DRIVE HOUSING NO. NO. DESCRIPTION ASSEMBLY NO. NO. DESCRIPTION ASSEMBLY 1 B Axle Assembly... REF 2 C Hypoid Gear A Bull Gear Bolt B Security Washer /8 Stover Hex Nut A Spacer Cone A Sleeve Cone E Axle Housing B Cage Spacer B-16313PROD Shim Set Cage C Pinion Cage B Gasket Cone Cone Cone A Bearing Spacer C Hypoid Pinion Pinion Shaft Roller Bearing Retaining Ring C Pinion Shaft Cover D End Cover B-16184PROD Shim Set B Output Cover Seal Seal ½ Lockwasher ½ x 1-3/4 Bolt A Gasket A Cover Seal Washer /8 x 1 Bolt /2 x 1-1/2 Bolt Spherical Self-Aligning Bearing End Yoke A Yoke Washer /8-12 (2B) Stover Hex Nut A 05CP-8 Hex Head Plug (Front Drive) B 8606 Speedo Pickup (Rear Drive) A Breather Assembly... 1 Items 2 and 19 can be purchased as a set using P/N A The following items are NOT illustrated: KIT Bearing Cover Extension A Pin A Spacer Sealing Washer Magnetic Plug Wheel Profile Gauge... 1 Check wheel gauge on a weekly basis. DEC/2007 (460306) *Not Illustrated 80D-02-2, Page 2

11 FIGURE 2-3. SUSPENSION NO. NO. DESCRIPTION ASSEMBLY 1 C Bearing Housing...Ref Wear Plate Kit Front Wear Plate Side Wear Plate A Spacer A Pin A Stop Plate Outer Spring Inner Spring Flat Socket Bolt 5/8-11 x Flat Socket Bolt 5/8-11 x 1-3/ Hex Head Bolt Lockwasher, SAE 5/ Lock Washer Hex Nut, 5/ Stover Nut Thin Collar 5/ Suspension Spring Hex Bolt 3/8 x 1 Grade DEC/2006 (460307/460306/460311) *Not Illustrated 80D-02-3, Page 1

12 FIGURE 3-1. BRAKES Cobra Style Hydraulic Brakes DEC/2007 (460312) *Not Illustrated 80D-03-1, Page 1

13 FIGURE 3-1. BRAKES Cobra Style Hydraulic Brakes NO. NO. DESCRIPTION ASSY Brake Arm Brake Cylinder Grease Fitting Brake Compression Spring Spring Retainer Rod End Clevis Straight Clevis Pin Cotter Pin, 1/8 x 1-1/ Brake Shoe 24 Cobra Brake Head Bracket SAE Flatwasher Pin Cotter Pin 3/16 x 2-1/ Hex Head Bolt, 1/2-13 x 4-1/ Hex Nut, 1/ Retaining Ring 2-1/4 Dia Brake Retainer Washer Spring Pin 1/4 x 1-1/ Cylinder Cap End Pin Keeper Plate Hex Head Bolt, 5/16-18 x 7/ Lockwasher 5/ Breather... 1 Use Loctite Red 262 to fasten this item to the cylinder rod. DEC/2007 (460312) *Not Illustrated 80D-03-1, Page 2

14 FIGURE 5-1. TRANSMISSION and DRIVESHAFTS DEC/2007 *Not Illustrated 80D-05-1,, Page 1

15 FIGURE 5-1. TRANSMISSION and DRIVESHAFTS OPTIONAL DRIVE SHAFT PROTECTION KIT DEC/2007 *Not Illustrated 80D-05-1,, Page 2

16 FIGURE 5-2. TORQUE ARM DEC/2007 (460307) *Not Illustrated 80D-05-2, Page 1

17 FIGURE 5-2. TORQUE ARM NO. NO. DESCRIPTION ASSEMBLY 1A Curved Torque Arm B Pin A Spacer Bearing Retaining Ring A Bushing Washer B B Straight Torque Arm B Pin A Spacer Bearing Retaining Ring A Bushing Washer... 4 DEC/2007 (460307) *Not Illustrated 80D-05-2, Page 1

18 FIGURE 6-1. BATTERIES DEC/2007 (460325) *Not Illustrated 80D-06-1, Page 1

19 FIGURE 6-3. RAIL SWEEP Element Style DEC/2007 (460273) *Not Illustrated 80D-06-3, Page 1

20 FIG 6-5. STANDARD DECALS (460315) Seq Stock code Qty U/m Description Long description EA DECAL,MACHINE SPECIFICATION M EA DECAL,MODEL M EA BLANK,PATENT PLATE EA DECAL,WARNING "HEARING PROTECT EA PLAQUE,BATTERY BOX"JUMP START" EA DECAL,MADE IN CANADA EA DECAL,LUBE CHART FRONT M EA DECAL,LUBE CHART CENTER M EA DECAL,LUBE CHART REAR M EA DECAL,REAR BRAKE LOCK UP M EA DECAL,FRONT BRAKE LOCK UP M EA PLATE,NAME,BLANK EA DECAL,DANGER "PINCH POINT" EA DECAL,DANGER REVISION -- "DO NOT CLIMB UNDER" EA DECAL,LOCKUP POINTS REVISION EA DECAL,CAUTION GENERAL SAFETY 10" X 10" REVISION EA DECAL,3 X 5 REVISION-- "CAUTION WATCH YOUR STEP" EA DECAL,WARNING FOR EXHAUST EMISSIONS REVISION A EA DECAL,JACK HERE 116 A EA DECAL,LIFT HERE EA DECAL,MASTER CIRCUIT BREAKER REV.# EA DECAL - ENGINE OIL DRAIN EA DECAL,MACHINE UP MACHINE DOWN TURNTABLE M EA DECAL,NORDCO,EXTRA LARGE (7.5 X 22") EA DECAL,NORDCO-MEDIUM WHITE BACKGROUND EA DECAL,NORDCO MEDIUM-SIZE USE DWG EA DECAL,DISCONNECT BEFORE WELD TIER 2 ENGINE ECU PROTECTION EA DECAL,CAUTION DISCONNECT BEFORE WELDING M EA DECAL,ENGAGE 5TH LINK PRIOR TO TRAVEL EA DECAL,ETHER WARNING EA DECAL,GREASE,CIRCULAR EA DECAL,GREASE,RIGHT ARROW EA DECAL,GREASE,LEFT ARROW EA DECAL,GREASE,DOWN ARROW EA DECAL,GREASE,TOP ARROW EA DECAL,MACHINE EXCEEDS PLATE-C IN TRAVEL POSITION EA DECAL,PLOW BLADES ARE WIDER WHEN PARTIALLY EXTENDED EA PLAQUE,VALVE OPEN/CLOSE REVISION EA DECAL, "24 VOLT SYSTEM", 1" WHITE CAST ARIAL EA DECAL, RIGHT JOYSTICK FUNCTION DIAGRAM, M EA DECAL, LEFT JOYSTICK FUNCTION DIAGRAM, M EA DECAL, MAIN ELECTRICAL SWITCH DISCONNECT M7

21 FIGURE 7E-1-1. JOHN DEERE ENGINES John Deere 6068HF Tier 3 With Clutch Disconnect DEC/2007 *Not Illustrated 80D-07E-1-1, Page 1

22 FIGURE 7E-1-1. JOHN DEERE ENGINES John Deere 6068HF Tier 3 With Clutch Disconnect NO. NO. DESCRIPTION MACHINE Engine, John Deere 6068HF Switch, Temperature Switch, Pressure (12psi) Drive, Triple Pump Pump, Gear Filter, Primary Fuel (Canister) Filter, Oil Seal, Reusable O-Ring Separator, Fuel/Water Filter, Outer Air Filter, Inner Air Belt, Serpentine Alternator Indicator, Air Restriction Relay, Intake Heater Small Relay, Intake Heater 24V Continuous Muffler Governor, Air Compressor Potentiometer, Throttle Control Harness, JD Engine Dome Light (Optional)... 1 DEC/2007 *Not Illustrated 80D-07E-1-1, Page 2

23 FIGURE 7P-1. PUMPS DEC/2007 (460340) *Not Illustrated 80D-07P-1, Page 1

24 FIGURE 7P-1. PUMPS MAIN CONTROL PUMP DEC/2007 (460340) *Not Illustrated 80D-07P-1, Page 2

25 FIGURE 8-1. HYDRAULIC TANK FEB/2012 (460302) *Not Illustrated 80D-08-1 Rev B, Page 1

26 FIGURE 8-1. HYDRAULIC TANK (4 Pumps) (3 Pumps) FEB/2012 (460302) *Not Illustrated 80D-08-1 Rev B, Page 2

27 FIGURE HYDRAULIC TANK ESPAR HEATER Refer to Fig 8-1 for updated hyd tank photo NO. NO. DESCRIPTION MACHINE Espar Heater K-010 Hose Heat Exchanger (Thermal Liner) GH Hose... 1 DEC/2006 (802240) *Not Illustrated 80D , Page 1

28 FIGURE 9-1. HYDRAULIC OIL COOLER NO. NO. DESCRIPTION MACHINE Hydraulic Oil Cooler Cooler Core Cooler Fan Controller Kit A Controller B Temperature Sensor C* Adapter #8 to # Reducing Adapter T Tee Adapter Cooler Mount Flat Elbow * Removable Cooler Mount... 1 Mounting hardware: /8 x 2 Bolt /8 SAE Washer /8 Lockwasher /8 Nut... 8 AUG/2013 *Not Illustrated 80D-09-1, Rev. A, Page 1

29 FIGURE FUEL TANK NO. NO. DESCRIPTION MACHINE Fuel Tank 150 Gallon Fuel Filler Cap Fuel Filler Strainer * Elbow (Used on Item 11) Fuel Sender CP-6 Hex Head Plug Elbow CP-8 Cap Connector CP-12 Cap F-426 Ball Valve CP-8 Hex Head Plug * A Diesel Fuel Specification Decal... 1 Mounting Hardware (not shown): Hex Bolt, 5/8 x 1-1/2 Grade Lockwasher Flat Washer... 4 DEC/2007 (460303) *Not Illustrated 80D-010-1, Page 1

30 FIGURE FRONT PLOW TIE JUMPERS NO. NO. DESCRIPTION MACHINE BTI Tie Jumper Assembly Tie Jumper Adapter Front Skid Shoe ½ Hex Nut ½ Flat Washer ¾ x 4-1/2 Hex Capscrew ¾ Nut ¾ Flat Washer... 6 NOV/2009 (800069) *Not Illustrated 80D-11-1, Rev. A, Page 1

31 FIGURE FRONT PLOW Left Ballast Plow S/N Only DEC/2007 (460353/460354) *Not Illustrated 80D , Page 1

32 FIGURE FRONT PLOW Left Ballast Plow S/N Only NO. NO. DESCRIPTION MACHINE 1 A Plow Hinge Rod A Keeper Plate Capscrew 5/16 x /16 Lockwasher Fitting, Grease Washer Bolt Pin, Cylinder Pivot Bushing, Cylinder Pivot Cylinder SK Seal Kit Clamp, Support Bolt, Hex 3/8 x 1-3/ Washer, 3/ Plow Blade A Bushing Element Clamp Bolt, ½ x Nut, Stover A B Plow Element (Derby) B B Plow Element (U-Nova) C B Plow Element (Polyco) A A Blade, 4-Hole (Standard) B Blade, 4-Hole (BTI/Nordco) ½ C Blade, 4-Hole (BTI/Nordco) ¾ A A Blade, 3-Hole (Standard) B Blade, 3-Hole (BTI/Nordco) ½ C Blade, 3-Hole (BTI/Nordco) ¾ Bolt, Hex 5/8 x 3-1/ Nut, Stover 5/ Washer, 5/ DEC/2007 (460353/460354) *Not Illustrated 80D , Page 2

33 FIGURE A. FRONT PLOW Left Ballast Plow S/N and Above DEC/2007 (802373) *Not Illustrated 80D A, Page 1

34 FIGURE A. FRONT PLOW Left Ballast Plow S/N and Above NO. NO. DESCRIPTION MACHINE 1 A Plow Hinge Rod A Keeper Plate Capscrew 5/16 x /16 Lockwasher Fitting, Grease Washer Bolt Pin, Cylinder Pivot Bushing, Cylinder Pivot Cylinder SK Seal Kit Clamp, Support Bolt, Hex 3/8 x 3-3/ Washer, 3/ Plow Blade A Bushing Element Clamp Bolt, ½ x Nut, Stover A B Plow Element (Derby) B B Plow Element (U-Nova) C B Plow Element (Polyco) A A Blade, 4-Hole (Standard) B Blade, 4-Hole (BTI/Nordco) ½ C Blade, 4-Hole (BTI/Nordco) ¾ A A Blade, 3-Hole (Standard) B Blade, 3-Hole (BTI/Nordco) ½ C Blade, 3-Hole (BTI/Nordco) ¾ Bolt, Hex 5/8 x NO. NO. DESCRIPTION MACHINE Nut, Stover 5/ Washer, 5/ For Sliding Door Option, See Figure DEC/2007 (802373) *Not Illustrated 80D A, Page 2

35 FIGURE FRONT PLOW Right Ballast Plow S/N Only NO. NO. DESCRIPTION MACHINE 1 A Plow Hinge Rod A Keeper Plate Capscrew 5/16 x /16 Lockwasher Fitting, Grease Washer Bolt Pin, Cylinder Pivot Bushing, Cylinder Pivot Cylinder SK Seal Kit Clamp, Support Bolt, Hex 3/8 x 1-3/ Washer, 3/ Plow Blade A Bushing Element Clamp Bolt, ½ x Nut, Stover A B Plow Element (Derby) B B Plow Element (U-Nova) C B Plow Element (Polyco) A A Blade, 4-Hole (Standard) B Blade, 4-Hole (BTI/Nordco) ½ C Blade, 4-Hole (BTI/Nordco) ¾ A A Blade, 3-Hole (Standard) B Blade, 3-Hole (BTI/Nordco) ½ C Blade, 3-Hole (BTI/Nordco) ¾ Bolt, Hex 5/8 x 3-1/ Nut, Stover 5/ Washer, 5/ DEC/2007 (460353/460354) *Not Illustrated 80D , Page 1

36 FIGURE A. FRONT PLOW Right Ballast Plow S/N and Above NO. NO. DESCRIPTION MACHINE 1 A Plow Hinge Rod A Keeper Plate Capscrew 5/16 x /16 Lockwasher Fitting, Grease Washer Bolt Pin, Cylinder Pivot Bushing, Cylinder Pivot Cylinder SK Seal Kit Clamp, Support Bolt, Hex 3/8 x 3-3/ Washer, 3/ Plow Blade A Bushing Element Clamp Bolt, ½ x Nut, Stover A B Plow Element (Derby) B B Plow Element (U-Nova) C B Plow Element (Polyco) A A Blade, 4-Hole (Standard) B Blade, 4-Hole (BTI/Nordco) ½ C Blade, 4-Hole (BTI/Nordco) ¾ A A Blade, 3-Hole (Standard) B Blade, 3-Hole (BTI/Nordco) ½ C Blade, 3-Hole (BTI/Nordco) ¾ Bolt, Hex 5/8 x Nut, Stover 5/ Washer, 5/ For Sliding Door Option, See Figure DEC/2007 (802373) *Not Illustrated 80D A, Page 1

37 FIGURE FRONT PLOW Sliding Door Options Sliding Door with BTI Blades Sliding Door with Hard-Ox Blades DEC/2007 *Not Illustrated 80D , Page 1

38 FIGURE FRONT PLOW Front Plow Carrier Dec/2006 (460352) *Not Illustrated 80D-11-3, Page 1

39 FIGURE FRONT PLOW Front Plow Carrier NO. NO. DESCRIPTION MACHINE Lift Arm A Bushing B Lower Pivot Pin A Washer, Thin A Washer, Thick A Keeper Plate Capscrew HH Lockwasher Grease Fitting B Pivot Pin Internal Retaining Ring Link Arm Spherical Self-Aligning Bearing Internal Retaining Ring B Link Pin A Keeper Plate Capscrew HH Lockwasher Cylinder, Front Plow Lift SK Seal Kit B Pin A Keeper Plate Capscrew HH 5/16-18 X 3/ Lockwasher Lock Up Bar Washer A Cotter Type Headless Pin Cotter Pin B Pin, Pivot * 2871 Pin, Hitch Bolt, Hex ¾-10 Stover Nut * A Shim, Thick (Lockout Bar) * A Shim. Thin (Lockout Bar)...2 NO. NO. DESCRIPTION MACHINE 34* A Pipe, Lock Strut Front Mount A Steel Bushing 3 ID A Bushing, Hardened 2 ID Bushing, Hardened 1-1/2 id F-611 Valve, Check Bolt, Hex 5/16 x Nut, Hex... 4 Illustration to be updated to reflect this mount. Part Number is correct. Dec/2006 (460352) *Not Illustrated 80D-11-3, Page 2

40 FIGURE FRONT PLOW High Speed V-Plow (Std) w/blade Cutouts NO. NO. DESCRIPTION MACHINE High Speed V-Plow (120 ) Mounting Pivot A Steel Bushing Locking Plate x 3-1/2 Hex Bolt (Grade 8) SAE Flat Washer Inside Flanging Assembly Inside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer Outside Flanging Assembly Outside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer * Front Light Bracket... 1 DEC/2007 (802368) *Not Illustrated 80D , Page 1

41 FIGURE FRONT PLOW High Speed V-Plow w/straight Outside Flanging NO. NO. DESCRIPTION MACHINE High Speed V-Plow (120 ) Mounting Pivot A Steel Bushing Locking Plate x 3-1/2 Hex Bolt (Grade 8) SAE Flat Washer Inside Flanging Assembly Inside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer Outside Flanging Assembly Outside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer * Front Light Bracket... 1 DEC/2007 (802368) *Not Illustrated 80D , Page 1

42 FIGURE FRONT PLOW High Speed V-Plow w/protective Outside Flanging NO. NO. DESCRIPTION MACHINE High Speed V-Plow (120 ) Mounting Pivot A Steel Bushing Locking Plate x 3-1/2 Hex Bolt (Grade 8) SAE Flat Washer Inside Flanging Assembly Inside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer Outside Flanging Assembly Outside Flanging Plate /8 x 2-1/4 Hex Bolt (Grade 5) /8 Stover Nut /8 Washer * Front Light Bracket... 1 DEC/2007 (802368) *Not Illustrated 80D , Page 1

43 FIGURE FRONT PLOW Snow Curls NO. NO. DESCRIPTION MACHINE 1A Upper Snow Curl, RH (Shown) B* Upper Snow Curl, LH Bolt, Hex 3/4-10 x 2-1/ Nut, Stover 3/ Washer A Lower Snow Curl, RH (Shown) B* Lower Snow Curl, LH Bolt, Hex 5/8 NC x 2-3/4 Grade Nut, Stover 5/ Washer, 5/8 Flat Center Cover Bolt, Hex ¾ x 2 Grade DEC/2006 (802210/802214) *Not Illustrated 80D , Page 1

44 FIGURE FIXED BALLAST WING Ballast Wing Boom DEC/2007 (460297) *Not Illustrated 80D-12-1, Page 1

45 FIGURE FIXED BALLAST WING Ballast Wing Boom NO. NO. DESCRIPTION ASSY 1A RH Outer Boom (Shown) B* LH Outer Boom Steel Bushing Pin, 1-1/2 x Keeper Plate Hex Head Bolt, 5/16-18 x ¾ Lockwasher, 5/ Grease Fitting A Wing Pivot Pin Cylinder Pin (Rod End) A Keeper Plate Hex Head Bolt, 3/8-16 x Lockwasher, 3/ Inner Boom Boom Motion Cylinder (In/Out) Wing Lift Cylinder Cylinder Pin (Cap End) A Keeper Plate... 1 The following items are located on the frame next to the wings and control the Wing UP functions. When switching from ballast to snow wings, item 20A is replaced by 20B. NO. NO. DESCRIPTION ASSY 20A Flag, Prox Switch (Summer) B Flag, Prox Switch (Winter) Switch, Prox Cable, Microfast Prox Switch Prox Switch Mtg. Bracket... 1 DEC/2007 (460297) *Not Illustrated 80D-12-1, Page 2

46 FIGURE FIXED BALLAST WING Outer/Inner Door DEC/2007 (460297) *Not Illustrated 80D-12-2, Page 1

47 FIGURE FIXED BALLAST WING Outer/Inner Door NO. NO. DESCRIPTION ASSY 1A RH Outer/Inner Door (Shown) B LH Outer/Inner Door Pivot Pin Keeper Plate Hex Head Bolt, 5/16-18 x ¾ Lockwasher, 5/ Grease Fitting Wing Tilt Pin A Keeper Plate Hex Head Bolt, 3/8-16 x Lockwasher, 3/ Ballast Wing Tilt Cylinder Outer Grader Blade (Hard-Ox) Inner Grader Blade (Hard-Ox) Hex Head Bolt, 5/8-11 x 2-3/ Alloy Flat Washer, 5/ Nut, 5/ Hex Head Bolt, 5/8-11 x 2-1/ Hex Head Bolt, 5/8-11 x Outer Grader Blade Wear Bar (BTI) Outer Grader Blade L-Bar (BTI) Inner Grader Blade L-Bar (BTI) Inner Grader Blade Wear Bar (BTI)... 1 The following items are located on the outer door assembly and control the Door Tilt functions. To switch out to snow wings, the prox cable should be removed from the junction box only (hoses and cables remain attached to outer door components) NO. NO. DESCRIPTION ASSY Flag, Prox Switch Switch, Prox (Stubby) Cable, Microfast Prox Switch... 1 NOTE: Items are replaced by when BTI/Nordco Partnership parts are installed. DEC/2007 (460297) *Not Illustrated 80D-12-2, Page 2

48 FIGURE FIXED BALLAST WING Template Doors Non-Articulating DEC/2007 (460297RH/460299LH) *Not Illustrated 80D-12-3, Page 1

49 FIGURE FIXED BALLAST WING Template Doors Non-Articulating NO. NO. DESCRIPTION SIDE 1A RHF/LHR Template Door B RHR/LHF Template Door Template Door Pivot Pin Hex Head Bolt, 1/2-13 x Washer, ½ Hex Nut, 1/ Door Pivot Cylinder Cylinder Pin Keeper Plate Hex Head Bolt, 5/16-18 x 3/ Lockwasher, 5/ Hex Head Bolt, 1-8 x 5 Grade Lockwasher, Hex Nut, Template Door Blade (Hardox) Hex Head Bolt, 5/8-11 x 2-3/ Flat Washer, 5/ Hex Nut, 5/ Template Door L-bar Blade (BTI) Template Door Wear Liner (BTI) Hex Head Bolt, 5/8-11 x * Grease Fitting... 6 NOTE: Items 14 and 15 are replaced by Items when using BTI/Nordco Partnership parts. DEC/2007 (460297RH/460299LH) *Not Illustrated 80D-12-3, Page 2

50

51 FIGURE Ballast Wing Rotational Wings Jan/2010 (700465/700466) *Not Illustrated M7A-12-1, Page 1 of 4

52 FIGURE Ballast Wing Rotational Wings Jan/2010 (700465/700466) *Not Illustrated M7A-12-1, Page 2 of 4

53 FIGURE Ballast Wing Rotational Wings Jan/2010 (700465/700466) *Not Illustrated M7A-12-1, Page 3 of 4

54 FIGURE Ballast Wing Rotational Wings Jan/2010 (700465/700466) *Not Illustrated M7A-12-1, Page 4 of 4

55 FIGURE Ballast Wing Rotational Wings Grader Blades April/2014 ( RH/ LH) *Not Illustrated M7A-12-2, Rev. A, Page 1 of 1

56 FIGURE 15-1A. BROOM BROOM CARRIER Direct Drive MAR/2012 *Not Illustrated 80D-15-1B, Page 1

57 FIGURE 15-1A. BROOM BROOM CARRIER Direct Drive NO. NO. DESCRIPTION MACHINE Broom Carrier A Retaining Ring A Bronze Bushing Wiper Ring Grease Fitting Hex Head Bolt Lock Washer A Bronze Bushing B Guide Rod B Cover, Guide Rod A Pin A Lock Plate Hex Head Bolt Lock Washer Grease Fitting Cylinder SK Seal Kit B Pin B Pin A Lock Plate Hex Head Bolt Lock Washer Cylinder SK Seal Kit Pin B Pin, Lock Thrust Washer Retaining Ring Chain Clevis Link, Twin...2 MAR/2012 *Not Illustrated 80D-15-1B, Page 2

58 FIGURE DIRECT DRIVE BROOM HOUSING & REEL DEC/2006 (460196) *Not Illustrated 80D-15-2, Page 1

59 FIGURE DIRECT DRIVE BROOM HOUSING & REEL NO. NO. DESCRIPTION MACHINE Broom Assembly Broom Cover Rubber Skirt A Rubber Retainer B Rubber Retainer Hex Head Bolt 3/8-16 x 1-3/ Stover Nut Direct Drive Shaft Direct Drive Hydraulic Motor Hex Bolt 5/8-11 x 2-3/ ? Lockwasher Splined Bushing Keeper Plate Direct Drive Key Flanged Spherical Roller Bearing Castle Nut Cotter Pin A B Broom Element (Derby) B B Broom Element (U-Nova) C B Broom Element (Polyco) A C Element Clamp (U-Nova and Polyco) B Element Clamp (Derby) A Retainer Rubber B Rubber Skirt Bolt 1/2-13 x 1-1/ Stover Nut, 1/ ½ Alloy Flatwasher /8 SAE Flatwasher /8 x 4 Bolt Stover Nut, 5/ * Grease Fitting * Broom Shaft Cover * 0769 HH Bolt 5/8-11 x 1-1/ * 2739 SAE 5/8 Flatwasher...3 DEC/2006 (460196) *Not Illustrated 80D-15-2, Page 2

60 FIGURE BROOM Stone Deflector (Optional) NO. NO. DESCRIPTION MACHINE 1 D Stone Deflector Weldment D Deflector Wrapper A Rubber Retainer (Front) * A Rubber Retainer (Corner Bend) A Rubber Retainer Weldment (Sides) C Hinge Plate Assembly * 2816 Cotter Pin B Rubber Skirt (Front) B Rubber Skirt (Sides) * C Hinge Plate Assembly (Front) Washer, ½ Flat Hex Head Bolt Hex Head Bolt Hex Head Bolt * A Pin Stover Nut Stover Nut See Figure For Stone Deflector Cartridge Options DEC/2007 (800042) *Not Illustrated 80D-15-3, Page 1

61 FIGURE BROOM Stone Deflector Cartridges NO. NO. DESCRIPTION MACHINE Mult. V Cartridge Assembly D Cartridge, RH D Cartridge LH Hex Head Bolt Stover Nut Flat Washer, 5/ Single V Rubber Cartridge Assembly Cartridge, RH Cartridge, LH Hex Head Bolt Stover Nut Flat Washer, 5/ Single V Cartridge Assembly D Cartridge, RH Hex Nut... 1 A Plate... 1 A Plate, Hardox D Cartridge, LH Hex Nut... 1 A Plate... 1 A Plate, Hardox Hex Head Bolt Stover Nut Flat Washer, 5/ DEC/2007 (800042) *Not Illustrated 80D , Page 1

62 FIGURE BROOM Broom Steps (Option) DEC/2007 *Not Illustrated 80D-15-4, Page 1

63 FIGURE SNOW WINGS Left (Shown)/Right S/N AUG/2011 (C06016) *Not Illustrated 80C-017-1, Rev. C, Page 1

64 FIGURE SNOW WINGS Left (Shown)/Right S/N NO. NO. DESCRIPTION MACHINE 1A D LH Wing (Shown)...1 1B D RH Wing Lift Bracket...2 3A LH Support Arm...1 3B RH Support Arm A Plate B Wing Blade Plow Hook Wing Tilt Cylinder SK Seal Kit Wing Lift/Extend Cylinder SK Seal Kit A Security Pin A Shim Dowel Pin Bolt, Hex 5/8 x 2-1/4 Grade Nut, Hex 5/ Lockwasher, 5/ Bolt, Hex Bolt, Hex 5/8 x 2 Grade A Pin B Pin B Pin B Pin Support Bar A Keeper Plate A Keeper Plate Bolt, Hex Lockwasher Bolt, Hex Lockwasher A Pin A Washer...4 NO. NO. DESCRIPTION MACHINE Grease Fitting Washer, 1-1/ A Pin Cotter Pin Hose Clamp Bolt, Hex Nut, Hex * 4524x10 Chain 10-Inch Grade * Lockup Cylinder (Optional)... 1 See next page for Snow Wing Prox Switch Info AUG/2011 (C06016) *Not Illustrated 80C-017-1, Rev. C, Page 2

65 FIGURE SNOW WINGS Left (Shown)/Right S/N The following items are located on the frame next to the wings and control the Wing UP functions. When switching from ballast to snow wings, item 20A is replaced by 20B. NO. NO. DESCRIPTION ASSY 20A Flag, Prox Switch (Summer) B Flag, Prox Switch (Winter) Switch, Prox Cable, Microfast Prox Switch Prox Switch Mtg. Bracket... 1 AUG/2011 (C06016) *Not Illustrated 80C-017-1, Rev. C, Page 3

66 FIGURE SNOW WINGS Steps (option) S/N and Above Right Hand MAR/2006 *Not Illustrated 80C-017-2, Rev. A Page 1

67 FIGURE SNOW WINGS Steps (option) S/N and Above Left Hand MAR/2006 *Not Illustrated 80C-017-2, Rev. A Page 2

68 FIGURE SNOW SCREW S/N and Above APR/2005 *Not Illustrated 80C-018-1, Page 1

69 FIGURE SNOW SCREW S/N and Above NO. NO. DESCRIPTION MACHINE 1 D Screw Cover Grease Fitting D Screw Conveyor B Flinger B Blower Shaft B Counterweight Grease Nipple ¾ Flat Washer ¾ Stover Nut Hex Bolt ¾ x 3-1/4 Grade A Angle Hex Bolt ½ x 3-1/2 Grade ½ SAE Washer ½ Stover Nut Bearing, Shaft C Cover Assembly Hex Bolt 5/8 x 1-1/2 Grade /8 Flat Washer C Chain Case Hex Bolt 3/8 x 1-1/ /8 Lockwasher /8 Hex Nut B Cover Hex Bolt 5/16 x 5/ /16 Lockwasher Square Head Plug Square Head Set Screw Hex Nut F-233 Motor, Hydraulic (Auger Drive) Hex Bolt Lockwasher B Motor Base A Washer C Drive Sprocket Assembly Hex Bolt ½ x 1-1/ ½ Lockwasher...1 NO. NO. DESCRIPTION MACHINE -- B-32880PROD Adjuster Assembly A Sprocket B Bracket Hex Bolt ¾ x 2-3/ ¾ Alloy Flat Washer ¾ Lockwasher ¾ Stover Nut Chain Chain Oil Seal * Sealing Ring A Key B Auger Sprocket Assembly Bearing A Spacer C Blower Sprocket A Key Set Screw... 1 APR/2005 *Not Illustrated 80C-018-1, Page 2

70 FIGURE SNOW SCREW Snow Chute S/N and Above JAN/2012 *Not Illustrated 80C Rev A, Page 1

71 FIGURE SNOW SCREW Snow Chute S/N and Above NO. NO. DESCRIPTION MACHINE Chute Base Discharge Chute Grease Nipple Retaining Plate Hex Bolt ¼ x Lock Nut ¼ Chain Sprocket F-201 Motor, Hydraulic (Chute Rotate) Hex Bolt 3/8 x Lock Washer Chain Chain Guard Hex Bolt 3/8 x Lock Washer Deflector Hood Hex Bolt ¼ x 1-1/ A Spacer /16 SAE Flat Washer Lock Nut Adjusting Bar A Pin Assembly Hitch Pin Clip Lock Nut Hex Bolt Blower Housing ½ SAE Washer Lock Nut Hex Bolt Hinge Pin Cotter Pin C Inspection Cover A-7315 Locking Handle Hinge Pin Cotter Pin...2 NO. NO. DESCRIPTION MACHINE 35 D Blower Propeller C Plate C Propeller Blade Flat Washer Hex Bolt Bearing Spacer Retaining Ring Lock Washer Locknut Flange A Key Lock Nut Hex Bolt Lock Washer Hex Bolt Hardened Washer Lock Nut Lock Nut (Goes w/blade)... 9 * Tarp, Discharge Chute... 1 * Screw, Sheet Metal Service Required Monthly November through March JAN/2012 *Not Illustrated 80C Rev A, Page 1

72 FIGURE SNOW SCREW Housing Steps (Option) S/N and Above MAR/2006 *Not Illustrated 80C-18-3, Rev. A, Page 1

73 FIGURE SNOW SCREW Toolbox (Option) S/N and Above MAR/2006 *Not Illustrated 80C-18-4, Page 1